An automatic device for removing floating drugs on pipe wall

By designing an automatic floating drug removal device on the pipe wall, and using the electrostatic wipe technology of a combination of cleaning board and anti-static cotton, the problems of low efficiency and safety hazards of floating drug removal on the outer wall of the detonator in the existing technology are solved, and automated and efficient floating drug removal is achieved to ensure production safety and efficiency.

CN111375574BActive Publication Date: 2025-03-28安徽煋邦微电子有限责任公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202010294573.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-15
Publication Date
2025-03-28
Estimated Expiration
2040-04-15

AI Technical Summary

Technical Problem

During the existing detonator production process, manual or mechanical floating drugs are inefficient, complex in operation, large space, and cannot completely remove the outer wall floating drugs, which poses a risk of explosion accidents.

Method used

An automatic cleaning device for floating drugs on the pipe wall is designed, including a floating drug erasing device, a mold conveying mechanism, a detonator transfer mechanism and a PLC controller. The cleaning plate, an anti-static cotton and an anti-static cotton pressure plate are used to drive the cleaning plate downward through the cylinder, and combined with the electrostatic wipe function of the anti-static cotton, the floating drugs on the outer wall of the detonator are completely removed.

Benefits of technology

It realizes automatic and efficient removal of floating drugs on the outer wall of the detonator, saving space, not occupying independent workstations, ensuring production safety, and improving detonator production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111375574B_ABST
    Figure CN111375574B_ABST
Patent Text Reader

Abstract

The present invention provides an automatic device for removing floating medicine on the pipe wall, comprising a cleaning plate support plate, a cleaning plate, antistatic cotton, an antistatic cotton pressing plate, a cleaning plate descending cylinder and two fixed columns; the two fixed columns are arranged in parallel, a mounting plate is fixedly arranged on the top of the fixed column, the cleaning plate descending cylinder is fixedly installed on the mounting plate, the cleaning plate support plate is sleeved on the fixed column and one end of the cleaning plate is fixedly connected to the cleaning plate, and the antistatic cotton is arranged between the cleaning plate and the antistatic cotton pressing plate; the cleaning plate, the antistatic cotton and the antistatic cotton pressing plate are all provided with a plurality of detonator through holes. The floating medicine erasing device of the present invention can effectively clean the floating medicine on the outer wall of the detonator on the detonator mold; and the automatic device for removing floating medicine on the pipe wall with the floating medicine erasing device occupies a small space, can automatically clean the floating medicine on the outer wall, replaces the manual cleaning of floating medicine, realizes the isolation of man and machine, and at the same time, the thorough cleaning can ensure the production safety.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the field of automated production of civil explosives, and in particular relates to an automatic device for removing floating medicine on a pipe wall. Background Art

[0002] With the continuous improvement of intelligence and automation, the national industry pays more and more attention to safety. Eliminating hidden dangers and preventing accidents have become the themes of civil explosives production. Many existing detonator manufacturers often use manual wiping before the card or mechanical shaking of floating medicine to clean floating medicine. There are still shortcomings such as low efficiency, complicated operation, large space occupation, need for independent workstations and inability to completely remove the floating medicine on the outer wall. The floating medicine on the outer wall directly contacts the card head, and there is a risk of explosion accidents due to friction and collision.

[0003] Therefore, there is an urgent need in the art for an automatic device that saves space, does not occupy an independent workstation, is simple and efficient, and can completely remove the floating medicine on the outer wall, thereby eliminating safety hazards. Summary of the invention

