A special device for milling multiple pieces of water-cut products at one time

Abstract

The present invention belongs to the technical field of automobile water-cutting production tooling, and provides a special device for milling multiple water-cut products at one time, which mainly includes a fuselage, a robot and a turntable, wherein a robot is arranged on each of the left and right sides of the fuselage, and the turntable is arranged in the middle of the fuselage, and an inclined turntable support is arranged on the turntable, and a clamping fixture is installed on the inclined turntable support, wherein the robot and the turntable are installed on the equipment fuselage at a certain interval, and a clamping fixture that can hold multiple products is placed, so that the robot can simultaneously mill the two ends of multiple products in sequence. The advantage of the present invention is that the clamping fixture can clamp multiple (more than 4) water-cut products at one time, and the clamping mechanism with low thrust and high clamping force is realized by stopping, pre-pressing and maintaining a floating state in a grouped module, and in order to avoid the influence of milling vibration, the present invention has the characteristics of compact product layout, simple debugging, reliable clamping, and high replacement efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of automobile water-cutting production tooling, and in particular relates to a special device for milling a plurality of water-cut products at one time. Background Art

[0002] In the milling process of water-cut products, the fixture can only clamp one product at a time. Therefore, manual operation is frequent, which increases the workload of personnel and reduces the actual utilization rate of the equipment. In response to the above problems, at most two products can be clamped at the same time. There are generally two methods used: 1) Use different clamping power structures to control the clamping separately; 2) Use the same clamping mechanism to clamp two products at the same time. For the above two methods, it is troublesome to replace different products. At the same time, method 1) is affected by the structure, and the product layout occupies a large space; method 2) The structure is complex, the required clamping force will be uneven, and the clamping reliability is poor. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a special device for milling multiple water-cut products at one time, which has a simple structure, fast replacement of applicable products, reliable clamping and compact structure, in view of the current status of the existing technology.

[0004] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a special equipment for milling multiple water-cut products at one time, characterized in that it includes a fuselage, a robot and a turntable, one robot is arranged on each of the left and right sides of the fuselage, the turntable is arranged in the middle of the fuselage, an inclined turntable support is arranged on the turntable, and a clamping fixture is installed on the inclined turntable support.

[0005] In the above-mentioned special equipment for milling multiple water-cut products at one time, the first identification element and the second identification element are respectively arranged on the machine body.

[0006] In the above-mentioned special equipment for milling multiple pieces of water-cut products at one time, the clamping fixture includes:

[0007] Main frame plate;

[0008] Two sets of fixture platforms, which are symmetrically arranged on the main frame plate. Multiple water-cuttings to be clamped are arranged horizontally on the two sets of fixture platforms. The fixture platforms and the main frame plate can be linearly moved left and right.

[0009] A pre-pressing module is longitudinally arranged at the end of the fixture platform and is used to pre-press the ends of multiple water-cut roots;

[0010] A rotary assembly is arranged at the end of the jig platform and connected to the pre-pressing module, and the rotary assembly can drive the pre-pressing module to rotate and press to the end of the jig platform;

[0011] The rotating shaft floating mechanism is arranged on the pre-pressing module and acts on the water cut to keep the water cut in a floating state;

[0012] The end limit assembly is arranged at the end of the fixture platform and is used to limit and position the two ends of multiple water-cuttings.

[0013] In the above-mentioned special equipment for milling multiple water-cut products at one time, the pre-pressing module includes a rotating arm member, and the rotating arm member is pressed longitudinally on the multiple water-cut products as a whole. The rotating arm member includes a rotating matching part, and the surface of the rotating matching part has a shape matching the water-cut appearance. Stop members are arranged on the upper and lower ends, and the stop members are linked with the rotating arm member, and a stop pin is arranged on the stop member.

[0014] In the above-mentioned special equipment for milling multiple water-cut products at one time, a mounting seat is provided on the stop pin, the stop pin is located in the mounting seat, a connecting head and a stop cylinder are respectively provided at the rear end of the stop pin, and an inch sleeve is provided at the front end of the stop pin, and the stop pin is pressed on the stop piece.

[0015] In the above-mentioned special equipment for milling multiple water-cut products at one time, the rotating assembly includes a rotating cylinder, a rotating driving shaft and a swing arm. The rotating cylinder is connected to the rotating driving shaft, the rotating driving shaft is connected to one end of the swing arm, and the other end of the swing arm is connected to the rotating arm. The rotating arm is pressed longitudinally on the multiple water-cut products as a whole through the action of the swing arm.

[0016] In the above-mentioned special equipment for milling multiple water-cut products at one time, the rotating shaft floating mechanism includes a main clamping cylinder, a floating part and a clamping part. The output end of the main clamping cylinder is connected to the floating part, and the lower end of the floating part is connected to the clamping part. After the rotating cylinder exits, the floating part allows the water-cutting to remain in a floating state.

