Air purification device
By combining physical methods and mechanical actions in the air purification device, the separation system and cleaning system are designed, and the problem of difficult to deal with mixed polluted air sources in the existing technology is solved, efficient separation and cleaning in the air is achieved, and operating costs and maintenance needs are reduced. .
Patent Information
- Application Number
- CN202010325990.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-23
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2040-04-23
AI Technical Summary
The existing air purification technology has a single function, making it difficult to deal with mixed polluted air sources, and the equipment is costly to use and operate, has low efficiency and high maintenance costs, which leads to regular replacement of consumables in the equipment, and users cannot afford or use them well.
The air purification device that combines physical methods and mechanical actions, including separation system, air induced system, sewage discharge system, settlement system and cleaning system. Through the design of the main barrel, sewage suction plate and rotary shaft, the gas in the air is realized and Precise and efficient separation of pollutants and has cleaning functions.
It realizes efficient centralized separation of all pollutants except air, reduces the PM2.5 value in the air, removes various difficult-to-treat mixed-shaped pollutants, does not require regular replacement of objects, has a long service life and low operating costs.
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Figure CN111351162B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of air purification, and in particular relates to an air purification device. Background Art
[0002] The sources of polluted air are complex, and the current technical methods for air pollution treatment need to be improved. If air pollution is not properly treated, it will also cause water pollution. The more common technical problems currently encountered are the following: gas with sticky and wet types, dry, sticky and wet mixed types, chemical types, chemicals mixed with dry, sticky and wet, and also various dry, sticky, wet, fishy, odorous, fungal mixtures, etc.
[0003] Existing technical methods include: bag dust removal, water curtain dust removal, activated carbon, activated cotton adsorption, ultraviolet sterilization and deodorization, plasma method, etc. The shortcomings of existing equipment and technology are as follows: the functionality of the technology is relatively single, and it cannot handle slightly mixed polluted air sources, or can only barely handle them, and it is difficult to achieve long-term standard emissions; due to insufficient technology, the cost of equipment use and operation is high, and users have large investments, low benefits, high consumption, and high maintenance costs. Some technical equipment requires regular replacement of consumables, so users cannot afford it or use it well. Therefore, the improvement and improvement of air pollution purification technology equipment is urgent. Summary of the invention
[0004] Purpose of the invention: The technical problem to be solved by the present invention is to provide a device combining physical method with mechanical action in view of the deficiencies in the prior art, which can efficiently and centrally separate all pollutants in the air except air at one time, efficiently purify the air, and has a cleaning function.
[0005] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0006] An air purification device, comprising:
[0007] The separation system is used to accurately and efficiently separate the gas and pollutants in the air, and includes a main barrel body, an air inlet, a rotating shaft, a driving motor, a dirt suction plate and a through shaft; the central top opening of the main barrel body is set as a negative pressure outlet and connected to an air outlet pipe; the rotating shaft is rotatably arranged at the inner center of the main barrel body, and the rotating shaft is driven by a driving motor; the dirt suction plate is connected through a through shaft and driven by the rotating shaft to rotate in the main barrel body; the air to be purified enters the main barrel body at a positive pressure tangential direction through the eccentric diffused air inlet opened on the side wall of the main barrel body, and rotates along the entering direction. There are two kinds of power during rotation, one is the pressure of the wind itself, and the other is the rotation of the dirt suction plate to drive the airflow to rotate. During rotation, because the weight of the pollutants is greater than the weight of the air, they will be thrown to the barrel wall by centrifugal force; part of the pollutants in the air are adsorbed on the surface of the dirt suction plate during the contact between the air and the dirt suction plate;
[0008] An air induced system, which is connected to the separation system and is used to introduce external air into the separation system to separate pollutants;
[0009] A sewage storage and discharge system, which is connected to the separation system and is used to collect the pollutants separated by the separation system and discharge them to the outside;
[0010] The cleaning system is used to deliver cleaning agent to the separation system; the cleaning system is connected to the separation system through an infusion tube, and the cleaning agent is pumped into the separation system to clean the separation system. The cleaning agent and the pollutants after cleaning enter the sewage storage and discharge system together and are discharged to the outside.
[0011] Furthermore, it also includes a sedimentation system, which is located below the sewage storage and drainage system, and is used to receive pollutants and cleaning agents discharged from the sewage storage and drainage system, and to precipitate the pollutants and filter out the cleaning agents for recycling;
[0012] The sedimentation system is located on one side of the cleaning system; the cleaning agent filtered out of the sedimentation system is connected to the cleaning system through an overflow pipe for recycling.
[0013] Specifically, the main barrel body is a cylindrical barrel body, having an upper cover plate and a base mounting plate, and a through hole is opened in the middle of the upper cover plate and the base mounting plate, and the middle through hole of the upper cover plate is connected to the air outlet pipe at the top;
[0014] The rotating shaft passes through the middle through-holes of the upper end cover plate and the base mounting plate; the middle through-hole of the upper end cover plate is provided with an upper end support of the rotating shaft for supporting the rotation of the rotating shaft; the upper end support of the rotating shaft is a cylindrical boss, and its outer plane is fixed between the upper end cover plate and the air outlet pipe by bolts, and a plurality of fan-shaped through holes are provided on the top end face and a deep pit for installing the upper end bearing is provided at the center position, and the remaining parts between the fan-shaped through holes are ribs for supporting the rotating shaft, and the fan-shaped holes can maximize ventilation; the rotating shaft is rotatably mounted at the center position of the top end face of the upper end support of the rotating shaft through the upper end bearing; the middle through-hole of the base mounting plate is provided with a seat plate support for supporting the rotation of the rotating shaft, and its outer plane is fixed to the base mounting plate by bolts, and a double-layer bearing pit is provided in the center, the upper pit is used to install a planar thrust bearing, and the lower pit is used to install a radial thrust bearing; the rotating shaft is rotatably mounted at the center position of the seat plate support through the radial thrust bearing.
