A wire harness assembly device

By designing a wire harness assembly equipment that includes an upper tangent peeling mechanism, a terminal pressing module, a wiring mechanism and a connector switching loading module, the problem that existing equipment is difficult to adapt to the production of wire harnesses of different specifications and models is achieved, and the variety of equipment is achieved Efficient assembly of wire harness types.

CN111711046BActive Publication Date: 2025-02-11GUANGDONG YINGYE INTELLIGENT TECH CO LTD +1
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Patent Information

Application Number
CN202010581701.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-23
Publication Date
2025-02-11
Estimated Expiration
2040-06-23

AI Technical Summary

Technical Problem

Existing wire harness assembly equipment is difficult to adapt to the wire harness requirements for producing terminals and connectors of different specifications and models, and cannot effectively deal with the diverse wire harness types.

Method used

A wire harness assembly equipment is designed, including an upper tangent peeling mechanism, a terminal pressing module, a wiring mechanism and a connector switching loading module. These modules are used to handle and assemble conductors and connectors of different specifications.

Benefits of technology

The device can effectively handle wires and connectors of different specifications, adapt to the production needs of multiple harness types, and improves the flexibility and efficiency of harness assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wire harness assembly device, including a frame, on which an upper wire cutting and peeling mechanism, a terminal crimping module, a wire plugging mechanism and a connector switching feeding module are arranged in sequence; the wire harness assembly device also includes a wire transport module; the terminal crimping module includes at least two terminal crimping mechanisms; the wire plugging mechanism includes a second wire clamp motion assembly, on which a second wire clamp assembly and a terminal clamp assembly are provided, and the wire harness assembly device also includes a connector clamp assembly. The upper wire cutting and peeling mechanism is used for feeding wires, cutting wires and removing rubber from the ends of wires, the terminal crimping mechanism can crimp terminals of different specifications, the connector switching feeding module can switch between different connectors for feeding, and the terminal clamp assembly can adjust and clamp terminals of different specifications, so as to adapt to the production of wire harnesses of different specifications and models.
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Description

Technical Field

[0001] The invention relates to the technical field of wire harness production, and in particular to a wire harness assembly device. Background Art

[0002] The connection harness on electronic products includes a connector and multiple wires. The connector is provided with multiple sockets. Metal terminals are crimped at the ends of the wires, and then the metal terminals are inserted into the sockets one by one to form a harness. Existing harness insertion and assembly equipment is often suitable for producing harnesses with the same terminals and connectors. With the increase in the types of harnesses, harness production equipment is required to be able to adapt to the production of harnesses with terminals and connectors of different specifications and models. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a wire harness assembly device that can crimp terminals of different specifications on wires and insert them into connectors of different specifications and models to assemble wire harnesses of different specifications and models.

[0004] According to an embodiment of the present invention, the wire harness assembly device comprises a frame, on which an upper wire cutting and peeling mechanism, a terminal crimping module, a wire plugging mechanism and a connector switching and feeding module are sequentially arranged, with the upper wire cutting and peeling mechanism being on the left relative to the direction of the connector switching and feeding module;

[0005] The wire harness assembly equipment also includes a wire transport module, which is located at the front side of the upper wire cutting and peeling mechanism, the terminal crimping module and the wire plugging mechanism, and the wire transport module includes a wire transport linear drive device, which has a wire transport fixed end and a wire transport movable end, the wire transport fixed end is fixedly connected to the frame, the wire transport movable end can move in the left and right directions, and a wire transport clamp assembly is provided on the wire transport movable end, and the wire transport movable end drives the wire transport clamp assembly to move between the upper wire cutting and peeling mechanism, the terminal crimping module and the wire plugging mechanism;

[0006] The terminal crimping module comprises at least two terminal crimping mechanisms, and all the terminal crimping mechanisms are arranged in the left-right direction;

[0007] The plug-in mechanism includes a second wire clamp motion assembly, the second wire clamp motion assembly has a second wire clamp fixed end and a second wire clamp movable end, the second wire clamp fixed end is fixedly connected to the frame, the second wire clamp movable end can move in the front-to-back direction, the left-to-right direction and the up-and-down direction, the second wire clamp movable end is provided with a second wire clamp assembly and a terminal clamp assembly, the second wire clamp assembly is arranged at the front side of the terminal clamp assembly, and the terminal clamp assembly includes:

[0008] A vertical plate fixedly connected to the movable end of the second wire clamp;

[0009] A first half clamp, which is arranged on the right side opposite to the vertical plate, wherein the lower left side of the first half clamp is provided with a right half groove opening toward the left side and the lower side, and the right half groove has an upper side wall and a right side wall;

[0010] A first linear drive device, which is provided with a first fixed end and a first movable end, wherein the first fixed end is provided on the vertical plate, the first movable end moves in the up-down direction, the first movable end is provided with a first connecting block, the first connecting block is provided with a sliding shaft, and the axis of the sliding shaft is provided in the front-back direction;

[0011] A lifting block, which is slidably connected with the vertical plate in an up-and-down direction;

[0012] The second half clamp is provided with a first rotation axis, the first rotation axis is arranged along the front-back direction, the second half clamp is rotatably connected with the lifting block through the first rotation axis, the second half clamp is also provided with a sliding groove, the sliding groove is arranged on the right side of the first rotation axis, the sliding groove extends in a direction close to or away from the first rotation axis, the sliding shaft is slidably connected in the sliding groove, the second half clamp is provided with a left half groove with an opening facing the upper side and the right side, the left half groove is arranged on the lower side of the first rotation axis, the left half groove is arranged on the left side of the right half groove, and the left half groove has a lower side wall and a left side wall;

[0013] A lower limit block, which is fixedly connected to the vertical plate, is arranged at the lower side of the lifting block, can abut against the lifting block, and makes the lower stroke of the lifting block shorter than the lower stroke of the first movable end;

[0014] A limit device, which is provided with a limit fixed end and a limit movable end, wherein the limit fixed end is arranged on the vertical plate, the limit movable end moves in the up-down direction, an upper limit block is arranged on the limit movable end, the upper limit block is arranged on the upper side of the lifting block, and the upper limit block can abut against the lifting block;

[0015] The wiring harness assembly equipment also includes a connector clamp assembly, which is arranged on the left side of the connector switching and loading module, and the connector clamp assembly is arranged corresponding to the position of the wire insertion mechanism and the connector switching and loading module.

