A new filling machine and filling method thereof
Through the collaborative work of the filling device and the conveying device of the new filling machine, the automated filling and weighing control of filling bottles is realized, the consistency of filling efficiency and quality is solved, and the filling efficiency and quality is improved. Wide scope of application.
Patent Information
- Application Number
- CN202010625222.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-01
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2040-07-01
AI Technical Summary
The filling efficiency of existing filling machines is not high, and the filling quantity is difficult to ensure consistency, which affects product sales.
A new filling machine is designed, including filling device, intercepting positioning device and conveying device. Through the coordinated work of translation components, clamping components and filling and lifting components, automatic filling and weighing control of filling bottles is realized. The first-stage filling and second-stage filling modes are adopted to ensure consistency in the filling quantity.
The filling efficiency and quality are improved, ensuring that the filling quantity of each filling bottle basically reaches the specified quantity, reducing production costs, and a wide range of application.
Smart Images

Figure CN111620287B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filling machines, in particular to a novel filling machine and a filling method thereof. Background Art
[0002] Filling machines are widely used in the food industry, beverage industry, daily chemical industry, etc. Competition in food packaging machinery is becoming increasingly fierce. In the future, food filling machinery will cooperate with industrial automation to promote the overall level of packaging equipment and develop multifunctional, high-efficiency, and low-consumption food packaging equipment.
[0003] Filling machines have always been a solid backing for the beverage market, especially in the modern market where people's requirements for product quality are increasing, market demand is expanding, and enterprises require efficient and automated production. Under such circumstances, filling machines have become a hot filling equipment. In addition, with the improvement of scientific and technological levels in recent years, the domestic filling machine industry has also developed rapidly, and the technical level, equipment performance, quality and other aspects have been greatly improved, playing an important role in supporting enterprises' efficient and safe production. However, most of the existing filling machines first fill the product into the filling bottle and then transport it to the designated location through a conveyor belt. The filling efficiency is not high. At the same time, during the filling process, it is difficult to ensure that the filling volume of each filling bottle is basically consistent, which affects the sales of the product. Summary of the invention
[0004] The object of the present invention is to provide a new filling machine and a filling method which have high filling efficiency, good filling quality and wide applicable range of filled products.
[0005] The present invention is achieved through the following technical solutions:
[0006] A new filling machine comprises a frame, wherein: a filling device, an intercepting and positioning device and a conveying device are respectively mounted on the frame; the filling device is mounted above the conveying device; the intercepting and positioning device is arranged between the filling device and the conveying device; the conveying device is used to convey the filling bottles; the intercepting and positioning device is used to intercept and position the filling bottles conveyed by the conveying device; the filling device is used to synchronously fill, transfer and weigh the filling bottles;
[0007] The filling device includes a filling component, a clamping component, a translation component, a filling lifting component and a total lifting component; the translation component is installed on the frame through the total lifting component; the filling component is arranged directly above the clamping component; the filling lifting component is vertically penetrated and installed on the translation component; the clamping component is installed at the bottom of the filling lifting component.
[0008] Furthermore, the translation assembly includes a translation mounting main board, a sliding main board, a translation guide rail, a translation slider and a translation cylinder; the middle portion of the translation mounting main board is hollowed out; the translation guide rail is installed on the left and right sides of the non-hollow portion of the translation mounting main board; the sliding main board is slidably installed on the translation guide rail through a translation slider; the translation cylinder is fixedly installed on the rear end of the non-hollow portion of the translation mounting main board through a translation cylinder mounting plate; the piston rod of the translation cylinder is connected to the rear end side of the sliding main board.
[0009] Furthermore, the filling lifting assembly includes a lifting cylinder push plate, a lifting guide shaft and a lifting cylinder; the lifting cylinder is fixedly installed on the upper end surface of the sliding main board; the piston rod of the lifting cylinder passes through the sliding main board and is connected to the lifting cylinder push plate through an adapter seat; one end of the lifting guide shaft is connected to the lifting cylinder push plate, and the other end is connected to the sliding main board through a lifting linear bearing.
[0010] Furthermore, the clamping assembly includes a first clamping cylinder, a second clamping cylinder, a first clamping plate, a second clamping plate, a first chuck and a second chuck; the first clamping cylinder and the second clamping cylinder extend outward through the first clamping cylinder fixing plate and are symmetrically installed on the left and right ends of the lifting cylinder push plate, and the piston rod of the first clamping cylinder and the piston rod of the second clamping cylinder are arranged away from each other; the piston rod of the first clamping cylinder is connected to the first clamping plate through the second clamping cylinder fixing plate; the piston rod of the second clamping cylinder is connected to the second clamping plate through the second clamping cylinder fixing plate; the first clamping plate and the second clamping plate are connected by a clamping guide shaft and a clamping linear bearing; a plurality of the first chucks are arranged on the first clamping plate; a plurality of the second chucks are arranged on the second clamping plate; each of the first chucks and each of the second chucks cooperate with each other to clamp the filled bottles.
[0011] Furthermore, the clamping assembly also includes a weighing sensor, a weighing platform fixing plate, an adjustment plate, a weighing platform guide rail, a first weighing platform slider, a second weighing platform slider and a tension spring; the adjustment plate is installed at the bottom of the lifting cylinder push plate; the weighing sensor is installed on the adjustment plate through a weighing platform limit block; the weighing platform guide rail is installed on the upper end surface of the weighing sensor through the weighing platform fixing plate; the first chuck and the second chuck are respectively connected to the first weighing platform slider and the second weighing platform slider through the chuck fixing plate; the first weighing platform slider and the second weighing platform slider are slidably installed on the weighing platform guide rail; one end of the tension spring is connected to the first chuck through a tension spring hook, and the other end is connected to the second chuck through a tension spring hook.
[0012] Furthermore, the filling assembly includes a first movable bracket, a second movable bracket, a filling machine valve and a filling nozzle; the first movable bracket and the second movable bracket are both extended outwardly through end plates and installed on the upper end surface of the sliding main board; the filling machine valve and the filling nozzle are integrally connected; the filling nozzle is detachably installed on the first movable bracket and the second movable bracket through a filling nozzle locking block and a filling nozzle adjustment gasket; the filling nozzle vertically downward passes through the clamping position formed by the first clamp and the second clamp.
