Automatic disassembly of I-shaped wheels and steel bar take-up machine
The automatic disassembly I-shaped wheel addresses the challenges of manual assistance in steel bar coil fixing and removal by implementing a rotating body with sector frame retraction and clamping mechanisms, enhancing automation and safety in steel bar take-up machines.
Patent Information
- Application Number
- CN202010437549.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-21
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2040-05-21
AI Technical Summary
Existing steel bar take-up machines require manual assistance for fixing and removing steel bar coils, leading to low automation, labor intensity, and safety risks, with issues like arbitrary fixing positions, poor end hiding, wire tangling, and uneven wiring affecting coil quality and stability.
An automatic disassembly I-shaped wheel with a rotating body, sector frame retraction mechanism, head and tail clamping mechanisms, and a fan-shaped frame retraction mechanism that allows for automatic clamping and disassembly of steel bar coils, reducing labor intensity and improving safety.
The automatic disassembly I-shaped wheel enhances automation, reduces labor intensity, and improves the safety of the working environment by enabling automatic clamping and disassembly of steel bar coils, ensuring neat winding and high-quality coil appearance.
Smart Images

Figure CN111661716B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel bar manufacturing equipment, and in particular to an automatic disassembly spool and a steel bar take-up machine. Background Art
[0002] In recent years, with the vigorous development of steel bar processing, the output of steel bars has increased day by day. The steel bar take-up machine is a kind of equipment that can automatically finish, coil and transport steel bars. The I-shaped wheel is an important part of the steel bar take-up machine. It can fix the head of the steel bar and wrap the steel bar around it by rotation. After the steel bar is coiled, the tail of the steel bar is fixed to form a steel bar coil. The formed steel bar coil needs to be removed from the I-shaped wheel. When the steel bar coil reaches the place of use, the steel bar coil needs to be paid out for the second time to reach the use state. Therefore, the coiling quality of the steel bar coil directly determines the difficulty of the second time pay-out and the quality of the use state.
[0003] In the prior art, manual assistance is generally required to complete the fixing of the ends of the steel bars, which not only has a low degree of automation but also has high labor intensity. Alternatively, the main machine is used to automatically fix the steel bars, but this method has the disadvantages of arbitrary fixing positions, poor hiding of the ends of the steel bars, easy tangling of the wires when the steel bars are wound, uneven wiring, and low aesthetics, which seriously affects the appearance quality of the steel bar coil and the stability of the secondary wire laying. In addition, in the prior art, when the steel bar coil is removed from the I-shaped wheel, manual assistance is also required to complete the removal, which not only has high labor intensity but also has a high risk factor.
[0004] Therefore, how to propose an I-shaped wheel that can automatically clamp the end of the steel bar and can automatically disassemble the steel bar coil is a technical problem that urgently needs to be solved. Summary of the invention
[0005] An object of the present invention is to provide an automatic disassembly I-shaped wheel, which can automatically clamp the end of a steel bar and can automatically disassemble a steel bar coil, thereby helping to reduce the labor intensity of workers and improve the safety of the working environment.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] An automatic disassembly spool, comprising:
[0008] The I-shaped wheel body is configured to rotate around its central axis, and the I-shaped wheel body includes a top cover, a rotating body and a base arranged in an I-shape, and a accommodating space for winding steel bars is formed between the bottom surface of the top cover, the outer wall surface of the rotating body and the top surface of the base, and the rotating body includes a plurality of sector frames distributed in an annular shape, the top end of each sector frame is rotatably connected to the top cover, and the bottom end of each sector frame is inserted into the installation cavity of the base;
[0009] A sector frame retraction mechanism, the sector frame retraction mechanism is arranged inside the I-shaped wheel body and is configured to drive the lower part of the sector frame to retract in a direction close to the central axis of the rotating body under the action of a first external force, so that the lower part of the rotating body can be separated from the installation cavity and the steel bar coil can be detached from the lower part of the rotating body;
[0010] A head clamping mechanism, which is arranged on the base and is used to clamp the head of the steel bar coil;
[0011] A tail clamping mechanism is arranged on the base and is used to clamp the tail of the steel bar coil.
[0012] Preferably, the I-shaped wheel body is provided with a receiving through hole along the central axis direction;
[0013] The fan-shaped frame retraction mechanism includes a first inner cylinder, a central axis, a convex slide and a plurality of pulleys, the first inner cylinder is placed in the accommodating through hole and fixedly connected to the top cover, the central axis is placed in the first inner cylinder, the convex slide is connected to the bottom end of the central axis, each of the fan-shaped frames is rotatably connected to at least one of the pulleys, and a plurality of the pulleys are all in contact with the special-shaped surface on the convex slide, and the width of the top of the special-shaped surface is smaller than the width of the bottom; the central axis is configured to be able to move downward under the action of the first external force, and drive the convex slide to move downward so that the pulley rolls from bottom to top on the special-shaped surface.