[0016] The wiring harness assembly equipment according to the embodiment of the present invention has at least the following beneficial effects: the upper wire cutting and peeling mechanism is used for loading wires of different wire diameters, cutting the wires and removing the rubber from the ends of the wires; the terminal crimping module includes at least two terminal crimping mechanisms, and the terminal crimping mechanisms are used to crimp metal terminals on the ends of the wires from which the rubber has been removed, and different terminal crimping mechanisms can crimp metal terminals of different sizes; the connector switching loading module is used for loading connectors, and can switch connectors of different specifications; the connector is loaded from the connector switching loading module to the connector clamp assembly; the wire transport clamp assembly in the wire transport module can clamp the wire and transport it from the upper wire cutting and peeling mechanism to the terminal crimping mechanism and the wire plugging mechanism; the second wire clamp assembly in the wire plugging mechanism clamps the wire from the wire transport clamp assembly, and the terminal clamp assembly clamps the terminal part for positioning, and is inserted into the connector jack driven by the movable end of the second wire clamp.

[0017] Connectors of different specifications and models correspond to terminals of different sizes. Since the material of the terminals is relatively soft, it is necessary to control the size of the wire clamp assembly when it is closed to adapt to the size of the terminals and reduce the deformation of the terminals. However, the existing terminal clamp assembly can only clamp terminals of a single specification and cannot meet the production needs of multiple products. In the terminal clamp assembly of the present technology, the sliding shaft can slide in the sliding groove, and the first movable end of the first linear drive device drives the second half clamp to swing along the first rotation axis through the sliding shaft, so that the left half groove in the second half clamp can move away from or close to the right half groove, and at the same time, the first movable end can drive the second half clamp and the lifting block to move up and down; when the first movable end moves downward, the lifting block and the second half clamp move downward, the lifting block abuts against the lower limit block, the lifting block stops moving, and the first movable end continues to move downward, causing the second half clamp to rotate, the left half groove moves away from the right half groove, and the terminal can enter between the left half groove and the right half groove; when the first movable end moves upward, it drives the second half clamp and the lifting block to move downward. The half clamp rotates, and the left half groove approaches the right half groove, limiting the terminal between the left wall and the right wall, then the second half clamp and the lifting block continue to move upward, the lower side wall pushes the terminal to move to the upper side wall, then the lifting block rises until it abuts against the upper limit block, the second half clamp stops moving, and the first half clamp and the second half clamp clamp the terminal between the upper side wall and the lower side wall; the limiting movable end of the limiting device can move up and down, so that the upper and lower positions of the upper limit block can be adjusted, thereby adjusting the rising height of the lifting block and the second half clamp, and adjusting the distance between the lower side wall and the upper side wall, to adapt to clamping terminals of different sizes, thereby adapting to the production of connectors of various specifications.

[0018] This technology can adapt to the production of wire harnesses of different specifications and models by providing a terminal crimping mechanism that can crimp terminals of different specifications, a connector switching feeding module that can switch between different connector feedings, and a terminal clamp assembly that can adjust and clamp terminals of different specifications.

[0019] According to some embodiments of the present invention, the limiting device comprises:

[0020] A driving screw rod is rotatably connected to the vertical plate, the driving screw rod is arranged along the left-right direction, and the limit fixing end includes the driving screw rod;

[0021] A driving motor, which is fixedly connected to the vertical plate, and the driving motor is drivingly connected to the driving screw;

[0022] A driving nut, which is threadedly connected to the driving screw, the upper limit block is connected to the lower side of the driving nut, a clamping block is provided on the lower side of the driving nut, a guide groove is provided on the upper side of the upper limit block, the guide groove extends up and down in a slanting manner in the left and right directions, the clamping block is slidably connected in the guide groove, the upper limit block and the driving screw are relatively fixed in the left and right directions, and the limiting movable end includes the driving nut.

[0023] The driving motor drives the driving screw to rotate, and the driving nut moves horizontally in the left and right directions. The block on the driving nut is slidably connected with the guide groove on the sliding block. Since the upper limit block and the driving screw are relatively fixed in the left and right directions, the left and right movement of the driving nut drives the upper limit block to move up and down, so that the height of the upper limit block can be adjusted, and the product can be switched conveniently. In addition, the driving screw is set in the left and right directions, and the upper limit block moves up and down. When the upper limit block and the driving nut are subjected to the upward force of the lifting block, they cannot drive the driving screw to rotate, and the position of the upper limit block can be stably maintained, thereby improving the stability of the clamping terminal.

[0024] According to some embodiments of the present invention, a position sensor is fixedly connected to the vertical plate, a position sensing part is provided on the upper limit block, the position sensor is arranged corresponding to the position of the position sensing part, and the position sensor is connected to the drive motor signal. The position sensor can sense the position sensing part, which is used to limit the height of the upper limit block; when the position sensing part moves to the point where the position sensor senses it, the drive motor stops moving, which protects the drive motor and the drive screw. In addition, the position sensor can also play a role in determining the origin position of the upper limit block.

[0025] According to some embodiments of the present invention, a fixed block is fixedly connected to the vertical plate, the fixed block is arranged on the upper side of the lifting block, and a compression spring is arranged between the fixed block and the lifting block. Since the second half clamp is provided with a sliding groove connected to the sliding shaft, the lifting block may also slide up and down and the second half clamp is easy to shake and rotate, and the compression spring can exert a force on the lifting block to keep the lifting block relatively stable, so that when the terminal is clamped, the second half clamp line is rotated first and then lifted up, and the shaking of the lifting block and the second half clamp after the movement is reduced, thereby improving the clamping stability.

[0026] According to some embodiments of the present invention, the wire harness assembly equipment further includes a wire end visual inspection module and a terminal visual inspection module, wherein the wire end visual inspection module is disposed between the upper wire cutting and peeling mechanism and the terminal crimping module, and the terminal visual inspection module is disposed between the terminal crimping module and the wire plugging mechanism. The wire end visual inspection module is used to inspect the metal wire exposed after the rubber is removed from the wire, and the terminal visual inspection module is used to inspect the terminal after crimping.

[0027] According to some embodiments of the present invention, the number of the wire transport linear drive devices is two, and the two wire transport linear drive devices are respectively referred to as a first wire transport linear drive device and a second wire transport linear drive device; the wire transport fixed end, the wire transport movable end and the wire transport clamp assembly in the first wire transport linear drive device are respectively referred to as a first wire transport fixed end, a first wire transport movable end and a first wire transport clamp assembly; the wire transport fixed end, the wire transport movable end and the wire transport clamp assembly in the second wire transport linear drive device are respectively referred to as a second wire transport fixed end, a second wire transport movable end and a second wire transport clamp assembly; the first wire transport clamp assembly is arranged on the left side of the second wire transport clamp assembly; the first wire transport clamp assembly moves between the upper wire cutting and peeling mechanism and the terminal crimping module; the second wire transport clamp assembly moves between the wire head visual detection module and the wire insertion mechanism.

