An electric liquid level line injection device

By designing the injection piston and piston driving mechanism in the electrostatic liquid level injection device, the problems of stability and pressure matching of the injection process are solved, and the precise control of injection speed and improvement of product quality are achieved.

CN111703047BActive Publication Date: 2024-12-24SUZHOU TONGDA MACHINERY
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Patent Information

Application Number
CN202010665192.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-10
Publication Date
2024-12-24
Estimated Expiration
2040-07-10

AI Technical Summary

Technical Problem

The existing electric level line injection device has low stability in the injection process, and the injection pressure does not match the main injection pressure, resulting in poor appearance of the tube blank, affecting product quality, and returning oil back pressure when the liquid level line output changes. Trifty adjustments.

Method used

An electric liquid level injection device including a injection piston, a piston driving mechanism and a diversion mechanism is designed. The piston rod is driven by an electric cylinder to achieve precise control of the injection speed, and the piston rod is combined with the cylindrical cavity of the diversion mechanism. Achieve stable injection of liquid level line material.

Benefits of technology

It improves the accuracy and reliability of the injection speed control, simplifies operation, and significantly improves the appearance effect and product quality of the liquid level line.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN111703047B_ABST
    Figure CN111703047B_ABST
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Abstract

The present invention discloses an electric liquid level line shooting device, including a shooting piston, a piston driving mechanism, a liquid level line plasticizing mechanism and a diverting mechanism, wherein the shooting piston includes a piston head and a piston rod, wherein the piston driving mechanism is connected to one end of the piston rod and drives the piston rod to run linearly, and the other end of the piston rod is connected to the piston head, and the diverting mechanism is a tubular mechanism, which has a columnar cavity inside, the front side of the columnar cavity is a piston movement cavity, and the rear side is a material storage area, the piston is placed in the piston movement cavity and moves freely forward and backward, the extrusion port of the liquid level line plasticizing mechanism is connected to the diverting mechanism and connected to the material storage area, and the tail outlet of the diverting mechanism is connected to the liquid level line machine head. The shooting speed control of the electric liquid level line shooting device is more accurate and reliable, and the operation is convenient and quick, which effectively improves the appearance effect of the product's liquid level line, improves product quality, and has high practicality.
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Description

Technical Field

[0001] The invention relates to an electric liquid level line material injection device, and relates to the technical field of blow molding machinery. Background Art

[0002] The extruder head of the electric liquid level line is currently a more common liquid level line extrusion mechanical equipment, and the liquid level line extruder head will be installed with a liquid level line shooting device to provide the extruder head with liquid level line material. However, the shooting process stability of the electric liquid level line shooting device currently in use is not high, and the oil cylinder is used as the liquid level line shooting actuator. When the oil cylinder stores material in the liquid level line, the return oil throttling method is used as the storage back pressure. This method can be adopted when the liquid level line output is fixed. When the liquid level line output increases or decreases, the return oil back pressure needs to be adjusted accordingly, and the adjustment process is relatively cumbersome. The liquid level line injection speed is achieved by the throttle valve. The liquid level line is injected at the same time during the main injection. The injection pressure is closely related to the main injection pressure. When the pressure does not match, the appearance of the liquid level line on the injected tube blank is poor and does not meet the production requirements, thus affecting the product quality. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an electric liquid level line material injection device which has a simple structure and can effectively improve product quality.

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] An electric liquid level line shooting device comprises a shooting piston, a piston driving mechanism, a liquid level line plasticizing mechanism and a diverter mechanism, wherein the shooting piston comprises a piston head and a piston rod, the piston driving mechanism is connected to one end of the piston rod and drives the piston rod to move linearly, and the other end of the piston rod is connected to the piston head, the diverter mechanism is a tubular mechanism, which has a columnar cavity inside, the front side of the columnar cavity is a piston movement cavity, and the rear side is a material storage area, the piston is placed in the piston movement cavity and can move freely back and forth, the extrusion port of the liquid level line plasticizing mechanism is connected to the diverter mechanism and connected to the material storage area, and the tail outlet of the diverter mechanism is connected to the liquid level line machine head.

[0006] Preferably, the piston drive mechanism comprises an electric cylinder and an electric cylinder fixing seat, the electric cylinder is fixed on the electric cylinder fixing seat, the electric cylinder fixing seat is connected to the head of the diversion mechanism, and the telescopic movable end of the electric cylinder is connected and fixed to the end of the piston rod.

[0007] Preferably, a plurality of guide pillars are connected between the electric cylinder fixing seat and the head of the diverter mechanism, and the ends of the guide pillars are vertically connected and fixed to the seat plate of the electric cylinder fixing seat.

