Automatic buckling and joining equipment for motor stator enameled coil wire ends and wires

Abstract

The invention discloses a device for automatically fastening and joining enameled coil wire ends and wires of a motor stator; the device belongs to the technical field of motor stator processing equipment; the technical key points include a frame, a wire conveying belt conveyor is arranged on the frame, and a two-dimensional visual camera is arranged on the frame above the wire conveying belt conveyor; a four-axis robot and a terminal fastening machine are arranged on the frame on the side of the wire conveying belt conveyor, a carrier moving platform opposite to the terminal fastening machine head is arranged on the side of the terminal fastening machine, and a stator fixture for placing the stator is arranged on the carrier moving platform; the stator coil wire ends on the stator fixture are sent into the terminal fastening machine head through the carrier moving platform; the invention aims to provide a device for automatically fastening and joining enameled coil wire ends and wires of a motor stator with a compact structure, a high degree of automation and good use effect; the device is used for automatically fastening and joining stator coil wire ends and wires.

Description

Technical Field

[0001] The invention relates to an automatic buckling and joining device, and more specifically, to an automatic buckling and joining device for motor stator enameled coil wire ends and wires. Background Art

[0002] At present, the connection between the enameled coil wire ends and the wires of the micro motor stator is processed by piercing and connecting them with a terminal buckle machine. Currently, this operation is done manually. This method has the following disadvantages: it requires a lot of people, the process is cumbersome, there are great safety hazards, the production efficiency is low, and the quality cannot be guaranteed. The quality is proportional to the skills of the workers, which ultimately affects the quality and efficiency of the motor stator product assembly. Summary of the invention

[0003] The object of the present invention is to address the deficiencies of the above-mentioned prior art and to provide a device for automatically fastening and joining the ends of motor stator enameled coils and wires, which has a compact structure, a high degree of automation and good use effect.

[0004] The technical solution of the present invention is implemented as follows: a motor stator enameled coil wire end and wire automatic buckling and joining device, comprising a frame, a wire conveying belt conveyor for conveying wires is arranged on the frame, a two-dimensional visual camera is arranged on the frame above the wire conveying belt conveyor, and the two-dimensional visual camera is connected to a visual control unit;

[0005] A four-axis robot and a terminal buckling machine are arranged on the frame on the side of the wire conveying belt conveyor, a carrier moving platform opposite to the terminal buckling machine head is arranged on the side of the terminal buckling machine, and a stator fixture for placing the stator is arranged on the carrier moving platform; the stator coil wire ends on the stator fixture are sent into the terminal buckling machine head through the carrier moving platform;

[0006] A wire clamping mechanism is connected to the free end of the Z-axis screw of the four-axis robot. The wire clamping mechanism, the four-axis robot, the two-dimensional vision camera and the vision control unit cooperate to clamp and convey the wire on the wire conveyor belt to the stator fixture, and then fit it with the stator coil wire end on the stator fixture and move it into the head of the terminal buckle machine for automatic buckling.

[0007] In the above-mentioned automatic buckling and joining device for motor stator enameled coil wire ends and wires, a light shield is provided on the frame on the outer periphery of the upper side of the wire conveyor belt machine, and the two-dimensional visual camera is opposite to the discharge end of the wire conveyor belt machine.

[0008] In the above-mentioned automatic fastening and joining device for motor stator enameled coil wire ends and wires, the visual control unit is composed of a control host connected to a two-dimensional visual camera and a touch control screen connected to the control host; the terminal fastening machine is connected to the control host circuit.