[0004] The problem to be solved by the present invention is to provide an automatic device for removing floating medicine on the tube wall, wherein a floating medicine erasing device can effectively wipe off the floating medicine on the outer wall of the detonator on the detonator mold; and the automatic device for removing floating medicine on the tube wall with the floating medicine erasing device occupies a small space, can automatically clean the floating medicine on the outer wall, replaces manual cleaning of floating medicine, realizes human-machine isolation, and at the same time, thorough cleaning can ensure production safety.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a floating medicine wiping device, including a cleaning plate support plate, a cleaning plate, anti-static cotton, an anti-static cotton pressure plate, a cleaning plate downward cylinder and two fixed columns; the two fixed columns are arranged in parallel, and a mounting plate is fixedly arranged on the top of the fixed column, the cleaning plate downward cylinder is fixedly installed on the mounting plate, the cleaning plate support plate is sleeved on the fixed column and one end of the cleaning plate is fixedly connected to the cleaning plate, the anti-static cotton is arranged between the cleaning plate and the anti-static cotton pressure plate, and the cleaning plate and the anti-static cotton pressure plate are fixed by bolts; the cleaning plate, the anti-static cotton and the anti-static cotton pressure plate are all provided with a plurality of detonator through holes, and the center lines of the detonator through holes on the cleaning plate, the anti-static cotton and the anti-static cotton pressure plate are coaxially arranged.

[0006] Furthermore, a square hole groove is opened on the cleaning plate, the antistatic cotton and the antistatic cotton pressing plate are both arranged in the square hole groove, and the top surface of the antistatic cotton pressing plate is parallel to the top surface of the cleaning plate.

[0007] An automatic device for removing floating medicine on a pipe wall comprises a frame, a workbench and a PLC controller are fixedly arranged on the frame, a floating medicine erasing device is fixedly arranged on the workbench, wherein the fixing column is fixedly installed on the workbench.

[0008] Furthermore, a mold through hole is opened on the workbench, and an empty mold through plate, a mold ascending cylinder and an empty mold pushing cylinder are fixedly arranged on the frame at the bottom of the workbench. A mold receiving seat is fixedly arranged on the top of the piston rod of the mold ascending cylinder, and two mold baffles are arranged on the mold receiving seat. The detonator mold is placed between the two mold baffles, and a detonator mold is placed on the mold receiving seat. A number of detonators are inserted in the detonator mold, and the detonator mold, the mold through hole and the cleaning plate are positioned vertically opposite to each other, and the detonator through hole is vertically opposite to the detonator; wherein the cleaning plate descending cylinder, the mold ascending cylinder and the empty mold pushing cylinder are all electrically connected to the PLC controller.

[0009] Furthermore, the apertures of the detonator through holes on the cleaning plate and the antistatic cotton pressing plate are consistent in size and larger than the outer diameter of the detonator, and the aperture of the detonator through holes on the antistatic cotton is smaller than the outer diameter of the detonator.

[0010] Furthermore, the workbench is also provided with a mold conveying mechanism and a detonator transferring mechanism.

[0011] Further, the mold conveying mechanism includes a first conveying cylinder, a second conveying cylinder, a third conveying cylinder, a first track guide plate, a second track guide plate, a first baffle plate and a second baffle plate; wherein, the first track guide plate and the second track guide plate are both fixed on the workbench and form a mold conveying channel between each other, the first conveying cylinder is fixedly arranged at the starting end of the mold conveying channel, the tail end of the mold conveying channel is provided with a first baffle plate, the second conveying cylinder is arranged at the tail end of the mold conveying channel and is arranged perpendicular to the mold conveying channel, the second baffle plate is arranged opposite to the second conveying cylinder, and the third conveying cylinder is arranged on one side of the tail end of the second baffle plate; the first conveying cylinder, the second conveying cylinder and the third conveying cylinder are all electrically connected to the PLC controller.

[0012] Furthermore, the first baffle plate is spaced apart from the first track guide plate and the second track guide plate by a length of a detonator mold, the second baffle plate is spaced apart from the second track guide plate by a width of a detonator mold, and the length of the first baffle plate is equal to the width of the detonator mold.

[0013] Furthermore, a third stopper is arranged on the workbench, the third stopper is arranged adjacent to the mold through hole and opposite to the third conveying cylinder, and the third stopper is arranged on a side of the mold through hole away from the third conveying cylinder.