[0015] Specifically, a right-angle seat for mounting a driving motor is fixed to one side of the bottom of the base mounting plate by bolts; the bottom end of the rotating shaft passes through the base mounting plate and is connected to the driving motor pulley through a rotating shaft end pulley arranged at the end, and the rotating shaft is driven to rotate in the main barrel body by the driving motor.
[0016] Specifically, the dirt suction plate is a circular plate or a polygonal plate arranged in the main barrel body, preferably a circular plate, which is evenly provided with axial holes around the center, and the through shaft passes through the axial hole to fix the dirt suction plates of different layers, and a thin ventilation duct is formed between the two adjacent dirt suction plates above and below; the two ends of the through shaft are respectively fixed to the upper end wall plate and the lower end wall plate by nuts; the rotating air has its own positive pressure and can only flow in the negative pressure direction, thereby dispersedly entering each thin ventilation duct, and under the rotation of the dirt suction plate, the air rotates in the air duct and will continuously roll, and the air always moves toward the negative pressure direction of the center of the dirt suction plate. At this time, the wind speed in the air duct is significantly slowed down due to large-area diffusion. During the slowing down, rotation, and rolling of the moving speed of the polluted air, the pollutants continuously hit the surface of the dirt suction plate between the upper and lower parts;
[0017] The upper end of the rotating shaft is fixedly connected to the upper end wall plate through a conical cylinder connecting piece, and the lower end is fixedly connected to the lower end wall plate through a lower end wall plate connecting piece. The rotation of the rotating shaft drives the dirt suction plate in the main barrel body to rotate together.
[0018] Furthermore, a through hole penetrating the rotating shaft is provided in the middle of the circular plane at the small end of the cone cylinder connector, and an upper shaft pin is provided to match the pin groove on the rotating shaft, and the outer periphery of the lower circular plane is fixed to the through shaft and the upper end wall plate by a nut; a plurality of fan-shaped through holes with oblique angles are provided on the inclined surface of the cone cylinder connector to reduce wind resistance, and a convex circle facing the direction of the small end circular plane is provided along the edge of the oblique through hole; a sinking platform through hole is provided in the center of the lower end wall plate connector, which is adapted to the rotating shaft; a lower shaft pin is provided inside the sinking platform through hole to match the lower pin groove of the rotating shaft; the outer periphery of the upper end surface of the lower end wall plate connector is fixed to the through shaft and the lower end wall plate by a nut. The lower end wall plate connector is closed, and the cone cylinder connector is open, so that air enters from the side and converges upward in the barrel space, and this effect is enhanced in the rotating state, so that the gas and pollutants in the air are precisely and gradually separated in a thin air duct.
[0019] Furthermore, an upper sealing ring fixing ring for installing an upper sealing ring is provided at the middle through-opening of the upper cover plate, and the upper sealing ring is arranged tightly against the outer side of the convex edge circle; a lower sealing ring fixing ring for installing a lower sealing ring is provided below the lower wall panel connecting member, and the lower sealing ring is arranged tightly against the outer side of the seat plate supporting member, thereby playing a sealing role when the shaft is rotating.
[0020] Furthermore, the rotating shaft is a hollow circular tube, the bottom end of which is connected to the infusion tube of the cleaning system through an interface, the top end is closed, and a through hole is opened in the middle of the rotating shaft. During the rotation process, the cleaning agent in the rotating shaft is sprinkled onto the surrounding dirt absorption plates to clean the impurities adsorbed on the dirt absorption plates;
[0021] The outer plane of the interface part is fixed to the fixed plate by bolts, and the four corners of the fixed plate are connected to the base mounting plate through columns respectively; a step is provided in the center of the upper end surface of the interface part for installing the sealing ring at the end of the rotating shaft, and the outer side surface is threadedly connected with the fastening nut, so that the sealing ring at the end of the rotating shaft is installed tightly against the bottom end of the rotating shaft.
[0022] Furthermore, the base mounting plate is evenly distributed with a plurality of fan-shaped through holes, with ribs of sufficient strength left between the holes as supporting ribs. The function of the fan-shaped through holes is to allow impurities separated from the air in the main barrel to fall into the sewage storage and drainage system below through the fan-shaped through holes. A downwardly protruding circular drip extension plate is provided on the outer circle of the base mounting plate to facilitate the delay of sewage dripping only downwards and not extending to the middle to affect the components connecting the driving motor and the main shaft, thereby increasing the strength of the components.
[0023] The upper end of the fan-shaped hole is connected to the main cylinder, and the lower end is connected to the large mouth of the conical cylinder. An electric valve is arranged at the lower end of the conical cylinder. When the separation system is working, the electric valve is closed, pollutants can fall in, and air cannot pass through. When the cleaning system is working, the electric valve is opened.