[0009] In the above-mentioned automatic buckling and joining device for enameled coil ends and wires of motor stators, the stator fixture is composed of a bottom plate, a horizontal fixing block in a slot-shaped structure arranged in the middle of the bottom plate and adapted to the stator to be processed, vertical fixing blocks respectively arranged at the openings on both sides of the horizontal fixing block, four L-shaped support frames arranged at the edge of the bottom plate and corresponding to the four stator coil ends on the stator, and elastic positioning clips arranged on each L-shaped support frame and matched with the stator coil ends; positioning notches are formed at the two end portions of the bottom plate corresponding to the outer side of the horizontal fixing block;

[0010] The elastic positioning clamp is composed of an L-shaped fixed clamp block fixed vertically on the L-shaped support frame, guide positioning screws vertically arranged on the fixed clamp block at intervals, a movable clamp block movably sleeved on each guide positioning screw and matched with the fixed clamp block, and a compression spring sleeved on the screw between the outer wall of the movable clamp block and the nut of the guide positioning screw;

[0011] The upper ends of the fixed clamping block and the movable clamping block are provided with mutually matching clamping notches, the upper end of each clamping notch is formed with a guide slope, and the two clamping notches cooperate with each other through the guide positioning screw and the compression spring to form an elastic clamping opening.

[0012] In the above-mentioned automatic buckling and joining device for the enameled coil wire ends and the conducting wires of the motor stator, a matching carrier belt conveyor is arranged on the side of the carrier moving platform, and a plurality of stator jigs with built-in stators are placed on the carrier belt conveyor, and the stator jigs are transported to the carrier moving platform through the carrier belt conveyor;

[0013] A first positioning mechanism is provided at the output end of the carrier belt conveyor, and the first positioning mechanism consists of a first mounting plate fixed on the carrier belt conveyor frame, a first double-rod cylinder vertically fixed to one side of the first mounting plate, a first blocking block arranged at the free end of the piston rod of the first double-rod cylinder and matched with the stator fixture, a first photoelectric switch arranged on the other side of the first mounting plate and located in front of the first blocking block, and a second photoelectric switch arranged on the first mounting plate on the side of the first photoelectric switch and located behind the first blocking block; the stator fixture located at the output end of the carrier belt conveyor is positioned by the first positioning mechanism.

[0014] In the above-mentioned automatic fastening and joining device for motor stator enameled coil wire ends and wires, the carrier moving platform includes a bracket, a two-dimensional moving platform is arranged on the bracket, a 180° rotary cylinder is arranged on the two-dimensional moving platform, the 180° rotary cylinder is connected to a conveying bracket through a rotating connecting piece, a synchronous belt conveying mechanism is arranged on the conveying bracket, and a second positioning mechanism cooperating with the stator fixture is respectively arranged at the input end and the output end of the synchronous belt conveying mechanism; the stator coil wire ends in the stator fixture located on the synchronous belt conveying mechanism are sent into the terminal fastening machine head through the two-dimensional moving platform.

[0015] In the above-mentioned automatic buckling and joining device for the enameled coil ends and wires of the motor stator, the synchronous belt conveying mechanism comprises two sets of driven synchronous belt pulleys arranged in parallel and at intervals on the upper end of the conveying bracket, and the driven synchronous belt pulleys are composed of two driven synchronous belt pulleys arranged at intervals and a driven synchronous belt wound around the two driven synchronous belt pulleys;

[0016] An active synchronous pulley mechanism is arranged in the conveying bracket below the two sets of driven synchronous pulley groups, and the active synchronous pulley mechanism is composed of a mounting frame fixed to the bottom of the conveying bracket, a rotating shaft rotatably arranged on the mounting frame through a bearing in the horizontal direction, a stepping motor arranged on the conveying bracket on the side of the rotating shaft, and active synchronous pulleys arranged at both ends of the rotating shaft and respectively opposite to the two sets of driven synchronous pulley groups;

[0017] The rotating shaft is connected and linked with the stepping motor through a synchronous pulley and a synchronous belt; each driven synchronous belt is connected and linked with the driving synchronous pulley below.

[0018] In the above-mentioned automatic buckling and joining device for motor stator enameled coil wire ends and wires, the second positioning mechanism is composed of a second double-rod cylinder vertically arranged on the conveying bracket, a second blocking block arranged at the free end of the second double-rod cylinder piston rod and matched with the stator fixture, and an induction switch arranged on the conveying bracket and matched with the stator fixture; when the second double-rod cylinder is in a retracted state, the upper end surface of the second blocking block is located below the conveying surface of the synchronous belt conveying mechanism.

