Connector backplane processing equipment and processing technology
By designing a connector backplane processing equipment including multiple processing mechanisms and packaging mechanisms, the problems of low assembly efficiency and poor accuracy of high-speed backplane connectors in the prior art are solved, and efficient and accurate assembly and inspection are achieved.
Patent Information
- Application Number
- CN202010263297.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-07
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2040-04-07
AI Technical Summary
The assembly efficiency and poor accuracy of existing high-speed backplane connectors are difficult to meet the demand for efficient assembly in the rapidly developing communications, electronics and Internet industries.
A connector backplane processing equipment is designed, including a base plate, a base feeding mechanism, a first processing mechanism, a shifting mechanism, a second processing mechanism, an adjustment mechanism and a packaging mechanism. Through the coordinated work of these mechanisms, rapid loading, precise alignment and efficient pressing of the base and edge materials can be achieved, and assembly efficiency and accuracy can be improved.
It realizes the rapid loading, precise feeding and rapid cutting of the product, improves processing and assembly efficiency and accuracy, and can detect both front and back sides of the product, with high detection accuracy.
Smart Images

Figure CN111348239B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of connectors, and in particular to a connector backplane processing device and a processing technology. Background Art
[0002] High-speed backplane connectors are used in large-scale communication equipment, ultra-high-performance servers and supercomputers, industrial computers, high-end storage devices, etc. With the rapid development of the communications, electronics, and Internet industries, the market size of high-speed connectors has grown rapidly. The assembly of existing backplane connectors is generally manual alignment and machine pressing, with low assembly efficiency and poor assembly accuracy.
[0003] Therefore, it is necessary to provide a connector backplane processing equipment and a processing technology. Summary of the invention
[0004] The object of the present invention is to provide a connector backplane processing device and a processing technology, which can effectively improve the processing and assembly efficiency and processing and assembly accuracy.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a connector backplane processing equipment, which includes a base plate, a base material feeding mechanism, a first processing mechanism, a shifting mechanism, a second processing mechanism, an adjusting mechanism, a packaging mechanism and two side material feeding mechanisms, wherein the first processing mechanism, the shifting mechanism, the second processing mechanism, the adjusting mechanism and the packaging mechanism are arranged on the base plate in sequence from left to right, the base material feeding mechanism and the two side material feeding mechanisms are arranged on one side of the first processing mechanism in sequence, the base material feeding mechanism is connected to the first processing mechanism, the shifting mechanism is connected to the second processing mechanism, the adjusting mechanism is connected to the second processing mechanism and the packaging mechanism, and among the two side material feeding mechanisms, one side material feeding mechanism is connected to the first processing mechanism, and the other side material feeding mechanism is connected to the second processing mechanism.
[0006] Specifically, the bottom material feeding mechanism includes a material tray, a bottom material flow channel connected to the material tray, a detector, a ratchet unit, a cutting unit and a conveying unit, and the detector, ratchet unit, cutting unit and conveying unit are sequentially arranged on the bottom material flow channel.
[0007] Specifically, the edge material feeding mechanism includes a material tray, an edge material flow channel connected to the material tray, a detector, a ratchet unit, a cutting unit and a conveying unit, and the detector, ratchet unit, cutting unit and conveying unit are sequentially arranged on the edge material flow channel, the cutting unit includes a bracket, a first motor fixed to the top of the bracket, a guide column arranged on the bracket, an upper template driven by the first motor and moving along the guide column, and a lower template fixed to the bottom of the bracket and corresponding to the upper template, the conveying unit includes a support plate, a second motor fixed to the top of the support plate, a rotating frame driven by the second motor to rotate, a moving shaft hinged to the rotating frame, a lifting plate fixed to the moving shaft, a moving plate, a plurality of suction plates and buffer positions arranged below the lifting plate, a vertical groove is provided on the moving plate, and the moving shaft passes through the vertical groove.
