A ceramic grouting line

Abstract

The present invention discloses a ceramic grouting production line, specifically relates to the field of ceramic grouting technology, including a first fixed seat, a first transmission mechanism is installed on the first fixed seat, a grouting section is installed above the top starting end of the first transmission mechanism, and a slurry throwing section is arranged at the top end of the first transmission mechanism, and a second transmission mechanism is arranged on the horizontal side of the first transmission mechanism. The present invention adopts a wooden round pallet and utilizes the water-absorbing property of wood to effectively absorb the outflowing slurry during use, and by setting up two side-by-side production lines, after the excess slurry in the ceramic mold is poured out, the ceramic mold is moved to the second concave guide rail on the adjacent production line through the action of the first cylinder, and the ceramic mold is returned to the starting end side of the top of the first transmission chain belt by the reverse rotation of the second transmission chain belt, and the ceramic mold is pushed onto the first transmission chain belt again through the action of the second cylinder to realize cyclic processing.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic grouting, and more specifically to a ceramic grouting production line. Background Art

[0002] Slurry injection molding is a molding method in which mud is poured into a plaster mold to make it into a product. Products with more complex shapes such as vases, wine pots, teapots, sugar bowls, milk shakers, and teapots are mostly molded by slurry injection. Slurry injection molding is relatively simple, that is, the mud made from the blank is injected into the plaster model. Because gypsum is absorbent, the moisture in the part of the mud close to the inner wall of the model is absorbed by the porous gypsum and forms a mud layer of the same shape as the inner wall of the model on the inner wall of the stone mold. This mud layer thickens with time. After a period of time, the excess mud is poured out, and the mud layer close to the inner wall of the stone model remains in the model. After a period of time, the mud layer naturally shrinks and separates from the model, and the formed rough blank can be taken out.

[0003] After searching, the Chinese utility model with publication number CN208557869U discloses a ceramic grouting production line, which comprises a frame and a conveyor belt; the frame is provided with a bearing platform in the shape of an inverted acute triangle; the bearing platform comprises an upper platform, a left inclined platform and a right inclined platform; the conveyor belt is arranged on the bearing platform and is connected to the transmission shaft with a gear; one of the transmission shafts with a gear is connected to the motor one; a grouting port is arranged above the conveyor belt; a number of evenly distributed circular trays are arranged on the conveyor belt; the center of the circular tray is rotatably connected to the conveyor belt through a circular shaft; gear teeth are arranged on the outer edge of the circular tray; a gear one that can mesh with the gear teeth is arranged on the side of the grouting port position of the upper platform; the gear one is connected to the motor two; a number of gear twos that mesh with the gear teeth along the length direction of the right inclined platform are arranged on the side of the right inclined platform; the gear two located at the uppermost edge is connected to the motor three; the gear two can mesh with the gear teeth for transmission; this technology can effectively eliminate bubbles, and the surface of the product obtained is smooth, which effectively improves production efficiency and product quality.

[0004] In the above patent, the ceramic mold on the round pallet is bound to the opening on the edge of the pallet by a rope, which easily leads to the size of the mold having to be smaller than the size of the round pallet, limiting its applicability. In addition, the mold bound with a rope is prone to loosening during long-term use, causing the position of the mold grouting port to shift and the slurry to flow out onto the pallet. It is cumbersome to replace molds of different sizes and iron pallets of different sizes need to be customized, which is time-consuming and costly. In addition, when producing relatively large ceramic products, the embryo body in the ceramic mold at the lower level of the production line is easily affected by gravity, and the bottom of the ceramic embryo body is prone to collapse, resulting in defective embryo bodies, or the bottom of the embryo body is prone to detach from the ceramic mold, resulting in the ceramic mold being unable to effectively absorb moisture from the embryo body, affecting the next step of the process. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a ceramic grouting assembly line. By adopting a wooden round pallet and utilizing the water-absorbing characteristics of wood, the slurry water flowing out can be effectively absorbed during use. By setting up two side-by-side production lines, after the excess slurry water in the ceramic mold is poured out, the middle plate is pushed by the first cylinder to drive the ceramic mold to move to the second concave guide rail on the adjacent production line, and the ceramic mold is returned to the starting end side of the top of the first transmission chain by the reverse rotation of the second transmission chain. The middle plate is pushed by the second cylinder to drive the ceramic mold to be pushed onto the first transmission chain again, thereby realizing cyclic processing to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a ceramic grouting line, comprising a first fixed seat, a first transmission mechanism is installed on the first fixed seat, a grouting section is installed above the top starting end of the first transmission mechanism, and a slurry throwing section is arranged at the top end of the first transmission mechanism, a second transmission mechanism is arranged on a horizontal side of the first transmission mechanism, and the transmission direction of the second transmission mechanism is opposite to that of the first transmission mechanism;