[0019] In the above-mentioned automatic buckling and joining device for motor stator enameled coil wire ends and wires, the wire clamping mechanism is composed of a pneumatic finger fixed to the lower end of the Z-axis screw and two L-shaped clamping blocks arranged on the pneumatic finger to match each other; the two L-shaped clamping blocks cooperate to clamp the wire.

[0020] After the present invention adopts the above structure, the wires arranged at intervals are automatically conveyed by the wire conveyor belt conveyor. At the same time, the stator fixture cooperates with the carrier mobile platform to automatically feed the stator coil wire ends into the terminal buckle machine head. Then, the two-dimensional visual camera and its control system cooperate with the four-axis robot and the specific wire clamping mechanism to complete the automatic clamping of the wires on the wire conveyor belt conveyor and send them into the terminal buckle machine to complete the buckle connection and fix them on the stator fixture at the same time, which is convenient for subsequent processing. Through the equipment of the present invention, the automatic buckle connection of the enameled coil wire ends and the wires of the motor stator is realized, which not only saves labor and has high work efficiency, but also has consistent quality, greatly reduces the cost of stator product assembly, and thus significantly improves the market competitiveness of micromotors. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the assembly structure of the stator fixture and the four-axis robot of the present invention located at the head of the terminal buckle machine;

[0024] Figure 3 It is a structural schematic diagram of the wire clamping mechanism of the present invention;

[0025] Figure 4 It is a structural schematic diagram of a stator fixture of the present invention;

[0026] Figure 5 It is a schematic diagram of the structure of the elastic positioning clip of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the vehicle mobile platform of the present invention;

[0028] Figure 7 It is a structural schematic diagram of the synchronous belt conveying mechanism of the present invention;

[0029] Figure 8 It is a structural schematic diagram of the carrier belt conveyor of the present invention;

[0030] Fig. 9 It is a structural schematic diagram of the first positioning mechanism of the present invention.

[0031] In the figure: 1, frame; 1a, light shield; 2, wire conveyor belt conveyor; 3, two-dimensional visual camera; 4, visual control unit; 4a, control host; 4b, touch control screen; 5, four-axis robot; 6, terminal buckle machine; 7, carrier moving platform; 7a, bracket; 7b, two-dimensional moving platform; 7c, 180° rotary cylinder; 7d, rotating connector; 7e, conveying bracket; 8, stator fixture; 8a, bottom plate; 8b, horizontal fixing block; 8c, vertical fixing block; 8d, L-shaped support frame; 8e, elastic positioning clamp; 8f, positioning notch; 8g, fixed clamp block; 8h, guide positioning screw; 8i, movable clamp block; 8j, compression spring; 8k, clamping notch; 8l, guide bevel surface; 9, wire clamping mechanism; 9a, pneumatic finger; 9b, L-shaped clamping block; 10, carrier belt conveyor; 11, first positioning mechanism; 11a, first mounting plate; 11b, first double-rod cylinder; 11c, first blocking block; 11d, first photoelectric switch; 11e, second photoelectric switch; 12, synchronous belt conveying mechanism; 12a, driven synchronous pulley group; 12b, driven synchronous pulley; 12c, driven synchronous belt; 12d, active synchronous pulley mechanism; 12e, mounting frame; 12f, rotating shaft; 12g, stepping motor; 12h, active synchronous pulley; 13, second positioning mechanism; 13a, second double-rod cylinder; 13b, second blocking block; 13c, induction switch. DETAILED DESCRIPTION

[0032] See also Figures 1 to 9 As shown, a motor stator enameled coil wire end and wire automatic buckling and joining device of the present invention comprises a frame 1, a wire conveying belt machine 2 for conveying wires is arranged on the frame 1, a two-dimensional visual camera 3 is arranged on the frame 1 above the wire conveying belt machine 2, and the two-dimensional visual camera 3 is connected to a visual control unit 4. The visual control unit 4 is composed of a control host 4a connected to the two-dimensional visual camera 3 and a touch control screen 4b connected to the control host 4a. Both the two-dimensional visual camera and the visual control unit are prior art. The two-dimensional visual camera preferably adopts an AVT industrial camera. The control host is an industrial control host of Advantech brand.