[0008] Specifically, the first processing mechanism includes a rotatable first dividing plate, a limit unit, a carrier and a pressing unit, the limit unit includes a first limit cylinder fixed on the first dividing plate and a first limit block driven by the first limit cylinder to move and corresponding to the carrier, the carrier includes a main body fixed on the first dividing plate, a limit plate arranged in the main body and fixed to the first limit block, a first clamping block fixed on the limit plate and a second clamping block fixed on the main body, the pressing unit includes a support frame fixed on the base plate, a pressing cylinder fixed on the support frame and a pressing plate driven by the pressing cylinder to lift and lower.
[0009] Specifically, the shifting mechanism includes a third motor, a first transmission assembly driven by the third motor, a lifting cylinder arranged on the first transmission assembly, a lifting block driven by the lifting cylinder to lift, a suction cup arranged under the lifting block, and an intermediate position for placing products.
[0010] Specifically, the second processing mechanism includes a second dividing plate fixed on the base plate and driven to rotate externally, a compaction unit, a riveting unit and a first detection unit arranged in sequence around the second dividing plate, a limit unit and a carrier are provided on the second dividing plate, the compaction unit includes a compaction cylinder and a compaction plate driven by the compaction cylinder to be lifted and lowered, and the riveting unit includes a riveting cylinder and a riveting plate driven by the riveting cylinder to be lifted and lowered.
[0011] Specifically, the adjusting mechanism includes a rotating unit and a moving unit, the rotating unit is arranged between the moving unit and the packaging mechanism, the rotating unit includes a rotating cylinder and two receiving blocks driven to rotate by the rotating cylinder, the moving unit includes a second transmission assembly, an electric cylinder arranged on the second transmission assembly, a fourth motor driven to lift by the electric cylinder, a suction block driven to rotate by the fourth motor, a waste box arranged below the second transmission assembly, and a second detection unit.
[0012] Specifically, the packaging mechanism includes a third transmission assembly fixed on the base plate, a first limiting column arranged on the base plate, a second limiting cylinder fixed on the base plate and arranged between the two first limiting columns, a second limiting block driven to move by the second limiting cylinder, a second limiting column arranged on the base plate, a fourth transmission assembly arranged between the first limiting column and the second limiting column, a fifth motor arranged on the fourth transmission assembly, a clamping cylinder driven to rotate by the fifth motor, a clamping claw driven to work by the clamping cylinder, a lifting cylinder arranged between the two second limiting columns, a lifting block and a material tray driven to rise and fall by the lifting cylinder, and a return block is provided on the second limiting column.
[0013] A connector backplane processing process comprises the following steps:
[0014] (1) Assembly of the front side of the base material: Press the edge material onto the back side of the base material, as follows:
[0015] a. The base material feeding mechanism cuts the base material strip into base materials and places the base materials in the carrier;
[0016] b. The first indexing plate rotates 90 degrees to move the carrier with the bottom material to the side material feeding mechanism;
[0017] c. The edge material feeding mechanism cuts the edge material strip into edge materials and places the edge materials on top of the base material;
[0018] d. The first indexing plate rotates 90 degrees, and the carrier moves to the bottom of the pressing unit. The pressing unit presses the edge material on the front of the base material to form a semi-finished product;
[0019] (2) Assembly on the back of the base material: Press the edge material onto the front of the base material, as follows:
[0020] a. The edge material feeding mechanism cuts the edge material strip into edge materials and places the edge materials in the carrier;
[0021] b. The second indexing plate rotates 90 degrees to move the carrier with the edge material to the shifting mechanism;
[0022] c. The first indexing plate rotates 90 degrees, and the shifting mechanism moves the semi-finished product on the first indexing plate to the carrier with the edge material;
[0023] d. The second indexing plate rotates 45 degrees, and the carrier moves to the compacting unit, and the compacting unit presses the edge material on the back of the base material;
[0024] e. The second indexing plate rotates 45 degrees and moves the carrier to the riveting unit. The riveting unit performs secondary riveting on the two side materials and the bottom material to improve the fixing effect;
[0025] f. The second indexing plate rotates 45 degrees, and the carrier moves to the first detection unit, and the first detection unit detects the front of the product;
[0026] g. Rotate the second indexing plate 45 degrees and move the carrier to the adjustment mechanism;
[0027] (3) Product packaging: Check the back of the product and load the product into the tray as follows:
[0028] a. The adjustment mechanism grabs and moves the product;
[0029] b. The second detection unit detects the back of the product. If the product is qualified, the adjustment mechanism moves the product to the rotating unit. If the product is unqualified, the adjustment mechanism puts the product into the waste box;
[0030] c. The packaging mechanism loads the products adjusted on the rotating unit into the tray.