[0014] Preferably, the profiled surface has three widths from top to bottom, which are a first width, a second width and a third width that increase successively. The pulley is configured to abut against the third width of the profiled surface when the top of the central axis is not subjected to force. The first external force has a first force application stage and a second force application stage. The pulley is configured to abut against the second width of the profiled surface after the first force application stage, and is configured to abut against the first width of the profiled surface after the second force application stage.
[0015] Preferably, a limit hook is provided at the bottom of the fan-shaped frame, and a limit block is provided in the installation cavity. The limit hook is configured to have a first state of being hooked to the limit block when the top of the central axis is not subjected to force, and is configured to have a second state of being detached from the limit block and hooked to the bottom of the steel bar coil after the first force application stage, and a third state of being detached from the steel bar coil after the second force application stage.
[0016] Preferably, the automatic disassembly of the spool also includes:
[0017] The retraction power mechanism comprises a plurality of tension springs, at least one of the tension springs is arranged between each of the fan-shaped frames and the first inner tube, one end of the tension spring is connected to the fan-shaped frame, and the other end is connected to the first inner tube, and the initial state of the tension spring is a stretched state.
[0018] Preferably, the automatic disassembly of the spool also includes:
[0019] A first reset mechanism, the first reset mechanism includes a first spring and a pressure cover, the first spring is sleeved between the central axis and the first inner cylinder, the pressure cover is fixed on the top cover and presses against the top of the first spring, the bottom of the first spring is fixed in the first inner cylinder, and the first spring is configured to be compressed under the action of the first external force.
[0020] Preferably, the tail clamping mechanism comprises a rotating connecting rod and a tail clamp, wherein the tail clamp is arranged at one end of the rotating connecting rod, and the rotating connecting rod is configured to be rotatable under the action of a second external force to drive the tail clamp to open.
[0021] Preferably, the tail clamping mechanism further comprises a second reset mechanism, and the second reset mechanism is configured to drive the rotating connecting rod to reset when the second external force is cancelled, so that the tail clamp clamps the tail of the steel bar coil.
[0022] Preferably, the rotating link includes a first link, a second link and a third link, the first link and the third link are arranged in parallel, one end of the first link is rotatably connected to the base, a force application point is arranged in the middle of the first link, the other end of the first link is rotatably connected to one end of the second link, the other end of the second link is rotatably connected to the middle of the third link, one end of the third link is rotatably connected to the base, and the other end is connected to the tail clip.
[0023] Another object of the present invention is to provide an automatic wire taking-up machine, which has a high degree of automation, can reduce the labor intensity of workers, and improve the safety of the workers' working environment.
[0024] To achieve this object, the present invention adopts the following technical solutions:
[0025] A steel bar wire take-up machine, characterized by comprising the above-mentioned automatic disassembly I-shaped wheel.
[0026] Beneficial effects of the present invention:
[0027] The present invention provides an automatic disassembly I-shaped wheel, which includes an I-shaped wheel body, a fan-shaped frame retraction mechanism, a head clamping mechanism and a tail clamping mechanism. The I-shaped wheel body includes an I-shaped top cover, a rotating body and a base. The rotating body includes a plurality of fan-shaped frames distributed in an annular shape. The top of each fan-shaped frame is rotatably connected to the top cover, and the bottom of each fan-shaped frame is plugged into the installation cavity of the base. The fan-shaped frame retraction mechanism can drive the lower part of the fan-shaped frame to retract toward the direction close to the central axis of the rotating body under the action of a first external force, so that the lower part of the rotating body can be separated from the installation cavity and the steel bar coil can be detached from the lower part of the rotating body. The head clamping mechanism is used to clamp the head of the steel bar coil, and the tail clamping mechanism is used to clamp the tail of the steel bar coil. The automatic disassembly I-shaped wheel can realize the automatic clamping of the head and tail of the steel bar, and can realize the automatic disassembly of the steel bar coil, which is conducive to reducing the labor intensity of workers and improving the safety of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of the automatic disassembly spool provided by the present invention;
[0029] Figure 2 It is a top view of the automatic disassembly spool provided by the present invention;
[0030] Figure 3 yes Figure 2 Sectional view in the AA direction;
[0031] Figure 4 yes Figure 2 Cross-sectional view in the BB direction;
[0032] Figure 5 yes Figure 2 Cross-sectional view in CC direction;
[0033] Figure 6 It is a structural schematic diagram of the fan-shaped frame provided by the present invention;
[0034] Figure 7 is a front view of the clamping mechanism provided by the present invention;
[0035] Figure 8 yes Figure 7 Cross-sectional view in the middle DD direction;
[0036] Fig. 9 is a top view of the clamping mechanism provided by the present invention;
[0037] Fig.10 yes Fig. 9 Cross-sectional view along the EE direction.