[0033] A four-axis robot 5 and a terminal buckle machine 6 are arranged on the frame 1 on the side of the wire conveyor belt conveyor 2. The four-axis robot and the terminal buckle machine 6 are respectively connected to the control host 4a by circuits, and their actions are controlled by the control host. A carrier moving platform 7 opposite to the head of the terminal buckle machine 6 is arranged on the side of the terminal buckle machine 6, and a stator fixture 8 for placing the stator is arranged on the carrier moving platform 7; the stator coil wire ends on the stator fixture 8 are sent into the head of the terminal buckle machine 6 through the carrier moving platform 7. A control cabinet is arranged on the side of the frame, and the wire conveyor belt conveyor and the carrier moving platform are respectively connected to the control cabinet. In the present invention, the control cabinet and the connection and control methods between it and each mechanism are all prior arts, belonging to the common knowledge in the field, and are not the technical solutions claimed to be protected by the present invention, and will not be repeated here.

[0034] In this embodiment, the four-axis robot and the terminal buckle machine are both prior art. The four-axis robot is a robot model AH-6530-054 produced by Dongguan Liqun Automation Technology Co., Ltd. The terminal buckle machine is a 802 ultra-quiet terminal machine produced by Lechang Tongchang Electronics Co., Ltd.

[0035] A wire clamping mechanism 9 is connected to the free end of the Z-axis screw of the four-axis robot 5. The wire clamping mechanism 9 consists of a pneumatic finger 9a fixed to the lower end of the Z-axis screw and two L-shaped clamping blocks 9b arranged on the pneumatic finger 9a to match each other; the two L-shaped clamping blocks 9b cooperate to clamp the wire.

[0036] The wire clamping mechanism 9, the four-axis robot 5, the two-dimensional vision camera 3 and the vision control unit 4 cooperate to clamp and convey the wire on the wire conveyor belt 2 to the stator fixture 8, and then fit it with the stator coil wire end on the stator fixture 8 and move it into the head of the terminal buckling machine 6 for automatic buckling.

[0037] Preferably, in order to avoid the influence of light on the imaging of the wires on the wire conveyor belt conveyor and ensure the accuracy of the imaging of the two-dimensional visual camera, a light shield 1a is provided on the frame 1 on the upper periphery of the wire conveyor belt conveyor 2, and the two-dimensional visual camera 3 is opposite to the discharge end of the wire conveyor belt conveyor 2.

[0038] In this embodiment, the stator fixture 8 is composed of a base plate 8a, a transverse fixing block 8b with a groove-shaped structure arranged in the middle of the base plate 8a and adapted to the stator to be processed, vertical fixing blocks 8c respectively arranged at the openings on both sides of the transverse fixing block 8b, four L-shaped support frames 8d arranged at the edge of the base plate 8a and corresponding to the four stator coil ends on the stator, and an elastic positioning clip 8e arranged on each L-shaped support frame 8d and matched with the stator coil ends; positioning notches 8f are formed at the two end portions of the base plate 8a corresponding to the outer side of the transverse fixing block 8b; the positioning notches are used for precise positioning of the stator fixture when it moves on a conveying mechanism such as a carrier moving platform.

[0039] The elastic positioning clamp 8e is composed of an L-shaped fixed clamp block 8g which is vertically fixed on the L-shaped support frame 8d, guide positioning screws 8h which are vertically spaced and penetrated on the fixed clamp block 8g, an active clamp block 8i which is movably mounted on each guide positioning screw 8h and cooperates with the fixed clamp block 8g, and a compression spring 8j which is mounted on the screw between the outer wall of the active clamp block 8i and the nut of the guide positioning screw 8h.

