Intelligent integrated ribbon loom

Abstract

The present invention discloses an intelligent integrated ribbon loom, comprising a ribbon loom frame, a palm frame group is arranged above the ribbon loom frame, a compression spring is welded and distributed on the top of the palm frame group, a steel shaft is connected and distributed in the middle of the palm frame group, a cam is connected and distributed on the bottom of the steel shaft, a weft density gear group is arranged inside the ribbon loom frame, the weft density gear group is mounted on a mounting plate, and the mounting plate is fixed to the front end of the ribbon loom frame, a knitting seat is connected to the inner middle end of the ribbon loom frame, steel buckle seats are arranged at both ends of the knitting seat, the palm frame group, the knitting seat and the steel buckle seat are interwoven to weave a cloth belt, the present invention relates to the technical field of integrated ribbon looms, an integrated design, a palm frame group, a knitting seat and a steel buckle seat are interwoven to weave a cloth belt, and the palm frame group, the knitting seat and the steel buckle seat are coordinated with each other to continuously sew a chain with high efficiency, and all the tedious work in the middle is eliminated, which greatly improves efficiency and quality, solves the problem of frequent wear and tear, greatly improves speed, meets the needs of short stroke, has high stability and durability.

Description

Technical Field

[0001] The present invention relates to the technical field of integrated ribbon looms, in particular to an intelligent integrated ribbon loom. Background Art

[0002] A weaving machine, as the name implies, is a machine that can weave webbings of various widths and is widely used in the zipper processing industry.

[0003] At present, the front-end factories of zipper production in the market employ many people, the equipment occupies a large area, and consumes a lot of electricity. The following production methods are generally adopted: the weaving machine first weaves the cloth belt into bags or barrels, and the molding machine chain is first loaded into barrels, and then stitched. This is very easy to cause the cloth belt and chain to be dirty and messy, and it is easy to pull during stitching, causing shutdown or defective products. There are many joints, and the weaving employees are busy with connecting the disk head, organizing the cloth belt, and changing bags or barrels; the molding employees are busy with chain, changing barrels, and changing center lines; the stitching employees are busy with changing cloth belts, chains, and sorting out messy belts and chains; at the same time, there is also the phenomenon of using the wrong cloth belt or chain. Most of the employees' time is wasted in these tedious affairs, and the work efficiency is low. In addition, metal and resin (plastic steel) cloth belts need to make the center line (ribs) first, and then weave the belt. In addition, a semi-finished product warehouse is also required, which greatly wastes manpower and material resources.

[0004] The existing weaving machines have large floor space, low efficiency, unreasonable internal structure design, often prone to wear of parts, long weaving parts stroke, poor stability, and low equipment efficiency. Summary of the invention

[0005] 1. Technical issues to be solved

[0006] In view of the shortcomings of the prior art, the present invention provides an intelligent integrated weaving machine, which solves the problems of low work efficiency, increased labor costs, large floor space, high power consumption, slow speed, poor stability and durability.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent integrated weaving machine, including a weaving machine frame, a palm frame group is provided above the weaving machine frame, a compression spring is welded and distributed on the top of the palm frame group, a steel shaft is connected and distributed in the middle of the palm frame group, a cam is connected and distributed at the bottom of the steel shaft, a weft density gear group is provided inside the weaving machine frame, the weft density gear group is installed on a mounting plate, and the mounting plate is fixed to the front end of the weaving machine frame, a knitting seat is connected to the inner middle end of the weaving machine frame, steel buckle seats are provided at both ends of the knitting seat, the palm frame group, the knitting seat and the steel buckle seat are intertwined and connected with cloth tapes, and fixed rods are connected at both ends of the steel buckle seat, the inner left end of the fixed rod is meshed and connected with a primary speed gear, the right end of the primary speed gear is meshed and connected with a secondary speed 45° bevel gear, the inner side of the rear end of the weft density gear group is meshed and connected with a driving gear, and the driving gear is meshed and connected to the secondary speed 45° bevel gear.

[0009] Preferably, the two-stage speed change 45° bevel gear adopts a 45° bevel gear, and the length of the palm frame group is 30 cm.