[0013] Furthermore, the total lifting assembly includes a lifting guide column, a lifting base plate, a lifting panel, an adjusting screw, a reducer, an adjusting rod and a back-wave handwheel; the lifting guide column is respectively connected to the translation mounting main board and the lifting base plate; the lifting base plate is installed on the adjusting screw through a trapezoidal nut; one end of the adjusting screw is connected to the frame, and the other end is connected to the reducer; the reducer is installed on the bottom surface of the lifting panel through a reducer mounting plate; the adjusting rod is installed on the bottom surface of the lifting panel through an adjusting fixing seat; one end of the adjusting rod is connected to the reducer through a universal coupling, and the other end is connected to the back-wave handwheel through a handwheel counter.
[0014] Furthermore, the interception and positioning device includes a first horizontal axis, a second horizontal axis, an electric eye cross bar, a first interception knife, a second interception knife, a first interception knife cylinder, a second interception knife cylinder and an interception knife fixing seat; the interception knife fixing seat is installed on the frame; the first horizontal axis and the second horizontal axis are installed on the interception knife fixing seat from bottom to top through the interception knife main seat; the electric eye cross bar is installed on the interception knife fixing seat through the electric eye main clamp, and the electric eye cross bar is located above the first horizontal axis and the second horizontal axis; an electric eye sheet is provided in the middle of the electric eye cross bar; the first interception knife cylinder is installed on the first horizontal axis and the second horizontal axis through the first cylinder mounting plate and the first clamping block; the second interception knife cylinder is installed on the first horizontal axis and the second horizontal axis through the second cylinder mounting plate and the second clamping block; one end of the first interception knife passes through the first cylinder mounting plate and is connected to the piston rod of the first interception knife cylinder; one end of the second interception knife passes through the second cylinder mounting plate and is connected to the piston rod of the second interception knife cylinder.
[0015] Furthermore, the conveying device includes a first conveyor belt, a second conveyor belt, a first conveyor frame, a second conveyor frame, a first drive motor and a second drive motor; the first conveyor frame and the second conveyor frame are arranged parallel to the frame; the first conveyor belt is installed on the first conveyor frame through a first driving wheel and a first driven wheel; the second conveyor belt is installed on the second conveyor frame through a second driving wheel and a second driven wheel; the first drive motor is installed at one end of the first conveyor frame; the output shaft of the first drive motor is connected to the first driving wheel; the second drive motor is installed at one end of the second conveyor frame; the output shaft of the second drive motor is connected to the second driving wheel.
[0016] Furthermore, a filling method of a novel filling machine comprises the following steps:
[0017] Step (1), placing the filling bottle of the product to be filled on the first conveyor belt by a robot; the first drive motor works to provide power to the first conveyor belt; the first conveyor belt conveys the filling bottle through the interception and positioning device, and the interception and positioning device is about to intercept and position the filling bottle;
[0018] In step (2), the electric eye arranged in the interception and positioning device detects the number of filled bottles conveyed on the first conveyor belt. When the number of filled bottles reaches the number of one filling process, the first interception knife cylinder works, driving the first interception knife to extend into the top of the first conveyor belt to intercept the filled bottles in front of the conveying; at the same time, the second interception knife cylinder works, driving the second interception knife to extend into the top of the first conveyor belt to intercept the filled bottles in the rear of the conveying; the interval formed by the first interception knife 34 and the second interception knife accurately positions a plurality of filled bottles directly below the filling device; at this time, the first drive motor is powered off and stops working, and the first conveyor belt stops conveying the filled bottles; in step (3), the lifting cylinder arranged in the filling lifting assembly starts working, pushing the lifting cylinder push plate to descend along the lifting guide shaft, thereby driving the clamping assembly to synchronously descend to the bottle mouth close to the filled bottle, and the lifting cylinder stops working; the first clamping cylinder and the second clamping cylinder both start working, respectively pushing the first clamping plate and the second clamping plate to move in opposite directions, at this time, the first clamping cylinder and the second clamping cylinder The cylinder needs to synchronously overcome the tension of the stretching spring, so that the first clamp and the second clamp are respectively driven by the first clamping plate and the second clamping plate, and then respectively move in opposite directions along the weighing platform guide rail through the first weighing platform slider and the second weighing platform slider, and the first clamp and the second clamp are separated from each other, and the clamping space is opened to facilitate clamping the filling bottle; after the first clamp and the second clamp continue to descend to the lower part of the bottle mouth of the filling bottle, the lifting cylinder stops working, and the first clamp and the second clamp stop descending. At the same time, the first clamping cylinder and the second clamping cylinder both stop working, and the first clamp and the second clamp are respectively moved toward each other along the weighing platform guide rail through the first weighing platform slider and the second weighing platform slider under the tension of the stretching spring, and the first clamp and the second clamp are close to each other, and the first clamp and the second clamp cooperate with each other to clamp the filling bottle; the lifting cylinder works, pulling the lifting cylinder push plate to rise along the lifting guide shaft, thereby driving the clamping assembly to rise synchronously, and when the bottle mouth of the filling bottle clamped by the first clamp and the second clamp extends into the filling nozzle, the filling nozzle begins to fill the filling bottle with product;
[0019] Step (4), the filling bottle continues to rise with the first chuck and the second chuck driven by the lifting cylinder push plate, and the filling nozzle is connected to the filling product through the filling machine valve, pipeline and diverter box; at the same time, the translation cylinder set in the translation assembly works to push the sliding main board to move in the direction close to the second conveyor belt, and the filling bottle clamped by the first chuck and the second chuck moves with the sliding main board, and the filling nozzle performs the first stage of filling the filling bottle. When the first stage of filling of the filling bottle by the filling nozzle is about to reach the set standard filling volume, the weighing sensor detects the total weight value of the filling bottle and the filling product, and sends a signal to the filling nozzle, and the filling nozzle is filled by the first stage. The first-stage filling turns into the second-stage filling, and the filling nozzle is about to perform the second-stage filling on the filling bottle; step (5), when the filling bottle moves to the top of the second conveyor belt, the translation cylinder stops working and the sliding main board stops moving; the lifting cylinder starts working, pushing the lifting cylinder push plate down along the lifting guide shaft, thereby driving the clamping assembly to descend synchronously, and before the bottom of the filling bottle clamped by the first clamp and the second clamp contacts the second conveyor belt, the lifting cylinder stops working. At this time, the filling nozzle is about to perform the second-stage filling on the filling bottle, and the weighing sensor detects whether the total weight value of the filling bottle and the filling product reaches the set weight value , and feeds back the detected value to the filling nozzle, which replenishes the filling bottle to the specified weight. After the replenishment is completed, the filling of the filling bottle is stopped, which avoids the error caused by the moving acceleration of the filling bottle to the detection data of the weighing sensor when it is transferred. When the bottom of the filling bottle contacts the second conveyor belt, the first clamping cylinder and the second clamping cylinder both start to work, respectively pushing the first clamping plate and the second clamping plate to move in the opposite direction, and the first clamping cylinder and the second clamping cylinder overcome the tension of the stretching spring, so that the first clamp and the second clamp are respectively driven by the first clamping plate and the second clamping plate, and then respectively pass through the first weighing platform slide block and the second weighing platform slide block along the weighing platform The table guide rail moves in the opposite direction, the first clamp and the second clamp move away from each other, and the first clamp and the second clamp release the clamping of the filling bottle. Then, the lifting cylinder works to pull the lifting cylinder push plate to rise along the lifting guide shaft, thereby driving the clamping assembly to rise synchronously. When the clamping assembly rises to the initial position, the lifting cylinder stops working, and then the second drive motor works to provide power to the second conveyor belt, and the second conveyor belt transports the filled bottles of the product to the production station; at the same time, the translation cylinder works to push the sliding main board to move away from the second conveyor belt. After resetting to the initial position, the translation cylinder stops working; the filling work is completed;
[0020] Step (6), looping step (1) to step (5), and batch filling the filling bottles of the product to be filled.