[0040] The upper ends of the fixed clamp block 8g and the movable clamp block 8i are provided with mutually matching clamping notches 8k, and the upper ends of each clamping notch 8k are formed with a guide slope 8l, and the two clamping notches 8k cooperate with each other through the guide positioning screw 8h and the clamping spring 8j to form an elastic clamping opening. In the initial state, the stator coil wire end is located in the elastic clamping opening, and the width of the elastic clamping opening is smaller than the outer diameter of the wire, which is convenient for the overall positioning of the wire and the coil wire end after buckling and joining, ensuring that the wire and the wire end will not fall off and shift, and facilitating the processing of subsequent stations.

[0041] Furthermore, in order to improve the automation degree of the equipment and the processing efficiency, a matching carrier belt conveyor 10 is provided on the side of the carrier moving platform 7, and a plurality of stator jigs 8 with built-in stators are placed on the carrier belt conveyor 10, and the stator jigs 8 are transported to the carrier moving platform 7 through the carrier belt conveyor 10;

[0042] A first positioning mechanism 11 is provided at the output end of the carrier belt conveyor 10, and the first positioning mechanism 11 is composed of a first mounting plate 11a fixed on the frame of the carrier belt conveyor 10, a first double-rod cylinder 11b vertically fixed on one side of the first mounting plate 11a, a first blocking block 11c provided at the free end of the piston rod of the first double-rod cylinder 11b and matched with the stator fixture 8, a first photoelectric switch 11d provided on the other side of the first mounting plate 11a and located in front of the first blocking block 11c, and a second photoelectric switch 11e provided on the first mounting plate 11a on the side of the first photoelectric switch 11d and located behind the first blocking block 11c; the stator fixture 8 at the output end of the carrier belt conveyor 10 is positioned by the first positioning mechanism 11. Specifically, the first blocking block cooperates with the positioning notch on the stator fixture to achieve the positioning of the stator fixture. In the initial state, the first double-rod cylinder is in an extended state, and the first blocking block is higher than the upper conveying surface of the carrier belt conveyor. When the stator jig reaches the output end of the carrier belt conveyor, the first blocking block cooperates with the positioning notch to stop the stator jig from moving. At this time, the carrier belt conveyor is still in a rotating state, and the stator jigs are arranged one by one. The function of the first photoelectric switch is to detect whether there is a stator jig on the carrier belt as above, so as to control the work of the subsequent workstations. When the subsequent workstation requires workpiece processing, a signal is given through the control cabinet to lower the first double-rod rod, and the stator jig at the front end moves forward and enters the carrier moving platform. When the stator jig switches to the second photoelectric switch, the first blocking block is located in the positioning notch at the rear end of the stator jig. At this time, the second photoelectric switch gives a signal to control the first double-rod cylinder to rise, blocking the stator jig behind from moving forward. Thereby achieving the purpose of conveying a single stator jig at a time.

[0043] Preferably, the carrier mobile platform 7 includes a bracket 7a, a two-dimensional mobile platform 7b is arranged on the bracket 7a, a 180° rotary cylinder 7c is arranged on the two-dimensional mobile platform 7b, the 180° rotary cylinder 7c is connected to a conveying bracket 7e through a rotating connector 7d, a synchronous belt conveying mechanism 12 is arranged on the conveying bracket 7e, and a second positioning mechanism 13 cooperating with the stator fixture 8 is respectively arranged at the input end and the output end of the synchronous belt conveying mechanism 12; the stator coil wire head in the stator fixture 8 located on the synchronous belt conveying mechanism 12 is sent to the terminal buckle machine 6 head through the two-dimensional mobile platform 7b. The input and output functions of the stator fixture are realized through the synchronous belt conveying mechanism. The two-dimensional mobile platform is used to control the two-dimensional movement of the stator fixture, so as to achieve the purpose of moving forward to the terminal buckle machine head to buckle one of the coil wire heads at one end with the wire, and then moving sideways to buckle the other coil wire head and the wire on the same side.

[0044] The stator fixture is rotated 180° by a 180° rotating cylinder, and the two coil wire ends and the wires at the other end are buckled and joined. The specific buckling process is also controlled by the two-dimensional mobile platform.