[0007] The first transmission mechanism comprises a first transmission chain belt, the first transmission chain belt is evenly provided with fixed blocks, the top of the fixed blocks is connected to a first concave guide rail, the second transmission mechanism comprises a second fixed seat arranged parallel to one side of the first fixed seat, the second transmission chain belt is installed on the second fixed seat, a second concave guide rail is installed parallel to a side of the second transmission chain belt corresponding to the first concave guide rail, a first cylinder is installed on the outer side of the top end of the first transmission chain belt, and a second cylinder is installed on the outer side of the top end of the second transmission chain belt;

[0008] A wooden pallet is mounted on the first concave guide rail, a ceramic mold is placed above the wooden pallet, a dovetail groove is arranged at the bottom of the wooden pallet, a clip is connected to the inner side of the dovetail groove, the outer wall of the wooden pallet is annularly sleeved with a rubber ring, a rotating shaft is connected to the bottom end of the clip, an intermediate plate is connected to the bottom of the rotating shaft, a support rod is connected to the inner side of the top groove of the first concave guide rail at the bottom end of the intermediate plate, two outer walls of the bottom of the support rod are located inside the first concave guide rail and are connected to pulleys, and at least three groups of pulleys are arranged;

[0009] The grouting section includes a grouting port arranged above the starting end of the first transmission chain belt, the outer wall of the grouting port is connected to a support frame, and a first gear is installed on the outer side of the first transmission chain belt at a position below the grouting port, the bottom of the first gear is connected to a motor, the bottom end of the motor is fixedly connected to the top of the fixed plate, and the outer wall of the fixed plate is connected to a third cylinder;

[0010] The pulp throwing section comprises a locking mechanism installed on the outside of the wooden pallet and a driving mechanism arranged on the outside of the wooden pallet.

[0011] In a preferred embodiment, the openings at both ends of the first concave guide rail and the second concave guide rail both adopt a trumpet-shaped structure, and the width of the top opening grooves of the first concave guide rail and the second concave guide rail are both greater than the cross-sectional diameter of the support rod.

[0012] In a preferred embodiment, a first magnet block is embedded and installed at the bottom of the snap-fit ​​component, and a magnet is installed at the top of the first concave guide rail corresponding to the bottom of the first magnet block.

[0013] In a preferred embodiment, the end of the third cylinder is fixedly connected to the outer wall of the support plate, and the bottom end of the support plate is placed on the ground.

[0014] In a preferred embodiment, the locking mechanism includes a first vertical rod connected to one side of the ceramic mold, a second vertical rod is provided on the other side of the ceramic mold corresponding to the side of the first vertical rod, a flip rod is connected between the top of the second vertical rod and the top of the first vertical rod, a second magnet block is installed on the top of the first vertical rod, a slurry extraction port is provided in the middle part of the flip rod near the top of the ceramic mold, a bearing is installed inside the slurry extraction port, and a fixed frame is connected to the bottom of the slurry extraction port, the fixed frame is a cross-shaped structure, a hollow support rod is welded to the center of the bottom end, the support rod is embedded in the bearing, and the four cross rods constituting the cross-shaped fixed frame are all provided with notches, and rubber blocks are slidably connected in the notches.