[0021] Beneficial effects of the present invention:
[0022] The invention realizes automatic filling of filling bottles by setting a filling device, an interception positioning device and a conveying device to work together. The advantages of the invention are:
[0023] 1) The translation component can realize the position change of the filling component, the clamping component and the filling lifting component, and realize the function of transferring the filling bottle. The filling component, the clamping component, the translation component and the filling lifting component cooperate with each other to further improve the filling efficiency. The filling lifting component realizes the lifting and lowering movement of the clamping component. The filling bottle is filled during the transfer process of the translation component. The filling nozzle adopts the filling mode of the first stage filling and the second stage filling to further improve the filling efficiency. The filling bottles that have completed the filling at the same time are transferred to the second conveyor belt through the translation component, which makes full use of the time difference in production, greatly improves the filling efficiency, reduces the production cost, and has good economic benefits.
[0024] 2) Before the bottom of the filling bottle clamped by the first chuck and the second chuck contacts the second conveyor belt, the lifting cylinder stops working. At this time, the weighing sensor detects whether the total weight value of the filling bottle and the filling product reaches the set weight value, and feeds back the detection value to the filling nozzle. The filling nozzle replenishes the filling bottle to the specified weight, and stops filling the filling bottle after the replenishment is completed, thereby avoiding the movement acceleration of the filling bottle during transfer causing errors in the detection data of the weighing sensor; the first chuck and the second chuck use the tension of the tension spring as the clamping force for clamping the filling bottle. Since the tension of the tension spring is relatively stable, the first chuck and the second chuck have good stability when clamping the filling bottle, and the external force applied by the cylinder to the weighing sensor is small, which improves the detection accuracy of the weighing sensor, so that the filling amount of each filling bottle basically reaches the specified filling amount, thereby improving the filling quality.
[0025] 3) The installation position of the limit block of the weighing platform on the adjustment plate can be adjusted, thereby adjusting the clamping position of the first chuck and the second chuck to adapt to clamping filling bottles of different sizes; by adjusting the locking position of the filling nozzle adjustment pad sleeve and the filling nozzle locking block on the first movable bracket and the second movable bracket, the installation spacing of the filling nozzle can be adjusted to adapt the filling nozzle to filling bottles of different sizes; the filling nozzle has a wide filling application range.
[0026] 4) By adjusting the installation position of the intercepting knife main seat on the intercepting knife fixing seat, the installation height of the first intercepting knife and the second intercepting knife on the intercepting knife fixing seat can be adjusted to adapt to the first intercepting knife and the second intercepting knife to intercept filling bottles of different heights; by adjusting the installation positions of the first clamping block and the second clamping block on the first horizontal axis and the second horizontal axis respectively, the installation interval of the first intercepting knife and the second intercepting knife on the first horizontal axis and the second horizontal axis can be adjusted to adapt to the interception of filling bottles of different diameters.
[0027] 5) By rotating the back wave hand wheel clockwise or counterclockwise, the trapezoidal nut can be raised or lowered on the adjusting screw, which further drives the lifting bottom plate to rise or fall, so that the entire filling device can be raised or lowered to adapt to the filling bottles of different heights for filling. The filling device has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of a filling machine according to an embodiment of the present invention;
[0029] Figure 2 It is a schematic diagram of the overall structure of the filling device according to an embodiment of the present invention;
[0030] Figure 3 This is a schematic diagram of the assembly structure of the translation component and the filling lifting component according to an embodiment of the present invention;
[0031] Figure 4 This is a schematic diagram of the structure of a clamping assembly according to an embodiment of the present invention;
[0032] Figure 5 It is a partial structural schematic diagram of a clamping assembly according to an embodiment of the present invention;
[0033] Figure 6 It is a structural schematic diagram of a filling component according to an embodiment of the present invention;
[0034] Figure 7 This is a schematic structural diagram of a total lifting assembly according to an embodiment of the present invention;
[0035] Figure 8 This is a schematic diagram of the overall structure of an interception and positioning device according to an embodiment of the present invention;
[0036] Fig. 9 It is a schematic diagram of the overall structure of the conveying device according to an embodiment of the present invention.
[0037] In the attached drawings: 1-frame; 2-filling device; 3-intercepting and positioning device; 4-conveying device; 5-gas tank assembly; 6-diverter box; 7-control electric box; 8-filling bottle; 21-filling assembly; 22-clamping assembly; 23-translation assembly; 24-filling lifting assembly; 25-total lifting assembly; 31-first horizontal axis; 32-second horizontal axis; 33-electric eye crossbar; 34-first intercepting knife; 35-second intercepting knife; 36-first intercepting knife cylinder; 37-second intercepting knife cylinder; 38-intercepting knife fixing seat; 39-intercepting knife main seat; 310-electric eye main clamp; 311-electric eye Plate; 312-first cylinder mounting plate; 313-first clamping block; 314-second cylinder mounting plate; 315-second clamping block; 41-first conveyor belt; 42-second conveyor belt; 43-first conveyor frame; 44-second conveyor frame; 45-first drive motor; 46-second drive motor; 211-first movable bracket; 212-second movable bracket; 213-filling machine valve; 214-filling nozzle; 215-end plate; 216-filling nozzle locking block; 217-filling nozzle adjustment sleeve; 221-first clamping cylinder; 222-second clamping cylinder; 223-first clamping plate ; 224-second clamping plate; 225-first chuck; 226-second chuck; 227-first clamping cylinder fixing plate; 228-second clamping cylinder fixing plate; 229-clamping guide shaft; 2210-clamping linear bearing; 2211-weighing sensor; 2212-weighing platform fixing plate; 2213-adjusting plate; 2214-weighing platform guide rail; 2215-first weighing platform slider; 2216-second weighing platform slider; 2217-tension spring; 2218-weighing platform limit block; 2219-chuck fixing plate; 2220-tension spring hook; 231-translation installation main board; 232-sliding main Plate; 233-translational guide rail; 234-translational slider; 235-translational cylinder; 236-translational cylinder mounting plate; 241-lifting cylinder push plate; 242-lifting guide shaft; 243-lifting cylinder; 244-adapter; 245-lifting linear bearing; 251-lifting guide column; 252-lifting bottom plate; 253-lifting panel; 254-adjusting screw; 255-reducer; 256-adjusting rod; 257-back wave handwheel; 258-trapezoidal nut; 259-reducer mounting plate; 2510-adjusting fixed seat; 2511-universal coupling; 2512-handwheel counter. DETAILED DESCRIPTION
[0038] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.