[0045] Specifically, in this embodiment, the synchronous belt conveying mechanism 12 includes two sets of driven synchronous pulley groups 12a arranged in parallel and at intervals at the upper end of the conveying bracket 7e, and the driven synchronous pulley group 12a is composed of two driven synchronous pulleys 12b arranged at intervals and a driven synchronous belt 12c wound around the two driven synchronous pulleys 12b.

[0046] An active synchronous pulley mechanism 12d is arranged in the conveying bracket 7e below the two sets of driven synchronous pulley groups 12a, and the active synchronous pulley mechanism 12d is composed of a mounting frame 12e fixed to the bottom of the conveying bracket 7e, a rotating shaft 12f rotatably arranged on the mounting frame 12e through a bearing in the horizontal direction, a stepping motor 12g arranged on the conveying bracket 7e on the side of the rotating shaft 12f, and active synchronous pulleys 12h arranged at both ends of the rotating shaft 12f and respectively opposite to the two sets of driven synchronous pulley groups 12a;

[0047] The rotating shaft 12f is connected to the stepping motor 12g through a synchronous pulley and a synchronous belt; each driven synchronous belt 12c is connected to the driving synchronous pulley 12h below.

[0048] Further preferably, the second positioning mechanism 13 is composed of a second double-rod cylinder 13a vertically arranged on the conveying bracket 7e, a second blocking block 13b arranged at the free end of the piston rod of the second double-rod cylinder 13a and cooperating with the stator fixture 8, and an induction switch 13c arranged on the conveying bracket 7e and cooperating with the stator fixture 8; when the second double-rod cylinder 13a is in a retracted state, the upper end surface of the second blocking block 13b is located below the conveying surface of the synchronous belt conveying mechanism 12. When the stator fixture enters the synchronous belt conveying mechanism and is sensed by the induction switch at the input end, the second blocking block at the output end rises, and the stator fixture continues to move forward until it contacts the second blocking block at the output end and stops, and at the same time triggers the induction switch at the output end. At this time, the second blocking block at the input end rises, thereby completing the clamping and positioning of the stator fixture, ensuring that the stator fixture remains stationary during the entire processing process, and avoiding horizontal displacement that affects alignment and processing.

[0049] During work, workers arrange the wires at intervals on the wire conveyor belt conveyor. At the same time, the stator is placed on the stator fixture, and the wire ends are arranged and placed in each elastic clamp. The stator fixture is then placed on the carrier belt conveyor. Then the control cabinet is started to put the equipment into working state. The carrier belt conveyor sends the stator fixture to the carrier mobile platform, and one of the wire ends on the stator fixture is inserted into the terminal buckle machine head through the two-dimensional mobile platform and the 180° rotating cylinder.

[0050] At the same time, with the cooperation of the control host and the two-dimensional vision camera, the four-axis robot clamps the wire on the wire conveyor belt through the wire clamping mechanism and sends the wire into the terminal buckle machine head along a predetermined motion trajectory, while making the wire fit and clamped in the elastic clamp at the processing position.

[0051] After the four-axis robot moves into position, the wire clamping mechanism releases the wire, the control host controls the terminal buckle machine to work, and the four-axis robot resets. After the buckle is completed, the two-dimensional mobile platform moves the other wire end on the same side into the buckle machine head, and the four-axis robot repeats the above action to clamp another wire and send it into the terminal buckle machine for buckle connection.

[0052] Then the 180° rotary cylinder controls the stator fixture to rotate 180°, and the above steps are repeated to complete the buckling and joining of the wire ends and the conductors. At this point, the buckling and joining of the wire ends and the conductors of a stator coil are completed, and the stator fixture is sent out through the synchronous belt conveyor mechanism. The carrier belt conveyor then sends in the next stator fixture for buckling and joining.

[0053] The above embodiments are preferred implementation modes of the present invention and are only used to facilitate the description of the present invention. They are not intended to limit the present invention in any form. Any person with ordinary knowledge in the relevant technical field, if they do not depart from the scope of the technical features of the present invention, can make equivalent embodiments by partial changes or modifications to the technical contents disclosed in the present invention, and they still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.

