A split propelling mechanism and a drill split platform comprising the same

By designing a splitting propulsion mechanism and utilizing a clamping device and a cross shaft structure, the horizontal and free propulsion of the splitting machine is achieved, solving the problems of low efficiency and high noise in hard rock geology under traditional drill-and-blast methods, and realizing safe, efficient and continuous tunnel excavation.

CN111520148BActive Publication Date: 2025-12-23CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202010490277.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-02
Publication Date
2025-12-23
Estimated Expiration
2040-06-02

AI Technical Summary

Technical Problem

Traditional drill-and-blast excavation is inefficient in high-hardness surrounding rock geological conditions. Manual hand-held rock splitters are easily damaged if not operated properly, and air-mounted rock splitters cannot be inserted vertically into the working face. In addition, the construction noise is high and continuous excavation is difficult to achieve.

Method used

Design a splitting propulsion mechanism, including a propulsion guide rail, a slider tray, a splitting mounting base, a clamping device, and a splitting machine. The clamping device clamps the splitting machine body, and the cross shaft structure enables the horizontal and free propulsion of the splitting machine. Combined with the movement of the moving parts of the drilling and splitting trolley, it enables up-down, left-right, and horizontal operations.

Benefits of technology

It improves the construction efficiency and safety of rock splitters, enables continuous excavation without noise or dust, overcomes the problem of excessive rigidity of rock splitters, adapts to multi-directional working conditions, and avoids damage to rock splitters.

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Abstract

The application provides a splitting propulsion mechanism, comprising a propulsion guide rail, a sliding block tray, a splitting mounting seat, a clamping device and a splitting machine, the sliding block tray is slidably arranged on the propulsion guide rail, the splitting mounting seat and the clamping device are arranged on the sliding block tray, the clamping device is used for clamping the body of the splitting machine, and the splitting mounting seat is used for fixing the connecting disc on the splitting machine. The splitting propulsion mechanism can overcome the problems of too strong rigidity and no active displacement space of the splitting machine when the splitting machine is propelled through the clamping and loosening of the clamping device.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tunnel construction equipment, in particular to a splitting propulsion mechanism and a drilling and splitting trolley comprising the same. BACKGROUND

[0002] With the rapid development of high-speed railway and highway traffic construction, it will greatly promote the development of tunnel mechanical excavation construction equipment. The traditional tunnel construction often uses the drill and blast method for excavation. However, due to the limitations of vibration, noise, and explosive control, and the high hardness of surrounding rock, the difficulty of blast excavation is obviously increased, which limits the drill and blast method in special geological conditions and specific working conditions. As a supplement to the drill and blast method or an effective alternative to hard rock tunnel excavation in short-length tunnels, the drill and split method is a safe, stable, efficient, and reliable static pressure excavation method. However, in current splitting construction, manual handheld splitting machines are used to split rocks. The splitting machine is inserted into the splitting hole manually, which has the problem of low work efficiency. At the same time, for the on-board splitting machine, the cross shaft structure of the splitting machine is designed to be self-provided by the purchased splitting machine, and most of them only adapt to vertical downward splitting. This structural defect is that the splitting machine can be arbitrarily swung and cannot be kept in a horizontal position with the propulsion beam. For the hole splitting of the working face, the splitting machine cannot be inserted vertically to the hole, and the splitting head of the splitting machine can only be freely downward, which is easy to operate improperly and cause damage to the splitting head.

[0003] In view of the above, there is an urgent need for a splitting propulsion mechanism and a drilling and splitting trolley comprising the same to solve the problems in the prior art. SUMMARY

[0004] The present application aims to provide a splitting propulsion mechanism, and the specific technical solutions are as follows:

[0005] A splitting propulsion mechanism, comprising a propulsion guide rail, a sliding block tray, a splitting mounting seat, a clamping device, and a splitting machine, wherein the sliding block tray is slidably arranged on the propulsion guide rail, the splitting mounting seat and the clamping device are arranged on the sliding block tray, the clamping device is used to clamp the body of the splitting machine, and the splitting mounting seat is used to fix the connecting disc on the splitting machine.