[0039] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, upper end, lower end, top, bottom...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0040] In the present invention, unless otherwise clearly defined and limited, the term "connection" should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features; in addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0042] like Figures 1 to 9 As shown, a new filling machine comprises a frame 1, wherein: a filling device 2, an intercepting and positioning device 3 and a conveying device 4 are respectively installed on the frame 1; the filling device 2 is mounted above the conveying device 4; the intercepting and positioning device 3 is arranged between the filling device 2 and the conveying device 4; the conveying device 4 is used to convey the filling bottles 8; the intercepting and positioning device 3 is used to intercept and position the filling bottles 8 conveyed by the conveying device 4; the filling device 2 is used to synchronously fill, transfer and weigh the filling bottles 8;
[0043] The filling device 2 includes a filling assembly 21, a clamping assembly 22, a translation assembly 23, a filling lifting assembly 24 and a total lifting assembly 25; the translation assembly 23 is installed on the frame 1 through the total lifting assembly 25; the filling assembly 21 is arranged directly above the clamping assembly 22; the filling lifting assembly 24 is vertically penetrated and installed on the translation assembly 23; the clamping assembly 22 is installed at the bottom of the filling lifting assembly 24. The present invention realizes the automatic filling of the filling bottle 8 by arranging the filling device 2, the interception positioning device 3 and the conveying device 4 to work together.
[0044] Specifically, in this embodiment, the translation assembly 23 includes a translation mounting main board 231, a sliding main board 232, a translation guide rail 233, a translation slider 234 and a translation cylinder 235; the middle portion of the translation mounting main board 231 is hollowed out; the translation guide rail 233 is installed on the left and right sides of the non-hollow portion of the translation mounting main board 231; the sliding main board 232 is slidingly installed on the translation guide rail 233 through the translation slider 234; the translation cylinder 235 is fixedly installed on the rear end of the non-hollow portion of the translation mounting main board 231 through the translation cylinder mounting plate 236; the piston rod of the translation cylinder 235 is connected to the rear end side of the sliding main board 232. It should be noted that the translation component 23 can realize the position change of the filling component 21, the clamping component 22 and the filling lifting component 24, and at the same time realize the function of transferring the filling bottle 8. The filling component 21, the clamping component 22, the translation component 23 and the filling lifting component 24 work together to further improve the filling efficiency.
[0045] Specifically, in the present embodiment, the filling lifting assembly 24 includes a lifting cylinder push plate 241, a lifting guide shaft 242 and a lifting cylinder 243; the lifting cylinder 243 is fixedly mounted on the upper end surface of the sliding main board 232; the piston rod of the lifting cylinder 243 passes through the sliding main board 232 and is connected to the lifting cylinder push plate 241 through the adapter 244; one end of the lifting guide shaft 242 is connected to the lifting cylinder push plate 241, and the other end is connected to the sliding main board 232 through a lifting linear bearing 245. It should be noted that the filling lifting assembly 24 realizes the lifting and lowering movement of the clamping assembly 22, and the filling bottle 8 is filled during the transfer process of the translation assembly 23. The filling nozzle 214 adopts a filling mode of first-stage filling and second-stage filling to further improve the filling efficiency, and then the filling bottles 8 that have completed filling at the same time are transferred to the second conveyor belt 42 through the translation assembly 23, which makes full use of the time difference of production, greatly improves the filling efficiency, reduces the production cost, and has good economic benefits.
[0046] Specifically, in this embodiment, the clamping assembly 22 includes a first clamping cylinder 221, a second clamping cylinder 222, a first clamping plate 223, a second clamping plate 224, a first clamping head 225 and a second clamping head 226; the first clamping cylinder 222 and the second clamping cylinder 222 are extended outwardly through the first clamping cylinder fixing plate 227 and are symmetrically installed on the left and right ends of the lifting cylinder push plate 241, and the piston rod of the first clamping cylinder 221 and the piston rod of the second clamping cylinder 222 are set apart; the piston rod of the first clamping cylinder 221 is fixed by the second clamping cylinder The fixed plate 228 is connected to the first clamping plate 223; the piston rod of the second clamping cylinder 222 is connected to the second clamping plate 224 through the second clamping cylinder fixed plate 228; the first clamping plate 223 and the second clamping plate 224 are connected through the clamping guide shaft 229 and the clamping linear bearing 2210; a plurality of first clamps 225 are arranged on the first clamping plate 223; a plurality of second clamps 226 are arranged on the second clamping plate 224; each first clamp 225 and each second clamp 226 cooperate with each other to clamp the filling bottle 8.
[0047] Specifically, in this embodiment, the clamping assembly 22 also includes a weighing sensor 2211, a weighing platform fixing plate 2212, an adjusting plate 2213, a weighing platform guide rail 2214, a first weighing platform slider 2215, a second weighing platform slider 2216 and a tension spring 2217; the adjusting plate 2213 is installed at the bottom of the lifting cylinder push plate 241; the weighing sensor 2211 is installed on the adjusting plate 2213 through the weighing platform limit block 2218; the weighing platform guide rail 2214 is installed through the weighing platform fixing plate 2212 On the upper end surface of the weighing sensor 2211; the first chuck 225 and the second chuck 226 are respectively connected to the first weighing platform slider 2215 and the second weighing platform slider 2216 through the chuck fixing plate 2219; the first weighing platform slider 2215 and the second weighing platform slider 2216 are slidably installed on the weighing platform guide rail 2214; one end of the tension spring 2217 is connected to the first chuck 225 through the tension spring hook 2220, and the other end is connected to the second chuck 226 through the tension spring hook 2220.