[0028] The first wire transport clamp assembly and the second wire transport clamp assembly are provided to carry the wire, which can reduce the movement stroke of the first wire transport clamp assembly and the second wire transport clamp assembly, thereby improving work efficiency. In addition, according to the different production rhythms of different products, the first wire transport clamp assembly and the second wire transport clamp assembly can be provided with different movement strokes, and can flexibly move to different mechanisms to take the wire, which can better average the time of the first wire transport clamp assembly and the second wire transport clamp assembly to carry the wire, thereby improving work efficiency.

[0029] According to some embodiments of the present invention, the wire harness assembly equipment further comprises a single-axis double-motor linear motor, the single-axis double-motor linear motor comprises two said line-moving linear drive devices, the single-axis double-motor linear motor has two independently movable movers, and the first line-moving wire clamp assembly and the second line-moving wire clamp assembly are respectively arranged on the two movers of the single-axis double-motor linear motor. The first line-moving linear drive device and the second line-moving linear drive device adopt a single-axis double-motor linear motor, which is convenient for installation and can greatly reduce the equipment space.

[0030] According to some embodiments of the present invention, the upper thread cutting and peeling mechanism comprises:

[0031] A first upper thread forward and backward movement device, comprising a first upper thread fixed end and a first upper thread movable end, wherein the first upper thread fixed end is fixedly connected to the frame, and the first upper thread movable end can move in the forward and backward direction;

[0032] An upper line telescopic mechanism, comprising a first telescopic fixed end and a first telescopic movable end, wherein the first telescopic fixed end is connected to the first upper line movable end, the first telescopic movable end can move in the front-rear direction, and a threading tube is provided on the first telescopic movable end, wherein the threading tube is arranged in the front-rear direction;

[0033] A tangent mechanism, comprising a tangent fixed end and two tangent movable ends, wherein the tangent fixed end is fixedly connected to the frame, the tangent movable end can move in the left and right directions, and the two tangent movable ends can move toward each other, and the two tangent movable ends are respectively provided with a tangent knife, the tangent knife is arranged at the front side of the threading tube, and the wire transport clamp assembly is arranged at the front side of the tangent knife;

[0034] The wire pulling mechanism comprises a wire pulling fixed end and a wire pulling movable end, wherein the wire pulling fixed end is fixedly connected to the frame, and the wire pulling movable end can move in the front-rear direction, and a wire pulling clamp assembly is arranged on the wire pulling movable end, and the wire pulling clamp assembly is arranged corresponding to the positions of the wire threading tube and the wire cutting knife.

[0035] The wire is passed through the inner hole of the threading tube, and the threading tube moves forward to the wire cutter under the drive of the first telescopic movable end; the wire pulling clamp assembly moves to the front side of the threading tube and clamps the head end of the wire, and moves forward under the drive of the wire pulling movable end to pull out the wire to an appropriate length; then the wire transport clamp assembly moves to the front side of the wire cutter and clamps the other side of the wire; the two wire cutters move close to each other and cut the wire to form a single wire, the wire transport clamp assembly clamps the end of the cut wire, and the wire pulling clamp assembly can release the head end of the cut wire; the threading tube shrinks backward under the drive of the first telescopic movable end to leave space for the peeling action; then the first upper thread movable end of the first upper thread forward and backward movement device moves forward to make the end of the cut wire pass through the wire cutter; then the wire cutters approach each other to the position of cutting the rubber, and the first upper thread movable end moves backward to withdraw the cut rubber from the wire, so that the end of the wire exposes the metal wire. This technology can adjust the length of the wire through the forward and backward movement of the wire pulling clamp assembly, and can easily cut the wire and remove the rubber.

[0036] According to some embodiments of the present invention, the upper thread cutting and peeling mechanism also includes a second upper thread left-right movement device, the second upper thread left-right movement device has a second upper thread fixed end and a second upper thread movable end, the second upper thread fixed end is fixedly connected to the first upper thread movable end, the second upper thread movable end can move in the left-right direction, the number of the upper thread telescopic mechanisms is multiple, and the multiple upper thread telescopic mechanisms are arranged in sequence in the left-right direction, the upper thread telescopic mechanism includes a telescopic base, the telescopic base is fixedly connected to the second upper thread movable end, a telescopic block is slidably connected to the telescopic base in the front-to-back direction, and the threading tube is fixedly connected to On the telescopic block, a spring that can apply backward pressure to the telescopic block is connected between the telescopic base and the telescopic block, and a telescopic driving device is also provided on the first upper line movable end, and the telescopic driving device has a second telescopic fixed end and a second telescopic movable end, the second telescopic fixed end is fixedly connected to the first upper line movable end, the second telescopic movable end can move in the front and rear directions, the second telescopic movable end abuts against the rear side of the telescopic block, the second telescopic movable end is arranged corresponding to the positions of the plurality of telescopic blocks, the first telescopic fixed end includes the second telescopic fixed end, and the first telescopic movable end includes the telescopic block.

[0037] A plurality of upper thread telescopic mechanisms are arranged on the second upper thread movable end, and the upper thread telescopic mechanisms corresponding to the thread cutters can be switched. Different thread cutter tubes can be threaded with wires of different colors or wire thicknesses, which is convenient for switching wires according to different wire harnesses. The second telescopic movable end of a telescopic drive device can correspond to pushing forward a plurality of telescopic blocks respectively, and the telescopic blocks are retracted by springs, so that the structure is simple.

[0038] According to some embodiments of the present invention, the connector switching loading module includes:

[0039] A feeding vibration plate, which is fixedly connected to the frame, and the feeding vibration plate is provided with at least two discharge channels, the discharge channels are arranged along the left-right direction, and all the discharge channels are arranged along the front-back direction;

[0040] A material taking device, comprising a fixed material taking end and a movable material taking end, wherein the fixed material taking end is fixedly connected to the frame, the movable material taking end can move in the front-rear direction, a material taking block is detachably connected to the movable material taking end, a material taking channel arranged in the left-right direction is arranged inside the material taking block, the material taking channel is arranged corresponding to the position of the discharge channel, a material pushing position is arranged on the movement track of the material taking block, the material pushing position is arranged at the frontmost side or the rearmost side of all the discharge channels, the material taking block is arranged on the left side of the discharge channel, and the material pushing position is arranged corresponding to the position of the connector clamp assembly;

[0041] The pushing mechanism comprises a fixed pushing end and a movable pushing end, wherein the fixed pushing end is relatively fixed to the frame, and the movable pushing end can be arranged along the left and right directions, and a pushing rod extending along the left and right directions is arranged on the movable pushing end, and the pushing rod is arranged on the right side of the material taking block, and the pushing rod is directly opposite to the pushing position, and the pushing rod is arranged corresponding to the position of the material taking channel.

[0042] The feeding vibration plate can adapt to the use of connectors of different specifications, and connectors of different specifications enter different discharge channels; the picking block can be detachably connected to the picking movable end of the picking device, and the picking block with picking channels of different sizes can be replaced. The picking movable end drives the picking block to move back and forth to the corresponding discharge channel to connect the connector; then the picking block moves to the pushing position, and the pushing movable end of the pushing mechanism drives the push rod to be inserted into the picking channel, and the connector can be pushed into the connector clamp to realize the loading of connectors of different specifications.