[0006] In the above technical solution, the clamping device preferably comprises a second extension piece, a claw seat, and a pair of clamping claws movably arranged on the claw seat; the two ends of the second extension piece are respectively connected to the two clamping claws, and the clamping of the clamping claws on the body of the splitting machine is realized by the extension or retraction of the second extension piece.

[0007] In the above technical solution, the claw seat is provided with an adjusting bolt, and the clamping claws on the claw seat are adjusted by the adjusting bolt.

[0008] Preferably in the above technical solution, the claw base comprises a connecting plate, connecting shafts and two claw base units arranged oppositely, the single clamping claw is movably arranged in the corresponding claw base unit through the connecting shaft, and the connecting plate connects the connecting shafts on the two claw base units to realize the butt joint of the two claw base units.

[0009] Preferably in the above technical solution, the claw base further comprises a clamping plate, the end of the connecting shaft is provided with a clamping opening, and the clamping plate is arranged on the connecting plate and arranged in the clamping openings of the two connecting shafts at both ends of the clamping plate, so as to prevent the connecting shaft from rotating.

[0010] Preferably in the above technical solution, the two claw base units are both provided with adjusting bolts.

[0011] Preferably in the above technical solution, the advancing guide rail comprises an advancing beam and a first telescopic piece, a first guide rail and a second guide rail are arranged along the length direction of the advancing beam, the sliding block tray is slidably arranged on the second guide rail, and the first telescopic piece is connected with the sliding block tray and the advancing beam respectively, so as to realize the sliding of the sliding block tray along the second guide rail.

[0012] Preferably in the above technical solution, the sliding block tray comprises a sliding block, a supporting plate and a rear support, the sliding block is arranged on the supporting plate and matched with the second guide rail, and the rear support is arranged below the supporting plate; the two ends of the first telescopic piece are connected with the rear support and a front support on the advancing beam respectively.

[0013] Preferably in the above technical solution, the splitting mounting base and the clamping device are both arranged on the supporting plate.

[0014] The technical solution of the application has the following beneficial effects:

[0015] (1) The splitting advancing mechanism of the application can overcome the problems of too strong rigidity and no displacement space during the advancing of the splitting machine to the hole by clamping the body of the splitting machine through the clamping device and fixing the connecting disc of the splitting machine through the splitting mounting base; the clamping device can effectively ensure that the splitting machine is in the same horizontal position as the advancing beam, and the front end of the splitting machine is controlled to be in a movable state by controlling the clamping device; the splitting machine is in a rigid structure before splitting the holes, the clamping claws of the clamping device are loosened when the splitting head is inserted into the hole, the splitting machine is in a free advancing state by using the cross shaft structure of the splitting machine, the problem that the splitting machine is difficult to advance into the hole is effectively avoided, and the difficulty of non-explosive excavation construction of the tunnel face of the machine-mounted splitting machine is solved; the design of the splitting advancing mechanism enables the splitting operation to be horizontal splitting work, breaks the limitation of downward splitting of the machine-mounted splitting machine, and greatly improves the construction efficiency of the drilling and splitting platform car and the splitting machine.

[0016] (2) The splitting propulsion mechanism of the present application is provided with an adjusting bolt on the claw base, the clamping claw on the claw base is adjusted through the adjusting bolt, the tightening adjustment of the adjusting bolt makes the circumferential center position of the splitting machine always coincide with the symmetry line (center line) of the claw base under the clamping action of the clamping claw, and the splitting machine is ensured to be in the same horizontal position as the propulsion beam.

[0017] (3) The splitting propulsion mechanism of the present application, the clamping device comprises a second telescopic member and a clamping claw, the clamping or loosening of the clamping claw is realized through the extension or retraction of the second telescopic member, so that the requirements of clamping the splitting machine to hole and loosening the splitting machine to realize free propulsion can be met, and the requirements of up, down, left and right, i.e. all directions, working conditions can be met.

[0018] The present application also provides a drilling and splitting platform truck comprising the splitting propulsion mechanism.