[0008] Preferably, a synchronization plate is provided on the guide column, and a plurality of guide column holes for the guide columns to pass through are provided on the edge of the plate body of the synchronization plate. The telescopic movable end of the electric cylinder is connected and fixed to the middle part of the front side surface of the synchronization plate, and the front end part of the piston rod is connected and fixed to the middle part of the rear side surface of the synchronization plate.

[0009] Preferably, the front end portion of the piston rod has a connecting seat, and the connecting seat is fixed to the middle portion of the rear side surface of the synchronization plate by screws.

[0010] Preferably, a flange is connected to the rear end surface of the electric cylinder fixing seat.

[0011] Preferably, one end of the diversion mechanism has a bent edge perpendicular to the axis of the cylinder, and the other end of the guide column is fixed to the bent edge by screws.

[0012] Preferably, an opening is provided in the piston head along the axis, and grooves are symmetrically arranged on both sides of the opening. A connecting hole is provided between the bottom of the groove and the bottom of the opening.

[0013] Compared with the prior art, the advantages of the present invention are: the electric liquid level line shooting device has a simple structure and is easy to install and manufacture. By setting an electric cylinder and a piston motion assembly matching the electric cylinder, the shooting speed control is more accurate and reliable, and the operation is convenient and quick, which effectively improves the appearance of the product's liquid level line, improves product quality, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 It is a side sectional view of the present invention. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention:

[0017] like Figure 1An electric liquid level line shooting device shown in the figure includes a shooting piston, a piston driving mechanism, a liquid level line plasticizing mechanism 1 and a diverter mechanism 2, the shooting piston includes a piston head 3 and a piston rod 4, the piston driving mechanism is connected to one end of the piston rod 4 and drives the piston rod 4 to run linearly, and the other end of the piston rod 4 is connected to the piston head 3, the diverter mechanism 2 is a tubular mechanism, which has a cylindrical cavity inside, the front side of the cylindrical cavity is a piston movement cavity 5, and the rear side is a storage area 6, the piston is placed in the piston movement cavity 5 and is driven by the piston driving mechanism to move freely back and forth in the piston movement cavity 5, the extrusion port of the liquid level line plasticizing mechanism 1 is connected to the diverter mechanism 2 and connected to the storage area 6, and the tail outlet 7 of the diverter mechanism 2 is connected to the liquid level line head, so that the liquid level line material extruded by the liquid level line plasticizing mechanism 1 is extruded to the storage area 6 through the extrusion port, and then driven by the piston to be shot to the liquid level line extruder head, thereby realizing the shooting process of the liquid level line.

[0018] In this embodiment, the piston drive mechanism includes an electric cylinder 8 and an electric cylinder fixing seat 9. The electric cylinder 8 is fixed on the electric cylinder fixing seat 9. The model of the electric cylinder 8 can be selected according to actual needs, and the model of the electric cylinder 8 commonly used on the market can be selected. The electric cylinder fixing seat 9 is connected to the head of the diversion mechanism 2. In order to further improve the stability of the electric cylinder 8 when it is fixed, a flange 10 is connected to the rear end face of the electric cylinder fixing seat 9. The telescopic movable end 801 of the electric cylinder 8 is connected and fixed to the end of the piston rod 4. In practical applications, a servo electric cylinder controlled by a servo system is preferably used, so that the control is more precise and convenient. The piston is driven by the electric cylinder 8 to move in the diversion mechanism 2 to realize the injection process. The whole process is simple and convenient, with high controllability, high control accuracy, and high reliability.

[0019] In this embodiment, in order to improve the stability of the electric cylinder 8 during operation, a plurality of guide pillars 11 are connected between the electric cylinder fixing seat 9 and the head of the diversion mechanism 2, and the ends of the guide pillars 11 are vertically connected and fixed to the seat plate of the electric cylinder fixing seat 9. Furthermore, in order to prevent the electric cylinder 8 from rotating as a whole, a synchronization plate 12 is provided on the guide pillar 11, and a plurality of guide pillar holes for the guide pillars 11 to pass through are provided on the edge of the plate body of the synchronization plate 12. The telescopic movable end 801 of the electric cylinder 8 is connected and fixed to the middle part of the front side surface of the synchronization plate 12, and the front end part of the piston rod 4 is connected and fixed to the middle part of the rear side surface of the synchronization plate 12. Therefore, in actual application, when the telescopic movable end 801 of the electric cylinder 8 telescopes, it may drive the synchronization plate 12 to telescope linearly on the guide pillar 11, thereby preventing the overall rotation of the electric cylinder 8 and improving the stability of the electric cylinder 8 during operation.