[0024] Specifically, the induced draft system includes an induced draft duct and an induced draft fan arranged on the induced draft duct. The induced draft duct is tangent to the side of the main barrel body at the air inlet, and the external air is tangentially passed into the main barrel body through the induced draft fan. The air inlet is preferably a flat air inlet to facilitate the rapid diffusion of air entering the main barrel body; the air inlet is set with positive pressure, and the air outlet is negative pressure. Suction power can also be set at the air outlet. Preferably, the air inlet is in the positive pressure direction, and the air outlet is in the negative pressure direction; the induced draft fan is closed during the working period of the cleaning system.
[0025] Specifically, the sewage storage and discharge system includes a conical barrel body and an electric valve arranged at the bottom of the conical barrel body; the top opening of the conical barrel body is larger than the bottom opening, and the outer plane of the top opening is fixed to the bottom of the base mounting plate of the main barrel body by bolts, and the outer plane of the bottom opening is fixed to the electric valve by bolts; an installation port is opened on the conical barrel body, and a sealing member is provided around the installation port for sealing.
[0026] Specifically, the sedimentation system and the cleaning system are both arranged at the bottom of the seat barrel body; the top of the seat barrel body is open, the outer plane is fixed to the base mounting plate of the main barrel body by bolts, and the bottom of the seat barrel body is arranged on the barrel body mounting seat;
[0027] The sedimentation system includes an overflow bucket and a dirt storage bucket; the overflow bucket is movably arranged at the bottom of the seat barrel body, the dirt storage bucket is located in the overflow bucket, and the top opening corresponds to the electric valve; a filter screen is installed on the upper side of the dirt storage bucket through a filter screen cover; an overflow pipe is arranged on the upper part of the overflow bucket;
[0028] The cleaning system includes a cleaning solution barrel, an infusion pump and an infusion tube. The cleaning solution barrel is located below the overflow tube on one side of the overflow barrel. The infusion pump is arranged in the cleaning solution barrel. One end of the infusion tube is connected to the infusion pump, and the other end is connected to the bottom end of the rotating shaft.
[0029] Furthermore, a pulley for sliding the overflow bucket and slide rail baffles on both sides of the pulley are provided at the bottom of the seat barrel body; a maintenance port is provided on the outside of the seat barrel body, and a sealing member is provided around the maintenance port for sealing; a hatch is provided on the outside of the seat barrel body corresponding to the position of the overflow bucket, and the overflow bucket can be pulled out by opening the hatch to clean the precipitated impurities in the dirt storage bucket;
[0030] An overflow bucket placement ring is installed in the overflow bucket through a bracket rod. The overflow bucket is movably arranged in the overflow bucket placement ring and can be drawn out upwards.
[0031] Preferably, the suction plate is a metal plate or a plastic plate, and grooves are provided on the upper and lower surfaces. The side walls of the grooves can effectively avoid air resistance in a rotating state. Due to the action of the rotating centrifugal force, the reverse movement of the substance is generated, and the pollutants in the air are sucked into the groove through the surface wall and separated, and then gathered on the inner wall of the main barrel body; preferably, the suction plate is made of PV plastic plate, and the electrostatic effect of the particles is utilized to adsorb and gather on the suction plate; a spacer ring is provided between the two adjacent suction plates above and below, and the spacer ring is installed on the through shaft.
[0032] Beneficial effects:
[0033] 1. In the separation system of the device of the present invention, air enters the main cylinder through the flat diffusion air inlet and rotates in the forward direction. There are two kinds of power, one is the wind pressure carried by itself, and the other is the mechanical rotation driving the airflow rotation force. At this time, because the weight of the pollutants is greater than the weight of the air, the pollutants are centrifugally thrown to the cylinder wall, that is, the initial physical separation occurs, and the coarse substances in the air are separated; the air is dispersed into each thin air duct after large-area diffusion, so the wind speed entering the air duct is significantly slowed down, and it will rotate in the rotating air duct, and it will also produce continuous tumbling, disrupting the phenomenon of the air carrying substances in a straight line. Therefore, the pollutants are continuously thrown to the upper and lower walls and the grooves of the suction plate, and secondary or even multiple physical separations occur. Due to the action of the rotating centrifugal force, the accumulation falling into the groove will produce a reverse motion with the air and be thrown to the cylinder wall. The clean air after separation enters the negative pressure space in the middle, and can only be gathered to the upper opening for discharge because the bottom is closed.
[0034] 2. The device of the present invention uses an infusion pump to input the prepared cleaning agent into the center of the main shaft through the small holes on the circular surface and spray it into the thin air duct, so as to clean the accumulation in the dirt suction plate and the groove at a fixed time. As long as the actual cleaning time required by the material is mastered, the electronic control program can be set to automatically complete it. Regular cleaning is also equivalent to regularly spraying humidity and viscosity into the air duct, which increases the dirt suction capacity in the air duct.
[0035] 3. The device of the present invention can significantly reduce the PM2.5 value in the air. By combining physical methods with mechanical structures, it can remove various substances in the polluted air, especially various dry, wet, oily, sticky, chemical, and extremely difficult to handle mixed pollutants. There is no need to replace objects regularly, and the service life is long. The use and operation costs are low. After separation, the polluted air can reach the clean air required by the human body. According to the pollution source parameters of different environments, a variety of models and specifications are set. As long as the user selects the appropriate specifications, the management and protection of the air environment in different areas can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, and the above and / or other advantages of the present invention will become more clear.
[0037] Figure 1 It is a schematic diagram of the overall structure of the air purification device of the present invention.
[0038] Figure 2 It is a schematic diagram of the upper structure of the air purification device of the present invention.