[0014] Furthermore, the detonator transfer mechanism includes a transverse electromagnetic guide rail, a transverse electromagnetic slider, two longitudinal electromagnetic guide rails, two longitudinal electromagnetic sliders, a clamping cylinder and a lifting gas rod fixed on the transverse electromagnetic slider for controlling the up and down movement of the clamping cylinder. The two longitudinal electromagnetic guide rails are arranged in parallel on the frame, and the two ends of the transverse electromagnetic guide rail are respectively slidably connected to the two longitudinal electromagnetic guide rails through the longitudinal electromagnetic slider. The transverse electromagnetic slider is slidably arranged on the transverse electromagnetic guide rail, and the clamping cylinder is fixedly connected to the transverse electromagnetic slider; wherein the transverse electromagnetic guide rail, the transverse electromagnetic slider, the longitudinal electromagnetic guide rail, the longitudinal electromagnetic slider clamping cylinder and the lifting gas rod are all electrically connected to the PLC controller.

[0015] The advantages and positive effects of the present invention are:

[0016] 1. The floating medicine erasing device of the present invention is provided with a cleaning plate, antistatic cotton and an antistatic cotton pressing plate combined as one body, which is used to clean the detonator to wipe off the floating medicine on the outer wall thereof, and the cleaning plate and other cleaning components are controlled to move up and down by the cleaning plate downward cylinder, and a detonator through hole is provided for sleeve-connecting the detonator. When the detonator moves in the detonator through hole, the antistatic cotton contacts the outer wall of the detonator, so the floating medicine on the outer wall is directly wiped clean, and the efficiency is high.

[0017] 2. The automatic cleaning device of the present invention is provided with a floating medicine erasing device, a mold conveying mechanism, a detonator transfer mechanism and a mold ascending cylinder, wherein the mold conveying mechanism is used to automatically convey the detonator mold equipped with detonators; the detonator transfer mechanism is used to clamp the detonator from the detonator mold and send it to the next stage of production; the mold ascending cylinder is used to support the position of the detonator in the detonator mold, so as to insert the detonator into the detonator through hole to achieve the subsequent erasing purpose, and at the same time facilitate the empty mold to be moved downward after clamping and discharged through the empty mold through plate.

[0018] 3. The automatic cleaning device of the present invention is controlled by a PLC controller, which not only realizes the automatic loading of detonators but also realizes the effective erasing of the floating medicine on the outer wall of the detonators, and can improve the efficiency of detonator production. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the floating medicine erasing device of the present invention;

[0020] Figure 2 It is a top view of the floating medicine erasing device of the present invention;

[0021] Figure 3 yes Figure 2 Middle DD section view;

[0022] Figure 4 It is a top view of the automatic removal device of the pipe wall floating medicine in the present invention;

[0023] Figure 5 yes Figure 4 Middle AA section view;

[0024] Figure 6 yes Figure 4 Middle BB section view;

[0025] Figure 7 yes Figure 5 Middle CC section view;

[0026] Figure 8 It is a control block diagram of the automatic removal device for pipe wall floating medicine in the present invention;

[0027] Fig. 9 It is a schematic diagram of the falling of the air-space mold when the automatic removal device for the tube wall floating medicine in the present invention is running;

[0028] In the figure: 1-frame, 11-empty mold through plate, 12-mold upward cylinder, 121-mold receiving seat, 1211-mold baffle, 122-detonator mold, 123-detonator, 13-empty mold pushing cylinder, 2-workbench, 21-mold through hole, 3-floating medicine erasing device, 31-cleaning plate support plate, 32-cleaning plate, 321-square hole groove, 33-antistatic cotton, 34-antistatic cotton pressure plate, 35-cleaning plate downward cylinder, 36-fixed column, 37-mounting plate, 38 -bolts, 39-detonator through hole, 4-mold conveying mechanism, 41-first conveying cylinder, 42-second conveying cylinder, 43-third conveying cylinder, 44-first track guide plate, 45-second track guide plate, 46-second baffle, 47-conveying channel, 48-first baffle, 5-detonator transfer mechanism, 51-transverse electromagnetic guide rail, 52-transverse electromagnetic slider, 53-longitudinal electromagnetic guide rail, 54-longitudinal electromagnetic slider, 55-clamping cylinder, 56-lifting cylinder, 6-third baffle. DETAILED DESCRIPTION

[0029] The specific implementation modes of the present invention are described in detail below with reference to the accompanying drawings.