[0031] The beneficial effects of the connector backplane processing equipment and processing technology of the present invention are:
[0032] 1. Through the cooperation of the bottom material feeding mechanism and the side material feeding mechanism, the product can be quickly loaded, accurately fed and quickly cut, and it takes up less space;
[0033] 2. Through the cooperation of the first processing mechanism and the second processing mechanism, the base material and the side material can be quickly aligned and pressed, and the processing and assembly efficiency is high;
[0034] 3. Through the cooperation of the packaging mechanism, the second processing mechanism and the adjustment mechanism, the front and back sides of the product can be inspected with high detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0036] Figure 1 It is a structural schematic diagram of the connector backplane processing equipment and processing technology of the present invention;
[0037] Figure 2 It is a structural schematic diagram of the bottom material feeding mechanism of the connector back plate processing equipment and processing technology of the present invention;
[0038] Figure 3 It is a structural schematic diagram of the edge material feeding mechanism of the connector back plate processing equipment and processing technology of the present invention;
[0039] Figure 4 It is a structural schematic diagram of a cutting unit of a connector backplane processing device and a processing technology of the present invention;
[0040] Figure 5 It is a structural schematic diagram of a ratchet unit of a connector backplane processing device and a processing technology of the present invention;
[0041] Figure 6 It is a structural schematic diagram of a first processing mechanism of a connector backplane processing device and a processing technology of the present invention;
[0042] Figure 7 It is a structural schematic diagram of a pressing unit of a connector backplane processing device and a processing technology of the present invention;
[0043] Figure 8 It is a structural schematic diagram of a carrier of a connector backplane processing device and a processing technology of the present invention;
[0044] Fig. 9 It is a structural schematic diagram of the displacement mechanism of the connector back plate processing equipment and processing technology of the present invention;
[0045] Fig.10 It is a schematic diagram of the connection structure of the second processing mechanism, the adjustment mechanism and the packaging mechanism of the connector backplane processing equipment and the processing technology of the present invention;
[0046] Fig.11 It is a structural schematic diagram of a second processing mechanism of the connector backplane processing equipment and processing technology of the present invention;
[0047] Fig.12 It is a structural schematic diagram of the connector backplane processing equipment and the adjustment mechanism of the processing technology of the present invention;
[0048] Fig.13 It is a structural schematic diagram of the packaging mechanism of the connector backplane processing equipment and processing technology of the present invention;
[0049] In the figure: 1. bottom plate, 2. bottom material feeding mechanism, 21. bottom material flow channel;
[0050] 3. edge material feeding mechanism, 31. edge material flow channel, 32. detector, 33. ratchet unit, 34. cutting unit, 341. bracket, 342. first motor, 343. guide column, 344. upper template, 345. lower template, 35. conveying unit, 351. support plate, 352. second motor, 353. rotating frame, 354. moving shaft, 355. lifting plate, 356. moving plate, 357. suction plate, 358. buffer position;
[0051] 4. first processing mechanism, 41. first indexing plate, 42. first limiting cylinder, 43. first limiting block, 44. carrier, 441. main body, 442. limiting plate, 443. first clamping block, 444. second clamping block, 45. supporting frame, 46. pressing cylinder, 47. pressing plate;
[0052] 5. shifting mechanism, 51. third motor, 52. first transmission assembly, 53. lifting cylinder, 54. lifting block, 55. suction cup, 56. middle position;
[0053] 6. second processing mechanism, 61. second indexing plate, 62. compacting unit, 63. riveting unit, 64. first detection unit;