[0043] The invention is used for wire harness production. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] The above and / or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings. Obviously, the drawings described are only part of the embodiments of the present invention, not all of the embodiments, and those skilled in the art can also obtain other design solutions and drawings based on these drawings without creative work.

[0045] Figure 1 A three-dimensional structural diagram of a wire harness assembly device according to an embodiment of the present invention;

[0046] Figure 2 It is a three-dimensional structural diagram of a connector switching feeding module, a wire insertion mechanism and a connector clamp assembly according to an embodiment of the present invention;

[0047] Figure 3 This is a schematic diagram of the forward structure when the first half clamp and the second half clamp are opened in an embodiment of the present invention;

[0048] Figure 4 This is a schematic diagram of the forward structure when the first half clamp and the second half clamp are closed in an embodiment of the present invention;

[0049] Figure 5 for Figure 3 A partial cross-sectional view of the middle part;

[0050] Figure 6 It is a three-dimensional structural diagram of the upper thread cutting and peeling mechanism of an embodiment of the present invention.

[0051] In the attached drawings: 101-frame, 201-upper line cutting and peeling mechanism, 202-first upper line forward and backward movement device, 203-threading tube, 204-cutting mechanism, 205-cutting knife, 206-wire pulling mechanism, 207-wire pulling clamp assembly, 208-second upper line left and right movement device, 209-telescopic base, 210-telescopic block, 301-terminal pressing mechanism, 401-plugging mechanism, 402-second clamp assembly, 4101-vertical plate, 4102-first linear drive device, 4103-first connecting block, 4104-sliding shaft, 4105-lower limit block, 4201-first half clamp, 4202-right half groove, 4301-lifting block, 4302-second half clamp, 4303-first rotation axis, 4304-sliding groove, 4305 -left half slot, 4401-limiting device, 4402-upper limit block, 4403-driving screw, 4404-driving motor, 4405-driving nut, 4406-guide slot, 4407-position sensor, 4408-position sensing part, 4409-first synchronous wheel, 4410-second synchronous wheel, 4411-synchronous belt, 4501-fixed block, 4502-compression spring, 501-connector switching feeding module, 502-feeding vibration plate, 503-feeding device, 504-feeding block, 505-pushing mechanism, 506-push rod, 601-wire transport module, 604-first wire transport clamp assembly, 605-second wire transport clamp assembly, 701-connector clamp assembly, 801-wire head visual detection module, 802-terminal visual detection module. DETAILED DESCRIPTION

[0052] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0053] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0054] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0055] In the description of the present invention, unless otherwise clearly defined, words such as provided with and connected should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0056] Reference below Figures 1 to 6 A wire harness assembling apparatus according to an embodiment of the present invention is described.

[0057] The wire harness assembly equipment includes a frame 101, on which are arranged in sequence an upper wire cutting and peeling mechanism 201, a terminal crimping module, a wire insertion mechanism 401 and a connector switching loading module 501, with the upper wire cutting and peeling mechanism 201 being on the left relative to the direction of the connector switching loading module 501.

[0058] The wire harness assembly equipment also includes a wire transport module 601, which is located at the front side of the upper wire cutting and peeling mechanism 201, the terminal crimping module and the wire plugging mechanism 401. The wire transport module 601 includes a wire transport linear drive device, which has a wire transport fixed end and a wire transport movable end. The wire transport fixed end is fixedly connected to the frame 101, and the wire transport movable end can move in the left and right directions. A wire transport clamp assembly is provided on the wire transport clamp assembly, which clamps the cut wire with the rubber removed, and the wire transport movable end drives the wire transport clamp assembly to move between the upper wire cutting and peeling mechanism 201, the terminal crimping module and the wire plugging mechanism 401.

[0059] The terminal crimping module set includes at least two terminal crimping mechanisms 301, and all the terminal crimping mechanisms 301 are arranged in the left-right direction. The terminal crimping mechanism 301 has a crimping die and a crimping motion device, which can crimp the terminal and the wire together.

[0060] The wire insertion mechanism 401 includes a second wire clamp movement assembly, which has a second wire clamp fixed end and a second wire clamp movable end, and the second wire clamp fixed end is fixedly connected to the frame 101; the second wire clamp movable end can move in the front and rear directions, the left and right directions, and the up and down directions, and the second wire clamp movement assembly can be provided with a second wire clamp front and rear movement device, a second wire clamp left and right movement device, and a second wire clamp up and down movement device, so as to insert the wires into multiple jacks; the second wire clamp movable end is provided with a second wire clamp assembly 402 and a terminal clamp assembly 403, and the second wire clamp assembly 402 is arranged on the front side of the terminal clamp assembly 403, and the terminal clamp assembly 403 includes:

[0061] A vertical plate 4101, which is fixedly connected to the movable end of the second wire clamp;

[0062] The first half clamp 4201 is disposed on the right side opposite to the vertical plate 4101. The lower left side of the first half clamp 4201 is provided with a right half groove 4202 opening toward the left and lower sides. The left and lower sides of the right half groove 4202 are open, and the right half groove 4202 has an upper side wall and a right side wall.

[0063] The first linear drive device 4102 is provided with a first fixed end and a first movable end. The first fixed end is provided on the vertical plate 4101, and the first movable end moves in the up-down direction. The first movable end is provided with a first connecting block 4103, and the first connecting block 4103 is provided with a sliding shaft 4104. The axis of the sliding shaft 4104 is provided in the front-back direction. The first linear drive device 4102 can adopt a cylinder, which can not only drive the second half clamp 4302, but also adapt to the movement limit position of the second half clamp 4302. The first linear drive device 4102 can also adopt an electric cylinder, a screw transmission mechanism, etc.

