A fiberglass tile discharge device

Abstract

This invention provides a fiberglass tile unloading device, comprising a first transmission mechanism, a second transmission mechanism, a flipping mechanism, and a receiving mechanism. The second transmission belt operates at a faster speed than the first transmission belt, causing the fiberglass tiles on the second transmission belt to separate from those on the first transmission belt, i.e., left-right separation. The front and rear fiberglass tiles respectively enter the upper sides of the front and rear flipping grooves. The front and rear sides of the fiberglass tiles are placed on a partition plate and a pressure plate, respectively. A cylinder clamps the fiberglass tiles on the pressure plate, and a rotating shaft drives the fiberglass tiles to flip. After deformation, the fiberglass tiles enter the flipping grooves. The cylinder releases the fiberglass tiles, allowing them to fall onto a support plate. After receiving a predetermined number of fiberglass tiles, they are sent away by a transmission wheel, thereby separating the front and rear fiberglass tiles.

Description

Technical Field

[0001] This invention relates to the field of fiberglass shingle processing technology, and in particular to a fiberglass shingle sheet discharge device. Background Technology

[0002] Fiberglass shingles, with their texture and colors, can match most architectural styles. Whether it's a modern or traditional building, a villa or an apartment building, a complex or simple roof, colorful fiberglass shingles can bring a unique architectural style. Roofs decorated with fiberglass shingles can resist erosion caused by various climatic factors such as sunlight, temperature, rain, and frost, and are easy to install, thus gaining increasing acceptance. Fiberglass shingles are produced to pre-determined sizes, typically requiring cutting to meet actual needs. Currently, the cut shingles are symmetrical and need to be manually separated before packaging. Manual separation is labor-intensive, prone to errors, causing rework, and even affecting the quantity of a batch of products. Summary of the Invention

[0003] To solve the above technical problems, a fiberglass tile discharge device is provided to facilitate the separation of cut fiberglass tiles.

[0004] A fiberglass tile discharging device includes a first conveying mechanism, a second conveying mechanism, a tilting mechanism, and a receiving mechanism. The first conveying mechanism has a first conveyor belt, and the second conveying mechanism has a second conveyor belt. The output end of the first conveyor belt is connected to the input end of the second conveyor belt, and the conveying speed of the second conveyor belt is faster than that of the first conveyor belt. The output end of the second conveyor belt is connected to the tilting mechanism. The tilting mechanism includes a support, and tilting grooves are respectively provided on the front and rear sides of the upper end of the support. A partition is provided between the tilting grooves. A rotating shaft is provided on one side of the tilting groove, and at least two pressure plates are provided on the rotating shaft. A cylinder is mounted on the pressure plate, and the main axis of the cylinder extends to the adjacent pressure plate. The minimum distance between the pressure plate and the partition is less than the maximum width of the fiberglass tile. A receiving mechanism is installed on the lower side of the tilting groove. The receiving mechanism includes a support plate and a conveying wheel. Wheel grooves are respectively provided on the front and rear sides of the support plate, and the conveying wheel is rotatably installed in the wheel grooves.

[0005] Preferably, a pneumatic rotary joint is installed on the right side wall of the tilting groove, one end of the rotating shaft is installed on the rotating shaft of the pneumatic rotary joint, and the air hole of the rotating part of the pneumatic rotary joint is connected to the cylinder.

[0006] Preferably, the rotating shaft is provided with four pressure plates, which are perpendicular to each other. Each pressure plate is provided with a pad, the cylinder is mounted on the pad, and an arc-shaped clamp is mounted on the main shaft of the cylinder.

[0007] Preferably, the receiving mechanism further includes a receiving plate, an isolation plate, and an adjusting cylinder. The support plate has an isolation plate in the middle, which divides the receiving mechanism into two receiving units. An adjusting cylinder is installed on the left side of the support plate of the receiving unit. The receiving plate is installed on the main shaft of the adjusting cylinder. The support plate has wheel grooves on the front and rear sides of the receiving plate, and a transmission wheel is installed on the wheel groove.