Claims

1. A device for automatically fastening and joining wire ends and conductors of motor stator enameled coils, comprising a frame (1), It is characterized in that The frame (1) is provided with a wire conveying belt conveyor (2) for conveying wires, and a two-dimensional visual camera (3) is provided on the frame (1) above the wire conveying belt conveyor (2), and the two-dimensional visual camera (3) is connected to a visual control unit (4); A four-axis robot (5) and a terminal buckling machine (6) are arranged on a frame (1) on the side of a wire conveying belt machine (2); a carrier moving platform (7) opposite to the head of the terminal buckling machine (6) is arranged on the side of the terminal buckling machine (6); a stator fixture (8) for placing the stator is arranged on the carrier moving platform (7); the stator coil wire ends on the stator fixture (8) are sent into the head of the terminal buckling machine (6) through the carrier moving platform (7); A wire clamping mechanism (9) is connected to the free end of the Z-axis screw of the four-axis robot (5). The wire clamping mechanism (9), the four-axis robot (5), the two-dimensional visual camera (3) and the visual control unit (4) cooperate to clamp and convey the wire on the wire conveying belt conveyor (2) to the stator fixture (8), and after the wire is fitted with the stator coil wire end on the stator fixture (8), it is moved into the head of the terminal buckling machine (6) for automatic buckling.

2. The automatic buckling and joining device for the enameled coil ends and wires of a motor stator according to claim 1, It is characterized in that A light shield (1a) is provided on the frame (1) on the upper periphery of the wire conveyor belt machine (2), and the two-dimensional visual camera (3) is opposite to the discharge end of the wire conveyor belt machine (2).

3. The automatic buckling and joining device for the enameled coil ends and the conducting wires of the motor stator according to claim 1 or 2, It is characterized in that The visual control unit (4) is composed of a control host (4a) connected to a two-dimensional visual camera (3) and a touch control screen (4b) connected to the control host (4a); the terminal buckle machine (6) is connected to the control host (4a) circuit.

4. The automatic buckling and joining device for the enameled coil ends and wires of a motor stator according to claim 1, It is characterized in that The stator fixture (8) is composed of a bottom plate (8a), a transverse fixing block (8b) in a groove-shaped structure arranged in the middle of the bottom plate (8a) and adapted to the stator to be processed, vertical fixing blocks (8c) respectively arranged at the openings on both sides of the transverse fixing block (8b), four L-shaped support frames (8d) arranged at the edge of the bottom plate (8a) and corresponding to four stator coil ends on the stator, and elastic positioning clips (8e) arranged on each L-shaped support frame (8d) and matched with the stator coil ends; positioning notches (8f) are formed at both ends of the bottom plate (8a) corresponding to the outer side of the transverse fixing block (8b); The elastic positioning clip (8e) is composed of a fixed clip block (8g) which is L-shaped and fixed vertically on the L-shaped support frame (8d), a guiding and positioning screw (8h) which is vertically arranged at intervals on the fixed clip block (8g), a movable clip block (8i) which is movably sleeved on each guiding and positioning screw (8h) and cooperates with the fixed clip block (8g), and a compression spring (8j) which is sleeved on the screw between the outer wall of the movable clip block (8i) and the nut of the guiding and positioning screw (8h); At the upper ends of the fixed clip block (8g) and the movable clip block (8i), there are mutually cooperating clamping notches (8k). At the upper ends of each clamping notch (8k), there is a guiding inclined surface (8l). The two clamping notches (8k) form an elastic clamping opening through the cooperation of the guiding and positioning screw (8h) and the compression spring (8j).