[0030] Embodiment 1:

[0031] like Figure 1-3As shown: a floating medicine erasing device, including a cleaning plate support plate 31, a cleaning plate 32, antistatic cotton 33, an antistatic cotton pressing plate 34, a cleaning plate descending cylinder 35 and two fixed columns 36; the two fixed columns 36 are arranged in parallel, and a mounting plate 37 is fixedly arranged on the top of the fixed column 36, and the cleaning plate descending cylinder 35 is fixedly installed on the mounting plate 37, the cleaning plate support plate 31 is sleeved on the fixed column 36 and one end of it is fixedly connected to the cleaning plate 32, the antistatic cotton 33 is arranged between the cleaning plate 32 and the antistatic cotton pressing plate 34, and the cleaning plate 32 and the antistatic cotton pressing plate 34 are fixed by bolts 38; the cleaning plate 32, the antistatic cotton 33 and the antistatic cotton pressing plate 34 are all provided with a plurality of detonator through holes 39, and the center lines of the detonator through holes 39 on the cleaning plate 32, the antistatic cotton 33 and the antistatic cotton pressing plate 34 are coaxially arranged. Among them, the anti-static cotton 33 is pressed between the cleaning plate 32 and the anti-static cotton pressing plate 34, and the three are fixed as a whole by bolts 38. A detonator through hole 39 is arranged inside. When the bottom of the cleaning plate 32 in the floating medicine erasing device is pressed and contacted with the detonator mold 122, the detonator 123 arranged in the detonator mold 122 passes through the detonator through hole 39. In this process, the anti-static cotton 33 wipes all the detonators 133 once. When the detonators 123 are taken out one by one, the anti-static cotton 33 can wipe the taken out detonators during the extraction process. This design can wipe the floating medicine on the outer wall of the detonator 123 clean.

[0032] Furthermore, a square hole groove 321 is formed on the cleaning plate 32, and the antistatic cotton 33 and the antistatic cotton pressing plate 34 are both arranged in the square hole groove 321, and the top surface of the antistatic cotton pressing plate 34 is parallel to the top surface of the cleaning plate 32. The antistatic cotton 33 and the antistatic cotton pressing plate 34 are arranged in the square hole groove, and this design facilitates the fixing of the antistatic cotton 33 and the antistatic cotton pressing plate 34 and saves space.

[0033] When in use, this embodiment is used in conjunction with a detonator mold 122, wherein a detonator 123 is placed in the detonator mold 122, and the detonator through hole 39 is directly opposite to the detonator 123 up and down; when in use, the cleaning plate downward cylinder 35 is controlled to move downward, driving the cleaning plate support plate 31, the cleaning plate 32, the anti-static cotton 33 and the anti-static cotton pressing plate 34 to move downward, and the detonator 123 is inserted into the detonator through hole 39 until the cleaning plate 32 contacts the detonator mold 122. At this time, the anti-static cotton 33 has wiped the floating medicine on the upper outer wall of all detonators 123 clean, and then when the detonator 123 is taken out, the anti-static cotton 33 wipes the floating medicine on the lower outer wall of the detonator clean during the process of taking out; using this device for wiping can speed up the wiping efficiency, and the floating medicine is wiped off thoroughly.

[0034] The floating medicine erasing device of this embodiment can be used alone, or can be assembled in a production line and combined with other mechanisms to realize automatic removal of floating medicine.

[0035] Embodiment 2:

[0036] like Figure 4-8 As shown: an automatic device for removing floating medicine on the pipe wall, comprising a frame 1, a workbench 2 and a PLC controller are fixedly arranged on the frame 1, a floating medicine erasing device 3 is fixedly arranged on the workbench 2, wherein a fixing column 36 is fixedly installed on the workbench 2. The PLC controller can be arranged beside the device as a control box alone, or can be directly arranged on the frame 1, which is connected to a computer for convenient observation and control at any time; the floating medicine erasing device 3 is arranged on the frame 1, thereby connecting to the production line of detonators 123.