[0054] 7. Adjusting mechanism, 71. Rotating cylinder, 72. Receiving block, 73. Fourth motor, 74. Suction block, 75. Waste box, 76. Second detection unit, 77. Second transmission assembly, 78. Electric cylinder;
[0055] 8. Packaging mechanism, 801. Third transmission assembly, 802. First limiting column, 803. Second limiting cylinder, 804. Second limiting block, 805. Fourth transmission assembly, 806. Fifth motor, 807. Clamping cylinder, 808. Material tray, 809. Second limiting column, 810. Lifting cylinder, 811. Lifting block, 812. Return block;
[0056] 91. Side material strip, 92. Bottom material strip. DETAILED DESCRIPTION
[0057] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0058] like Figure 1 As shown, a connector backplane processing equipment comprises a base plate 1, a base material feeding mechanism 2, a first processing mechanism 4, a shifting mechanism 5, a second processing mechanism 6, an adjusting mechanism 7, a packaging mechanism 8 and two side material feeding mechanisms 3, wherein the first processing mechanism 4, the shifting mechanism 5, the second processing mechanism 6, the adjusting mechanism 7 and the packaging mechanism 8 are arranged on the base plate 1 from left to right in sequence, the base material feeding mechanism 2 and the two side material feeding mechanisms 3 are arranged on one side of the first processing mechanism 4 in sequence, the base material feeding mechanism 2 is connected to the first processing mechanism 4, the shifting mechanism 5 is connected to the second processing mechanism 6, the adjusting mechanism 7 is connected to the second processing mechanism 6 and the packaging mechanism 8, and among the two side material feeding mechanisms 3, one side material feeding mechanism 3 is connected to the first processing mechanism 4, and the other side material feeding mechanism 3 is connected to the second processing mechanism 6.
[0059] like Figure 2 As shown, the bottom material loading mechanism 2 includes a material tray 808, a bottom material flow channel 21 connected to the material tray 808, a detector 32, a ratchet unit 33, a cutting unit 34 and a conveying unit 35, and the detector 32, the ratchet unit 33, the cutting unit 34 and the conveying unit 35 are arranged in sequence on the bottom material flow channel 21.
[0060] like Figure 3-5As shown, the edge material feeding mechanism 3 includes a material tray 808, an edge material flow channel 31 connected to the material tray 808, a detector 32, a ratchet unit 33, a cutting unit 34 and a conveying unit 35, wherein the detector 32, the ratchet unit 33, the cutting unit 34 and the conveying unit 35 are sequentially arranged on the edge material flow channel 31, and the cutting unit 34 includes a bracket 341, a first motor 342 fixed on the top of the bracket 341, a guide column 343 arranged on the bracket 341, and an upper template 344 driven by the first motor 342 and moving along the guide column 343. and a lower template 345 fixed at the bottom of the bracket 341 and corresponding to the upper template 344, the conveying unit 35 includes a support plate 351, a second motor 352 fixed at the top of the support plate 351, a rotating frame 353 driven to rotate by the second motor 352, a moving shaft 354 hinged to the rotating frame 353, a lifting plate 355 fixed to the moving shaft 354, a moving plate 356, a plurality of suction plates 357 and a buffer position 358 arranged below the lifting plate 355, and a vertical groove is provided on the moving plate 356, and the moving shaft 354 passes through the vertical groove. The material tray 808 moves the edge material belt 91 into the edge material flow channel 31, the ratchet unit 33 realizes the sequential loading of the edge material belt 91, the detector 32 detects the amount of movement of the edge material, the cutting unit 34 works, the first motor 342 drives the upper template 344 to press down, and the edge material belt 91 is cut off by the upper template 344 and the lower template 345, the conveying unit 35 works, the second motor 352 drives the rotating frame 353 to rotate, the moving shaft 354 rotates, and drives the lifting plate 355 and the moving plate 356 to reciprocate, thereby moving the product to the next workstation.