[0019] The drilling and splitting platform truck adopts the drilling and splitting method for construction, first drilling and then splitting and breaking rock with the splitting machine, the splitting construction process is noiseless, dustless and smokeless, and does not need to wait for the intermittent construction of smoke and dust after blasting, so that the continuous excavation of the tunnel can be realized, and the construction efficiency and safety are improved. The design of the splitting propulsion mechanism makes the splitting operation capable of horizontal operation and not limited to horizontal operation, and through the movement of the moving parts of the drilling and splitting platform truck, the splitting propulsion mechanism can realize the purposes of up, down, left and right, and horizontal operation. On the other hand, when the splitting machine encounters resistance during the propulsion of the splitting head into the hole, the second telescopic member is operated to loosen the clamping claw, so that the splitting machine is in a free propulsion state, and the propulsion of the splitting machine is more convenient.

[0020] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0021] The drawings constituting a part of the present application are used to provide a further understanding of the present application, the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:

[0022] Figure 1 is the overall structure schematic diagram of the splitting propulsion mechanism of the drilling and splitting platform truck of the present application;

[0023] Figure 2 is Figure 1 the structure schematic diagram of the propulsion guide rail in the

[0024] Figure 3 is Figure 1 the structure schematic diagram of the sliding block tray in the

[0025] Figure 4 is Figure 1 the structure diagram of the clamping device in the middle;

[0026] Figure 5 is Figure 4 the structure diagram of the claw base unit in the middle;

[0027] Figure 6 is Figure 4 the structure diagram of the clamping claw in the middle;

[0028] Figure 7 is the structure diagram of the existing splitting machine;

[0029] Wherein, 20, the propulsion guide rail, 201, the propulsion beam, 202, the first guide rail, 203, the second guide rail, 204, the front support, 205, the first telescopic part, 30, the sliding block tray, 301, the sliding block, 302, the supporting plate, 303, the rear support, 40, the splitting mounting seat, 50, the clamping device, 501, the claw base, 5011, the claw base unit, 502, the clamping claw, 503, the adjusting bolt, 504, the second telescopic part, 505, the connecting plate, 506, the connecting shaft, 507, the clamping plate, 508, the pin shaft, 60, the splitting machine, 601, the splitting head, 602, the splitting machine body, 603, the cross shaft, 604, the connecting disc. DETAILED DESCRIPTION

[0030] The embodiments of the present application will be described in detail below with reference to the accompanying drawings, but the present application can be implemented in various different ways as defined and covered by the claims.

[0031] Example 1:

[0032] Referring to Figure 7 , the existing splitting machine 60 includes a splitting head 601, a splitting machine body 602, a cross shaft 603 and a connecting disc 604, wherein the splitting machine body 602 and the connecting disc 604 are connected through the cross shaft 603 to realize free movement of the splitting machine body.

[0033] Referring to Figures 1-6 , a splitting propulsion mechanism includes a propulsion guide rail 20, a sliding block tray 30, a splitting mounting seat 40, a clamping device 50 and a splitting machine 60, the sliding block tray 30 is slidably arranged on the propulsion guide rail 20, the splitting mounting seat 40 and the clamping device 50 are arranged on the sliding block tray 30, the clamping device 50 is used for clamping the splitting machine body 602, and the splitting mounting seat 40 is used for fixing the connecting disc 604 on the splitting machine 60.

[0034] Referring to Figures 4-6The clamping device 50 comprises a second telescopic member 504, a claw base 501 and a pair of clamping claws 502 movably arranged on the claw base 501; the two clamping claws 502 are symmetrically arranged, and the two ends of the second telescopic member 504 are respectively connected to the two clamping claws 502, so that the clamping claws 502 are clamped or released by the extension or retraction of the second telescopic member 504.

[0035] The claw base is provided with an adjusting bolt 503, which is used to adjust the clamping claws on the claw base.

[0036] The claw base 501 comprises a connecting plate 505, a connecting shaft 506 and two claw base units oppositely (symmetrically) arranged, and each clamping claw 502 is movably arranged in the corresponding claw base unit through the connecting shaft 506, and the connecting plate 505 connects the connecting shafts 506 on the two claw base units to realize the butt joint of the two claw base units.