[0037] In this embodiment, a mold through hole 21 is opened on the workbench 2 to facilitate the passage of the mold receiving seat 121 and the detonator mold 122; an empty mold through plate 11, a mold upward cylinder 12 and an empty mold pushing cylinder 13 are fixedly arranged on the frame 1 at the bottom of the workbench 2, a mold receiving seat 121 is fixedly arranged on the top of the piston rod of the mold upward cylinder 12, and two mold baffles 1211 are arranged on the mold receiving seat 121, and the detonator mold 122 is placed between the two mold baffles Between the plates 1211, a detonator mold 122 is placed on the mold receiving seat 121, which is used to prevent the detonator mold 122 from moving. A number of detonators 123 are inserted in the detonator mold 122. The positions of the detonator mold 122, the mold through hole 21 and the cleaning plate 32 are directly opposite to each other, wherein the detonator through hole 39 is directly opposite to the detonator 123; wherein, the cleaning plate downward cylinder 35, the mold upward cylinder 12, and the empty mold pushing cylinder 13 are all electrically connected to the PLC controller. When all the detonators 123 on the detonator mold 122 are taken out, the empty detonator mold 122 is moved downward by the mold through hole 21 under the action of the mold upward cylinder 12 until the bottom of the empty detonator mold 122 is parallel to the empty mold through plate 11. At this time, the empty mold pushing cylinder 13 pushes the empty detonator mold 122 out of the empty mold through plate 11; then the piston rod of the mold upward cylinder 12 moves upward until the top surface of its mold receiving seat 121 is parallel to the workbench 2, which is used to place the next detonator mold 122 with a detonator 123 to cooperate with the floating medicine erasing device 3 to wipe the floating medicine.

[0038] In this embodiment, the apertures of the detonator through holes 39 on the cleaning plate 32 and the antistatic cotton pressing plate 34 are of the same size, larger than the outer diameter of the detonator 123, and the aperture of the detonator through hole 39 on the antistatic cotton 33 is smaller than the outer diameter of the detonator 123. This design facilitates the insertion of the detonator 123 into the detonator through hole 39 without affecting the normal grasping of the detonator 123, and at the same time, the floating medicine on the outer wall of the detonator 123 can be wiped clean when the detonator 123 moves.

[0039] Furthermore, the workbench 2 is also provided with a mold conveying mechanism 4 and a detonator transfer mechanism 5. The mold conveying mechanism 4 is used to convey the detonator mold 122 with the detonator 123, and the detonator transfer mechanism 5 is used to grab the detonators 123 one by one and enter the next work section. At the same time, in the process of extraction, the floating medicine erasing device 3 is used to realize the work of erasing the floating medicine of the extracted detonator to ensure that the outer wall of the detonator 123 entering the next work section is clean to ensure production safety. Each part is used in conjunction with each other and is controlled and executed by the PLC controller to effectively realize automation.

[0040] Furthermore, the mold conveying mechanism 4 includes a first conveying cylinder 41, a second conveying cylinder 42, a third conveying cylinder 43, a first track guide plate 44, a second track guide plate 45, a first baffle plate 48 and a second baffle plate 46; wherein, the first track guide plate 44 and the second track guide plate 45 are both fixed on the workbench 2 and form a mold conveying channel 47 between each other to prevent the detonator mold 122 from shifting during conveyance; the first conveying cylinder 41 is fixedly arranged at the beginning of the mold conveying channel 47, and the tail end of the mold conveying channel 47 is provided with a first baffle plate 48, the second conveying cylinder 42 is arranged at the tail end of the mold conveying channel 47 and is arranged perpendicular to the mold conveying channel 47, the second baffle plate 46 is arranged opposite to the second conveying cylinder 42, and the third conveying cylinder 43 is arranged on one side of the tail end of the second baffle plate 46; the first conveying cylinder 41, the second conveying cylinder 42 and the third conveying cylinder 43 are all electrically connected to the PLC controller. Among them, the detonator mold 122 with the detonator 123 is placed in the mold conveying channel 47, and moves forward under the action of the first conveying cylinder 44 until it contacts the first baffle 48. A sensor can be set on the first baffle 48 to detect the position of the detonator mold 122, determine whether it contacts the first baffle 48, and then transmit the signal to the PLC controller. Then, the piston rod of the second conveying cylinder 42 is extended to push the detonator mold 122 to the second baffle 46. Then, the piston rod of the third conveying cylinder 43 is extended to push the detonator mold 122 onto the mold supporting seat 121, and the detonator transfer mechanism 5 and the floating medicine erasing device 3 are cooperated to wipe the floating medicine.