[0048] It should be noted that the first chuck 225 and the second chuck 226 use the tension of the stretch spring 2217 as the clamping force for clamping the filling bottle 8. Since the tension of the stretch spring 2217 is relatively stable, the first chuck 225 and the second chuck 226 have good stability when clamping the filling bottle 8, and the external force applied by the cylinder to the weighing sensor 2211 is small, which improves the detection accuracy of the weighing sensor 2211, so that the filling amount of each filling bottle 8 basically reaches the specified filling amount, improves the filling quality, and meets the consumer requirements; avoids directly using the unstable driving force provided by the cylinder, resulting in unstable clamping of the filling bottle 8, and the weighing sensor 2211 is subjected to a large external force applied by the cylinder, which affects the weight value of the filling bottle 8 after the weighing sensor 2211 detects the filling product.
[0049] It should be noted that when it is necessary to clamp filling bottles 8 of different sizes, since the diameters of the filling bottles 8 are different, the spacing values between the filling bottles 8 are also different. The installation position of the scale limit block 2218 on the adjustment plate 2213 can be adjusted, thereby adjusting the clamping position of the first chuck 225 and the second chuck 226 to adapt to the clamping of filling bottles 8 of different sizes.
[0050] Specifically, in this embodiment, the filling assembly 21 includes a first movable bracket 211, a second movable bracket 212, a filling machine valve 213 and a filling nozzle 214; the first movable bracket 211 and the second movable bracket 212 are both extended outwardly through the end plate 215 and installed on the upper end surface of the sliding main board 232; the filling machine valve 213 and the filling nozzle 214 are integrally connected; the filling nozzle 214 is detachably installed on the first movable bracket 211 and the second movable bracket 212 through a filling nozzle locking block 216 and a filling nozzle adjustment gasket 217; the filling nozzle 214 vertically downward passes through the clamping position formed by the first clamp 225 and the second clamp 226. It should be noted that the installation spacing of the filling nozzle 214 can be adjusted by adjusting the locking position of the filling nozzle adjustment sleeve 217 and the filling nozzle locking block 216 on the first movable bracket 211 and the second movable bracket 212 to adapt the filling nozzle 214 to fill filling bottles 8 of different sizes; the filling nozzle 214 has a wide filling application range.
[0051] Specifically, in the present embodiment, the total lifting assembly 25 includes a lifting guide column 251, a lifting base plate 252, a lifting panel 253, an adjusting screw 254, a reducer 255, an adjusting rod 256 and a back wave handwheel 257; the lifting guide column 251 is respectively connected to the translation mounting main board 231 and the lifting base plate 252; the lifting base plate 252 is mounted on the adjusting screw 254 through a trapezoidal nut 258; one end of the adjusting screw 254 is connected to the frame 1, and the other end is connected to the reducer 255; the reducer 255 is mounted on the bottom surface of the lifting panel 253 through a reducer mounting plate 259; the adjusting rod 256 is mounted on the bottom surface of the lifting panel 253 through an adjusting fixing seat 2510; one end of the adjusting rod 256 is connected to the reducer 255 through a universal coupling 2511, and the other end is connected to the back wave handwheel 257 through a handwheel counter 2512. It should be noted that, due to the different sizes and heights of the filling bottles 8, the back wave hand wheel 257 can be rotated clockwise or counterclockwise to make the trapezoidal nut 258 rise or fall on the adjusting screw 254, further driving the lifting bottom plate 252 to rise or fall, so that the entire filling device 2 can be raised or lowered to adapt to the filling bottles 8 of different heights for filling. The filling device 2 has a wide range of applications.
[0052] Specifically, in the present embodiment, the interception and positioning device 3 includes a first horizontal axis 31, a second horizontal axis 32, an electric eye cross bar 33, a first interception knife 34, a second interception knife 35, a first interception knife cylinder 36, a second interception knife cylinder 37 and an interception knife fixing seat 38; the interception knife fixing seat 38 is installed on the frame 1; the first horizontal axis 31 and the second horizontal axis 32 are installed on the interception knife fixing seat 38 from bottom to top through the interception knife main seat 39; the electric eye cross bar 33 is installed on the interception knife fixing seat 38 through the electric eye main clamp 310, and the electric eye cross bar 33 is located above the first horizontal axis 31 and the second horizontal axis 32 ; An electric eye piece 311 is arranged in the middle of the electric eye cross bar 33; the first intercepting knife cylinder 36 is installed on the first horizontal axis 31 and the second horizontal axis 32 through the first cylinder mounting plate 312 and the first clamping block 313; the second intercepting knife cylinder 37 is installed on the first horizontal axis 31 and the second horizontal axis 32 through the second cylinder mounting plate 314 and the second clamping block 315; one end of the first intercepting knife passes through the first cylinder mounting plate 312 and is connected to the piston rod of the first intercepting knife cylinder 36; one end of the second intercepting knife 35 passes through the second cylinder mounting plate 314 and is connected to the piston rod of the second intercepting knife cylinder 37.
[0053] It should be noted that, by adjusting the installation position of the intercepting knife main seat 39 on the intercepting knife fixing seat 38, the installation height of the first intercepting knife and the second intercepting knife 35 on the intercepting knife fixing seat 38 can be adjusted to adapt to the first intercepting knife and the second intercepting knife 35 to intercept the filling bottles 8 of different heights; by adjusting the installation positions of the first clamping block 313 and the second clamping block 315 on the first horizontal axis 31 and the second horizontal axis 32 respectively, the installation interval of the first intercepting knife and the second intercepting knife 35 on the first horizontal axis 31 and the second horizontal axis 32 can be adjusted to adapt to the interception of filling bottles 8 of different diameters.
[0054] Specifically, in this embodiment, the conveying device 4 includes a first conveyor belt 41, a second conveyor belt 42, a first conveyor frame 43, a second conveyor frame 44, a first drive motor 45 and a second drive motor 46; the first conveyor frame 43 and the second conveyor frame 44 are arranged in parallel on the frame 1; the first conveyor belt 41 is installed on the first conveyor frame 43 through a first driving wheel and a first driven wheel; the second conveyor belt 42 is installed on the second conveyor frame 44 through a second driving wheel and a second driven wheel; the first drive motor 45 is installed at one end of the first conveyor frame 43; the output shaft of the first drive motor 45 is connected to the first driving wheel; the second drive motor 46 is installed at one end of the second conveyor frame 44; the output shaft of the second drive motor 46 is connected to the second driving wheel. It should be noted that the first conveyor belt 41 and the second conveyor belt 42 used to work independently. The first conveyor belt 41 was responsible for conveying the filling bottles 8 to be filled; the second conveyor belt 42 was responsible for conveying the filling bottles 8 that had been filled with products; the first conveyor belt 41 and the second conveyor belt 42 were set to facilitate the orderly filling of the filling bottles 8, further improving the filling efficiency.