[0061] like Figure 6-8 As shown, the first processing mechanism 4 includes a rotatable first indexing plate 41, a limiting unit, a carrier 44 and a pressing unit, the limiting unit includes a first limiting cylinder 42 fixed on the first indexing plate 41 and a first limiting block 43 driven by the first limiting cylinder 42 to move and corresponding to the carrier 44, the carrier 44 includes a main body 441 fixed on the first indexing plate 41, a limiting plate 442 arranged in the main body 441 and fixed to the first limiting block 43, a first clamping block 443 fixed on the limiting plate 442 and a second clamping block 444 fixed on the main body 441, and the pressing unit includes a support frame 45 fixed on the bottom plate 1, a pressing cylinder 46 fixed on the support frame 45 and a pressing plate 47 driven by the pressing cylinder 46 to move up and down. The limiting unit mainly cooperates with the carrier 44 to limit the bottom material and the edge material in the carrier 44.
[0062] like Fig. 9As shown, the shift mechanism 5 includes a third motor 51, a first transmission assembly 52 driven by the third motor 51, a lifting cylinder 53 disposed on the first transmission assembly 52, a lifting block 54 driven by the lifting cylinder 53 to be lifted, a suction cup 55 disposed below the lifting block 54, and an intermediate position 56 for placing products. The lifting cylinder 53 drives the lifting block 54 to move downward, the suction cup 55 sucks the product, and the third motor 51 drives the first transmission assembly 52 to work, so that the lifting cylinder 53 moves, thereby moving the product from the first indexing plate 41 to the second indexing plate 61.
[0063] like Figure 10-11 As shown, the second processing mechanism 6 includes a second dividing plate 61 fixed on the base plate 1 and driven to rotate externally, a compacting unit 62, a riveting unit 63 and a first detection unit 64 arranged in sequence around the second dividing plate 61, and a limiting unit and a carrier 44 are provided on the second dividing plate 61. The compacting unit 62 includes a compacting cylinder and a compacting plate driven by the compacting cylinder to rise and fall, and the riveting unit 63 includes a riveting cylinder and a riveting plate driven by the riveting cylinder to rise and fall.
[0064] like Fig.12 As shown, the adjustment mechanism 7 includes a rotating unit and a moving unit, the rotating unit is arranged between the moving unit and the packaging mechanism 8, the rotating unit includes a rotating cylinder 71 and two receiving blocks 72 driven to rotate by the rotating cylinder 71, and the moving unit includes a second transmission assembly 77, an electric cylinder 78 arranged on the second transmission assembly 77, a fourth motor 73 driven by the electric cylinder 78 to lift and lower, a suction block 74 driven by the fourth motor 73 to rotate, a waste box 75 arranged below the second transmission assembly 77, and a second detection unit 76. The electric cylinder 78 drives the fourth motor 73 to descend, the suction block 74 sucks the product, the fourth motor 73 drives the suction block 74 to rotate, adjusts the angle of the product, the second transmission assembly 77 works, moves the product, and the second detection unit 76 detects the back of the product and places it on the receiving block 72 of the rotating unit after it passes the inspection.
[0065] like Fig.13As shown, the packaging mechanism 8 includes a third transmission assembly 801 fixed on the base plate 1, a first limiting column 802 arranged on the base plate 1, a second limiting cylinder 803 fixed on the base plate 1 and arranged between the two first limiting columns 802, a second limiting block 804 driven to move by the second limiting cylinder 803, a second limiting column 809 arranged on the base plate 1, a fourth transmission assembly 805 arranged between the first limiting column 802 and the second limiting column 809, a fifth motor 806 arranged on the fourth transmission assembly 805, a clamping cylinder 807 driven to rotate by the fifth motor 806, a clamping claw driven to work by the clamping cylinder 807, a lifting cylinder 810 arranged between the two second limiting columns 809, a lifting block 811 driven to rise and fall by the lifting cylinder 810, and a material tray 808, and a return block 812 is provided on the second limiting column 809. The empty material tray 808 is placed in the first limiting column 802. When the material tray 808 needs to be replaced, the second limiting cylinder 803 drives the second limiting block 804 to retract, and the material tray 808 falls. The second limiting cylinder 803 drives the second limiting block 804 to be pushed out to clamp the upper material tray 808. The third transmission assembly 801 works to move the material tray 808 to the bottom of the fourth transmission assembly 805. The fifth motor 806 works to drive the clamping cylinder 807 to rotate 90 degrees. The clamping cylinder 807 drives the clamping claw to clamp the receiving block When the product on the tray 808 is full, the third transmission assembly 801 drives the tray 808 to continue to move into the second limiting column 809, and the lifting cylinder 810 drives the lifting block 811 to move upward, pushing the tray 808 upward, and the return block 812 prevents the tray 808 from falling.