[0037] The claw base 501 further comprises a clamping plate 507, the end of the connecting shaft 506 is provided with a clamping hole, and the clamping plate 507 is arranged on the connecting plate 505 and the two ends of the clamping plate 507 are respectively arranged in the clamping holes of the two connecting shafts 506, so as to prevent the connecting shaft 506 from rotating.

[0038] Preferably, the two claw base units are each provided with an adjusting bolt 503; the initial position of the center of the circumference of the splitting machine body is always coincident with the symmetry line of the claw base 501 under the clamping action of the clamping claws 502 by tightening the adjusting bolt.

[0039] The clamping claws 502 are hinged through the connecting shaft 506, and the initial position of the clamping claws 502 can be adjusted by unscrewing or screwing the adjusting bolt 503, so as to ensure that the initial position of the center of the circumference of the splitting machine body is always coincident with the symmetry line of the claw base 501 under the clamping action of the clamping claws 502, and after the initial position of the adjusting bolt 503 is adjusted, the adjusting bolt 503 is locked by the nut thereon and the position is no longer changed.

[0040] Referring to Figure 2 The advancing guide rail 20 comprises an advancing beam 201 and a first telescopic member 205, and a first guide rail 202 and a second guide rail 203 are arranged along the length direction of the advancing beam 201; the sliding block tray 30 is slidably arranged on the second guide rail 203, and the first telescopic member 205 is respectively connected to the sliding block tray 30 and the advancing beam 201, and the extension direction of the first telescopic member is consistent with the length direction of the advancing beam, so as to realize the sliding of the sliding block tray along the second guide rail.

[0041] Preferably, the first guide rail is used to realize the cooperation of the advancing beam with the sliding mechanism on the drilling and splitting trolley, so as to realize the movement of the advancing beam on the drilling and splitting trolley.

[0042] Referring to Figure 3The sliding block tray 30 comprises a sliding block 301, a supporting plate 302 and a rear support 303, the sliding block 301 is arranged on the supporting plate 302 and matched with the second guide rail 203, and the rear support 303 is arranged below the supporting plate 302; the two ends of the first telescopic member are respectively connected with the rear support 303 and the front support 204 on the advancing beam 201.

[0043] The splitting mounting base 40 and the clamping device 50 are arranged on the supporting plate 302, and the clamping device is arranged on the supporting plate by a claw base 501.

[0044] Preferably, the first telescopic member and the second telescopic member are both oil cylinders.

[0045] The embodiment also provides a drill splitting platform truck comprising the splitting advancing mechanism.

[0046] Before the splitting advancing mechanism works, the drill splitting platform truck needs to perform drilling operation on the working surface to provide splitting holes for the splitting operation; after the drilling operation is completed, the splitting mechanism moves the upper part of the drill splitting platform truck, so that the splitting machine on the splitting advancing mechanism is aligned with the drilled hole, the first telescopic member works to push the splitting head of the splitting machine into the hole to perform splitting operation; because the rear part of the splitting machine is designed as a cross shaft structure, after the splitting machine rear part is fixedly connected with the splitting mounting base, the front part of the splitting machine can be adjusted up and down and left and right; when the splitting head of the splitting machine cannot be continuously pushed into the hole due to resistance, the second telescopic member is operated to loosen the clamping jaw, so that the splitting machine is in a free pushing state due to the cross shaft structure, thereby better adapting to the direction requirement of the drilled hole, and the splitting head of the splitting machine is more easily pushed into the hole; after being pushed into the hole, the splitting machine provides power source by using high-pressure hydraulic oil to split the rock, so that the rock is split to achieve the purpose of rock breaking.