[0008] Preferably, the present invention further includes an adjustment mechanism, which includes an adjustment shaft, an adjustment rod, an adjustment motor, a torque sensor, and an angle sensor. The adjustment shaft is mounted on the lower side of the rotating shaft and is rotatably mounted on a bracket. An adjustment rod is provided on the adjustment shaft and extends toward the partition. One end of the adjustment shaft is connected to the output end of the adjustment motor. A torque sensor and an angle sensor are mounted on the main shaft of the adjustment motor.

[0009] Preferably, the present invention further includes a buffer mechanism, the buffer mechanism including a mounting rod, a sliding plate, a baffle and a sliding cylinder, the lower side of the adjusting rod is provided with a mounting rod, the mounting rod is provided with a sliding plate, one side of the sliding plate extends toward the partition, the lower end of the sliding plate is provided with a sliding cylinder, the main shaft of the sliding cylinder is connected to the mounting rod, and the mounting rod is provided with an upwardly extending baffle.

[0010] Preferably, the present invention further includes a separation mechanism, one output end of which is connected to the input end of the first transmission mechanism. The separation mechanism includes a worktable, a V-shaped guide rail in the middle of the worktable, multiple sets of drive wheels on the left and right sides of the worktable, pressure wheels on the drive wheels, and an mounting arm on the worktable, with the axle of the pressure wheel mounted on the mounting arm.

[0011] Preferably, the present invention further includes an emergency collection mechanism, which includes a collection bracket and an arc-shaped shovel mounted on the upper side of the second transmission mechanism. A support rod is provided on the right side of the second transmission mechanism. The arc-shaped shovel is rotatably mounted on the support rod. An emergency motor is provided on one side of the support rod. The output end of the emergency motor is connected to the side wall of the arc-shaped shovel. The collection bracket is mounted on one side of the arc-shaped shovel.

[0012] Preferably, an auxiliary frame is provided on the right side of the first transmission mechanism and / or the second transmission mechanism, the auxiliary frame is provided with an auxiliary rod, and the auxiliary rod is provided with an auxiliary wheel.

[0013] Preferably, an adjustment bracket is installed on the partition, and the adjustment bracket is detachably installed on the partition by a clamp.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. The second conveyor belt operates at a faster speed than the first conveyor belt, causing the fiberglass tiles on the second conveyor belt to separate from those on the first conveyor belt, i.e., to separate left and right. The front and rear fiberglass tiles respectively enter the upper side of the front and rear flipping slots. The front and rear sides of the fiberglass tiles are placed on the partition plate and the pressure plate respectively. The cylinder clamps the fiberglass tiles on the pressure plate, and the rotating shaft drives the fiberglass tiles to flip. After the fiberglass tiles are deformed, they enter the flipping slots. The cylinder releases the fiberglass tiles, allowing them to fall onto the support plate. After receiving a predetermined number of fiberglass tiles, the fiberglass tiles are sent away by the conveyor wheel, thus separating the fiberglass tiles front and back.

[0016] 2. The automatic separation of fiberglass tiles by this invention helps reduce labor costs, improve work efficiency, and enhance product consistency;

[0017] 3. When the receiving mechanism is filled with a preset number of fiberglass tiles, the sliding cylinder pushes the sliding plate to move towards the partition. The sliding plate is used to temporarily receive the fiberglass tiles and acts as a buffer. After the fiberglass tiles in the receiving mechanism are transported away, the sliding cylinder pulls the sliding plate to slide outward, and the fiberglass tiles on the sliding plate fall into the receiving mechanism under the action of the baffle. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the second transmission mechanism;

[0020] Figure 3 This is a schematic diagram of the material receiving mechanism;

[0021] Figure 4 This is a cross-sectional view of the tilting mechanism;

[0022] Figure 5 This is a schematic diagram of the separation mechanism.