[0066] A connector backplane processing process comprises the following steps:
[0067] (1) Assembly of the front side of the base material: Press the edge material onto the back side of the base material, as follows:
[0068] a. The base material feeding mechanism 2 cuts the base material strip 92 into base materials and places the base materials in the carrier 44;
[0069] b. The first indexing plate 41 is rotated 90 degrees, and the carrier 44 containing the bottom material is moved to the edge material feeding mechanism 3;
[0070] c. The edge material feeding mechanism 3 cuts the edge material strip 91 into edge materials and places the edge materials on top of the base material;
[0071] d. The first indexing plate 41 rotates 90 degrees, and the carrier 44 moves to the bottom of the pressing unit, and the pressing unit presses the edge material on the front of the bottom material to form a semi-finished product;
[0072] (2) Assembly on the back of the base material: Press the edge material onto the front of the base material, as follows:
[0073] a. The edge material feeding mechanism 3 cuts the edge material strip 91 into edge materials and places the edge materials in the carrier 44;
[0074] b. The second indexing plate 61 is rotated 90 degrees to move the carrier 44 equipped with the edge material to the shifting mechanism 5;
[0075] c. The first indexing plate 41 rotates 90 degrees, and the shifting mechanism 5 moves the semi-finished product on the first indexing plate 41 to the carrier 44 equipped with the edge material;
[0076] d. The second indexing plate 61 rotates 45 degrees, and the carrier 44 is moved to the compacting unit 62, and the compacting unit 62 presses the edge material on the back of the base material;
[0077] e. The second indexing plate 61 rotates 45 degrees, and the carrier 44 moves to the riveting unit 63, and the riveting unit 63 performs secondary riveting on the two side materials and the bottom material to improve the fixing effect;
[0078] f. The second indexing plate 61 is rotated 45 degrees, and the carrier 44 is moved to the first detection unit 64, and the first detection unit 64 detects the front of the product;
[0079] g. The second indexing plate 61 is rotated 45 degrees to move the carrier 44 to the adjustment mechanism 7;
[0080] (3) Product packaging: Check the back of the product and load the product into the tray 808, as follows:
[0081] a. Adjustment mechanism 7 grabs and moves the product;
[0082] b. The second detection unit 76 detects the back of the product. If the product is qualified, the adjustment mechanism 7 moves the product to the rotating unit. If the product is unqualified, the adjustment mechanism 7 puts the product into the waste box 75;
[0083] c. The packaging mechanism 8 loads the products adjusted in position on the rotating unit into the material tray 808.
[0084] The working principle of the connector backplane processing equipment and processing technology is as follows: first, the base material front side is assembled: the base material feeding mechanism 2 cuts the base material strip 92 into base materials and places the base materials in the carrier 44; the first indexing plate 41 rotates 90 degrees, and the carrier 44 with the base materials is moved to the edge material feeding mechanism 3; the edge material feeding mechanism 3 cuts the edge material strip 91 into edge materials and places the edge materials above the base material; the first indexing plate 41 rotates 90 degrees, and the carrier 44 moves to the bottom of the pressing unit, and the pressing unit presses the edge materials on the front side of the base material to form a semi-finished product;
[0085] Next is the assembly of the back of the base material: the edge material feeding mechanism 3 cuts the edge material strip 91 into edge materials and places the edge materials in the carrier 44; the second indexing plate 61 rotates 90 degrees to move the carrier 44 with the edge materials to the shifting mechanism 5; the first indexing plate 41 rotates 90 degrees, and the shifting mechanism 5 moves the semi-finished product on the first indexing plate 41 to the carrier 44 with the edge materials; the second indexing plate 61 rotates 45 degrees to move the carrier 44 to the compacting unit 62, and compacts the semi-finished product on the first indexing plate 41. The solid unit 62 presses the edge material onto the back of the base material; the second indexing plate 61 rotates 45 degrees to move the carrier 44 to the riveting unit 63, which performs secondary riveting on the edge materials on both sides and the base material to improve the fixing effect; the second indexing plate 61 rotates 45 degrees to move the carrier 44 to the first detection unit 64, which detects the front of the product; the second indexing plate 61 rotates 45 degrees to move the carrier 44 to the adjustment mechanism 7;
[0086] The last step is product packaging: the adjustment mechanism 7 grabs and moves the product; the second detection unit 76 detects the back of the product. If the product is qualified, the adjustment mechanism 7 moves the product to the rotating unit. If the product is unqualified, the adjustment mechanism 7 puts the product into the waste box 75; the packaging mechanism 8 loads the product adjusted on the rotating unit into the material tray 808.