[0038] In the figure:
[0039] 1. Top cover;
[0040] 2. Rotating body; 21. Fan-shaped frame; 211. Arc plate; 212. Mounting plate; 22. Baling guide groove;
[0041] 3. Base; 31. Limit block;
[0042] 4. retracting mechanism of the fan-shaped frame; 41. first inner cylinder; 42. central axis; 43. convex slide; 44. pulley; 45. limit hook; 46. tension spring; 47. first spring; 48. gland; 49. upper baffle; 410. lower baffle;
[0043] 5. Tail clamping mechanism; 51. Tail clamp; 52. First connecting rod; 53. Second connecting rod; 54. Third connecting rod; 55. Compression spring;
[0044] 6. Head clamping mechanism;
[0045] 61, support seat; 611, bracket; 6111, support tube; 6112, support plate; 6113, bearing; 612, second inner tube; 6121, pin shaft; 613, elastic member; 6131, second spring; 6132, pull rope; 614, cover plate; 615, fixing plate;
[0046] 62. Clamping arm; 621. Clamping block;
[0047] 63. Driving arm;
[0048] 64. Driver board;
[0049] 65. Third reset mechanism; 651. Third spring; 652. Guide column; 653. Fourth spring. DETAILED DESCRIPTION
[0050] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.
[0052] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] The present embodiment provides an automatic disassembly I-shaped wheel, which can be used in a steel bar take-up machine to automatically fix the head of the steel bar before the steel bar is coiled and automatically fix the tail of the steel bar after the steel bar is coiled, thereby improving the aesthetics of the coiled steel bar and avoiding the occurrence of tangled wires. The automatic disassembly I-shaped wheel can also automatically disassemble the steel bar coil after the steel bar coil is coiled, thereby reducing the labor intensity of workers and improving the safety of the workers' working environment.
[0054] like Figures 1 to 5 As shown, the automatic disassembly of the I-shaped wheel includes an I-shaped wheel body, a fan-shaped frame retracting mechanism 4, a head clamping mechanism 6 and a tail clamping mechanism 5. Among them, the I-shaped wheel body is in the shape of an "I" as a whole, and includes a top cover 1, a rotating body 2 and a base 3. The top cover 1 is an annular structure formed by splicing plates, and a plurality of reinforcing ribs can be arranged on it according to requirements. In this embodiment, the top cover 1 is an annular shape. The base 3 is a table-shaped structure formed by splicing plates, and a plurality of reinforcing ribs can also be arranged on it according to requirements. In this embodiment, the base 3 is a truncated table shape, and a downwardly recessed installation cavity is arranged on the top surface of the base 3. The top cover 1 and the base 3 are arranged in parallel, and the base 3 is located below the top cover 1. The rotating body 2 is arranged between the top cover 1 and the base 3. The diameter of the rotating body 2 is smaller than the diameters of the top cover 1 and the base 3. The bottom surface of the top cover 1, the outer wall surface of the rotating body 2 and the top surface of the base 3 form a accommodating space for winding steel bars. When the automatic disassembly spool rotates under the action of external force, the steel bars can be wound around the rotating body 2 and accommodated in the accommodating space.
[0055] In this embodiment, if Figure 1 As shown, the rotating body 2 includes a plurality of fan-shaped frames 21, which are arranged in a ring structure around the central axis of the entire automatic disassembly spool, and the middle cavity on the top cover 1, the middle cavity of the rotating body 2, and the installation cavity on the base 3 form an accommodating through hole. The top end of each fan-shaped frame 21 is rotatably connected to the top cover 1, and the bottom end of each fan-shaped frame 21 is inserted into the installation cavity. In this embodiment, the installation cavity is a circular cavity, and the outer wall surfaces of the plurality of fan-shaped frames 21 are arranged to form a cylindrical surface, and the bottom ends thereof can be inserted into the installation cavity, thereby realizing a detachable connection between the rotating body 2 and the base 3.
[0056] The number of the fan-shaped racks 21 is set according to the requirements. In this embodiment, four fan-shaped racks 21 are provided. The structure of each fan-shaped rack 21 is the same. Figure 6 As shown, the fan-shaped frame 21 includes an arc-shaped plate 211 and two mounting plates 212. The two mounting plates 212 are arranged in parallel on the inner side of the arc-shaped plate 211 and along the length direction of the arc-shaped plate 211. A rotating shaft hole is respectively arranged on the top of the two mounting plates 212, and a rotating shaft hole is also arranged on the top cover 1. The rotating shaft passes through the three rotating shaft holes in sequence, thereby realizing the rotation connection between the fan-shaped frame 21 and the top cover 1.