[0064] The lifting block 4301 is slidably connected to the vertical plate 4101 in the up-down direction; a guide rail arranged in the up-down direction can be fixedly connected to the vertical plate 4101, a slider is connected to the guide rail, and the lifting block 4301 is fixedly connected to the slider;

[0065] The second half clamp 4302 is provided with a first rotation axis 4303, which is arranged along the front-back direction. The second half clamp 4302 is rotatably connected to the lifting block 4301 through the first rotation axis 4303; the first rotation axis 4303 can be configured as follows: a rotating shaft is arranged on the second half clamp 4302, a hole is arranged on the lifting block 4301, or a hole is arranged on the second half clamp 4302, a rotating shaft is arranged on the lifting block 4301, and the rotating shaft is rotatably connected with the hole; the second half clamp 4302 is also provided with a sliding groove 4304, which slides The groove 4304 is arranged on the right side of the first rotation axis 4303, the sliding groove 4304 extends in a direction close to or away from the first rotation axis 4303, the sliding shaft 4104 is slidably connected in the sliding groove 4304, the second half clamp 4302 is provided with a left half groove 4305 with an opening facing the upper side and the right side, the upper side and the right side of the left half groove 4305 are open, the left half groove 4305 is arranged on the lower side of the first rotation axis 4303, the left half groove 4305 is arranged on the left side of the right half groove 4202, and the left half groove 4305 has a lower side wall and a left side wall;

[0066] A lower limit block 4105 is fixedly connected to the vertical plate 4101. The lower limit block 4105 is disposed at the lower side of the lifting block 4301. The lower limit block 4105 can abut against the lifting block 4301. The lower limit block 4105 makes the lower stroke of the lifting block 4301 shorter than the lower stroke of the first movable end;

[0067] The limiting device 4401 is provided with a limiting fixed end and a limiting movable end. The limiting fixed end is provided on the vertical plate 4101, and the limiting movable end moves in the up-down direction. An upper limit block 4402 is provided on the limiting movable end. The upper limit block 4402 is provided on the upper side of the lifting block 4301, and the upper limit block 4402 can abut against the lifting block 4301.

[0068] The wiring harness assembly equipment also includes a connector clamp assembly 701, which is arranged on the left side of the connector switching and loading module 501. The connector clamp assembly 701 is arranged corresponding to the position of the wire insertion mechanism 401 and the connector switching and loading module 501. The connector clamp assembly 701 is provided with a clamping groove that can clamp the connector, and the front side of the clamping groove is provided with a wire insertion seam. The connector jack is opposite to the wire insertion seam, and the wire is inserted into the wire insertion seam through the wire insertion seam. The connector can also be set to be replaceable, which is more suitable for connectors of different specifications.

[0069] The upper wire cutting and peeling mechanism 201 is used for feeding the wire, cutting the wire and removing the rubber from the end of the wire; the terminal crimping module includes at least two terminal crimping mechanisms 301, and the terminal crimping mechanism 301 is used to crimp the metal terminal on the end of the wire from which the rubber has been removed. Different terminal crimping mechanisms 301 can crimp metal terminals of different sizes; the connector switching feeding module 501 is used for feeding the connector, and can switch connectors of different specifications; the connector is fed from the connector switching feeding module 501 to the connector clamp assembly 701; the wire transport clamp assembly in the wire transport module 601 can clamp the wire and transport it from the upper wire cutting and peeling mechanism 201 to the terminal crimping mechanism 301 and the wire plugging mechanism 401; the second wire clamp assembly 402 in the wire plugging mechanism 401 clamps the wire from the wire transport clamp assembly, and the terminal clamp assembly 403 clamps the terminal part to position it, and then inserts it into the connector jack.

[0070] Connectors of different specifications and models correspond to terminals of different sizes. Since the material of the terminals is relatively soft, it is necessary to control the size of the wire clamp assembly when closed to adapt to the size of the terminals and reduce the deformation of the terminals. The existing terminal clamp assembly 403 can only clamp terminals of a single specification and cannot meet the production needs of multiple products. In the terminal clamp assembly 403 of the present technology, the sliding shaft 4104 can slide in the sliding groove 4304, and the first movable end of the first linear drive device 4102 drives the second half clamp 4302 to swing along the first rotation axis 4303 through the sliding shaft 4104, so that the left half groove 4305 in the second half clamp 4302 can move away from or close to the right half groove 4202, and at the same time, the first movable end can drive the second half clamp 4302 and the lifting block 4301 to move up and down; when the first movable end moves downward, the lifting block 4301 and the second half clamp 4302 move downward, the lifting block 4301 abuts against the lower limit block 4105, the lifting block 4301 stops moving, and the first movable end continues to move downward, so that the second half clamp 4302 rotates, the left half groove 4305 moves away from the right half groove 4202, and the terminal can enter between the left half groove 4305 and the right half groove 4202; when When the first movable end moves upward, it drives the second half clamp 4302 to rotate, and the left half groove 4305 approaches the right half groove 4202, limiting the terminal between the left wall and the right wall, and then the second half clamp 4302 and the lifting block 4301 continue to move upward, and the lower side wall pushes the terminal to move toward the upper side wall, and then the lifting block 4301 rises to abut against the upper limit block 4402, and the second half clamp 4302 stops moving, and the first half clamp 4201 and the second half clamp 4302 clamp the terminal between the upper side wall and the lower side wall; the limiting movable end of the limiting device 4401 can move up and down, so that the upper and lower positions of the upper limit block 4402 can be adjusted, thereby adjusting the rising height of the lifting block 4301 and the second half clamp 4302, and adjusting the distance between the lower side wall and the upper side wall, so as to adapt to clamping terminals of different sizes and specifications, thereby adapting to the production of connectors of various specifications.

[0071] This technology can adapt to the production of wire harnesses of different specifications and models by providing a terminal crimping mechanism 301 that can crimp terminals of different specifications, a connector switching feeding module 501 that can switch between different connector feedings, and a terminal clamp assembly 403 that can adjust and clamp terminals of different specifications.

[0072] In some specific embodiments of the present invention, the limiting device 4401 includes:

[0073] A driving screw 4403 is rotatably connected to the vertical plate 4101. The driving screw 4403 is arranged along the left-right direction, and the limit fixing end includes the driving screw 4403;

[0074] A driving motor 4404 is fixedly connected to the vertical plate 4101, and the driving motor 4404 is drivingly connected to the driving screw 4403;

[0075] The driving nut 4405 is threadedly connected to the driving screw 4403, and the upper limit block 4402 is connected to the lower side of the driving nut 4405. A clamping block is provided on the lower side of the driving nut 4405, and a guide groove 4406 is provided on the upper side of the upper limit block 4402. The guide groove 4406 extends up and down in a slanting manner in the left and right directions, and the clamping block is slidably connected in the guide groove 4406. The upper limit block 4402 and the driving screw 4403 are relatively fixed in the left and right directions, and can be set to fix two limit plates spaced apart on the left and right sides on the vertical plate 4101, and the upper limit block 4402 slides up and down between the two limit plates.

[0076] The driving motor 4404 drives the driving screw 4403 to rotate, and the driving nut 4405 moves horizontally in the left-right direction. The block on the driving nut 4405 is slidably connected with the guide groove 4406 on the sliding block. Since the upper limit block 4402 and the driving screw 4403 are relatively fixed in the left-right direction, the left-right movement of the driving nut 4405 drives the upper limit block 4402 to move up and down, so that the height of the upper limit block 4402 can be adjusted, and the product can be switched conveniently. In addition, the driving screw 4403 is set in the left-right direction, while the upper limit block 4402 moves up and down. When the upper limit block 4402 and the driving nut 4405 are subjected to the upward force of the lifting block 4301, they cannot drive the driving screw 4403 to rotate, and can stably maintain the position of the upper limit block 4402, thereby improving the stability of the clamping terminal.