[0017] In the above-mentioned special equipment for milling multiple water-cut products at one time, the end limit assembly includes a limit cylinder, a limit linear guide rail, a limit slider and an end positioning span block. The limit slider is sleeved on the limit linear guide rail, and the end positioning span block is installed on the limit slider. The output end of the limit cylinder is connected to the limit slider, and the end positioning span blocks on both sides adjust the position of the water-cut end and perform positioning.

[0018] In the above-mentioned special equipment for milling multiple water-cut products at one time, a positioning pin assembly is provided on the lower side of the jig platform, and a detection element is provided on the upper side of the jig platform. The jig platform moves linearly and uses the positioning pin assembly to accurately position the jig platform, and is assisted by the detection element to record and identify the product type.

[0019] Compared with the prior art, the advantage of the present invention is that it can clamp multiple (more than 4) water-cut products at one time, and realize a clamping mechanism with low thrust and high clamping force by stopping, pre-pressing and maintaining a floating state in groups of modules. In order to avoid the influence of milling vibration, the present invention has the characteristics of compact product layout, simple debugging, reliable clamping and high replacement efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the fixture used for water jet milling to clamp multiple products at one time;

[0021] Figure 2 yes Figure 1 A schematic diagram of a top view structure;

[0022] Figure 3 This is a schematic diagram of the structure of the fixture for clamping multiple products at one time for water jet milling;

[0023] Figure 4 This is a schematic diagram of the structure of the fixture closed for clamping multiple products at one time for water jet milling;

[0024] Figure 5 yes Figure 2 Schematic diagram of CC structure;

[0025] Figure 6 It is a schematic diagram of the overall structure of a special equipment used for milling multiple pieces of water-cut products at one time;

[0026] Figure 7 yes Figure 6 A-A sectional view schematically shown. DETAILED DESCRIPTION

[0027] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0028] In the figure, the main frame plate 1; the fixture platform 2; the pre-pressing module 3; the rotating assembly 4; the rotating shaft floating mechanism 5; the end limit assembly 6; the positioning pin assembly 7; the detection element 8; the rotating arm member 9; the rotating cylinder 10; the rotating drive shaft member 11; the swing arm 12; the limit contact surface 13; the rotating matching part 14; the stop member 15; the stop pin 16; the mounting seat 17; the connecting head 18; the stop cylinder 19; the inch sleeve 20; the limit cylinder 21; the limit linear guide 22; the limit slider 23; the end positioning span block 24; the main clamping cylinder 25; the floating member 26; the clamping member 27; the water cut 28; the fuselage 29; the robot 30; the turntable 31; the inclined turntable support 32; the first identification element 33; the second identification element 34.

[0029] As shown in Figure 6 and Figure 7As shown, the special equipment for milling multiple pieces of water-cut products at one time mainly includes a machine body 29, a robot 30 and a turntable 31. The robot 30 is arranged on each of the left and right sides of the machine body 29, and the turntable 31 is arranged in the middle of the machine body 29. An inclined turntable support 32 is arranged on the turntable 31, and a clamping fixture is installed on the inclined turntable support 32. The robot 30 and the turntable 31 are installed on the machine body 29 with a certain distance. At the same time, the AB surface on the turntable 31 is inclined at a certain angle, and a clamping fixture that can hold multiple products is placed, so that the robot 30 can mill the two ends of multiple products in sequence and at the same time, thereby achieving the requirement of efficient production. When the mechanism is working, A plurality of water-cut products are fixed to the A-side fixture, and the turntable 31 rotates to turn the A-side to the processing position. Through the pre-programmed path program, the robots 30 on the left and right sides simultaneously process the two ends of the product on the A-side in sequence without gaps. When the processing is completed, the operator also places the parts on the B-side (already in the operating position) at the same time, and then the B-side enters the processing position for processing. At the same time, the A-side is turned to the operating position for picking and placing parts. This reciprocating working cycle is repeated. The first identification element 33 and the second identification element 34 are respectively arranged on the fuselage 29, wherein the first identification element 33 is mainly used to identify the A-side, and the second identification element 34 is mainly used to identify the B-side, so that the milling process can be performed after the product is detected.

[0030] like Figure 1 and Figure 2 As shown, the clamping fixture is mainly used to realize the clamping of multiple water-cut products on the same clamping fixture, realize compact layout, and improve debugging efficiency. It mainly includes a main frame plate 1, a fixture platform 2, a pre-pressing module 3, a rotating component 4, a rotating shaft floating mechanism 5 and an end limit component 6. Here, this patent mainly realizes the following three actions through each module, pre-pressing, adjusting the position of the two ends of the water-cut 28, and floating pressing to maintain a floating state.