[0057] In order to automatically remove the steel bar coil from the automatic disassembly spool after the steel bar coil is wound, the automatic disassembly spool further includes a fan-shaped frame retracting mechanism 4, which is arranged inside the spool body and located in the accommodating through hole. Under the action of the first external force, the lower part of the fan-shaped frame 21 can be retracted toward the direction close to the central axis of the rotating body 2 to reduce the size of the lower part of the rotating body 2, so that the rotating body 2 can be separated from the installation cavity of the base 3, and the lower part of the fan-shaped frame 21 continues to retract toward the direction close to the central axis of the rotating body 2, so that the steel bar coil can be detached from the lower part of the rotating body 2.
[0058] Specifically, Figure 3 As shown, the fan-shaped frame retraction mechanism 4 includes a first inner cylinder 41, a central axis 42, a convex slide 43 and a plurality of pulleys 44. The first inner cylinder 41 is placed in the accommodating through hole and fixedly connected to the top cover 1. The first inner cylinder 41 is provided with a bundling guide groove 22 for facilitating the bundling of the steel bar coil. The central axis 42 is placed in the first inner cylinder 41, the convex slide 43 is connected to the bottom end of the central axis 42, and the top end of the central axis 42 is arranged close to the top surface of the first inner cylinder 41 to facilitate the external driving mechanism to apply a first external force to the top end of the central axis 42. Driven by the first external force, the central axis 42 moves downward as a whole along the axial direction of the first inner cylinder 41 and drives the convex slide 43 to move downward.
[0059] The outer wall surface of the convex sliding platform 43 is a profiled surface, which has multiple widths from top to bottom, and the width at the upper part is smaller than the width at the lower part. The pulley 44 is rotatably connected to the lower part of the fan-shaped frame 21. Specifically, a rotating shaft hole is respectively provided at the lower part of the two mounting plates 212 of the fan-shaped frame 21. The pulley 44 is arranged between the two mounting plates 212 and protrudes from the mounting plates 212. The rotating shaft passes through the lower part of the mounting plates 212 and the pulley 44, so that the pulley 44 is rotatably connected to the lower part of the fan-shaped frame 21. In the present embodiment, each fan-shaped frame 21 is rotatably connected to a pulley 44. Of course, in other embodiments, two or more pulleys 44 can also be rotatably connected to the fan-shaped frame 21 according to requirements.
[0060] Each pulley 44 abuts against the profiled surface on the convex slide 43. When the automatic disassembly I-shaped wheel is in the initial state, that is, before the central axis 42 is subjected to the first external force, the pulley 44 abuts against the lower part of the convex slide 43. Since the width of the lower part of the convex slide 43 is large, the diameter of the lower part of the rotating body 2 formed by the four fan-shaped frames 21 is large, and it can be stably clamped in the installation cavity. When the central axis 42 is subjected to the first external force, since the convex slide 43 moves downward under the drive of the central axis 42, the pulley 44 rolls from bottom to top on the profiled surface of the convex slide 43, the width of the profiled surface where the pulley 44 is located decreases, the lower part of the fan-shaped frame 21 gradually approaches the central axis 42, the overall size of the lower part of the rotating body 2 is small, and a gap appears between the installation cavity. At this time, if the top cover 1 and the rotating body 2 are subjected to an upward external force, the rotating body 2 can be smoothly separated from the base 3.
[0061] Furthermore, since it takes three steps to remove the steel coil from the automatic disassembly I-wheel: 1. Separate the rotating body 2 from the base 3; 2. Transfer the rotating body 2 carrying the steel coil to the steel coil unloading station; 3. Separate the steel coil from the rotating body 2. Therefore, during the whole process, the rotating body 2 needs to retract twice, and the first external force also includes two stages: the first force application stage and the second force application stage. In the first force application stage, the rotating body 2 retracts for the first time to provide space for the separation of the rotating body 2 from the base 3; in the second force application stage, the rotating body 2 retracts for the second time to provide space for the separation of the steel coil from the rotating body 2. Therefore, in this embodiment, the special-shaped surface on the convex slide 43 has three widths from top to bottom, which are the first width, the second width and the third width that increase in sequence. When the top of the central axis 42 is not subjected to force, the pulley 44 abuts against the third width of the profiled surface; after the first force application stage, the pulley 44 abuts against the second width of the profiled surface; after the second force application stage, the pulley 44 abuts against the first width of the profiled surface.