[0039] Figure 3 It is a schematic diagram of the upper structure of the separation system of the air purification device of the present invention.
[0040] Figure 4 It is a schematic diagram of the lower structure of the separation system of the air purification device of the present invention.
[0041] Figure 5 It is a top view of the internal structure of the separation system of the air purification device of the present invention.
[0042] Figure 6 It is a cross-sectional view of the dirt absorption plate of the air purification device of the present invention.
[0043] Figure 7 This is a top view of the structure of the upper end support member of the rotating shaft of the air purification device of the present invention.
[0044] Figure 8 It is a schematic diagram of the lower structure of the air purification device of the present invention.
[0045] Fig. 9 It is a schematic diagram of the structure of the sewage storage and discharge system of the air purification device of the present invention.
[0046] Fig.10It is a schematic diagram of the external structure of the air purification device of the present invention.
[0047] Wherein, each reference numeral represents:
[0048] 1 separation system; 2 ventilation system; 3 sewage storage and drainage system; 4 sedimentation system; 5 cleaning system; 6 barrel body; 7 barrel body mounting base;
[0049] 101 main barrel; 102 air inlet; 103 rotating shaft; 104 driving motor; 105 dirt suction plate; 106 through shaft; 107 upper end cover plate; 108 base mounting plate; 109 air outlet pipe; 110 upper end support member of rotating shaft; 111 fan-shaped through hole; 112 upper end bearing; 113 seat plate support member; 114 plane thrust bearing; 115 radial thrust bearing; 116 right angle seat; 117 driving motor pulley; 118 rotating shaft end pulley; 119 shaft hole; 120 upper end wall panel; 121 lower end wall panel; 122 cone cylinder connecting piece; 123 lower end wall plate connecting piece; 124 upper pin groove of rotating shaft; 125 upper shaft pin; 126 flange circle; 127 lower pin groove of rotating shaft; 128 lower shaft pin; 129 upper sealing ring; 130 upper sealing ring fixing ring; 131 lower sealing ring; 132 lower sealing ring fixing ring; 133 interface piece; 134 circular drop extension plate; 135 through-hole; 136 fixing plate; 137 column; 138 sealing ring at the end of rotating shaft; 139 fastening nut; 140 groove; 141 spacer ring;
[0050] 201 induced draft duct; 202 induced draft fan;
[0051] 301 conical barrel; 302 electric valve; 303 installation port;
[0052] 401 overflow bucket; 402 sewage storage bucket; 403 filter screen cover; 404 filter screen; 405 overflow pipe;
[0053] 501 cleaning solution barrel; 502 infusion pump; 503 infusion tube;
[0054] 601 pulley; 602 slide rail baffle; 603 maintenance port; 604 hatch. DETAILED DESCRIPTION
[0055] The present invention can be better understood with reference to the following examples.
[0056] like Figure 1 As shown, the air purification device of the present invention comprises: a separation system 1, which is used to quickly separate the gas and pollutants in the air;
[0057] The air induction system 2 is connected to the separation system and is used to introduce external air into the separation system 1 to separate pollutants;
[0058] A waste storage and discharge system 3, which is connected to the bottom of the separation system 1 and is used to collect the pollutants separated by the separation system 1 and discharge them to the outside;
[0059] The sedimentation system 4 is located below the sewage storage and drainage system 3 and is used to receive the solid and liquid pollutants discharged from the sewage storage and drainage system 3 and to sediment the pollutants through a cleaning agent;
[0060] The cleaning system 5 is located on one side of the sedimentation system 4; the cleaning agent in the sedimentation system 4 is connected to the cleaning system 5 through an overflow pipe; the cleaning system 5 is connected to the separation system 1 through an infusion tube, and the cleaning agent is pumped to the separation system 1 to clean the separation system. The cleaning agent and the pollutants after cleaning enter the sewage storage and discharge system 3 together, and then are discharged into the sedimentation system 4. The upper cleaning agent filtered after sedimentation is introduced into the cleaning system 5 through the overflow pipe for recycling.
[0061] like Figure 2 As shown, the separation system includes a main barrel body 101, an air inlet 102, a rotating shaft 103, a driving motor 104, a dirt suction plate 105 and a through shaft 106; the air induction system is tangential to the side of the main barrel body 101 at the air inlet 102 through a pipeline, and the external air is tangentially introduced into the main barrel body 101;
[0062] The main barrel body 101 is a cylindrical barrel body, with an upper cover plate 107 and a base mounting plate 108, and the upper cover plate 107 and the base mounting plate 108 are both provided with through holes in the middle, and the middle through hole of the upper cover plate 107 is connected to the air outlet pipe 109 at the top; the upper and lower barrel openings of the main barrel body 101 are provided with inner flanges, which are fixed by inner ring welding, and are evenly provided with inner threaded holes. A sealing O-ring groove is provided in the threaded hole to fit the O-ring, and the inner flange of the main barrel body 101 is fixed to the upper cover plate 107 and the base mounting plate 108 by bolts respectively. A thin-walled outer ring is added to the outer circle of the upper and lower barrel openings of the main barrel body 101 for decoration, and its height is lower than the welding position of the inner ring. It is fixed by spot welding to cover the welding marks of the inner ring.