[0010] Preferably, the knitting seat is a small-head axis, the steel buckle seat is a large-head axis, and the knitting seat is a four-group arrangement structure.

[0011] Preferably, the cam adopts a running direction at an angle of 45° and directly works on the palm frame group, and the palm frame group adopts a lifting motion trajectory.

[0012] Preferably, a needle bearing is connected to the middle of the steel shaft, and the steel shaft is a cylindrical structure.

[0013] (III) Beneficial effects

[0014] The present invention provides an intelligent integrated ribbon loom, which has the following beneficial effects:

[0015] The intelligent integrated weaving machine has an integrated design. It weaves cloth tapes through the interweaving of the palm frame group, knitting seat and steel buckle seat. It cooperates with the forming machine and sewing machine to efficiently and continuously sew the chain. All the tedious work in the middle is eliminated, which greatly improves efficiency and quality, with high output and low cost. The weft density gear group is installed and modified inside the fuel tank to provide engine oil at any time, which solves the problem of frequent wear and tear and greatly increases the speed. The knitting seat meets the needs of short strokes, with high stability and durability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the front-end structure of the present invention;

[0018] Figure 3 It is a schematic diagram of the right side structure of the present invention;

[0019] Figure 4 It is a schematic diagram of the structure of the shaft rod connecting seat of the present invention;

[0020] Figure 5 It is a schematic diagram of the cam connection distribution structure of the present invention;

[0021] Figure 6 It is a schematic diagram of the internal structure of the present invention.

[0022] In the figure, the loom frame 1, the palm frame group 2, the compression spring 3, the weft density gear group 4, the steel shaft 5, the cloth belt 6, the primary speed change gear 7, the secondary speed change 45° bevel gear 8, the knitting seat 9, the steel buckle seat 10, and the cam 11. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-6 The embodiment of the present invention provides a technical solution: an intelligent integrated ribbon loom, comprising a ribbon loom frame 1, a palm frame group 2 is arranged above the ribbon loom frame 1, a compression spring 3 is welded and distributed on the top of the palm frame group 2, a steel shaft 5 is connected and distributed in the middle of the palm frame group 2, a cam 11 is connected and distributed at the bottom of the steel shaft 5, a weft density gear group 4 is arranged inside the ribbon loom frame 1, the weft density gear group 4 is installed on a mounting plate, and the mounting plate is fixed to the front end of the ribbon loom frame 1, and the inside of the ribbon loom frame 1 A knitting seat 9 is connected to the middle end of the side, and steel buckle seats 10 are provided at both ends of the knitting seat 9. The palm frame group 2, the knitting seat 9 and the steel buckle seat 10 are interwoven and woven into a cloth belt 6. Fixed rods are connected to the two ends of the steel buckle seat 10, and the inner left end of the fixed rod is meshed with a primary speed change gear 7, and the right end of the primary speed change gear 7 is meshed with a secondary speed change 45° bevel gear 8. The inner side of the rear end of the weft density gear group 4 is meshed with a driving gear, and the driving gear is meshed with the secondary speed change 45° bevel gear 8.

[0025] The secondary speed change 45° bevel gear 8 adopts a 45° bevel gear, and the synchronous belt drive is changed to a gear drive, which has better stability and durability, and changes the running direction of the cam. The length of the palm frame group 2 is 30 cm, which reduces wear and tear, has better stability, and increases speed.

[0026] The knitting seat 9 is a small-head axis, the steel buckle seat 10 is a large-head axis, and the knitting seat 9 is a four-group arrangement structure, and the required stroke of the needle seat is changed by the principle of large and small axes.

[0027] The cam 11 adopts a 45° running direction and directly works on the palm frame group 2. The palm frame group 2 adopts a lifting motion trajectory, which can greatly increase the speed.

[0028] A needle bearing is connected to the middle of the steel shaft 5, and the steel shaft 5 is a cylindrical structure, which solves the problem of easy wear and breakage.