[0062] Specifically, the specific values of the first width, the second width, and the third width are not limited and are set according to requirements. In order to improve the stability of the rotation of the pulley 44, the convex slide 43 has a smooth transition between different widths. Of course, in other embodiments, the first width, the second width, and the third width can also be three interval values, and the width difference of each interval value is very small, so as to ensure that the above-mentioned gradual retraction function can be achieved and the rolling stability of the pulley 44 can be improved.
[0063] Furthermore, in order to improve the stability of the entire automatic disassembly spool structure, as Figure 3 As shown, a limit hook 45 is provided at the bottom of the fan-shaped frame 21, and an L-shaped limit surface is provided on the limit hook 45. A limit block 31 is provided in the installation cavity, and the limit block 31 is arranged horizontally. The L-shaped limit surface of the limit hook 45 can be clamped at the L-shaped surface formed by the bottom and side surfaces of the limit block 31. In the initial state of automatic disassembly of the I-shaped wheel, that is, when the top of the central axis 42 is not subjected to force, the limit hook 45 has a first state of being hooked on the limit block 31, thereby improving the connection strength of the rotating body 2 and the base 3 in the initial state, and avoiding accidental separation. And after the above-mentioned first force application stage, due to the retraction of the lower part of the rotating body 2, the limit hook 45 has a second state of being separated from the limit block 31 and hooked on the bottom of the steel bar coil. At this time, the limit hook 45 can limit the steel bar coil, and avoid the steel bar coil from being separated from the rotating body 2 before reaching the steel bar unloading position, thereby avoiding the occurrence of safety accidents. After the second force application stage, since the lower part of the rotating body 2 continues to retract, the limiting hook 45 has a third state of being separated from the steel bar coil.
[0064] Furthermore, if Figure 3 As shown, the automatic disassembly of the I-shaped wheel also includes a retraction power mechanism, which is used to provide additional power for the retraction of the fan-shaped frame 21, so as to avoid the fan-shaped frame 21 being unable to retract smoothly only by relying on the rotation connection between the fan-shaped frame 21 and the top cover 1 and the state of the fan-shaped frame 21. In this embodiment, the retraction power mechanism includes a plurality of tension springs 46, and a tension spring 46 is arranged between each fan-shaped frame 21 and the first inner cylinder 41, one end of the tension spring 46 is connected to the fan-shaped frame 21, and the other end is connected to the first inner cylinder 41, and the initial state of the tension spring 46 is a tension state. Under the tension of the tension spring 46, as long as the width of the abutment between the pulley 44 and the convex slide 43 changes, the fan-shaped frame 21 can be pulled and retracted. Of course, in other embodiments, a plurality of tension springs 46 can also be arranged between each fan-shaped frame 21 and the first inner cylinder 41 to increase the tension.
[0065] Furthermore, in order to enable the fan-shaped frame retracting mechanism 4 to automatically reset after the first external force is removed so as to reassemble the rotating body 2 with the base 3, the automatic disassembly spool also includes a first reset mechanism. Figure 3As shown, the first reset mechanism includes a first spring 47 and a pressure cover 48. The first spring 47 is sleeved between the central shaft 42 and the first inner cylinder 41. The pressure cover 48 is fixed on the top cover 1 and presses against the top of the first spring 47. The bottom of the first spring 47 is fixed in the first inner cylinder 41. When the central shaft 42 moves downward under the action of the first external force, the top of the first spring 47 moves downward and is compressed to generate a restoring force; when the first external force is removed, under the action of the restoring force, the central shaft 42 automatically moves upward to drive the convex slide 43 to move upward and reset the lower part of the rotating body 2.
[0066] Optionally, in order to realize the installation of the first spring 47, the first reset mechanism further includes an upper baffle 49 and a lower baffle 410. The upper baffle 49 and the lower baffle 410 are both annular baffles, the upper baffle 49 is sleeved and fixed on the top of the central shaft 42, the top of the first spring 47 is fixedly connected to the bottom surface of the upper baffle 49, and the top surface of the upper baffle 49 abuts against the bottom surface of the pressure cover 48. A step surface is set on the inner wall surface of the first inner cylinder 41, the lower baffle 410 is sleeved on the middle part of the central shaft 42, and there is a gap between the lower baffle 410 and the central shaft 42, the lower baffle 410 is placed on the step surface, and is fixedly connected to the bottom of the first spring 47. Under the action of the first external force, the central shaft 42 moves downward, and drives the upper baffle 49 to move downward. Since the position of the lower baffle 410 remains unchanged, the purpose of compressing the first spring 47 can be achieved.