[0087] Compared with the prior art, the connector backplane processing equipment and processing technology are
[0088] 1. Through the cooperation of the bottom material feeding mechanism 2 and the side material feeding mechanism 3, the product can be quickly fed, accurately fed and quickly cut, and the space occupied is small;
[0089] 2. Through the cooperation of the first processing mechanism 4 and the second processing mechanism 6, the base material and the side material can be quickly aligned and pressed, and the processing and assembly efficiency is high;
[0090] 3. Through the cooperation of the packaging mechanism 8, the second processing mechanism 6 and the adjustment mechanism 7, the front and back sides of the product can be inspected with high detection accuracy.
[0091] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A connector backplane processing device, characterized in that: It includes a bottom plate, a bottom material feeding mechanism, a first processing mechanism, a shifting mechanism, a second processing mechanism, an adjusting mechanism, a packaging mechanism and two side material feeding mechanisms, wherein the first processing mechanism, the shifting mechanism, the second processing mechanism, the adjusting mechanism and the packaging mechanism are arranged on the bottom plate in sequence from left to right, the bottom material feeding mechanism and the two side material feeding mechanisms are arranged on one side of the first processing mechanism in sequence, the bottom material feeding mechanism is connected to the first processing mechanism, the shifting mechanism is connected to the second processing mechanism, the adjusting mechanism is connected to the second processing mechanism and the packaging mechanism, and among the two side material feeding mechanisms, one side material feeding mechanism is connected to the first processing mechanism, and the other side material feeding mechanism is connected to the second processing mechanism; The bottom material feeding mechanism comprises a material tray, a bottom material flow channel connected to the material tray, a detector, a ratchet unit, a cutting unit and a conveying unit, wherein the detector, the ratchet unit, the cutting unit and the conveying unit are sequentially arranged on the bottom material flow channel; The edge material feeding mechanism includes a material tray, an edge material flow channel connected to the material tray, a detector, a ratchet unit, a cutting unit and a conveying unit, wherein the detector, the ratchet unit, the cutting unit and the conveying unit are sequentially arranged on the edge material flow channel, the cutting unit includes a bracket, a first motor fixed to the top of the bracket, a guide column arranged on the bracket, an upper template driven by the first motor and moving along the guide column, and a lower template fixed to the bottom of the bracket and corresponding to the upper template, the conveying unit includes a support plate, a second motor fixed to the top of the support plate, a rotating frame driven by the second motor to rotate, a moving shaft hinged to the rotating frame, a lifting plate fixed to the moving shaft, a moving plate, a plurality of suction plates and a buffer position arranged below the lifting plate, a vertical slot is arranged on the moving plate, and the moving shaft passes through the vertical slot; The first processing mechanism includes a rotatable first indexing plate, a limiting unit, a carrier and a pressing unit, the limiting unit includes a first limiting cylinder fixed on the first indexing plate and a first limiting block driven by the first limiting cylinder to move and corresponding to the carrier, the carrier includes a main body fixed on the first indexing plate, a limiting plate arranged in the main body and fixed to the first limiting block, a first clamping block fixed on the limiting plate and a second clamping block fixed on the main body, the pressing unit includes a support frame fixed on the bottom plate, a pressing cylinder fixed on the support frame and a pressing plate driven by the pressing cylinder to move up and down; The second processing mechanism includes a second indexing plate fixed on the bottom plate and driven to rotate externally, a compacting unit, a riveting unit and a first detection unit sequentially arranged around the second indexing plate, a limit unit and a carrier are provided on the second indexing plate, the compacting unit includes a compacting cylinder and a compacting plate driven by the compacting cylinder to be lifted and lowered, and the riveting unit includes a riveting cylinder and a riveting plate driven by the riveting cylinder to be lifted and lowered; The adjusting mechanism includes a rotating unit and a moving unit, the rotating unit is arranged between the moving unit and the packaging mechanism, the rotating unit includes a rotating cylinder and two receiving blocks driven to rotate by the rotating cylinder, and the moving unit includes a second transmission assembly, an electric cylinder arranged on the second transmission assembly, a fourth motor driven to lift by the electric cylinder, a suction block driven to rotate by the fourth motor, a waste box and a second detection unit arranged below the second transmission assembly.