[0063] like Figure 3 and Figure 4 As shown, the rotating shaft 103 passes through the middle through-holes of the upper end cover plate 107 and the base mounting plate 108; the middle through-hole of the upper end cover plate 107 is provided with an upper end support member 110 of the rotating shaft for supporting the rotation of the rotating shaft 103; the upper end support member 110 of the rotating shaft is a cylindrical boss, the outer surface of which is fixed between the upper end cover plate 107 and the air outlet pipe 109 by bolts, and a boss is provided on the inner end face, which slightly extends into the middle through-hole of the upper end cover plate 107, and a plurality of fan-shaped through holes 111 are provided on the top end face, and a deep pit for installing the upper end bearing 112 is provided at the center position, and the remaining part between the fan-shaped through holes is a rib supporting the rotating shaft, and the fan-shaped holes can maximize ventilation, as shown in FIG. Figure 7The rotating shaft 103 is rotatably mounted at the center of the top end surface of the upper end support member 110 of the rotating shaft through the upper end bearing 112; the central through hole of the base mounting plate 108 is provided with a seat plate support member 113 for supporting the rotation of the rotating shaft 103, the outer surface of which is fixed to the base mounting plate 108 by bolts, and a double-layer bearing pit is provided in the center, the upper pit is used to install the plane thrust bearing 114, and the lower pit is used to install the radial thrust bearing 115; the rotating shaft 103 is rotatably mounted at the center of the seat plate support member 113 through the radial thrust bearing 115;
[0064] A right angle seat 116 for mounting the drive motor 104 is fixed to one side of the bottom of the base mounting plate 108 by bolts; the bottom end of the rotating shaft 103 passes through the base mounting plate 108 and is connected to the drive motor pulley 117 through a rotating shaft end pulley 118 provided at the end, and the rotating shaft 103 is driven to rotate in the main barrel 101 by the drive motor 104;
[0065] like Figure 5 and Figure 6 As shown, the dirt suction plate 105 is a circular PV plastic plate arranged in the main barrel 101, and an axial hole 119 is evenly opened around the center of the circle, and grooves 140 are opened on the upper and lower surfaces. The grooves 140 are concentrically radial or oblique, and the length of the groove is proportional to the wind speed / distance, which should be greater than 3 times. The depth of the groove is 1-5mm, the width of the groove is 1-20mm, and the distance between the grooves is 5-200mm; the through shaft 106 passes through the axial hole 119 to fix the dirt suction plates 105 of different layers, and forms a thin ventilation duct between the two adjacent dirt suction plates 105, with a height of 1-100mm; a spacer ring 141 is arranged between the two adjacent dirt suction plates 105, and the spacer ring 141 is installed on the through shaft 106. The stepped shaft step surfaces at both ends of the through shaft 106 support the upper and lower end wall panels, which are fixed to the upper end wall panel 120 and the lower end wall panel 121 respectively by nuts;
[0066] The upper end of the rotating shaft 103 is fixedly connected to the upper end wall panel 120 through a conical cylinder connecting piece 122, and the lower end is fixedly connected to the lower end wall panel 121 through a lower end wall panel connecting piece 123. The rotation of the rotating shaft 103 drives the dirt suction plate 105 in the main barrel body 101 to rotate together, and the rotation speed can be selected between 100 and 600 revolutions per minute.
[0067] A through hole that passes through the rotating shaft 103 is provided in the middle of the circular plane at the small end of the conical cylinder connecting piece 122, and an upper shaft pin 125 that cooperates with the pin groove 124 on the rotating shaft is provided. The outer periphery of the lower circular plane is fixed to the through shaft 106 and the upper end wall panel 120 by a nut; a plurality of oblique through holes are provided on the inclined surface of the conical cylinder connecting piece 122 to reduce wind resistance, and a convex circle 126 is provided along the edge of the oblique through holes toward the direction of the circular plane at the small end; a sinking platform through hole is provided in the center of the lower end wall panel connecting piece 123, which is adapted to the rotating shaft 103; a lower shaft pin 128 that cooperates with the lower pin groove 127 of the rotating shaft is provided on the inner side of the sinking platform through hole; the outer periphery of the upper end surface of the lower end wall panel connecting piece 123 is fixed to the through shaft 106 and the lower end wall panel 121 by a nut. The lower end wall panel connector 123 is closed, and the conical cylinder connector 122 is open, so that air enters from the side, passes through the thin air duct, and converges upward from the central space of the main barrel body. This effect is enhanced in the rotating state, thereby achieving efficient separation of gas and pollutants in the air in the thin air duct.
[0068] An upper sealing ring fixing ring 130 for installing an upper sealing ring 129 is provided at the middle through-opening of the upper cover plate 107, and the upper sealing ring 129 is arranged closely to the outer side of the convex circle 126; a lower sealing ring fixing ring 132 for installing a lower sealing ring 131 is provided below the lower wall panel connecting member 123, and the lower sealing ring 131 is arranged closely to the outer side of the seat plate supporting member 113, thereby playing a sealing role when the shaft is rotating.
[0069] The rotating shaft 103 is a hollow circular tube, the bottom end of which is connected to the infusion tube of the cleaning system through an interface 133, the top end is closed, and a through hole 135 is opened in the middle of the rotating shaft 103. During the rotation process, the cleaning agent in the rotating shaft is sprinkled onto the surrounding dirt absorption plates to clean the impurities adsorbed on the dirt absorption plates; the base mounting plate 108 is evenly opened with a plurality of fan-shaped through holes, and a circular drip extension plate 134 protruding downward is provided on the outer ring;
[0070] The outer plane of the interface part 133 is fixed to the fixed plate 136 by bolts, and the four corners of the fixed plate 136 are respectively connected to the base mounting plate 108 through columns 137; a step is provided in the center of the upper end surface of the interface part 133 for installing the shaft end sealing ring 138, and the outer side surface is threadedly connected to the fastening nut 139, so that the shaft end sealing ring 138 is installed close to the bottom end of the shaft 103.