[0067] The tail clamping mechanism 5 is used to fix the tail of the steel bar coil when the steel bar coil is wound, so as to avoid the steel bar being scattered and the tail being difficult to find due to inaccurate fixing of the tail of the steel bar coil. Figure 4 As shown, the tail clamping mechanism 5 includes a rotating connecting rod and a tail clip 51, the tail clip 51 is arranged at one end of the rotating connecting rod, and the rotating connecting rod is configured to be able to rotate under the action of the second external force to drive the tail clip 51 to open. Optionally, the rotating connecting rod includes a first connecting rod 52, a second connecting rod 53 and a third connecting rod 54, the first connecting rod 52 and the third connecting rod 54 are arranged in parallel, one end of the first connecting rod 52 is rotatably connected to the base 3, a force application point is arranged in the middle of the first connecting rod 52, and the second external force is applied to the force application point, the other end of the first connecting rod 52 is rotatably connected to one end of the second connecting rod 53, the other end of the second connecting rod 53 is rotatably connected to the middle of the third connecting rod 54, one end of the third connecting rod 54 is rotatably connected to the base 3, and the other end is connected to the tail clip 51.
[0068] Furthermore, the tail clamping mechanism 5 also includes a second reset mechanism, which is configured to drive the rotating connecting rod to reset when the second external force is cancelled, so that the tail clamp 51 clamps the tail of the steel bar roll. Specifically, the second reset mechanism is a compression spring 55, one end of the compression spring 55 is connected to the first connecting rod 52, and the other end is connected to the second connecting rod 53. The compression spring 55 is in a compressed state when the tail clamp 51 is opened, so that after the second external force is cancelled, the first connecting rod 52 can be reset under the action of the compression spring 55, thereby driving the second connecting rod 53, the third connecting rod 54 and the tail clamp 51 to reset, thereby achieving the purpose of clamping the tail of the steel bar roll.
[0069] The head clamping mechanism 6 is used to clamp the head of the steel bar. Figures 7 to 10 As shown, the head clamping mechanism 6 includes a support seat 61, a clamping arm 62, a driving arm 63, a driving plate 64 and a third reset mechanism 65. There are two clamping arms 62, the middle of which is rotatably connected to the support seat 61, one end of which is a clamping end and the other end is a driving end. There are two driving arms 63, which are arranged one by one corresponding to the two clamping arms 62. One end of the driving arm 63 is rotatably connected to the driving end and the other end is rotatably connected to the driving plate 64. When the driving plate 64 moves toward the clamping arm 62, the two driving ends can be spread apart by the driving arm 63, so that the two clamping ends are close to each other to clamp the steel bars. The third reset mechanism 65 is arranged on the support seat 61, so that the two clamping ends are in an open state spaced apart from each other in a free state.
[0070] Optionally, the support seat 61 includes a bracket 611, a second inner cylinder 612 and an elastic member 613. The second inner cylinder 612 is rotatably arranged on the bracket 611, the clamping arm 62 is rotatably connected to a pin 6121 in the through cavity of the second inner cylinder 612, the clamping end extends out from an opening at one end of the through cavity, the driving plate 64 is located outside the opening at the other end of the through cavity, one end of the elastic member 613 is connected to the bracket 611, and the other end is connected to the second inner cylinder 612. The above arrangement enables the clamping arm 62 to rotate with the second inner cylinder 612 within a certain range, and to automatically return to its original position under the action of the elastic member 613, thereby realizing the flexible fixation of the steel bar head on the automatic disassembly spool.
[0071] Specifically, the bracket 611 includes a support cylinder 6111 and a support plate 6112 connected to the outside of the support cylinder 6111, a bearing 6113 is provided in the inner cavity of the support cylinder 6111, the second inner cylinder 612 is rotatably connected to the inner cavity of the support cylinder 6111 through the bearing 6113, one end of the elastic member 613 is connected to the support plate 6112, and the other end passes through the side wall of the support cylinder 6111 and is connected to the second inner cylinder 612. By providing the bearing 6113, the rotation of the second inner cylinder 612 is smoother.
[0072] More specifically, the support seat 61 further includes a cover plate 614, which is connected to one end of the second inner cylinder 612 and covers one end opening of the through cavity. The cover plate 614 is provided with a rectangular opening, and the two clamping ends extend from the rectangular opening and can move closer to or farther from each other along the long side direction of the rectangular opening. The rectangular opening on the cover plate 614 serves to limit the movement of the two clamping ends and protect the through cavity.
[0073] More specifically, the support seat 61 also includes a fixing plate 615 , which is connected to one end of the second inner tube 612 and cooperates with the second inner tube 612 to clamp the annular protrusion in the inner cavity of the support tube 6111 .