[0047] The drill splitting platform truck adopts the drill splitting method to perform construction, i.e., drilling first and then splitting the rock by using the splitting machine, so that the splitting construction process is noiseless, dustless and smokeless, and does not need to wait for the intermittent construction after blasting, and the continuous excavation of the tunnel can be realized to improve the construction efficiency and safety. The design of the splitting advancing mechanism can make the splitting operation be horizontal operation and not be limited to horizontal operation, and the splitting advancing mechanism can achieve the purpose of up and down, left and right and horizontal operation through the movement of the moving part of the drill splitting platform truck; on the other hand, due to the structural design of the clamping device, when the splitting head of the splitting machine cannot be continuously pushed into the hole due to resistance, the second telescopic member is operated to loosen the clamping jaw, so that the splitting machine is in a free pushing state, and the splitting machine is more easily pushed.

[0048] The above merely provides the preferred embodiments of the present application, and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the principles and technical scope of the present application shall fall into the scope of the present application.

Claims

1. A drilling and splitting rig including a splitting propulsion mechanism, characterized in that, The splitting propulsion mechanism is located at the front end of the boom of the drilling and splitting rig, and its working position moves as the boom of the drilling and splitting rig moves. The splitting propulsion mechanism includes a propulsion guide rail (20), a slider tray (30), a splitting mounting base (40), a clamping device (50), and a splitting machine (60). The slider tray (30) is slidably mounted on the propulsion guide rail (20). The splitting mounting base (40) and the clamping device (50) are both mounted on the slider tray (30). The splitting machine (60) includes a splitting head (601), a splitting machine body (602), a cross shaft (603), and a connecting plate (604). The splitting machine body (602) and the connecting plate (604) are connected by the cross shaft (603) to enable the splitting machine body (602) to move freely. The clamping device (50) is used to clamp the splitting machine body (602). The splitting mounting base (40) is used to fix the connecting plate (604) on the splitting machine (60).

2. The drilling and splitting rig according to claim 1, characterized in that, The clamping device (50) includes a second telescopic member (504), a claw seat (501), and a pair of claws (502) movably disposed on the claw seat (501); the two ends of the second telescopic member (504) are respectively connected to the two claws (502), and the claws (502) clamp or release the splitter body (602) by extending or retracting the second telescopic member (504).

3. The drilling and splitting rig according to claim 2, characterized in that, The claw seat is provided with an adjusting bolt (503), which can be used to adjust the gripper on the claw seat.

4. The drilling and splitting rig according to claim 3, characterized in that, The claw base (501) includes a connecting plate (505), a connecting shaft (506), and two opposing claw base units (5011). Each claw (502) is movably mounted in the corresponding claw base unit (5011) via the connecting shaft (506). The connecting plate (505) connects the connecting shaft (506) on the two claw base units (5011) to achieve docking of the two claw base units (5011).

5. The drilling and splitting rig according to claim 4, characterized in that, The claw seat (501) also includes a clamping plate (507). The end of the connecting shaft (506) is provided with a bayonet. The clamping plate (507) is disposed on the connecting plate (505) and both ends of the clamping plate (507) are respectively disposed in the bayonet of the two connecting shafts (506), thereby preventing the connecting shaft (506) from rotating.

6. The drilling and splitting rig according to claim 4, characterized in that, Both of the aforementioned claw seat units (5011) are equipped with adjusting bolts (503).

7. The drilling and splitting rig according to any one of claims 1-6, characterized in that, The propulsion guide rail (20) includes a propulsion beam (201) and a first telescopic member (205). A first guide rail (202) and a second guide rail (203) are provided along the length direction of the propulsion beam (201). The slider tray (30) is slidably disposed on the second guide rail (203). The first telescopic member (205) connects the slider tray (30) and the propulsion beam (201) respectively, thereby realizing the slider tray sliding along the second guide rail.

8. The drilling and splitting rig according to claim 7, characterized in that, The slider tray (30) includes a slider (301), a tray plate (302) and a rear support (303). The slider (301) is disposed on the tray plate (302) and matches the second guide rail (203). The rear support (303) is disposed below the tray plate (302). The two ends of the first telescopic member are respectively connected to the rear support (303) and the front support (204) on the push beam (201).

9. The drilling and splitting rig according to claim 8, characterized in that, The splitting mounting base (40) and the clamping device (50) are both mounted on the support plate (302).

Citation Information

Patent Citations

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    CN102003184A

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