[0023] In the attached diagram, the following labels are used: 1-First conveying mechanism, 11-First conveyor belt, 2-Second conveying mechanism, 21-Second conveyor belt, 3-Tilting mechanism, 31-Tilting trough, 32-Partition plate, 33-Rotating shaft, 34-Cylinder, 35-Pressure plate, 36-Pneumatic rotary joint, 37-Padded block, 38-Arc-shaped clamping plate, 39-Bracket, 4-Receiving mechanism, 41-Support plate, 42-Transmitting wheel, 43-Wheel groove, 44-Receiving plate, 45-Adjusting cylinder, 46-Partition plate, 5-Adjusting mechanism, 51-Adjusting shaft, 52-Adjusting rod. 53-Adjusting motor, 6-Buffer mechanism, 61-Mounting rod, 62-Sliding plate, 63-Sliding cylinder, 64-First U-shaped plate, 65-Second U-shaped groove, 7-Separation mechanism, 71-Workbench, 72-V-shaped guide rail, 73-Drive wheel, 74-Pressure wheel, 75-Mounting arm, 8-Emergency collection mechanism, 81-Collection bracket, 82-Arc-shaped shovel, 83-Support rod, 84-Emergency motor, 91-Auxiliary frame, 93-Auxiliary rod, 94-Auxiliary wheel, 95-Protective cover, 96-Adjusting bracket, 101-Fiberglass tile. Detailed Implementation

[0024] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.

[0025] A fiberglass tile discharging device, such as Figures 1-4 As shown, the device includes a first transmission mechanism 1, a second transmission mechanism 2, a flipping mechanism 3, and a receiving mechanism 4. The first transmission mechanism 1 is equipped with a first transmission belt 11, and the second transmission mechanism 2 is equipped with a second transmission belt 21. The output end of the first transmission belt 11 is connected to the input end of the second transmission belt 21. The running speed of the second transmission belt 21 is faster than that of the first transmission belt 11, causing the fiberglass tiles 101 on the second transmission belt 21 to separate from the fiberglass tiles on the first transmission belt 11. The output end of the second transmission belt 21 is connected to the flipping mechanism 3. The flipping mechanism 3 includes a bracket 39, with the front and rear sides of the upper end of the bracket 39 respectively equipped with... There is a tilting groove 31, and a partition 32 is provided between the tilting grooves 31. A rotating shaft 33 is provided on one side of the tilting groove 31. At least two pressure plates 35 are provided on the rotating shaft 33. A cylinder 34 is installed on the pressure plate 35. The main shaft of the cylinder 34 extends to the adjacent pressure plate. The minimum distance between the pressure plate 35 and the partition 32 is less than the maximum width of the fiberglass tile, so that the fiberglass tile is placed between the pressure plate and the partition. A receiving mechanism 4 is installed on the lower side of the tilting groove 31. The receiving mechanism 4 includes a support plate 41 and a transmission wheel 42. The front and rear sides of the support plate 41 are respectively provided with wheel grooves 43. The transmission wheel 42 is rotatably installed in the wheel grooves 43.

[0026] The second conveyor belt 21 operates at a faster speed than the first conveyor belt 11, causing the fiberglass tiles on the second conveyor belt 21 to separate from those on the first conveyor belt 11. The front and rear fiberglass tiles respectively enter the upper sides of the front and rear flipping grooves 31, with the front and rear sides of the fiberglass tiles placed on the partition plate 32 and pressure plate 35 respectively. A cylinder 34 clamps the fiberglass tiles onto the pressure plate 35, and a rotating shaft 33 drives the fiberglass tiles to flip. After deformation, the fiberglass tiles enter the flipping grooves 31, and the cylinder 34 releases them, allowing them to fall onto the support plate. After receiving a predetermined number of fiberglass tiles, they are transported away by the conveyor wheel 42, thus separating the fiberglass tiles left and right, and front and back. This invention automatically separates the fiberglass tiles, reducing labor costs and improving product consistency.

[0027] A pneumatic rotary joint 36 can be installed on the right side wall of the tilting groove 31, such as... Figure 3 As shown, one end of the rotating shaft 33 is mounted on the rotating shaft of the pneumatic rotary joint 36, and the air port of the rotating part of the pneumatic rotary joint 36 is connected to the cylinder 34. The pneumatic rotary joint 36 is used to connect the cylinder and an external air source, which facilitates providing a power source for the cylinder. In a specific embodiment, a four-way pneumatic rotary joint is used.