[0074] In this embodiment, the support plate 6112 is arranged perpendicular to the axis of the support tube 6111, and a fixing buckle connected to the elastic member 613 is arranged on the side of the support plate 6112 facing the clamping end. A fixing hole is arranged on the support plate 6112, and the support plate 6112 is fixedly connected to the I-wheel plate on one side of the automatic disassembly I-wheel through the fixing hole.
[0075] Optionally, the elastic member 613 includes a second spring 6131 and a pull rope 6132. One end of the second spring 6131 is connected to the support plate 6112 and hooked on the fixing buckle, one end of the pull rope 6132 is connected to the other end of the second spring 6131, and the other end of the pull rope 6132 passes through the side wall of the support tube 6111 and is connected to the second inner tube 612. The pull rope 6132 is specifically a steel wire pull rope. The above structural arrangement of the elastic member 613 is simple, reliable, convenient and practical.
[0076] In this embodiment, the clamping end is connected with a clamping block 621, and an anti-slip protrusion is arranged on the clamping block 621. The anti-slip protrusions on the two clamping blocks 621 are arranged facing each other, and the two clamping ends clamp the steel bars through the two clamping blocks 621. The arrangement of the clamping block 621 can clamp the steel bars more reliably.
[0077] Optionally, the third reset mechanism 65 includes a third spring 651, and both ends of the third spring 651 are respectively connected to the two clamping arms 62. When the two clamping blocks 621 clamp the steel bars under the action of external force, the third spring 651 elastically deforms, and the external force is removed, and under the action of the third spring 651, the two clamping blocks 621 move away from each other.
[0078] Specifically, the connection between the third spring 651 and the clamping arm 62 is located between the rotation connection of the clamping arm 62 and the driving end. At this time, the third spring 651 acts as a tension spring. When the two clamping blocks 621 clamp the steel bar under the action of external force, the third spring 651 elastically stretches. In addition to the above arrangement, the connection between the third spring 651 and the clamping arm 62 can also be located between the rotation connection of the clamping arm 62 and the clamping end, and used as a compression spring.
[0079] Optionally, the third reset mechanism 65 includes a guide post 652 and a fourth spring 653. One end of the guide post 652 is connected to the drive plate 64, and the other end extends into a guide groove on the support seat 61, and the guide groove is specifically provided on the second inner cylinder 612. The fourth spring 653 is located in the guide groove, with one end abutting against the support seat 61, and the other end abutting against the guide post 652. The fourth spring 653 is used as a compression spring, and the drive plate 64 moves toward the clamping arm 62, so that the drive arm 63 spreads the two drive ends, and when the two clamping ends approach each other and clamp the steel bar through the clamping block 621, the fourth spring 653 is elastically compressed.
[0080] Specifically, the guide pillars 652 and the fourth springs 653 are matched one by one, and two guide pillars 652 are respectively provided, and the two guide pillars 652 are located on the symmetry planes of the two clamping arms 62, and the two guide pillars 652 are symmetrically arranged relative to the rotation plane of the clamping arms 62. The above arrangement enables the force generated by the cooperation between the guide pillars 652 and the fourth springs 653 to be applied to the driving plate 64 in a more balanced manner.
[0081] In summary, the automatic disassembly I-shaped wheel can automatically clamp the head and tail of the steel bar. The head of the steel bar is not only fixed in a unique position, but can also rotate within a certain range and realize automatic return, realizing the flexible fixation of the head of the steel bar on the automatic disassembly I-shaped wheel, the tail of the steel bar is accurately fixed, and the head and tail of the steel bar can be well hidden, so that the steel bar can be smoothly wound on the automatic disassembly I-shaped wheel, the steel bar coil is neatly wound and beautiful, the appearance quality of the steel bar coil is good, and the secondary laying-out stability is high. In addition, the automatic disassembly I-shaped wheel can automatically disassemble the steel bar coil, which not only has a high degree of automation, but also a high safety factor, is suitable for factory production and has high economic benefits.
[0082] The present embodiment also provides a steel bar wire taking-up machine, which includes the above-mentioned automatic disassembly I-wheel. By using the above-mentioned automatic disassembly I-wheel, the automation level of the entire steel bar wire taking-up machine is greatly improved, the labor intensity of workers is reduced, and the safety of the workers' working environment is improved.