[0015] In a preferred embodiment, the end of the flip rod is rotatably connected to the first vertical rod via a rotating shaft, and the first vertical rod and the second vertical rod are both threaded rods.

[0016] In a preferred embodiment, the driving mechanism includes a second gear disposed near the outer side of the wooden pallet, a driving motor is connected to the bottom of the second gear, and a fourth cylinder is connected to the outer side of the driving motor.

[0017] The technical effects and advantages of the present invention are as follows: by adopting a wooden round pallet and utilizing the water-absorbing property of wood, the slurry water that flows out can be effectively absorbed during use; and in the specific processing process, the ceramic mold is slurrying in the slurrying section, and the motor is pushed toward the wooden pallet by the third cylinder. Since a rubber ring is sleeved on the outer extension of the wooden pallet, the wooden pallet will be driven to rotate when the first gear rotates, which is convenient for reducing the generation of bubbles. By embedding and installing a first magnet block on the inner wall of the dovetail groove, and embedding and installing a magnet on the top of the snap member corresponding to the bottom of the first magnet block, it is convenient to improve the stability of the wooden pallet during slurry pouring, so that the slurry water is poured out and flows into the external waste slurry bucket, and the locking machine provided The structure can adjust the height in real time according to the size of the ceramic mold. The locking mechanism above the ceramic mold adds a first vertical rod and a second vertical rod. The first vertical rod and the second vertical rod are provided with elastic components for supporting the ceramic mold, thereby improving the stability of the ceramic mold after installation. At the same time, by setting up two side-by-side production lines, after the excess slurry in the ceramic mold is poured out, the middle plate is pushed by the first cylinder to drive the ceramic mold to move to the second concave guide rail on the adjacent production line, and the ceramic mold is returned to the starting end side of the top of the first transmission chain belt through the reverse rotation of the second transmission chain belt, and the middle plate is pushed by the second cylinder to drive the ceramic mold to be pushed onto the first transmission chain belt again to realize cyclic processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a top view of the present invention.

[0019] Figure 2 It is a side view of the present invention.

[0020] Figure 3 It is a schematic diagram of the installation structure of the locking mechanism in the present invention.

[0021] Figure 4 For the present invention Figure 2 Enlarged view of part A.

[0022] Figure 5 It is a schematic diagram of the structure of the wooden pallet in the present invention.

[0023] Figure 6 It is a schematic diagram of the structure of the fixing frame in the present invention.

[0024] Figure 7 It is a schematic diagram of the installation structure of the first gear in the present invention.

[0025] Figure 8 It is a schematic structural diagram of the first concave guide rail in the present invention.

[0026] The accompanying drawings are marked as: 1 first fixed seat, 2 first transmission chain belt, 3 first concave guide rail, 4 second transmission chain belt, 5 second concave guide rail, 8 first cylinder, 9 second cylinder, 10 grouting port, 11 support frame, 12 first gear, 13 motor, 14 fixed plate, 15 third cylinder, 16 support plate, 17 second gear, 18 fourth cylinder, 19 fixed block, 20 support rod, 21 wooden pallet, 22 snap fastener, 23 middle plate, 24 rotating shaft, 25 pulley, 26 ceramic mold, 27 locking mechanism, 211 dovetail groove, 212 rubber ring, 213 first magnet block, 271 first vertical rod, 272 second vertical rod, 273 second magnet block, 274 flip rod, 275 grouting port, 276 bearing, 277 fixed frame, 278 rubber block. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] As attached Figure 1-8 A ceramic grouting line shown in the figure comprises a first fixed seat 1, a first transmission mechanism is installed on the first fixed seat 1, a grouting section is installed above the top starting end of the first transmission mechanism, and a slurry throwing section is arranged at the top end of the first transmission mechanism, a second transmission mechanism is arranged on the horizontal side of the first transmission mechanism, and the transmission direction of the second transmission mechanism is opposite to that of the first transmission mechanism;