[0077] In some specific embodiments of the present invention, a position sensor 4407 is fixedly connected to the vertical plate 4101, a position sensing part 4408 is provided on the upper limit block 4402, the position sensor 4407 and the position sensing part 4408 are arranged in a corresponding position, and the position sensor 4407 is connected to the drive motor 4404 by signal. The position sensor 4407 can sense the position sensing part 4408, which is used to limit the height of the upper limit block 4402; when the position sensing part 4408 moves to the position sensor 4407, the drive motor 4404 stops moving, which protects the drive motor 4404 and the drive screw 4403. In addition, the position sensor 4407 can also play a role in determining the origin position of the upper limit block 4402. The position sensor 4407 can be set as a photoelectric sensor, a laser sensor, etc., and the position sensing part 4408 can be set as a sensing sheet or a notch, etc.

[0078] In some specific embodiments of the present invention, the drive motor 4404 is arranged on the upper side of the drive screw 4403, the rotating shaft of the drive motor 4404 is arranged parallel to the drive screw 4403, the rotating shaft of the drive motor 4404 is fixedly connected with a first synchronous wheel 4409, the drive screw 4403 is fixedly connected with a second synchronous wheel 4410, and a synchronous belt 4411 is wound around the first synchronous wheel 4409 and the second synchronous wheel 4410. The transmission is carried out through the first synchronous wheel 4409, the second synchronous wheel 4410 and the synchronous belt 4411, and the structure is simple and the weight is light. The drive motor 4404 can also be transmitted to the drive screw 4403 through a transmission structure such as a coupling and a gear.

[0079] In some specific embodiments of the present invention, a fixed block 4501 is fixedly connected to the vertical plate 4101, and the fixed block 4501 is arranged on the upper side of the lifting block 4301, and a compression spring 4502 is arranged between the fixed block 4501 and the lifting block 4301. Since the sliding groove 4304 is arranged on the second half clamp 4302 and connected to the sliding shaft 4104, the lifting block 4301 may also slide up and down and the second half clamp 4302 may shake and rotate easily, and the compression spring 4502 may exert a force on the lifting block 4301 to keep the lifting block 4301 relatively stable, so that when the terminal is clamped, the second half clamp 4302 is rotated first and then lifted, and the shaking of the lifting block 4301 and the second half clamp 4302 after the movement is reduced, thereby improving the clamping stability.

[0080] In some specific embodiments of the present invention, the wire harness assembly equipment further includes a wire end visual inspection module 801 and a terminal visual inspection module 802. The wire end visual inspection module 801 is disposed between the upper wire cutting and peeling mechanism 201 and the terminal crimping module, and the terminal visual inspection module 802 is disposed between the terminal crimping module and the wire insertion mechanism 401. The wire end visual inspection module 801 is used to inspect the metal wire exposed after the rubber is removed from the wire, and the terminal visual inspection module 802 is used to inspect the terminal after crimping.

[0081] Furthermore, there are two wire transport linear drive devices, and the two wire transport linear drive devices are respectively referred to as the first wire transport linear drive device and the second wire transport linear drive device; the wire transport fixed end, the wire transport movable end and the wire transport clamp assembly in the first wire transport linear drive device are respectively referred to as the first wire transport fixed end, the first wire transport movable end and the first wire transport clamp assembly 604; the wire transport fixed end, the wire transport movable end and the wire transport clamp assembly in the second wire transport linear drive device are respectively referred to as the second wire transport fixed end, the second wire transport movable end and the second wire transport clamp assembly 605; the first wire transport clamp assembly 604 is arranged on the left side of the second wire transport clamp assembly 605; the first wire transport clamp assembly 604 moves between the upper wire cutting and peeling mechanism 201 and the terminal crimping module; the second wire transport clamp assembly 605 moves between the wire head visual inspection module 801 and the wire insertion mechanism 401.

[0082] The first wire-carrying wire clamp assembly 604 and the second wire-carrying wire clamp assembly 605 are provided to carry the wire, which can reduce the movement stroke of the first wire-carrying wire clamp assembly 604 and the second wire-carrying wire clamp assembly 605, thereby improving work efficiency. In addition, according to the different production rhythms of different products, the first wire-carrying wire clamp assembly 604 and the second wire-carrying wire clamp assembly 605 can be provided with different movement strokes, and can be flexibly moved to different mechanisms to take the wire, which can better average the time of the first wire-carrying wire clamp assembly 604 and the second wire-carrying wire clamp assembly 605 to carry the wire, thereby improving work efficiency. For example, when the wire is shorter, the first wire transport clamp assembly 604 moves between the upper wire cutting and peeling mechanism 201, the wire end visual inspection module 801 and the terminal crimping module, and the first wire transport clamp assembly 604 moves between the terminal crimping module, the terminal visual inspection module 802 and the wire plugging mechanism 401. The time for the first wire transport clamp assembly 604 and the second wire transport clamp assembly 605 to transport the wire is basically the same, and they are basically in the same rhythm; when the wire is longer, the time required to pull the wire is longer, and the first wire transport clamp assembly 604 moves between the upper wire cutting and peeling mechanism 201 and the wire end visual inspection module 801, and the second wire transport clamp assembly 605 moves between the wire end visual inspection module 801, the terminal crimping module, the terminal visual inspection module 802 and the wire plugging mechanism 401, and they are basically in the same rhythm.

[0083] Furthermore, the wire harness assembly equipment also includes a single-axis double-motor linear motor, which includes two line-moving linear drive devices. The single-axis double-motor linear motor has two independently movable movers, and the first line-moving wire clamp assembly 604 and the second line-moving wire clamp assembly 605 are respectively arranged on the two movers of the single-axis double-motor linear motor. The first line-moving linear drive device and the second line-moving linear drive device use single-axis double-motor linear motors, which are easy to install and can greatly reduce the equipment space. The first line-moving linear drive device and the second line-moving linear drive device can also use a screw motion module, a synchronous belt 4411-synchronous wheel motion module and a gear rack motion module.

[0084] Furthermore, in addition to the first wire transport clamp assembly 604 and the second wire transport clamp assembly 605, a third wire transport clamp assembly may be provided to further reduce the movement stroke.