[0055] Specifically, in the present embodiment, a gas storage tank assembly 5 is further provided at the bottom of the rack 1 ; a shunt box 6 is provided at the top of the rack 1 ; and a control electric box 7 is provided at the side of the rack 1 .
[0056] Specifically, in the present embodiment, a filling method of a new filling machine includes the following steps: step (1), placing a filling bottle 8 of a product to be filled on a first conveyor belt 41 by a manipulator; the first drive motor 45 operates to provide power to the first conveyor belt 41; the first conveyor belt 41 conveys the filling bottle 8 through the interception and positioning device 3, and the interception and positioning device 3 is about to intercept and position the filling bottle 8;
[0057] Step (2), the electric eye 311 provided in the interception and positioning device 3 detects the number of filled bottles 8 conveyed on the first conveyor belt 41. When the number of filled bottles 8 reaches the number for one filling process, the first interception knife cylinder 36 works to drive the first interception knife to extend above the first conveyor belt 41 to intercept the filled bottles 8 at the front of the conveying; at the same time, the second interception knife cylinder 37 works to drive the second interception knife 35 to extend above the first conveyor belt 41 to intercept the filled bottles 8 at the rear of the conveying; the interval formed by the first interception knife and the second interception knife 35 accurately positions the multiple filled bottles 8 directly below the filling device 2; at this time, the first drive motor 45 is powered off and stops working, and the first conveyor belt 41 stops conveying the filled bottles 8;
[0058] In step (3), the lifting cylinder 243 provided in the filling lifting assembly 24 starts to work, pushing the lifting cylinder push plate 241 to descend along the lifting guide shaft 242, thereby driving the clamping assembly 22 to synchronously descend to the bottle mouth close to the filling bottle 8, and the lifting cylinder 243 stops working; the first clamping cylinder 221 and the second clamping cylinder 222 both start to work, respectively pushing the first clamping plate 223 and the second clamping plate 224 to move in the opposite direction. At this time, the first clamping cylinder 221 and the second clamping cylinder 222 need to synchronously overcome the tension of the tension spring 2217, so that the first clamping head 225 and the second clamping head 226 are respectively driven by the first clamping plate 223 and the second clamping plate 224, and then respectively move in the opposite direction along the weighing platform guide rail 2214 through the first weighing platform slider 2215 and the second weighing platform slider 2216, and the first clamping head 225 and the second clamping head 226 are separated from each other, opening the clamping space, which is convenient for clamping the filling bottle 8; the first clamping head 22 After the first and second clamping heads 225 and 226 continue to descend to the lower part of the bottle mouth of the filling bottle 8, the lifting cylinder 243 stops working, the first clamping head 225 and the second clamping head 226 stop descending, and at the same time, the first clamping cylinder 221 and the second clamping cylinder 222 stop working. Under the tension of the tension spring 2217, the first clamping head 225 and the second clamping head 226 move toward each other along the weighing platform guide rail 2214 through the first weighing platform slide block 2215 and the second weighing platform slide block 2216 respectively. The first clamp 225 and the second clamp 226 move closer to each other, and the first clamp 225 and the second clamp 226 cooperate with each other to clamp the filling bottle 8; the lifting cylinder 243 works, pulling the lifting cylinder push plate 241 to rise along the lifting guide shaft 242, thereby driving the clamping assembly 22 to rise synchronously, and when the bottle mouth of the filling bottle 8 clamped by the first clamp 225 and the second clamp 226 extends into the filling nozzle 214, the filling nozzle 214 starts to fill the filling bottle 8 with product;
[0059] Step (4), the filling bottle 8 continues to rise with the first clamp 225 and the second clamp 226 driven by the lifting cylinder push plate 241, and the filling nozzle 214 is connected to the filling product through the filling machine valve 213, the pipeline and the diverter box; at the same time, the translation cylinder 235 provided in the translation assembly 23 works to push the sliding main board 232 to move toward the second conveyor belt 42, and the filling bottle 8 clamped by the first clamp 225 and the second clamp 226 moves with the sliding main board 232, and the filling nozzle 214 performs the first stage of filling on the filling bottle 8. When the first stage filling of the filling bottle 8 by 214 is about to reach the set standard filling volume, the weighing sensor 2211 detects the total weight value of the filling bottle 8 and the filling product, and sends a signal to the filling nozzle 214, and the filling nozzle 214 switches from the first stage filling to the second stage filling, and the filling nozzle 214 is about to perform the second stage filling of the filling bottle 8; it should be noted that the first stage filling is fast filling, and the filling nozzle 214 quickly fills the product into the filling bottle 8, which can make the filling volume of the filling bottle 8 reach 90% of the specified filling volume in a short time. The second stage filling is slow filling, and the filling nozzle 214 slowly fills the product into the filling bottle 8 to the set standard filling volume, which can reduce the bubbles generated during the filling process; further improve the filling quality, the filling nozzle 214 adopts the filling mode of the first stage filling combined with the second stage filling to further improve the filling efficiency, reduce the production cost, and have good economic benefits.
[0060] Step (5), when the filling bottle 8 moves to the top of the second conveyor belt 42, the translation cylinder 235 stops working and the sliding main board 232 stops moving; the lifting cylinder 243 starts working, pushing the lifting cylinder push plate 241 down along the lifting guide shaft 242, thereby driving the clamping assembly 22 to descend synchronously. Before the bottom of the filling bottle 8 clamped by the first clamp 225 and the second clamp 226 contacts the second conveyor belt 42, the lifting cylinder 243 stops working. At this time, the filling nozzle 214 is about to perform the second stage of filling on the filling bottle 8, and the weighing sensor 22 11 detects whether the total weight of the filling bottle 8 and the filling product reaches the set weight value, and feeds back the detection value to the filling nozzle 214. The filling nozzle 214 replenishes the filling bottle 8 to the specified weight. After the replenishment is completed, the filling of the filling bottle 8 is stopped, thereby avoiding the movement acceleration of the filling bottle 8 during the transfer to cause errors in the detection data of the weighing sensor 2211; when the bottom of the filling bottle 8 contacts the second conveyor belt 42, the first clamping cylinder 221 and the second clamping cylinder 222 both start to work, respectively pushing the first clamping plate 223 and the second clamping plate 224 moves in the opposite direction, the first clamping cylinder 221 and the second clamping cylinder 222 overcome the pulling force of the tension spring 2217, so that the first clamp 225 and the second clamp 226 are respectively driven by the first clamping plate 223 and the second clamping plate 224, and then respectively move in the opposite direction along the weighing platform guide rail 2214 through the first weighing platform slider 2215 and the second weighing platform slider 2216, the first clamp 225 and the second clamp 226 are separated from each other, and the first clamp 225 and the second clamp 226 release the clamping of the filling bottle 8, then the lifting cylinder 243 works to pull The lifting cylinder push plate 241 rises along the lifting guide shaft 242, thereby driving the clamping assembly 22 to rise synchronously. When the clamping assembly 22 rises to the initial position, the lifting cylinder 243 stops working, and then the second drive motor 46 works to provide power to the second conveyor belt 42, and the second conveyor belt 42 conveys the filled bottles 8 to the production station; at the same time, the translation cylinder 235 works to push the sliding main board 232 to move away from the second conveyor belt 42. After resetting to the initial position, the translation cylinder 235 stops working; the filling work is completed;
[0061] Step (6), looping steps (1) to (5), and batch filling the filling bottles 8 of the product to be filled.