[0031] Specifically, the patent has two groups of jig platforms 2, which are symmetrically arranged on the main frame plate 1. Multiple water cuts 28 to be clamped are arranged horizontally on the two groups of jig platforms 2. The jig platform 2 and the main frame plate 1 can be connected by linear movement left and right, so that the left and right direction of the jig platform 2 can be adjusted to suit water cuts 28 of different lengths. As an optimization, a positioning pin assembly 7 is provided on the lower side of the jig platform 2, and a detection element 8 is provided on the upper side of the jig platform 2. After the jig platform 2 moves linearly, the positioning pin assembly 7 is used to accurately position the jig platform 2, and the detection element 8 is used to record and identify the product type.

[0032] The biggest innovation of this patent is not direct compression. This is because the water cut 28 needs to be kept in a floating state during milling, so that the force of the water cut 28 is released to prevent deformation. Therefore, as an optimization, this patent first uses a pre-pressing module 3 for pre-pressing. Here, the pre-pressing module 3 is longitudinally arranged at the end of the fixture platform 2 and is used to pre-press the ends of multiple water cuts 28. The pre-pressing module 3 includes a rotating arm member 9, and the rotating arm member 9 is longitudinally pressed on the multiple water cuts 28 as a whole. The pre-pressing module 3 is driven to move by a rotating component 4. Here, the rotating component 4 is arranged at the end of the fixture platform 2 and connected to the pre-pressing module 3. The rotating component 4 can drive the pre-pressing module 3 to rotate and press to the end of the fixture platform 2, wherein the rotating component 4 includes There are a rotating cylinder 10, a rotating shaft 11 and a swing arm 12. The rotating cylinder 10 is connected to the rotating shaft 11, the rotating shaft 11 is connected to one end of the swing arm 12, and the other end of the swing arm 12 is connected to the rotating arm 9. A limiting contact surface 13 is provided on one side of the swing arm 12, which can further limit the rotation position. The rotating arm 9 is longitudinally pressed on multiple water cuts 28 as a whole through the action of the swing arm 12. When pre-pressing, the rotating cylinder 10 can drive the rotating shaft 11 to rotate, and the rotating shaft 11 can drive the swing arm 12 to move, and the swing arm 12 movement can drive the rotating arm 9 to move, so that the rotating arm 9 is first pre-pressed on the water cut 28. Here, it is necessary to stop after pre-pressing, such as Figure 5 As shown, the rotating arm member 9 includes a rotating matching portion 14, the surface of the rotating matching portion 14 has a shape matching the outer shape of the water cut 28, and stop members 15 are arranged on the upper and lower ends, the stop member 15 is linked with the rotating arm member 9, a stop pin 16 is arranged on the stop member 15, a mounting seat 17 is arranged on the stop pin 16, the stop pin 16 is located in the mounting seat 17, the rear end of the stop pin 16 is respectively provided with a connecting head 18 and a stop cylinder 19, and the front end of the stop pin 16 is provided with an inch sleeve 20, the stop pin 16 is pressed on the stop member 15, and the stop cylinder 19 is used to drive the stop pin 16 to move, thereby stopping the rotating arm member 9.

[0033] like Figure 3 and Figure 4As shown, in order to adjust the length state of the two ends of the water cut 28, the fixture also includes an end limit component 6, which is mainly arranged at the end of the fixture platform 2 and is used to limit the positioning of the two ends of multiple water cuts 28. Here, the end limit component 6 includes a limit cylinder 21, a limit linear guide 22, a limit slider 23 and an end positioning span block 24. The limit slider 23 is sleeved on the limit linear guide 22, and the end positioning span block 24 is installed on the limit slider 23. The output end of the limit cylinder 21 is connected to the limit slide, and the end positioning span blocks 24 on both sides adjust the end position of the water cut 28 and position it. Here, the limit cylinder 21 can be used to move the end positioning span block 24, and the horizontal placement position of the water cut 28 can be accurately adjusted by squeezing at both ends, thereby ensuring the stability of subsequent milling.

[0034] In this patent, after pre-pressing, the rotating cylinder 10 needs to be withdrawn and the water cut 28 is kept in a floating state. As an optimization, the fixture also includes a rotating shaft floating mechanism 5, which is arranged on the pre-pressing module 3 and acts on the water cut 28 to keep the water cut 28 in a floating state. The rotating shaft floating mechanism 5 includes a main clamping cylinder 25, a floating member 26 and a clamping member 27. The output end of the main clamping cylinder 25 is connected to the floating member 26, and the lower end of the floating member 26 is connected to the clamping member 27. After the rotating cylinder 10 is withdrawn, the floating member 26 keeps the water cut 28 in a floating state. Here, when the force of the rotating cylinder 10 is released, the main clamping cylinder 25 and the floating member 26 are used to make the entire water cut 28 in a floating state. The entire main clamping cylinder 25 can rotate to drive the shaft 11 to float freely, so as to achieve reliable clamping of multiple products.