[0085] In some specific embodiments of the present invention, the upper thread cutting and peeling mechanism 201 includes:

[0086] A first upper line forward and backward moving device 202, which has a first upper line fixed end and a first upper line movable end, the first upper line fixed end is fixedly connected to the frame 101, and the first upper line movable end can move in the forward and backward direction;

[0087] The upper thread telescopic mechanism has a first telescopic fixed end and a first telescopic movable end, the first telescopic fixed end is connected to the first upper thread movable end, the first telescopic movable end can move in the front-to-back direction, and a threading tube 203 is provided on the first telescopic movable end, and the threading tube 203 is arranged in the front-to-back direction;

[0088] The tangent mechanism 204 has a tangent fixed end and two tangent movable ends. The tangent fixed end is fixedly connected to the frame 101, the tangent movable end can move in the left and right directions, and the two tangent movable ends can move toward each other. The two tangent movable ends are respectively provided with tangent knives 205, the tangent knives 205 are arranged on the front side of the threading tube 203, and the wire transport clamp assembly is arranged on the front side of the tangent knife 205; the tangent mechanism 204 can be set as a double-headed screw, and the two double-headed screws are respectively connected to nuts, so that the two tangent movable ends can move toward each other;

[0089] The wire pulling mechanism 206 has a wire pulling fixed end and a wire pulling movable end. The wire pulling fixed end is fixedly connected to the frame 101, and the wire pulling movable end can move along the front and rear directions. A wire pulling clamp assembly 207 is provided on the wire pulling movable end. The wire pulling clamp assembly 207 is arranged corresponding to the positions of the wire threading tube 203 and the wire cutting knife 205.

[0090] The wire is passed through the inner hole of the threading tube 203, and the threading tube 203 is driven by the first telescopic movable end to move forward close to the wire cutting knife 205; the wire pulling clamp assembly 207 moves to the front side of the threading tube 203 and clamps the head end of the wire, and moves forward under the drive of the wire pulling movable end to pull the wire to an appropriate length; then the wire transport clamp assembly moves to the front side of the wire cutting knife 205 and clamps the other side of the wire; the two wire cutting knives 205 move close to each other and cut the wire to form a single wire, and the wire transport clamp assembly By clamping the end of the cut wire, the wire pulling clamp assembly 207 can loosen the head end of the cut wire; the wire threading tube 203 is driven by the first telescopic movable end to retract backwards to leave space for the peeling action; then the first upper wire movable end of the first upper wire forward and backward moving device 202 moves forwards to make the end of the cut wire pass through the wire cutting knife 205; then the wire cutting knife 205 approaches each other to the position of cutting the rubber, and the first upper wire movable end moves backwards to withdraw the cut rubber from the wire, so that the end of the wire exposes the metal wire. This technology can adjust the length of the wire through the forward and backward movement of the wire pulling clamp assembly 207, and can easily cut the wire and remove the rubber.

[0091] In some specific embodiments of the present invention, the upper thread cutting and peeling mechanism 201 also includes a second upper thread left and right movement device 208, the second upper thread left and right movement device 208 has a second upper thread fixed end and a second upper thread movable end, the second upper thread fixed end is fixedly connected to the first upper thread movable end, the second upper thread movable end can move in the left and right directions, the number of upper thread telescopic mechanisms is multiple, and the multiple upper thread telescopic mechanisms are arranged in sequence in the left and right directions. The upper thread telescopic mechanism includes a telescopic base 209, the telescopic base 209 is fixedly connected to the second upper thread movable end, and a telescopic block 210 is slidably connected to the telescopic base 209 in the front and rear directions. The threading tube 2 03 is fixedly connected to the telescopic block 210, and a spring that can apply backward pressure to the telescopic block 210 is connected between the telescopic base 209 and the telescopic block 210. A telescopic driving device is also provided on the first upper line movable end, and the telescopic driving device has a second telescopic fixed end and a second telescopic movable end. The second telescopic fixed end is fixedly connected to the first upper line movable end, and the second telescopic movable end can move in the front and rear directions. The second telescopic movable end abuts against the rear side of the telescopic block 210, and the second telescopic movable end is arranged corresponding to the positions of the multiple telescopic blocks 210. The first telescopic fixed end includes the second telescopic fixed end, and the first telescopic movable end includes the telescopic block 210.

[0092] A plurality of upper thread telescopic mechanisms are arranged on the second upper thread movable end, and the upper thread telescopic mechanisms corresponding to the thread cutter 205 can be switched. Different thread cutter tubes can be threaded with wires of different colors or wire thicknesses, so that the wires can be switched according to different wire harnesses. The second telescopic movable end of a telescopic drive device can push forward a plurality of telescopic blocks 210 respectively, and the telescopic blocks 210 retract backwards by means of a spring, so that the structure is simple.

[0093] In some specific embodiments of the present invention, the connector switching loading module 501 includes:

[0094] The feeding vibration plate 502 is fixedly connected to the frame 101. The feeding vibration plate 502 is provided with at least two discharging channels, which are arranged in the left-right direction and all the discharging channels are arranged in the front-back direction. At least two feeding tracks are provided on the feeding vibration plate 502. Each feeding track can pass through a connector of a certain size and shape, and the connectors are finally sent to the discharging channels respectively.

[0095] The material taking device 503 has a fixed material taking end and a movable material taking end. The fixed material taking end is fixedly connected to the frame 101, and the movable material taking end can move in the front-back direction. A material taking block 504 is detachably connected to the movable material taking end. A material taking channel arranged in the left-right direction is arranged in the material taking block 504. The material taking channel and the discharge channel are arranged in a corresponding position. A pushing position is arranged on the movement track of the material taking block 504. The pushing position is arranged at the frontmost side or the rearmost side of all the discharge channels. The material taking block 504 is arranged on the left side of the discharge channel. The pushing position is arranged corresponding to the position of the connector clamp assembly 701.

[0096] The pushing mechanism 505 has a fixed pushing end and a movable pushing end. The fixed pushing end is relatively fixed to the frame 101, and the movable pushing end can be set along the left and right directions. A pushing rod 506 extending along the left and right directions is provided on the movable pushing end. The pushing rod 506 is arranged on the right side of the material taking block 504, and the pushing rod 506 is directly opposite to the pushing position. The pushing rod 506 is arranged corresponding to the position of the material taking channel.

[0097] The feeding vibration plate 502 can adapt to the use of connectors of different specifications, and connectors of different specifications enter different discharge channels; the feeding block 504 can be detachably connected to the feeding movable end of the feeding device 503, and the feeding block 504 with feeding channels of different sizes can be replaced, and the feeding movable end drives the feeding block 504 to move back and forth to the corresponding discharge channel to connect the connector; then the feeding block 504 moves to the pushing position, and the pushing movable end of the pushing mechanism 505 drives the push rod 506 to be inserted into the feeding channel, which can push the connector into the connector clamp, thereby realizing the feeding of connectors of different specifications.