[0083] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. An automatic disassembly spool, characterized in that: include: The I-shaped wheel body is configured to rotate around its central axis, the I-shaped wheel body comprising an I-shaped top cover (1), a rotating body (2) and a base (3), a storage space for winding steel bars is formed between the bottom surface of the top cover (1), the outer wall surface of the rotating body (2) and the top surface of the base (3), the rotating body (2) comprises a plurality of annularly distributed fan-shaped frames (21), the top end of each fan-shaped frame (21) is rotatably connected to the top cover (1), and the bottom end of each fan-shaped frame (21) is inserted into the installation cavity of the base (3); a sector frame retracting mechanism (4), the sector frame retracting mechanism (4) being arranged inside the I-shaped wheel body and being configured to be able to drive the lower portion of the sector frame (21) to retract towards a direction close to the central axis of the rotating body (2) under the action of a first external force, so that the lower portion of the rotating body (2) can be separated from the installation cavity and the steel bar coil can be detached from the lower portion of the rotating body (2); A head clamping mechanism (6), the head clamping mechanism (6) being arranged on the base (3) and being used for clamping the head of the steel bar coil; A tail clamping mechanism (5), the tail clamping mechanism (5) being arranged on the base (3) and being used for clamping the tail of the steel bar coil; The I-shaped wheel body is provided with a receiving through hole along the central axis direction; The fan-shaped frame retracting mechanism (4) comprises a first inner cylinder (41), a central axis (42), a convex slide (43) and a plurality of pulleys (44); the first inner cylinder (41) is placed in the accommodating through hole and fixedly connected to the top cover (1); the central axis (42) is placed in the first inner cylinder (41); the convex slide (43) is connected to the bottom end of the central axis (42); at least one pulley (44) is rotatably connected to each of the fan-shaped frames (21); the plurality of pulleys (44) are in contact with a profiled surface on the convex slide (43); the width of the top of the profiled surface is smaller than the width of the bottom; the central axis (42) is configured to be able to move downward under the action of the first external force, and drives the convex slide (43) to move downward so that the pulley (44) rolls from bottom to top on the profiled surface; The automatic disassembly spool also includes: a first reset mechanism, the first reset mechanism comprising a first spring (47) and a pressure cover (48), the first spring (47) being sleeved between the central shaft (42) and the first inner cylinder (41), the pressure cover (48) being fixed on the top cover (1) and pressed against the top of the first spring (47), the bottom of the first spring (47) being fixed in the first inner cylinder (41), and the first spring (47) being configured to be compressed under the action of the first external force; The tail clamping mechanism (5) comprises a rotating connecting rod and a tail clamp (51), wherein the tail clamp (51) is arranged at one end of the rotating connecting rod, and the rotating connecting rod is configured to be able to rotate under the action of a second external force to drive the tail clamp (51) to open.
2. The automatic disassembly spool according to claim 1, characterized in that: The profiled surface has three widths from top to bottom, namely a first width, a second width and a third width which increase in sequence, the pulley (44) being configured to abut against the third width of the profiled surface when the top of the central axis (42) is not subjected to force, the first external force has a first force application stage and a second force application stage, the pulley (44) being configured to abut against the second width of the profiled surface after the first force application stage, and being configured to abut against the first width of the profiled surface after the second force application stage.
3. The automatic disassembly spool according to claim 2, characterized in that: A limit hook (45) is provided at the bottom of the fan-shaped frame (21), and a limit block (31) is provided in the installation cavity. The limit hook (45) is configured to have a first state of being hooked to the limit block (31) when the top of the central axis (42) is not subjected to force, and is configured to have a second state of being detached from the limit block (31) and hooked to the bottom of the steel bar coil after the first force application stage, and a third state of being detached from the steel bar coil after the second force application stage.
4. The automatic disassembly spool according to claim 1, characterized in that: The automatic disassembly spool also includes: The retraction power mechanism comprises a plurality of tension springs (46), at least one tension spring (46) is arranged between each of the fan-shaped frames (21) and the first inner tube (41), one end of the tension spring (46) is connected to the fan-shaped frame (21), and the other end is connected to the first inner tube (41), and the initial state of the tension spring (46) is a stretched state.
5. The automatic disassembly spool according to claim 1, characterized in that: The tail clamping mechanism (5) further comprises a second reset mechanism, wherein the second reset mechanism is configured to drive the rotating connecting rod to reset when the second external force is cancelled, so that the tail clamp (51) clamps the tail of the steel bar coil.
6. The automatic disassembly spool according to claim 1, characterized in that: The rotating connecting rod comprises a first connecting rod (52), a second connecting rod (53) and a third connecting rod (54); the first connecting rod (52) and the third connecting rod (54) are arranged in parallel; one end of the first connecting rod (52) is rotatably connected to the base (3); a force application point is arranged in the middle of the first connecting rod (52); the other end of the first connecting rod (52) is rotatably connected to one end of the second connecting rod (53); the other end of the second connecting rod (53) is rotatably connected to the middle of the third connecting rod (54); one end of the third connecting rod (54) is rotatably connected to the base (3); and the other end is connected to the tail clip (51).
7. A steel bar wire take-up machine, characterized in that: The invention comprises the automatically disassembling spool as described in any one of claims 1 to 6.