[0035] When the entire fixture is working, multiple water-cut 28 products are placed on multiple fixture platforms 2 of the fixture, and the rotating cylinder 10 stops after being pressed into place, and then the force of the rotating cylinder 10 is removed to make it in a free state, and then 10 main clamping cylinders 25 clamp at the same time, and the shaft 11 is driven to float freely by rotating around the rotating axis to achieve reliable clamping of multiple products. Since the linear cylinder and the rotary cylinder 10 are used as power elements, the purpose of reliable clamping of multiple water-cut 28 products at one time is achieved in the present invention, which adapts to the production requirements of clamping multiple products at one time and quickly switching different lengths in the milling production process of aluminum water-cut 28 trim products in the current automotive industry.

[0036] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the scope defined by the spirit of the present invention.

Claims

1. A special device for milling multiple water-cut products at one time, characterized in that: It includes a fuselage, a robot and a turntable, wherein one robot is arranged on each of the left and right sides of the fuselage, the turntable is arranged in the middle of the fuselage, an inclined turntable pillar is arranged on the turntable, and a clamping fixture is installed on the inclined turntable pillar; the clamping fixture includes: a main frame plate; two groups of fixture platforms, the two groups of fixture platforms are symmetrically arranged on the main frame plate, and multiple water cuts to be clamped are arranged horizontally on the two groups of fixture platforms, and the fixture platforms and the main frame plate can be linearly moved left and right; a pre-pressing module, which is longitudinally arranged at the end of the fixture platform and is used to pre-press the ends of multiple water cuts; a swivel assembly, which is arranged at the end of the fixture platform and connected to the pre-pressing module, and the swivel assembly can drive the pre-pressing module to rotate and press to the end of the fixture platform; a rotating shaft floating mechanism, which is arranged on the pre-pressing module and acts on the water cut to keep the water cut in a floating state; an end limit assembly, which is arranged at the end of the fixture platform and is used to limit and position the two ends of multiple water cuts.

2. The special equipment for milling multiple pieces of water-cut products at one time according to claim 1, characterized in that: The fuselage is respectively provided with a first identification element and a second identification element.

3. The special equipment for milling multiple pieces of water-cut products at one time according to claim 1, characterized in that: The pre-stressing module includes a rotating arm member, which is pressed longitudinally on multiple water cuts as a whole. The rotating arm member includes a rotating matching part, and the surface of the rotating matching part has a shape matching the water cut shape. Stop members are arranged on the upper and lower ends, and the stop member is linked to the rotating arm member, and a stop pin is arranged on the stop member.

4. The special equipment for milling multiple pieces of water-cut products at one time according to claim 3, characterized in that: The stop pin is provided with a mounting seat, the stop pin is located in the mounting seat, the rear end of the stop pin is provided with a connecting head and a stop cylinder, and the front end of the stop pin is provided with an inch sleeve, and the stop pin is pressed on the stop piece.

5. The special equipment for milling multiple water-cut products at one time according to claim 4, characterized in that: The rotary assembly includes a rotary cylinder, a rotary drive shaft and a swing arm. The rotary cylinder is connected to the rotary drive shaft, the rotary drive shaft is connected to one end of the swing arm, and the other end of the swing arm is connected to the rotary arm. The rotary arm is pressed longitudinally on multiple water cuts as a whole through the action of the swing arm.

6. The special equipment for milling multiple water-cut products at one time according to claim 5, characterized in that: The rotating shaft floating mechanism includes a main clamping cylinder, a floating part and a clamping part. The output end of the main clamping cylinder is connected to the floating part, and the lower end of the floating part is connected to the clamping part. After the rotating cylinder exits, the floating part allows the water cut to remain in a floating state.

7. The special equipment for milling multiple water-cut products at one time according to claim 6, characterized in that: The end limit assembly includes a limit cylinder, a limit linear guide, a limit slider and an end positioning span block. The limit slider is sleeved on the limit linear guide rail, and the end positioning span block is installed on the limit slider. The output end of the limit cylinder is connected to the limit slider, and the end positioning span blocks on both sides adjust the position of the water cutting end and perform positioning.

8. The special equipment for milling multiple water-cut products at one time according to claim 7, characterized in that: A positioning pin assembly is arranged on the lower side of the jig platform, and a detection element is arranged on the upper side of the jig platform. The jig platform moves linearly and uses the positioning pin assembly to accurately position the jig platform, and the detection element is used to record and identify the product type.

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