[0028] Four pressure plates 35 can be provided on the rotating shaft 33, such as Figure 4 As shown, adjacent pressure plates 35 are perpendicular to each other, and a pad 37 is provided on the pressure plate 35. The cylinder 34 is installed on the pad 37, and an arc-shaped clamping plate 38 is installed on the main shaft of the cylinder 34. After one set of cylinders clamps the fiberglass tile and rotates it 90 degrees, another set of cylinders enters the clamping position, which is conducive to continuous work. At the same time, the number of fiberglass tiles can be calculated by the rotation angle of the rotating shaft 33.

[0029] The receiving mechanism 4 also includes a receiving plate 44, a partition plate 46, and an adjusting cylinder 45. The partition plate 46 is located in the middle of the receiving mechanism, dividing it into two receiving units that receive fiberglass tiles from the front and rear sides respectively. An adjusting cylinder 45 is installed on the left side of the support plate 41 of each receiving unit. The receiving plate 44 is mounted on the main shaft of the adjusting cylinder 45. The support plate 41 has wheel grooves 43 on both the front and rear sides of the receiving plate 44, and transmission wheels 42 are installed on the wheel grooves 43. The transmission wheels 42 can protrude beyond the lowest position of the receiving plate 44. The adjusting cylinder 45 pushes the receiving plate 44 upward, reducing the height from which the fiberglass tiles fall. After receiving the fiberglass tiles, the adjusting cylinder 45 lowers the height of the receiving plate 44. After receiving a preset number of fiberglass tiles, the receiving plate 44 descends below the upper surface of the transmission wheel 42, and the transmission wheel 42 transports the fiberglass tiles away. The number of fiberglass tiles can be obtained by calculating the rotation angle of the rotating shaft 33. In one specific embodiment, 21 fiberglass tiles are used as a packaging unit. After receiving 21 tiles, the fiberglass tiles are transported away, which facilitates packaging.

[0030] The invention also includes an adjustment mechanism 5, which comprises an adjustment shaft 51, an adjustment rod 52, an adjustment motor 53, a torque sensor, and an angle sensor. The adjustment shaft 51 is mounted on the lower side of the rotating shaft 33 and is rotatably mounted on the bracket 39. The adjustment shaft 51 has an adjustment rod 52 extending towards the partition 32. One end of the adjustment shaft 51 is connected to the output end of the adjustment motor 53. A torque sensor and an angle sensor are mounted on the main shaft of the adjustment motor 53. When the fiberglass tile falls onto the adjustment rod 52, pressure is generated, causing a change in the torque of the main shaft of the adjustment shaft 51 and the adjustment motor 53. The torque sensor detects the fiberglass tile, and the adjustment motor 53 drives the adjustment shaft 51 and the adjustment rod 52 to rotate, causing the fiberglass tile to fall into the receiving mechanism 4. The angle sensor obtains the rotation angle of the adjustment shaft and the main shaft of the adjustment motor, and the number of fiberglass tiles is calculated based on this rotation angle. In one specific embodiment, an adjustment rod is provided on both the front and rear sides of the adjustment shaft, and a 180-degree rotation of the adjustment shaft counts as one fiberglass tile.

[0031] The present invention also includes a caching mechanism 6, such as Figure 3 and Figure 4 As shown, the buffer mechanism 6 includes a mounting rod 61, a sliding plate 62, a baffle, and a sliding cylinder 63. The mounting rod 61 is located on the lower side of the adjusting rod 52, and the sliding plate 62 is mounted on the mounting rod 61. One side of the sliding plate 62 extends towards the partition 32, and the sliding cylinder 63 is located at the lower end of the sliding plate 62. The main shaft of the sliding cylinder 63 is connected to the mounting rod 61, and the mounting rod 61 has an upwardly extending baffle. When the receiving mechanism 4 is filled with a preset number of fiberglass tiles, the sliding cylinder 63 pushes the sliding plate 62 towards the partition 32. The sliding plate 62 temporarily receives the fiberglass tiles, acting as a buffer. After the fiberglass tiles in the receiving mechanism 4 are conveyed away, the sliding cylinder 63 pulls the sliding plate 62 outward, and the fiberglass tiles on the sliding plate 62 fall into the receiving mechanism under the action of the baffle.