[0071] like Figure 1As shown, the induced draft system includes an induced draft pipe 201 and an induced draft fan 202 arranged on the induced draft pipe 201. The induced draft pipe 201 is tangent to the side of the main barrel body 101 at the air inlet 102. The external air is tangentially introduced into the main barrel body 101 through the induced draft fan 202. The single-sided distance between the inner wall of the main barrel body and the outer circle of the dirt suction plate should be greater than the radius of the air inlet pipe 201, so that there is enough space for the air to rotate.
[0072] like Figure 2 and Fig. 9 As shown, the sewage storage and discharge system includes a conical barrel body 301 and an electric valve 302 arranged at the bottom of the conical barrel body 301; the top opening of the conical barrel body 301 is larger than the bottom opening, and the outer plane of the top opening is fixed to the bottom of the base mounting plate 108 of the main barrel body 101 by bolts, and the outer plane of the bottom opening is fixed to the electric valve 302 by bolts; an installation port 303 is opened on the conical barrel body 301, and a sealing member is provided around the installation port for sealing.
[0073] like Figure 8 As shown, the sedimentation system and the cleaning system are both arranged at the bottom of the seat barrel body 6; the top of the seat barrel body 6 is open, the outer plane is fixed to the base mounting plate 108 of the main barrel body 101 by bolts, and the bottom of the seat barrel body 6 is arranged on the barrel body mounting seat 7;
[0074] The sedimentation system includes an overflow bucket 401 and a dirt bucket 402; the overflow bucket 401 is movably arranged at the bottom of the seat barrel body 6, the dirt bucket 402 is located in the overflow bucket 401, and the top opening corresponds to the electric valve 302; the upper side of the dirt bucket 402 is installed with a filter screen 404 through a filter screen cover 403; the upper part of the overflow bucket 401 is provided with an overflow pipe 405;
[0075] The cleaning system includes a cleaning solution barrel 501, an infusion pump 502 and an infusion tube 503. The cleaning solution barrel 501 is located below the overflow tube 405 on one side of the overflow barrel 401. The infusion pump 502 is arranged in the cleaning solution barrel 501. One end of the infusion tube 503 is connected to the infusion pump 502, and the other end is connected to the bottom end of the rotating shaft 103.
[0076] like Figure 8 and Fig.10 As shown, the bottom of the seat barrel body 6 is provided with a pulley 601 for sliding the overflow bucket 401, and a slide rail baffle 602 located on both sides of the pulley 601; a maintenance port 603 is opened on the outside of the seat barrel body 6, and a sealing member is provided around the maintenance port 603 for sealing; a hatch 604 is provided on the outside of the seat barrel body 6 at the position corresponding to the overflow bucket 401;
[0077] An overflow bucket placement ring 407 is installed in the overflow bucket 401 through a bracket rod 406 , and the overflow bucket 401 is movably arranged in the overflow bucket placement ring 407 .
[0078] When the cleaning system is turned on, the electric valve 302 is opened at the same time, and the induced draft fan 202 is turned off. When the cleaning system stops working, the induced draft fan 202 is turned on.
[0079] The air purification device of the present invention is mainly used in industry to efficiently separate gases and impurities in the air, that is, to separate impurities such as humidity, oil, chemicals, including fungi, dust and garbage in the air to obtain relatively clean air. The working method of the whole process includes: the air enters the air inlet 102 diffused between the upper and lower parts through the pressure of the fan, and rotates clockwise in the main barrel body 101. There are two kinds of power to generate rotation, one is the wind force itself, and the other is the mechanical rotation driving the airflow to rotate. At this time, due to gravity, in the centrifugal rotation state, a physical phenomenon of impurities separation in the air occurs, and a large amount of impurities are thrown out and adsorbed on the inner wall of the main barrel body 101; then the air is dispersed into the thin air duct formed between the dirt suction plates 105. Because the cumulative height of countless thin air duct openings is greater than 1:3 times the diameter of the air duct 201, the air entering the air duct expands the space area. The wind speed is significantly slowed down. At the same time, due to the rotation of the dirt suction plate 105, the air entering the thin air duct also rotates and is in a constant tumbling state. The impurities carried by the air will constantly hit the upper and lower walls of the dirt suction plate 105, especially the grooves 140 opened on the surface of the dirt suction plate; the function of the grooves 140 is to reduce and avoid wind resistance in the rotating state, especially the side walls of the grooves have a more obvious wind-proof effect. The accumulation falling into the grooves can produce reverse motion with the air due to the strange thrust caused by centrifugal force. At this time, when the air passes through the thin air duct, a second or even multiple material separation phenomenon actually occurs.