[0029] The first transmission mechanism includes a first transmission chain belt 2, on which fixed blocks 19 are evenly arranged, and a first concave guide rail 3 is connected to the top of the fixed block 19, and the second transmission mechanism includes a second fixed seat arranged in parallel on one side of the first fixed seat 1, and a second transmission chain belt 4 is installed on the second fixed seat, and a second concave guide rail 5 is installed in parallel on the side of the second transmission chain belt 4 corresponding to the first concave guide rail 3, and a first cylinder 8 is installed on the outer side of the top end of the first transmission chain belt 2, and a second cylinder 9 is installed on the outer side of the top end of the second transmission chain belt 4;

[0030] A wooden pallet 21 is installed on the first concave guide rail 3, a ceramic mold 26 is placed above the wooden pallet 21, and a dovetail groove 211 is provided at the bottom of the wooden pallet 21, a clip 22 is connected to the inner side of the dovetail groove 211, the outer wall of the wooden pallet 21 is annularly sleeved with a rubber ring 212, the bottom end of the clip 22 is connected to a rotating shaft 24, the bottom of the rotating shaft 24 is connected to an intermediate plate 23, the bottom end of the intermediate plate 23 corresponds to the inner side of the top groove of the first concave guide rail 3 and is connected to a support rod 20, the two outer walls of the bottom of the support rod 20 are located inside the first concave guide rail 3 and are connected to pulleys 25, and at least three groups of pulleys 25 are provided;

[0031] The grouting section includes a grouting port 10 arranged above the starting end of the first transmission chain belt 2, the outer wall of the grouting port 10 is connected to a support frame 11, and a first gear 12 is installed on the outer side of the first transmission chain belt 2 near the lower side of the grouting port 10, the bottom of the first gear 12 is connected to a motor 13, the bottom end of the motor 13 is fixedly connected to the top of a fixed plate 14, and the outer wall of the fixed plate 14 is connected to a third cylinder 15;

[0032] The pulp throwing section includes a locking mechanism 27 installed on the outside of the wooden pallet 21 and a driving mechanism arranged on the outside of the wooden pallet 21 .

[0033] Furthermore, the openings at both ends of the first concave guide rail 3 and the second concave guide rail 5 are both trumpet-shaped, and the width of the top opening grooves of the first concave guide rail 3 and the second concave guide rail 5 is greater than the cross-sectional diameter of the support rod 20, so that the pulley 25 can enter easily during use;

[0034] Furthermore, a first magnet block 213 is embedded in the bottom of the fastener 22, and a magnet is installed at the top of the first concave guide rail 3 corresponding to the bottom of the first magnet block 213, so as to improve the stability of the wooden pallet 21 during pulping;

[0035] Furthermore, the end of the third cylinder 15 is fixedly connected to the outer wall of the support plate 16, and the bottom end of the support plate 16 is placed on the ground, which is convenient for the installation of the third cylinder 15;

[0036] Furthermore, the locking mechanism 27 includes a first vertical rod 271 connected to one side of the ceramic mold 26, a second vertical rod 272 is provided on the other side of the ceramic mold 26 corresponding to the first vertical rod 271, a flip rod 274 is connected between the top of the second vertical rod 272 and the top of the first vertical rod 271, a second magnet block 273 is installed on the top of the first vertical rod 271, a slurry extraction port 275 is provided in the middle of the flip rod 274 near the top of the ceramic mold 26, a bearing 276 is installed inside the slurry extraction port 275, and a fixing frame is connected to the bottom of the slurry extraction port 275 277, the fixing frame 277 is a cross-shaped structure, a hollow support rod is welded at the center of the bottom end, the support rod is embedded in the bearing 276, and the four cross bars constituting the fixing frame 277 of the cross-shaped structure are all provided with notches, and a rubber block 278 is slidably connected in the notch, and the locking mechanism can adjust the height in real time according to the size of the ceramic mold 26. The locking mechanism above the ceramic mold 26 adds a first vertical rod 271 and a second vertical rod 272, and the first vertical rod 271 and the second vertical rod 272 are provided with elastic components for supporting the ceramic mold 26, so as to improve the stability of the ceramic mold 26 after installation;