[0032] The baffle can be a first U-shaped plate 64, the U-shaped groove on the first U-shaped plate 64 matches the adjusting rod 52 to avoid interference between the adjusting rod 52 and the baffle during rotation. The sliding plate 62 is provided with a second U-shaped groove 65 on its inner side, the second U-shaped groove 65 matches the first U-shaped plate 64.

[0033] The present invention may also include a separation mechanism 7, such as Figure 5 As shown, one output end of the separating mechanism 7 is connected to the input end of the first transmission mechanism 1. The separating mechanism 7 includes a worktable 71, with a V-shaped guide rail 72 in the middle. Multiple sets of drive wheels 73 are respectively provided on the left and right sides of the worktable 71. Pressure wheels 74 are mounted on the drive wheels 73. A rotatable mounting arm 75 is provided on the worktable 71, and the axle of the pressure wheel 74 is mounted on the mounting arm 75. When the fiberglass shingles are large, they need to be cut into multiple sections, such as... Figure 3As shown, the mechanism is first divided into two parts, and then each part is further divided into tooth-like shapes. In a specific embodiment, the separation mechanism has two output ends, each of which can be connected to a different first transmission mechanism 1. A mounting base can be provided on the worktable, and the mounting arm is bolted to the mounting base to facilitate adjustment of the gap between the pressure wheel 74 and the drive wheel 73.

[0034] The present invention may also include an emergency collection mechanism 8, such as Figure 2 As shown, the emergency collection mechanism 8 includes a collection bracket 81 and an arc-shaped shovel 82 mounted on the upper side of the second transmission mechanism 2. A support rod 83 is provided on the right side of the second transmission mechanism. The arc-shaped shovel 82 is rotatably mounted on the support rod 83. An emergency motor 84 is provided on one side of the support rod 83. The output end of the emergency motor 84 is connected to the side wall of the arc-shaped shovel 82. The collection bracket 81 is mounted on one side of the arc-shaped shovel 82.

[0035] If the flipping mechanism 3 or the receiving mechanism 4 malfunctions and a shutdown is not required, the emergency motor 84 drives the arc-shaped shovel to press against the second conveyor belt of the second transmission mechanism. The fiberglass sheets move along the arc-shaped shovel and enter the collection bracket 81. An auxiliary frame 91 may be provided on the right side of the first transmission mechanism 1 and / or the second transmission mechanism 2. The auxiliary frame 91 has an auxiliary rod 93, and the auxiliary rod 93 is equipped with an auxiliary wheel 94. The auxiliary wheel 94 is used to guide the fiberglass sheets into the downstream mechanism and prevent the fiberglass sheets from tilting and malfunctioning.

[0036] A protective cover 95 may be provided on the outside of the tilting mechanism 3 to prevent materials or debris from being ejected from the tilting mechanism.

[0037] An adjusting bracket 96 can be installed on the partition 32. The adjusting bracket 96 is detachably installed on the partition 32 via a clamp. The position of the adjusting bracket 96 is adjusted according to the cut length of the fiberglass shingles to ensure that the position of the fiberglass shingles 101 is uniform.