[0029] Working principle: The speed of the forming machine is matched with the sewing machine and then intelligently matched with the speed of the webbing machine. After confirming the speed, the machine starts to run. The first step is to confirm the speed of the forming machine. The second step is to confirm that the speed of the sewing machine matches the forming machine. The third step is to confirm that the speed of the intelligent integrated webbing machine matches the speed of the sewing machine. The fourth step is to confirm and start running synchronously. All links run synchronously. If there is a fault or the yarn breaks, the machine will also stop synchronously. After processing, there is no need to confirm the synchronization again. Just click to run, and all the tedious links in the middle are cancelled. In order to improve the speed matching with the high-speed sewing machine, the intelligent integrated webbing machine reduces the number of strips and unnecessary machine loads, and reduces various components.

[0030] The existing knife is removed, the weaving machine flower chain cam 11 works directly on the palm frame group 2, the pull-down spring is changed to a compression spring 3, which is not easy to break and has better stability, and the weft density gear group 4 is changed inside the oil tank, which can supply oil at any time and is not easy to wear. Figure 1 ;

[0031] The existing needle seat shaft is changed to be directly driven by the steel buckle seat 10, and the required stroke of the knitting seat 9 is changed by the principle of large and small shafts. The main component synchronous belt drive is changed to a first-stage speed change gear 7 and a second-stage speed change 45° bevel gear 8, which has better stability and durability. A 45-degree bevel gear is used to change the running direction of the cam 11, such as Figure 1 and 2 ;

[0032] The length of the palm frame group 2 is changed to 30cm, and the plastic palm frame connecting rod is changed to a steel shaft 5 and a needle bearing to reduce wear, improve stability and increase speed. Figure 5 .

[0033] The loom machine frame 1, palm frame group 2, compression spring 3, weft density gear group 4, steel shaft 5, cloth belt 6, first-stage speed change gear 7, second-stage speed change 45° bevel gear 8, knitting seat 9, steel buckle seat 10, and cam 11 of the present invention are all universal standard parts or parts known to technical personnel in this field, and their structures and principles can be known to technical personnel in this field through technical manuals or through conventional experimental methods. The problems solved by the present invention are low efficiency, increased labor costs, large floor space, high power consumption, slow speed, poor stability and durability. The present invention eliminates all tedious work in the middle through the mutual combination and integrated design of the above-mentioned components, greatly improves efficiency, improves quality, has large output and low cost, and is modified inside the fuel tank to provide engine oil at any time, which solves the problem of frequent wear and tear, greatly improves speed, meets the needs of short stroke, has high stability and durability.

[0034] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. Intelligent integrated ribbon loom, characterized by: The invention comprises a weaving machine frame (1), wherein a palm frame group (2) is arranged above the weaving machine frame (1), a compression spring (3) is welded and distributed on the top of the palm frame group (2), a steel shaft (5) is connected and distributed in the middle of the palm frame group (2), and a cam (11) is connected and distributed at the bottom of the steel shaft (5), a weft density gear group (4) is arranged inside the weaving machine frame (1), the weft density gear group (4) is mounted on a mounting plate, and the mounting plate is fixed to the front end of the weaving machine frame (1), and a knitting seat (1) is connected to the inner middle end of the weaving machine frame (1). 9), steel buckle seats (10) are provided at both ends of the knitting seat (9), the palm frame group (2), the knitting seat (9) and the steel buckle seat (10) are interwoven to form a cloth belt (6), the two ends of the steel buckle seat (10) are connected to fixing rods, the inner left end of the fixing rod is meshedly connected with a primary speed change gear (7), the right end of the primary speed change gear (7) is meshedly connected with a secondary speed change 45° bevel gear (8), the inner side of the rear end of the weft density gear group (4) is meshedly connected with a driving gear, and the driving gear is meshedly connected to the secondary speed change 45° bevel gear (8); The two-stage speed change 45° bevel gear (8) adopts a 45° bevel gear, and the length of the palm frame group (2) is 30 cm; The knitting seat (9) is a small-head axis, the steel buckle seat (10) is a large-head axis, and the knitting seat (9) is a two-group or four-group arrangement structure, and the required stroke of the needle seat is changed by the principle of large and small axes; The cam (11) operates at a 45° angle and directly works on the palm frame group (2). The palm frame group (2) adopts a lifting motion trajectory.

2. The intelligent integrated ribbon loom according to claim 1, characterized in that: A needle bearing is connected to the middle of the steel shaft (5), and the steel shaft (5) is a cylindrical structure.

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