[0041] The first baffle 48 and the first track guide plate 44 and the second track guide plate 45 are spaced apart by the length of the detonator mold 122, the second baffle 46 and the second track guide plate 45 are spaced apart by the width of the detonator mold 122, and the length of the first baffle 48 is equal to the width of the detonator mold 122. This design facilitates the normal transportation of the detonator mold 122 and ensures accurate and effective transportation.

[0042] In this embodiment, a third stopper 6 is provided on the workbench 2. The third stopper 6 is provided adjacent to the mold through hole 21 and opposite to the third delivery cylinder 43. The third stopper 6 is provided on the side of the mold through hole 21 away from the third delivery cylinder 43. The third stopper 6 is used to control the position of the detonator mold 122 to prevent the third delivery cylinder 43 from pushing the transition, so that the detonator mold 122 can be located directly above the mold through hole 21 to facilitate subsequent downward movement.

[0043] In this embodiment, the detonator transfer mechanism 5 includes a transverse electromagnetic guide rail 51, a transverse electromagnetic slider 52, two longitudinal electromagnetic guide rails 53, two longitudinal electromagnetic sliders 54, a clamping cylinder 55 and a lifting gas rod 56 fixed on the transverse electromagnetic slider 52 for controlling the up and down movement of the clamping cylinder 55. The two longitudinal electromagnetic guide rails 53 are arranged in parallel on the frame 1, and the two ends of the transverse electromagnetic guide rail 51 are slidingly connected to the two longitudinal electromagnetic guide rails 53 through the longitudinal electromagnetic slider 54. The transverse electromagnetic slider 52 is slidingly arranged on the transverse electromagnetic guide rail 51, and the clamping cylinder 55 is fixedly connected to the transverse electromagnetic slider 52; wherein, the transverse electromagnetic guide rail 51, the transverse electromagnetic slider 52, the longitudinal electromagnetic guide rail 53, the clamping cylinder 55 of the longitudinal electromagnetic slider 54 and the lifting gas rod 56 are all electrically connected to the PLC controller. Among them, the gripper cylinder 55 is used to grab the detonator 123, and the lifting gas rod 56 is used to drive the gripper cylinder 55 to rise and fall. The gripper cylinder 55 and the lifting cylinder 56 are slid on the transverse electromagnetic guide rail 51 through the transverse electromagnetic slider 52, and the transverse electromagnetic guide rail 51 is slid on the longitudinal electromagnetic guide rail 53 through the longitudinal electromagnetic slider 54. Therefore, this design can realize the movement of the gripper cylinder 55 in space, which is convenient for grabbing the detonators 123 at different positions and transporting them to the next link of the production line.

[0044] In this embodiment, different sensors can be designed for positioning at different positions and connected to a PLC controller to achieve position detection. This design is all prior art, and those skilled in the art can understand and implement it by referring to the materials, so it will not be described in detail here.

[0045] When the automatic pipe wall floating medicine removal device of the present invention is in operation:

[0046] Please also refer to Figure 4-9 :

[0047] First, the detonator mold 122 with the detonator 123 is placed in the mold conveying channel 47, and the PLC controller controls the operation of the first conveying cylinder 44, so that the detonator mold 122 moves forward under the action of the first conveying cylinder 41 until it contacts the first baffle 48; at this time, the PLC controller controls the operation of the second conveying cylinder 42, and the piston rod of the second conveying cylinder 42 is extended to push the detonator mold 122 to the second baffle 46 until it contacts the second baffle 46; at this time, the PLC controller controls the operation of the third conveying cylinder 43, and the piston rod of the third conveying cylinder 43 is extended to push the detonator mold 122 onto the mold bearing seat 121, and the detonator mold 122 contacts the third stopper 6, and the detonator mold 122 is located directly above the mold through hole 21;