[0038] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A fiberglass tile discharging device, characterized in that, It includes a first transmission mechanism, a second transmission mechanism, a flipping mechanism, and a receiving mechanism. The first transmission mechanism is provided with a first transmission belt, and the second transmission mechanism is provided with a second transmission belt. The output end of the first transmission belt is connected to the input end of the second transmission belt, and the transmission speed of the second transmission belt is faster than that of the first transmission belt. The output end of the second conveyor belt is connected to the flipping mechanism; the flipping mechanism includes a bracket, and flipping grooves are respectively provided on the front and rear sides of the upper end of the bracket. A partition is provided between the flipping grooves. A rotating shaft is provided on one side of the flipping groove. At least two pressure plates are provided on the rotating shaft. A cylinder is installed on the pressure plate. The main axis of the cylinder extends to the adjacent pressure plate. The minimum distance between the pressure plate and the partition is less than the maximum width of the fiberglass tile. A receiving mechanism is installed on the lower side of the tilting trough. The receiving mechanism includes a support plate and a transmission wheel. The support plate has wheel grooves on its front and rear sides, and the transmission wheel is rotatably installed in the wheel grooves. It also includes an adjustment mechanism, which includes an adjustment shaft, an adjustment rod, an adjustment motor, a torque sensor, and an angle sensor. The adjustment shaft is mounted on the lower side of the rotating shaft and is rotatably mounted on the bracket. The adjustment shaft is provided with an adjustment rod that extends toward the partition. One end of the adjustment shaft is connected to the output end of the adjustment motor. The torque sensor and the angle sensor are mounted on the main shaft of the adjustment motor.

2. The fiberglass tile discharge device according to claim 1, characterized in that, A pneumatic rotary joint is installed on the right side wall of the tilting groove. One end of the rotating shaft is installed on the rotating shaft of the pneumatic rotary joint, and the air hole of the rotating part of the pneumatic rotary joint is connected to the cylinder.

3. The fiberglass tile discharge device according to claim 1, characterized in that, The rotating shaft is provided with four pressure plates, which are perpendicular to each other. The pressure plates are provided with pads, the cylinder is mounted on the pads, and an arc-shaped clamp is mounted on the main shaft of the cylinder.

4. The fiberglass tile discharge device according to claim 1, characterized in that, The receiving mechanism further includes a receiving plate, an isolation plate, and an adjusting cylinder. The support plate has an isolation plate in the middle, which divides the receiving mechanism into two receiving units. An adjusting cylinder is installed on the left side of the support plate of the receiving unit. The receiving plate is installed on the main shaft of the adjusting cylinder. The support plate has wheel grooves on the front and rear sides of the receiving plate, and a transmission wheel is installed on the wheel groove.

5. The fiberglass tile discharge device according to claim 1, characterized in that, It also includes a buffer mechanism, which includes a mounting rod, a sliding plate, a baffle, and a sliding cylinder. The mounting rod is located on the lower side of the adjusting rod, and the sliding plate is located on the mounting rod. One side of the sliding plate extends toward the partition. The sliding cylinder is located at the lower end of the sliding plate. The main shaft of the sliding cylinder is connected to the mounting rod, and the mounting rod is provided with an upwardly extending baffle.

6. The fiberglass tile discharge device according to claim 1, characterized in that, It also includes a separation mechanism, one output end of which is connected to the input end of the first transmission mechanism. The separation mechanism includes a worktable, a V-shaped guide rail in the middle of the worktable, multiple sets of drive wheels on the left and right sides of the worktable, pressure wheels on the drive wheels, and an mounting arm on the worktable, with the axle of the pressure wheel mounted on the mounting arm.

7. The fiberglass tile discharge device according to claim 1, characterized in that, It also includes an emergency collection mechanism, which includes a collection bracket and an arc-shaped shovel mounted on the upper side of the second transmission mechanism. A support rod is provided on the right side of the second transmission mechanism. The arc-shaped shovel is rotatably mounted on the support rod. An emergency motor is provided on one side of the support rod. The output end of the emergency motor is connected to the side wall of the arc-shaped shovel. The collection bracket is mounted on one side of the arc-shaped shovel.

8. The fiberglass tile discharge device according to claim 1, characterized in that, An auxiliary frame is provided on the right side of the first transmission mechanism and / or the second transmission mechanism, and an auxiliary rod is provided on the auxiliary frame, and an auxiliary wheel is provided on the auxiliary rod.

9. The fiberglass tile discharge device according to claim 1, characterized in that, An adjustment bracket is installed on the partition, and the adjustment bracket is detachably installed on the partition by a clamp.

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