[0080] After the separated clean air enters the hollow position in the middle, the lower end wall panel connector 123 is closed, and the conical cylinder connector 122 is open, so that the air enters from the side and converges upward in the barrel space. The present invention can also be designed with a timed automatic cleaning function, and different cleaning times and intervals can be set according to different pollution sources. The cleaning agent can also increase the dirt absorption capacity in the air duct. The infusion pump 502 delivers the cleaning agent into the rotating shaft 103 through the infusion tube 503. The circumference of the rotating shaft 103 is evenly distributed with small Hole 135 is sprayed into the thin ventilation duct when the rotating shaft 103 is rotating. Under the action of the rotating centrifugal force, the accumulation in the ventilation duct and the accumulation on the inner wall of the main barrel body 101 are regularly sprayed and cleaned, and enter the conical barrel body 301 through the base mounting plate, pass through the electric valve 302, and the cleaned objects enter the dirt storage barrel 402 for sedimentation. The floating liquid overflows through the filter screen 404 to the overflow bucket 401 for further sedimentation, and the floating liquid enters the cleaning agent solution barrel 501 through the overflow pipe 405 for storage, and is circulated through the infusion pump 502.
[0081] The present invention provides an idea and method for an air purification device. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.
Claims
1. An air purification device, characterized in that: include: A separation system (1) for efficiently separating gas from pollutants in the air, comprising a main barrel (101), an air inlet (102), a rotating shaft (103), a driving motor (104), a dirt suction plate (105), and a through shaft (106); the main barrel (101) has an opening at the top center thereof and is connected to an air outlet pipe (109); the rotating shaft (103) is rotatably arranged at the center of the main barrel (101), and the rotating shaft (103) is driven by the driving motor (104); the dirt suction plate (105) is connected via the through shaft (106), and is driven by the rotating shaft (103) to rotate in the main barrel (101); the dirt suction plate (105) is connected via the through shaft (106), and is driven by the rotating shaft (103) to rotate in the main barrel (101); 5) is a circular plate or a polygonal plate arranged in the main barrel (101), and has axial holes (119) uniformly opened around the center thereof, and the through shaft (106) passes through the axial hole (119) to fix the different layers of the dirt absorption plates (105), and forms a thin ventilation duct between two upper and lower adjacent dirt absorption plates (105); the air to be purified enters the main barrel (101) tangentially through the air inlet (102) opened on the side wall of the main barrel (101), and under the rotation of the dirt absorption plates (105), part of the pollutants in the air are separated and gathered on the inner wall of the main barrel (101), and the other part of the pollutants are adsorbed on the surface of the dirt absorption plates (105); An air induction system (2) connected to the separation system and used to introduce external air into the separation system (1) to separate pollutants; A waste storage and discharge system (3), which is connected to the separation system (1) and is used to collect the solid and liquid pollutants separated by the separation system (1) and discharge them to the outside; The cleaning system (5) is used to deliver a cleaning agent to the separation system (1); the cleaning system (5) is connected to the separation system (1) via a liquid infusion tube, and the cleaning agent is pumped into the separation system (1) to clean the separation system; the cleaning agent and the pollutants after cleaning enter the sewage storage and discharge system (3) and are discharged to the outside.
2. The air purification device according to claim 1, characterized in that: Also includes: A sedimentation system (4), which is located below the sewage storage and drainage system (3), and is used to receive pollutants and cleaning agents discharged from the sewage storage and drainage system (3), precipitate the pollutants, and filter out the cleaning agents for recycling; The sedimentation system (4) is located on one side of the cleaning system (5); the cleaning agent filtered out of the sedimentation system (4) is connected to the cleaning system (5) through an overflow pipe for recycling.
3. The air purification device according to claim 2, characterized in that: The main barrel body (101) is a cylindrical barrel body, having an upper cover plate (107) and a base mounting plate (108), and a through hole is opened in the middle of the upper cover plate (107) and the base mounting plate (108), and the through hole in the middle of the upper cover plate (107) is connected to the air outlet pipe (109) at the top; The rotating shaft (103) passes through the middle through-holes of the upper cover plate (107) and the base mounting plate (108); the middle through-hole of the upper cover plate (107) is provided with an upper support member (110) for supporting the rotating shaft (103) to rotate; the upper support member (110) is a cylindrical boss, the outer surface of which is fixed between the upper cover plate (107) and the air outlet pipe (109) by bolts, the top end surface is provided with a plurality of fan-shaped through holes (111), and the center position is provided with a deep pit for installing the upper bearing (112); the rotating shaft (103) passes through the upper bearing (112) ) is rotatably mounted at the center of the top end surface of the upper end support member (110) of the rotating shaft; a seat plate support member (113) for supporting the rotating shaft (103) to rotate is provided at a central through hole of the base mounting plate (108); a peripheral plane of the seat plate support member (113) is fixed to the base mounting plate (108) by bolts, and a double-layer bearing pit is provided at the center, the upper pit is used to install a plane thrust bearing (114), and the lower pit is used to install a radial thrust bearing (115); the rotating shaft (103) is rotatably mounted at the center of the seat plate support member (113) via the radial thrust bearing (115); A right-angle seat (116) for mounting a drive motor (104) is fixed to one side of the bottom of the base mounting plate (108) by bolts; the bottom end of the rotating shaft (103) passes through the base mounting plate (108) and is transmission-connected to a drive motor pulley (117) via a rotating shaft end pulley (118) provided at the end, and the rotating shaft (103) is driven to rotate in the main barrel (101) by the drive motor (104).