2. The connector backplane processing equipment according to claim 1, characterized in that: The shifting mechanism includes a third motor, a first transmission assembly driven by the third motor, a lifting cylinder arranged on the first transmission assembly, a lifting block driven by the lifting cylinder to lift, a suction cup arranged under the lifting block and an intermediate position for placing products.
3. The connector backplane processing equipment according to claim 1, characterized in that: The packaging mechanism includes a third transmission assembly fixed on the bottom plate, a first limiting column arranged on the bottom plate, a second limiting cylinder fixed on the bottom plate and arranged between two first limiting columns, a second limiting block driven to move by the second limiting cylinder, a second limiting column arranged on the bottom plate, a fourth transmission assembly arranged between the first limiting column and the second limiting column, a fifth motor arranged on the fourth transmission assembly, a clamping cylinder driven to rotate by the fifth motor, a clamping claw driven to work by the clamping cylinder, a lifting cylinder arranged between the two second limiting columns, a lifting block and a material tray driven to rise and fall by the lifting cylinder, and a return block is provided on the second limiting column.
4. A processing technology using the connector backplane processing equipment according to any one of claims 1 to 3, characterized in that: The following steps are involved: (1) Assembly of the front side of the base material: Press the edge material onto the back side of the base material, as follows: a. The base material feeding mechanism cuts the base material strip into base materials and places the base materials in the carrier; b. The first indexing plate rotates 90 degrees to move the carrier with the bottom material to the side material feeding mechanism; c. The edge material feeding mechanism cuts the edge material strip into edge materials and places the edge materials on top of the base material; d. The first indexing plate rotates 90 degrees, and the carrier moves to the bottom of the pressing unit. The pressing unit presses the edge material on the front of the base material to form a semi-finished product; (2) Assembly on the back of the base material: Press the edge material onto the front of the base material, as follows: a. The edge material feeding mechanism cuts the edge material strip into edge materials and places the edge materials in the carrier; b. The second indexing plate rotates 90 degrees to move the carrier with the edge material to the shifting mechanism; c. The first indexing plate rotates 90 degrees, and the shifting mechanism moves the semi-finished product on the first indexing plate to the carrier with the edge material; d. The second indexing plate rotates 45 degrees, and the carrier moves to the compacting unit, and the compacting unit presses the edge material on the back of the base material; e. The second indexing plate rotates 45 degrees and moves the carrier to the riveting unit. The riveting unit performs secondary riveting on the two side materials and the bottom material to improve the fixing effect; f. The second indexing plate rotates 45 degrees, and the carrier moves to the first detection unit, and the first detection unit detects the front of the product; g. Rotate the second indexing plate 45 degrees and move the carrier to the adjustment mechanism; (3) Product packaging: Check the back of the product and load the product into the tray as follows: a. The adjustment mechanism grabs and moves the product; b. The second detection unit detects the back of the product. If the product is qualified, the adjustment mechanism moves the product to the rotating unit. If the product is unqualified, the adjustment mechanism puts the product into the waste box; c. The packaging mechanism loads the products adjusted on the rotating unit into the tray.
Citation Information
Patent Citations
Connector backboard processing equipment
CN212099461U