[0037] Furthermore, the end of the flip rod 274 is rotatably connected to the first vertical rod 271 via a rotating shaft, so that the locking mechanism 27 can release the ceramic mold 26. Both the first vertical rod 271 and the second vertical rod 272 are threaded rods, so that they can be adjusted according to ceramic molds 26 of different sizes.

[0038] Furthermore, the driving mechanism includes a second gear 17 arranged near the outside of the wooden pallet 21, the bottom of the second gear 17 is connected to a driving motor, and the outside of the driving motor is connected to a fourth cylinder 18, so that after the pulping is completed, the second gear 17 driven by the driving motor can be brought into contact with the wooden pallet 21 through the cylinder arm, and the wooden pallet 21 is given a rotational force and then retracted, so that the excess pulp water can be thrown out conveniently.

[0039] Working principle of the present invention: refer to the attached manual Figure 1-8By adopting a wooden round pallet and taking advantage of the water-absorbing property of wood, the slurry water flowing out can be effectively absorbed during use. In the specific processing process, the ceramic mold 26 is grouting in the grouting section, and the motor 13 is pushed to move toward the wooden pallet 21 by the third cylinder 15. Since a rubber ring 212 is sleeved on the outer extension of the wooden pallet 21, the wooden pallet 21 will be driven to rotate when the first gear 12 rotates, which is convenient for reducing the generation of bubbles. A first magnet block 213 is embedded and installed on the inner wall of the dovetail groove 211, and a magnet is embedded and installed on the top of the snap member 22 corresponding to the bottom of the first magnet block 213, which is convenient for improving the stability of the wooden pallet 21 during slurry pouring, so that the slurry water is poured out and flows into the external waste slurry bucket. The locking mechanism 27 set can adjust the height in real time according to the size of the ceramic mold 26. The locking mechanism 27 adds a first vertical rod 271 and a second vertical rod 272. The first vertical rod 272 and the second vertical rod 272 are provided with elastic components for supporting the ceramic mold 26, thereby improving the stability of the ceramic mold 26 after installation. At the same time, by setting up two parallel production lines, after the excess slurry in the ceramic mold 26 is poured out, the first cylinder 8 pushes the middle plate 23 to drive the ceramic mold 26 to move to the second concave guide rail 5 on the adjacent production line. Since there are at least three groups of pulleys 25, the overall vacancy during the sliding process, resulting in unstable placement and affecting the docking effect, is avoided. The ceramic mold 26 is returned to the starting end side of the top of the first transmission chain 2 by rotating the second transmission chain 4 in the opposite direction, and the middle plate 23 is pushed by the second cylinder 9 to drive the ceramic mold 26 to be pushed onto the first transmission chain 2 again, thereby realizing cyclic processing.