[0048] Secondly, the PLV controller controls the operation of the cleaning plate downward cylinder 35 in the floating medicine erasing device 3, and the piston rod of the cleaning plate downward cylinder 35 is extended, pushing the cleaning plate support plate 31, the cleaning plate 32, the antistatic cotton 33 and the antistatic cotton pressing plate 34 to move downward at the same time. During the movement, the detonators 123 in the detonator mold 122 pass through the detonator through holes 39 opposite to it in sequence until the bottom of the cleaning plate 32 contacts the top surface of the detonator mold 122; wherein, in this process, the antistatic cotton 33 completely wipes off the floating medicine on the tube wall of the upper half of all detonators 123; then the PLC controller controls the cleaning plate downward cylinder 35 to maintain the current position state;

[0049] Thirdly, the PLC controller automatically controls the operation of each device in the detonator transfer mechanism 5, so that the clamping claw cylinder 55 can clamp the detonators 123 one by one and transfer them to the next production process of the production line; in the process of clamping and taking out the detonators 123, the antistatic cotton 33 wipes off the floating medicine on the outer wall of the lower half of the detonator 123, ensuring that the outer wall of the taken out detonator 123 is clean, thereby ensuring production safety;

[0050] Once again, when all the detonators 123 are taken out in sequence, the PLC control system controls the mold upward cylinder 12 to operate, and the piston rod of the mold upward cylinder 12 is shortened, which drives the empty detonator mold 122 on the mold receiving seat 121 to move downward until the mold receiving seat 121 is parallel to the empty mold through plate 11. At this time, the PLC controller controls the empty mold pushing cylinder 13 to operate, and the piston rod of the empty mold pushing cylinder 13 is extended to push the empty detonator mold 123 from the mold receiving seat 121 to the empty mold through plate 11 for discharge;

[0051] Finally, after all the detonators 123 on a detonator mold 122 are wiped clean and the empty detonator mold 122 is removed, the PLC controller controls all the components of the mechanism to return to their original positions and the next cycle is performed again.