5. The automatic buckling and joining device for the enameled wire ends and wires of a motor stator according to claim 1 or 4, characterized in that, On the side of the carrier moving platform (7), there is a cooperating carrier belt conveyor (10). On the carrier belt conveyor (10), there are placed several stator fixtures (8) with stators built in. The stator fixtures (8) are conveyed to the carrier moving platform (7) through the carrier belt conveyor (10); At the output end of the carrier belt conveyor (10), there is a first positioning mechanism (11). The first positioning mechanism (11) is composed of a first mounting plate (11a) fixed on the frame of the carrier belt conveyor (10), a first double-rod cylinder (11b) fixed vertically on one side surface of the first mounting plate (11a), a first blocking block (11c) arranged at the free end of the piston rod of the first double-rod cylinder (11b) and cooperating with the stator fixture (8), a first photoelectric switch (11d) arranged on the other side surface of the first mounting plate (11a) and in front of the first blocking block (11c), and a second photoelectric switch (11e) arranged on the first mounting plate (11a) on the side of the first photoelectric switch (11d) and behind the first blocking block (11c); The stator fixture (8) located at the output end of the carrier belt conveyor (10) is positioned by the first positioning mechanism (11).

6. The automatic buckling and joining device for the enameled wire ends and wires of a motor stator according to claim 1, characterized in that, The carrier moving platform (7) includes a bracket (7a). On the bracket (7a), there is a two-dimensional moving platform (7b). On the two-dimensional moving platform (7b), there is a 180° rotary cylinder (7c). The 180° rotary cylinder (7c) is connected to a conveying bracket (7e) through a rotating connecting piece (7d). On the conveying bracket (7e), there is a synchronous belt conveying mechanism (12). At the input end and the output end of the synchronous belt conveying mechanism (12), there are respectively second positioning mechanisms (13) cooperating with the stator fixture (8); The stator coil ends in the stator fixture (8) located on the synchronous belt conveying mechanism (12) are sent into the head of the terminal buckling machine (6) through the two-dimensional moving platform (7b).

7. The automatic buckling and joining device for the enameled wire ends and wires of a motor stator according to claim 6, characterized in that, The synchronous belt conveying mechanism (12) comprises two sets of driven synchronous belt pulley groups (12a) arranged in parallel and at intervals on the upper end of the conveying bracket (7e), and the driven synchronous belt pulley group (12a) is composed of two driven synchronous belt pulleys (12b) arranged at intervals and a driven synchronous belt (12c) wound around the two driven synchronous belt pulleys (12b); An active synchronous belt pulley mechanism (12d) is arranged in a conveying bracket (7e) below the two sets of driven synchronous belt pulley groups (12a), and the active synchronous belt pulley mechanism (12d) is composed of a mounting frame (12e) fixed to the bottom of the conveying bracket (7e), a rotating shaft (12f) rotatably arranged on the mounting frame (12e) through a bearing in a horizontal direction, a stepping motor (12g) arranged on the conveying bracket (7e) on the side of the rotating shaft (12f), and active synchronous belt pulleys (12h) arranged at both ends of the rotating shaft (12f) and respectively opposite to the two sets of driven synchronous belt pulley groups (12a); The rotating shaft (12f) is connected to the stepping motor (12g) via a synchronous pulley and a synchronous belt; each driven synchronous belt (12c) is connected to the driving synchronous pulley (12h) below.

8. The automatic buckling and joining device for the enameled coil ends and the conducting wires of the motor stator according to claim 6 or 7, It is characterized in that The second positioning mechanism (13) is composed of a second double-rod cylinder (13a) vertically arranged on the conveying bracket (7e), a second blocking block (13b) arranged at the free end of the piston rod of the second double-rod cylinder (13a) and matched with the stator fixture (8), and an induction switch (13c) arranged on the conveying bracket (7e) and matched with the stator fixture (8); when the second double-rod cylinder (13a) is in a retracted state, the upper end surface of the second blocking block (13b) is located below the conveying surface of the synchronous belt conveying mechanism (12).

9. The automatic buckling and joining device for motor stator enameled coil wire ends and wires according to claim 1, It is characterized in that The wire clamping mechanism (9) is composed of a pneumatic finger (9a) fixed to the lower end of the Z-axis screw and two L-shaped clamping blocks (9b) arranged on the pneumatic finger (9a) to match each other; the two L-shaped clamping blocks (9b) cooperate to clamp the wire.

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