[0040] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A ceramic grouting line, comprising a first fixing seat (1), characterized in that: A first transmission mechanism is installed on the first fixed seat (1), a grouting section is installed above the top starting end of the first transmission mechanism, and a slurry throwing section is arranged at the top end of the first transmission mechanism, and a second transmission mechanism is arranged on a horizontal side of the first transmission mechanism, and the transmission direction of the second transmission mechanism is opposite to that of the first transmission mechanism; The first transmission mechanism comprises a first transmission chain belt (2), the first transmission chain belt (2) is evenly provided with fixing blocks (19), the top end of the fixing blocks (19) is connected to a first concave guide rail (3), the second transmission mechanism comprises a second fixing seat arranged parallel to one side of the first fixing seat (1), a second transmission chain belt (4) is installed on the second fixing seat, a second concave guide rail (5) is installed parallel to one side of the second transmission chain belt (4) corresponding to the first concave guide rail (3), a first cylinder (8) is installed on the outer side of the top end of the first transmission chain belt (2), and a second cylinder (9) is installed on the outer side of the top end of the second transmission chain belt (4); A wooden pallet (21) is mounted on the first concave guide rail (3), a ceramic mould (26) is placed above the wooden pallet (21), and a dovetail groove (211) is arranged at the bottom of the wooden pallet (21), a clip (22) is connected to the inner side of the dovetail groove (211), an outer wall of the wooden pallet (21) is annularly sleeved with a rubber ring (212), a rotating shaft (24) is connected to the bottom end of the clip (22), an intermediate plate (23) is connected to the bottom end of the intermediate plate (23), a support rod (20) is connected to the inner side of the top groove of the first concave guide rail (3), two outer walls of the bottom of the support rod (20) are located inside the first concave guide rail (3) and are connected to pulleys (25), and at least three groups of pulleys (25) are arranged; The grouting section comprises a grouting port (10) arranged above the starting end of the first transmission chain belt (2), the outer wall of the grouting port (10) is connected to a support frame (11), and a first gear (12) is installed on the outer side of the first transmission chain belt (2) at a position below the grouting port (10), the bottom of the first gear (12) is connected to a motor (13), the bottom end of the motor (13) is fixedly connected to the top of a fixing plate (14), and the outer wall of the fixing plate (14) is connected to a third cylinder (15); The pulp throwing section comprises a locking mechanism (27) installed outside the wooden pallet (21) and a driving mechanism arranged outside the wooden pallet (21); The openings at both ends of the first concave guide rail (3) and the second concave guide rail (5) both adopt a trumpet-shaped structure, and the width of the top opening groove of the first concave guide rail (3) and the second concave guide rail (5) is greater than the cross-sectional diameter of the support rod (20); The locking mechanism (27) comprises a first vertical rod (271) connected to one side of the ceramic mold (26); a second vertical rod (272) is provided on the other side of the ceramic mold (26) corresponding to the side of the first vertical rod (271); a flip rod (274) is connected between the top of the second vertical rod (272) and the top of the first vertical rod (271); a second magnet block (273) is installed on the top of the first vertical rod (271); and a middle portion of the flip rod (274) is close to the ceramic mold. A slurry extraction port (275) is arranged above the tool (26), a bearing (276) is installed inside the slurry extraction port (275), and a fixing frame (277) is connected to the bottom of the slurry extraction port (275), the fixing frame (277) is in a cross-shaped structure, a hollow support rod is welded to the center of the bottom end, the support rod is embedded in the bearing (276), and four cross bars constituting the fixing frame (277) of the cross-shaped structure are all provided with notches inside, and rubber blocks (278) are slidably connected in the notches.

2. A ceramic grouting line according to claim 1, characterized in that: A first magnet block (213) is embedded and installed at the bottom of the buckle (22), and a magnet is installed at the top of the first concave guide rail (3) corresponding to the bottom of the first magnet block (213).

3. A ceramic grouting line according to claim 1, characterized in that: The end of the third cylinder (15) is fixedly connected to the outer wall of the support plate (16), and the bottom end of the support plate (16) is placed on the ground.

4. A ceramic grouting line according to claim 1, characterized in that: The end of the flip rod (274) is rotatably connected to the first vertical rod (271) via a rotating shaft, and the first vertical rod (271) and the second vertical rod (272) are both threaded rods.

5. A ceramic grouting line according to claim 1, characterized in that: The driving mechanism comprises a second gear (17) arranged near the outside of the wooden pallet (21), the bottom of the second gear (17) is connected to a driving motor, and the outside of the driving motor is connected to a fourth cylinder (18).

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