[0052] The preferred embodiments of the present invention are described in detail above, but the contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. An automatic device for removing floating drugs on pipe walls, characterized in that: The cleaning plate comprises a cleaning plate support plate (31), a cleaning plate (32), antistatic cotton (33), an antistatic cotton pressure plate (34), a cleaning plate downward cylinder (35) and two fixed columns (36); the two fixed columns (36) are arranged in parallel, a mounting plate (37) is fixedly arranged at the top of the fixed columns (36), the cleaning plate downward cylinder (35) is fixedly mounted on the mounting plate (37), the cleaning plate support plate (31) is sleeved on the fixed columns (36) and one end of the cleaning plate support plate is fixed to the cleaning plate (32). The antistatic cotton (33) is connected between the cleaning plate (32) and the antistatic cotton pressing plate (34), and the cleaning plate (32) and the antistatic cotton pressing plate (34) are fixed by bolts (38); the cleaning plate (32), the antistatic cotton (33) and the antistatic cotton pressing plate (34) are all provided with a plurality of detonator through holes (39), and the center lines of the detonator through holes (39) on the cleaning plate (32), the antistatic cotton (33) and the antistatic cotton pressing plate (34) are coaxially arranged; The cleaning plate (32) is provided with a square hole groove (321), the antistatic cotton (33) and the antistatic cotton pressing plate (34) are both arranged in the square hole groove (321), and the top surface of the antistatic cotton pressing plate (34) is parallel to the top surface of the cleaning plate (32); It comprises a frame (1), a workbench (2) and a PLC controller are fixedly arranged on the frame (1), a floating medicine erasing device (3) is fixedly arranged on the workbench (2), wherein the fixed column (36) is fixedly mounted on the workbench (2); The workbench (2) is also provided with a mold conveying mechanism (4) and a detonator transfer mechanism (5), wherein the mold conveying mechanism (4) comprises a first conveying cylinder (41), a second conveying cylinder (42), a third conveying cylinder (43), a first track guide plate (44), a second track guide plate (45), a first baffle plate (48) and a second baffle plate (46); wherein the first track guide plate (44) and the second track guide plate (45) are both fixed on the workbench (2) and form a mold conveying channel (47) therebetween, and the first conveying cylinder (41) is fixedly arranged on the workbench (2). The first baffle (48) is disposed at the beginning of the mold conveying channel (47), and the tail end of the mold conveying channel (47) is provided with a first baffle plate (48). The second conveying cylinder (42) is disposed at the tail end of the mold conveying channel (47) and is perpendicular to the mold conveying channel (47). The second baffle plate (46) is disposed opposite to the second conveying cylinder (42), and the third conveying cylinder (43) is disposed on one side of the tail end of the second baffle plate (46). The first conveying cylinder (41), the second conveying cylinder (42) and the third conveying cylinder (43) are all electrically connected to a PLC controller. The detonator transfer mechanism (5) comprises a transverse electromagnetic guide rail (51), a transverse electromagnetic slider (52), two longitudinal electromagnetic guide rails (53), two longitudinal electromagnetic sliders (54), a clamping cylinder (55) and a lifting gas rod (56) fixed on the transverse electromagnetic slider (52) for controlling the clamping cylinder (55) to move up and down. The two longitudinal electromagnetic guide rails (53) are arranged in parallel on the frame (1). The two ends of the transverse electromagnetic guide rail (51) are respectively slidably connected to the two longitudinal electromagnetic guide rails (53) through the longitudinal electromagnetic slider (54). The transverse electromagnetic slider (52) is slidably arranged on the transverse electromagnetic guide rail (51), and the clamping cylinder (55) is fixedly connected to the transverse electromagnetic slider (52). The transverse electromagnetic guide rail (51), the transverse electromagnetic slider (52), the longitudinal electromagnetic guide rail (53), the longitudinal electromagnetic slider (54), the clamping cylinder (55) and the lifting gas rod (56) are all electrically connected to a PLC controller.

2. The automatic removal device for floating drugs on pipe wall according to claim 1, characterized in that: The workbench (2) is provided with a mold through hole (21); an empty mold through plate (11), a mold upward cylinder (12) and an empty mold pushing cylinder (13) are fixedly arranged on the frame (1) at the bottom of the workbench (2); a mold receiving seat (121) is fixedly arranged at the top end of the piston rod of the mold upward cylinder (12); a detonator mold (122) is placed on the mold receiving seat (121); a plurality of detonators (123) are inserted into the detonator mold (122); the positions of the detonator mold (122), the mold through hole (21) and the cleaning plate (32) are vertically opposite to each other, wherein the detonator through hole (39) and the detonator (123) are vertically opposite to each other; wherein the cleaning plate downward cylinder (35), the mold upward cylinder (12) and the empty mold pushing cylinder (13) are all electrically connected to the PLC controller.

3. The automatic device for removing floating drugs on pipe wall according to claim 2, characterized in that: The apertures of the detonator through holes (39) on the cleaning plate (32) and the antistatic cotton pressing plate (34) are consistent and larger than the outer diameter of the detonator (123), and the aperture of the detonator through holes (39) on the antistatic cotton (33) is smaller than the outer diameter of the detonator (123).

4. The automatic device for removing floating drugs on pipe wall according to claim 1, characterized in that: The first baffle (48) is spaced apart from the first track guide (44) and the second track guide (45) by a length of a detonator mold (122); the second baffle (46) is spaced apart from the second track guide (45) by a width of a detonator mold (122); and the length of the first baffle (48) is equal to the width of the detonator mold (122).

5. The automatic device for removing floating chemicals on the pipe wall according to claim 4, characterized in that: A third stopper (6) is arranged on the workbench (2), the third stopper (6) is arranged adjacent to the mold through hole (21) and opposite to the third conveying cylinder (43), and the third stopper (6) is arranged on a side of the mold through hole (21) away from the third conveying cylinder (43).

Citation Information

Patent Citations

  • Floating explosive erasing device and automatic tube wall floating explosive removing device

    CN212168225U