[0062] The technical solutions provided by the embodiments of the present invention are introduced in detail above. Specific examples are used herein to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there will be changes in the specific implementation methods and application scopes. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A new filling machine, comprising a frame, characterized in that: The frame is respectively equipped with a filling device, an intercepting and positioning device and a conveying device; the filling device is mounted above the conveying device; the intercepting and positioning device is arranged between the filling device and the conveying device; the conveying device is used to convey the filled bottles; the intercepting and positioning device is used to intercept and position the filled bottles conveyed by the conveying device; the filling device is used to synchronously fill, transfer and weigh the filled bottles; The filling device comprises a filling assembly, a clamping assembly, a translation assembly, a filling lifting assembly and a total lifting assembly; The translation assembly is installed on the frame through the main lifting assembly; the filling assembly is arranged directly above the clamping assembly; the filling lifting assembly is vertically penetrated and installed on the translation assembly; the clamping assembly is installed at the bottom of the filling lifting assembly; The translation assembly includes a translation installation mainboard, a sliding mainboard, a translation guide rail, a translation slider and a translation cylinder; the middle part of the translation installation mainboard is hollowed out; the translation guide rail is installed on the left and right sides of the non-hollow part of the translation installation mainboard; the sliding mainboard is slidably installed on the translation guide rail through the translation slider; the translation cylinder is fixedly installed on the rear end of the non-hollow part of the translation installation mainboard through the translation cylinder mounting plate; the piston rod of the translation cylinder is connected to the rear end side of the sliding mainboard; The filling lifting assembly includes a lifting cylinder push plate, a lifting guide shaft and a lifting cylinder; the lifting cylinder is fixedly installed on the upper end surface of the sliding main board; the piston rod of the lifting cylinder passes through the sliding main board and is connected to the lifting cylinder push plate through an adapter; one end of the lifting guide shaft is connected to the lifting cylinder push plate, and the other end is connected to the sliding main board through a lifting linear bearing; The clamping assembly includes a first clamping cylinder, a second clamping cylinder, a first clamping plate, a second clamping plate, a first chuck and a second chuck; the first clamping cylinder and the second clamping cylinder are extended outwardly through the first clamping cylinder fixing plate and are symmetrically installed on the left and right ends of the lifting cylinder push plate, and the piston rod of the first clamping cylinder and the piston rod of the second clamping cylinder are arranged away from each other; the piston rod of the first clamping cylinder is connected to the first clamping plate through the second clamping cylinder fixing plate; the piston rod of the second clamping cylinder is connected to the second clamping plate through the second clamping cylinder fixing plate; the first clamping plate and the second clamping plate are connected through a clamping guide shaft and a clamping linear bearing; a plurality of the first chucks are arranged on the first clamping plate; a plurality of the second chucks are arranged on the second clamping plate; each of the first chucks and each of the second chucks cooperate with each other to clamp the filling bottle; The clamping assembly also includes a weighing sensor, a weighing platform fixing plate, an adjustment plate, a weighing platform guide rail, a first weighing platform slider, a second weighing platform slider and a tension spring; the adjustment plate is installed at the bottom of the lifting cylinder push plate; the weighing sensor is installed on the adjustment plate through a weighing platform limit block; the weighing platform guide rail is installed on the upper end surface of the weighing sensor through the weighing platform fixing plate; the first chuck and the second chuck are respectively connected to the first weighing platform slider and the second weighing platform slider through the chuck fixing plate; the first weighing platform slider and the second weighing platform slider are slidably installed on the weighing platform guide rail; one end of the tension spring is connected to the first chuck through a tension spring hook, and the other end is connected to the second chuck through a tension spring hook.
2. A new filling machine according to claim 1, characterized in that: The filling assembly includes a first movable bracket, a second movable bracket, a filling machine valve and a filling nozzle; the first movable bracket and the second movable bracket are both extended outwardly through end plates and installed on the upper end surface of the sliding main board; the filling machine valve and the filling nozzle are integrally connected; the filling nozzle is detachably installed on the first movable bracket and the second movable bracket through a filling nozzle locking block and a filling nozzle adjustment gasket; the filling nozzle vertically downward passes through the clamping position formed by the first clamp and the second clamp.
3. A new filling machine according to claim 2, characterized in that: The total lifting assembly includes a lifting guide column, a lifting base plate, a lifting panel, an adjusting screw, a reducer, an adjusting rod and a back-wave handwheel; the lifting guide column is respectively connected to the translation mounting main board and the lifting base plate; the lifting base plate is mounted on the adjusting screw through a trapezoidal nut; one end of the adjusting screw is connected to the frame, and the other end is connected to the reducer; the reducer is mounted on the bottom surface of the lifting panel through a reducer mounting plate; the adjusting rod is mounted on the bottom surface of the lifting panel through an adjusting fixing seat; one end of the adjusting rod is connected to the reducer through a universal coupling, and the other end is connected to the back-wave handwheel through a handwheel counter.