4. The air purification device according to claim 3, characterized in that: The two ends of the through shaft (106) are respectively fixed to the upper end wall plate (120) and the lower end wall plate (121) by nuts; The upper end of the rotating shaft (103) is fixedly connected to the upper end wall plate (120) via a conical cylinder connecting piece (122), and the lower end is fixedly connected to the lower end wall plate (121) via a lower end wall plate connecting piece (123). The rotation of the rotating shaft (103) drives the dirt suction plate (105) in the main barrel body (101) to rotate together; A through hole penetrating the rotating shaft (103) and an upper shaft pin (125) cooperating with the upper pin groove (124) of the rotating shaft are provided in the middle of the circular plane at the upper small end of the conical cylinder connecting member (122); the outer periphery of the lower circular plane is fixed to the through shaft (106) and the upper end wall plate (120) by means of nuts; a plurality of oblique through holes are provided on the inclined surface of the conical cylinder connecting member (122); a convex edge circle (126) facing the direction of the small end circular plane is provided along the edge of the oblique through holes; a sinking platform through hole is provided at the center of the lower end wall plate connecting member (123) and is adapted to the rotating shaft (103); a lower shaft pin (128) cooperating with the lower pin groove (127) of the rotating shaft is provided on the inner side of the sinking platform through hole; the outer periphery of the upper end surface of the lower end wall plate connecting member (123) is fixed to the through shaft (106) and the lower end wall plate (121) by means of nuts; An upper sealing ring fixing ring (130) for installing an upper sealing ring (129) is provided at the middle through-opening of the upper end cover plate (107), and the upper sealing ring (129) is arranged closely to the outer side of the convex edge circle (126); a lower sealing ring fixing ring (132) for installing a lower sealing ring (131) is provided below the lower end wall panel connecting member (123), and the lower sealing ring (131) is arranged closely to the outer side of the seat plate supporting member (113).
5. The air purification device according to claim 3, characterized in that: The rotating shaft (103) is a hollow circular tube, the bottom end of which is connected to the infusion tube of the cleaning system via an interface (133), the top end is closed, and a through hole (135) is opened in the middle of the rotating shaft (103); The outer surface of the interface member (133) is fixed to the fixing plate (136) by bolts, and the four corners of the fixing plate (136) are connected to the base mounting plate (108) by pillars (137) respectively; a step for mounting the shaft end sealing ring (138) is provided at the center of the upper end surface of the interface member (133), and the outer side surface is threadedly connected to the fastening nut (139), so that the shaft end sealing ring (138) is installed close to the bottom end of the shaft (103); The base mounting plate (108) is evenly distributed with a plurality of fan-shaped through holes, and a circular drop extension plate (134) protruding downward is provided on the outer ring.
6. The air purification device according to claim 1 or 2, characterized in that: The induced air system comprises an induced air duct (201) and an induced air fan (202) arranged on the induced air duct (201); the induced air duct (201) is tangent to the side of the main barrel (101) at the air inlet (102); and external air is tangentially introduced into the main barrel (101) through the induced air fan (202).
7. The air purification device according to claim 3, characterized in that: The sewage storage and drainage system (3) comprises a conical barrel body (301) and an electric valve (302) arranged at the bottom of the conical barrel body (301); the top opening of the conical barrel body (301) is larger than the bottom opening, and the outer plane of the top opening is fixed to the bottom of the base mounting plate (108) of the main barrel body (101) by bolts, and the outer plane of the bottom opening is fixed to the electric valve (302) by bolts; the conical barrel body (301) is provided with a mounting opening (303), and a sealing member is provided around the mounting opening for sealing.
8. The air purification device according to claim 7, characterized in that: The sedimentation system (4) and the cleaning system (5) are both arranged at the bottom of the seat barrel body (6); the top of the seat barrel body (6) is open, the outer surface is fixed to the base mounting plate (108) of the main barrel body (101) by bolts, and the bottom of the seat barrel body (6) is arranged on the barrel body mounting seat (7); The sedimentation system comprises an overflow bucket (401) and a dirt storage bucket (402); the overflow bucket (401) is movably arranged at the bottom of the seat barrel body (6); the dirt storage bucket (402) is located inside the overflow bucket (401), and the top opening corresponds to the electric valve (302); a filter screen (404) is installed on the upper side of the dirt storage bucket (402) through a filter screen cover (403); an overflow pipe (405) is provided on the upper part of the overflow bucket (401); The cleaning system comprises a cleaning solution barrel (501), an infusion pump (502) and an infusion tube (503); the cleaning solution barrel (501) is located below the overflow tube (405) on one side of the overflow barrel (401); the infusion pump (502) is arranged in the cleaning solution barrel (501); one end of the infusion tube (503) is connected to the infusion pump (502) and the other end is connected to the bottom end of the rotating shaft (103).
9. The air purification device according to claim 8, characterized in that: The bottom of the seat barrel body (6) is provided with a pulley (601) for sliding the overflow bucket (401), and slide rail baffles (602) located on both sides of the pulley (601); a maintenance port (603) is provided on the outside of the seat barrel body (6), and a sealing member is provided around the maintenance port (603) for sealing; a hatch (604) is provided on the outside of the seat barrel body (6) at a position corresponding to the overflow bucket (401); An overflow bucket placement ring (407) is installed in the overflow bucket (401) via a support rod (406), and the overflow bucket (401) is movably arranged in the overflow bucket placement ring (407).
10. The air purification device according to claim 1, characterized in that: The dirt suction plate (105) is a metal plate or a plastic plate, and grooves (140) are provided on the upper and lower surfaces; a spacer ring (141) is provided between two adjacent dirt suction plates (105) above and below, and the spacer ring (141) is mounted on the through shaft (106).
Citation Information
Patent Citations
Air purification device
CN212057568U