[0020] In addition, in order to improve the stability of the piston rod 4 when connected, the front end of the piston rod 4 has a connecting seat 13, and the connecting seat 13 is fixed to the middle part of the rear side surface of the synchronization plate 12 by screws.

[0021] In order to improve the stability when the diverter mechanism 2 is connected to the guide column 11 , one end of the diverter mechanism 2 has a bent edge 14 perpendicular to the axis of the cylinder, and the other end of the guide column 11 is fixed to the bent edge 14 by screws.

[0022] Here, an opening 15 arranged along the axis is opened in the piston head 3, and the edge of the opening is an arc-shaped edge. The outer wall of the piston rod 4 is provided with grooves 16 symmetrically arranged on both sides of the opening 15, and a connecting hole 17 is opened between the bottom of the groove 16 and the bottom of the hole 15. The connecting hole 17 is provided to prevent a malfunction during the material storage process, resulting in the storage being full. When the device is still feeding, the material can be discharged from the connecting hole, thereby preventing the material from running through the gaps between the parts and causing damage to the parts.

[0023] In actual application, the liquid level line material is extruded from the liquid level line plasticizing mechanism 1 to the extrusion port, and then enters the storage area 6 of the internal cavity of the diverter mechanism 2, and the electric cylinder 8 is controlled to push the piston rod 4 and the piston to move toward the outlet direction of the tail of the diverter mechanism 2, and then push the liquid level line material in the storage area 6 to be ejected toward the outlet direction of the tail of the diverter mechanism 2 to the liquid level line extruder head, thereby completing the liquid level line injection process. The electric liquid level line injection device is provided with an electric cylinder 8 and a piston motion assembly matched with the electric cylinder 8, so that the injection speed control is more accurate and reliable, and the operation is convenient and quick, which effectively improves the appearance effect of the product's liquid level line, improves product quality, and is highly practical.

[0024] It should be emphasized that the above are only preferred embodiments of the present invention and do not limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An electric liquid level line injection device, characterized in that: It includes a material shooting piston, a piston driving mechanism, a liquid level line plasticizing mechanism and a diverting mechanism. The material shooting piston includes a piston head and a piston rod. The piston driving mechanism is connected to one end of the piston rod and drives the piston rod to move linearly. The other end of the piston rod is connected to the piston head. The diverting mechanism is a tubular mechanism with a columnar cavity inside. The front side of the columnar cavity is a piston movement cavity, and the rear side is a material storage area. The piston is placed in the piston movement cavity and can move freely forward and backward. The extrusion port of the liquid level line plasticizing mechanism is connected to the diverting mechanism and connected to the material storage area. The tail outlet of the diverting mechanism is connected to the liquid level line machine head. The piston drive mechanism comprises an electric cylinder and an electric cylinder fixing seat, wherein the electric cylinder is fixed on the electric cylinder fixing seat, the electric cylinder fixing seat is connected to the head of the diversion mechanism, the telescopic movable end of the electric cylinder is connected and fixed to the end of the piston rod, a plurality of guide pillars are connected between the electric cylinder fixing seat and the head of the diversion mechanism, the ends of the guide pillars are vertically connected and fixed to the seat plate of the electric cylinder fixing seat, a synchronous plate is provided on the guide pillar, a plurality of guide pillar holes for the guide pillars to pass through are provided on the edge of the plate body of the synchronous plate, the telescopic movable end of the electric cylinder is connected and fixed to the middle of the front side surface of the synchronous plate, and the front end of the piston rod is connected and fixed to the middle of the rear side surface of the synchronous plate; The piston head is provided with an opening arranged along the axis, the outer wall of the piston rod is provided with grooves symmetrically arranged on both sides of the opening, and a connecting hole is provided between the bottom of the groove and the bottom of the opening.

2. The electric liquid level line injection device according to claim 1 is characterized in that: The front end of the piston rod is provided with a connecting seat, and the connecting seat is fixedly connected to the middle part of the rear side surface of the synchronous plate by screws.

3. The electric liquid level line injection device according to claim 1 is characterized in that: A flange is connected to the rear end surface of the electric cylinder fixing seat.

4. The electric liquid level line injection device according to claim 1 is characterized in that: One end of the diversion mechanism has a bending edge perpendicular to the axis of the cylinder, and the other end of the guide column is fixedly connected to the bending edge by screws.

Citation Information

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