4. A new filling machine according to claim 3, characterized in that: The interception and positioning device includes a first horizontal axis, a second horizontal axis, an electric eye cross bar, a first interception knife, a second interception knife, a first interception knife cylinder, a second interception knife cylinder and an interception knife fixing seat; the interception knife fixing seat is installed on the frame; the first horizontal axis and the second horizontal axis are installed on the interception knife fixing seat from bottom to top through the interception knife main seat; the electric eye cross bar is installed on the interception knife fixing seat through the electric eye main clamp, and the electric eye cross bar is located above the first horizontal axis and the second horizontal axis; an electric eye sheet is provided in the middle of the electric eye cross bar; the first interception knife cylinder is installed on the first horizontal axis and the second horizontal axis through the first cylinder mounting plate and the first clamping block; the second interception knife cylinder is installed on the first horizontal axis and the second horizontal axis through the second cylinder mounting plate and the second clamping block; one end of the first interception knife passes through the first cylinder mounting plate and is connected to the piston rod of the first interception knife cylinder; one end of the second interception knife passes through the second cylinder mounting plate and is connected to the piston rod of the second interception knife cylinder.
5. A new filling machine according to claim 4, characterized in that: The conveying device includes a first conveyor belt, a second conveyor belt, a first conveyor frame, a second conveyor frame, a first drive motor and a second drive motor; the first conveyor frame and the second conveyor frame are arranged on the frame in parallel; the first conveyor belt is installed on the first conveyor frame through a first driving wheel and a first driven wheel; the second conveyor belt is installed on the second conveyor frame through a second driving wheel and a second driven wheel; the first drive motor is installed at one end of the first conveyor frame; the output shaft of the first drive motor is connected to the first driving wheel; the second drive motor is installed at one end of the second conveyor frame; the output shaft of the second drive motor is connected to the second driving wheel.
6. A filling method for a new filling machine according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step (1), placing the filling bottle of the product to be filled on the first conveyor belt by a robot; the first drive motor works to provide power to the first conveyor belt; the first conveyor belt conveys the filling bottle through the interception and positioning device, and the interception and positioning device is about to intercept and position the filling bottle; In step (2), the electric eye arranged in the interception and positioning device detects the number of filled bottles conveyed on the first conveyor belt. When the number of filled bottles reaches the number for one filling process, the first interception knife cylinder starts working, driving the first interception knife to extend into the top of the first conveyor belt to intercept the filled bottles in front of the conveying; at the same time, the second interception knife cylinder starts working, driving the second interception knife to extend into the top of the first conveyor belt to intercept the filled bottles in the rear of the conveying; the interval formed by the first interception knife and the second interception knife accurately positions a plurality of filled bottles directly below the filling device; at this time, the first drive motor is powered off and stops working, and the first conveyor belt stops conveying the filled bottles; in step (3), the lifting cylinder arranged in the filling lifting assembly starts working, pushing the lifting cylinder push plate to descend along the lifting guide shaft, thereby driving the clamping assembly to synchronously descend to the bottle mouth close to the filled bottle, and the lifting cylinder stops working; the first clamping cylinder and the second clamping cylinder both start working, respectively pushing the first clamping plate and the second clamping plate to move in opposite directions, at this time, the first clamping cylinder and the second clamping cylinder The first and second clamps are moved toward each other by the first and second clamps respectively under the pull of the first clamping plate and the second clamping plate, and the first and second clamps are moved away from each other to open the clamping space for clamping the filling bottle; after the first and second clamps continue to descend to the lower part of the bottle mouth of the filling bottle, the lifting cylinder stops working, and the first and second clamps stop descending. At the same time, the first clamping cylinder and the second clamping cylinder both stop working, and the first and second clamps are moved toward each other by the first and second clamps respectively under the pull of the tension spring along the guide rail of the weighing platform, and the first and second clamps are close to each other, and the first and second clamps cooperate with each other to clamp the filling bottle; the lifting cylinder works, pulling the lifting cylinder push plate to rise along the lifting guide shaft, thereby driving the clamping assembly to rise synchronously, and when the bottle mouth of the filling bottle clamped by the first and second clamps extends into the filling nozzle, the filling nozzle is ready to fill the filling bottle with product; Step (4), the filling bottle continues to rise with the first chuck and the second chuck driven by the lifting cylinder push plate, and the filling nozzle is connected to the filling product through the filling machine valve, pipeline and diverter box; at the same time, the translation cylinder set in the translation assembly works to push the sliding main board to move in the direction close to the second conveyor belt, and the filling bottle clamped by the first chuck and the second chuck moves with the sliding main board, and the filling nozzle performs the first stage of filling the filling bottle. When the first stage of filling of the filling bottle by the filling nozzle is about to reach the set standard filling volume, the weighing sensor detects the total weight value of the filling bottle and the filling product, and sends a signal to the filling nozzle, and the filling nozzle is filled by the first stage. The first-stage filling turns into the second-stage filling, and the filling nozzle is about to perform the second-stage filling on the filling bottle; step (5), when the filling bottle moves to the top of the second conveyor belt, the translation cylinder stops working and the sliding main board stops moving; the lifting cylinder starts working, pushing the lifting cylinder push plate down along the lifting guide shaft, thereby driving the clamping assembly to descend synchronously, and before the bottom of the filling bottle clamped by the first clamp and the second clamp contacts the second conveyor belt, the lifting cylinder stops working. At this time, the filling nozzle is about to perform the second-stage filling on the filling bottle, and the weighing sensor detects whether the total weight value of the filling bottle and the filling product reaches the set weight value , and feeds back the detected value to the filling nozzle, which replenishes the filling bottle to the specified weight. After the replenishment is completed, the filling of the filling bottle is stopped, which avoids the error caused by the moving acceleration of the filling bottle to the detection data of the weighing sensor when it is transferred. When the bottom of the filling bottle contacts the second conveyor belt, the first clamping cylinder and the second clamping cylinder both start to work, respectively pushing the first clamping plate and the second clamping plate to move in the opposite direction, and the first clamping cylinder and the second clamping cylinder overcome the tension of the stretching spring, so that the first clamp and the second clamp are respectively driven by the first clamping plate and the second clamping plate, and then respectively pass through the first weighing platform slide block and the second weighing platform slide block along the weighing platform The table guide rail moves in the opposite direction, the first clamp and the second clamp move away from each other, and the first clamp and the second clamp release the clamping of the filling bottle. Then, the lifting cylinder works to pull the lifting cylinder push plate to rise along the lifting guide shaft, thereby driving the clamping assembly to rise synchronously. When the clamping assembly rises to the initial position, the lifting cylinder stops working, and then the second drive motor works to provide power to the second conveyor belt, and the second conveyor belt transports the filled bottles of the product to the production station; at the same time, the translation cylinder works to push the sliding main board to move away from the second conveyor belt. After resetting to the initial position, the translation cylinder stops working; the filling work is completed; Step (6), looping step (1) to step (5), batch filling the filling bottles of the product to be filled.
Citation Information
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