[0098] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by ordinary technicians in the technical field, various equivalent modifications or substitutions can be made without departing from the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A wire harness assembly device, characterized in that: The machine comprises a frame, on which an upper wire cutting and peeling mechanism, a terminal crimping module, a wire plugging mechanism and a connector switching and feeding module are sequentially arranged, with the upper wire cutting and peeling mechanism being on the left relative to the direction of the connector switching and feeding module; The wire harness assembly equipment also includes a wire transport module, which is located at the front side of the upper wire cutting and peeling mechanism, the terminal crimping module and the wire plugging mechanism, and the wire transport module includes a wire transport linear drive device, which has a wire transport fixed end and a wire transport movable end, the wire transport fixed end is fixedly connected to the frame, the wire transport movable end can move in the left and right directions, and a wire transport clamp assembly is provided on the wire transport movable end, and the wire transport movable end drives the wire transport clamp assembly to move between the upper wire cutting and peeling mechanism, the terminal crimping module and the wire plugging mechanism; The terminal crimping module comprises at least two terminal crimping mechanisms, and all the terminal crimping mechanisms are arranged in the left-right direction; The plug-in mechanism includes a second wire clamp motion assembly, the second wire clamp motion assembly has a second wire clamp fixed end and a second wire clamp movable end, the second wire clamp fixed end is fixedly connected to the frame, the second wire clamp movable end can move in the front-to-back direction, the left-to-right direction and the up-and-down direction, the second wire clamp movable end is provided with a second wire clamp assembly and a terminal clamp assembly, the second wire clamp assembly is arranged at the front side of the terminal clamp assembly, and the terminal clamp assembly includes: A vertical plate fixedly connected to the movable end of the second wire clamp; A first half clamp, which is arranged on the right side opposite to the vertical plate, wherein the lower left side of the first half clamp is provided with a right half groove opening toward the left side and the lower side, and the right half groove has an upper side wall and a right side wall; A first linear drive device, which is provided with a first fixed end and a first movable end, wherein the first fixed end is provided on the vertical plate, the first movable end moves in the up-down direction, the first movable end is provided with a first connecting block, the first connecting block is provided with a sliding shaft, and the axis of the sliding shaft is provided in the front-back direction; A lifting block, which is slidably connected with the vertical plate in an up-and-down direction; The second half clamp is provided with a first rotation axis, the first rotation axis is arranged along the front-back direction, the second half clamp is rotatably connected with the lifting block through the first rotation axis, the second half clamp is also provided with a sliding groove, the sliding groove is arranged on the right side of the first rotation axis, the sliding groove extends in a direction close to or away from the first rotation axis, the sliding shaft is slidably connected in the sliding groove, the second half clamp is provided with a left half groove with an opening facing the upper side and the right side, the left half groove is arranged on the lower side of the first rotation axis, the left half groove is arranged on the left side of the right half groove, and the left half groove has a lower side wall and a left side wall; A lower limit block, which is fixedly connected to the vertical plate, is arranged at the lower side of the lifting block, can abut against the lifting block, and makes the lower stroke of the lifting block shorter than the lower stroke of the first movable end; A limit device, which is provided with a limit fixed end and a limit movable end, wherein the limit fixed end is arranged on the vertical plate, the limit movable end moves in the up-down direction, an upper limit block is arranged on the limit movable end, the upper limit block is arranged on the upper side of the lifting block, and the upper limit block can abut against the lifting block; The wiring harness assembly equipment further includes a connector clamp assembly, which is disposed on the left side of the connector switching and loading module, and the connector clamp assembly is disposed correspondingly to the position of the wire insertion mechanism and the connector switching and loading module; A driving screw rod is rotatably connected to the vertical plate, the driving screw rod is arranged along the left-right direction, and the limit fixing end includes the driving screw rod; A driving motor, which is fixedly connected to the vertical plate, and the driving motor is drivingly connected to the driving screw; A driving nut, which is threadedly connected with the driving screw, the upper limit block is connected to the lower side of the driving nut, a clamping block is provided on the lower side of the driving nut, a guide groove is provided on the upper side of the upper limit block, the guide groove extends up and down in a left-right direction, the clamping block is slidably connected in the guide groove, the upper limit block and the driving screw are relatively fixed in the left-right direction, and the limiting movable end includes the driving nut; The wiring harness assembly equipment also includes a wire end visual inspection module and a terminal visual inspection module. The wire end visual inspection module is arranged between the upper wire cutting and peeling mechanism and the terminal crimping module, and the terminal visual inspection module is arranged between the terminal crimping module and the wire insertion mechanism.

2. The wire harness assembly equipment according to claim 1, characterized in that: A position sensor is fixedly connected to the vertical plate, a position sensing part is provided on the upper limit block, the position sensor and the position sensing part are arranged correspondingly, and the position sensor is connected to the drive motor signal.

3. The wire harness assembly equipment according to claim 1, characterized in that: A fixing block is fixedly connected to the vertical plate, and the fixing block is arranged on the upper side of the lifting block. A compression spring is arranged between the fixing block and the lifting block.

4. The wire harness assembly equipment according to claim 1, characterized in that: There are two wire transport linear drive devices, and the two wire transport linear drive devices are respectively referred to as the first wire transport linear drive device and the second wire transport linear drive device; the wire transport fixed end, the wire transport movable end and the wire transport clamp assembly in the first wire transport linear drive device are respectively referred to as the first wire transport fixed end, the first wire transport movable end and the first wire transport clamp assembly; the wire transport fixed end, the wire transport movable end and the wire transport clamp assembly in the second wire transport linear drive device are respectively referred to as the second wire transport fixed end, the second wire transport movable end and the second wire transport clamp assembly; the first wire transport clamp assembly is arranged on the left side of the second wire transport clamp assembly; the first wire transport clamp assembly moves between the upper wire cutting and peeling mechanism and the terminal crimping module; the second wire transport clamp assembly moves between the wire head visual detection module and the wire insertion mechanism.

5. The wire harness assembly equipment according to claim 4, characterized in that: The wire harness assembly equipment also includes a single-axis double-motor linear motor, which includes two wire-moving linear drive devices. The single-axis double-motor linear motor has two independently movable movers, and the first wire-moving wire clamp assembly and the second wire-moving wire clamp assembly are respectively arranged on the two movers of the single-axis double-motor linear motor.

6. The wire harness assembly equipment according to claim 1, characterized in that: The upper thread cutting and peeling mechanism comprises: A first upper thread forward and backward movement device, comprising a first upper thread fixed end and a first upper thread movable end, wherein the first upper thread fixed end is fixedly connected to the frame, and the first upper thread movable end can move in the forward and backward direction; An upper line telescopic mechanism, comprising a first telescopic fixed end and a first telescopic movable end, wherein the first telescopic fixed end is connected to the first upper line movable end, the first telescopic movable end can move in the front-rear direction, and a threading tube is provided on the first telescopic movable end, wherein the threading tube is arranged in the front-rear direction; A tangent mechanism, comprising a tangent fixed end and two tangent movable ends, wherein the tangent fixed end is fixedly connected to the frame, the tangent movable end can move in the left and right directions, and the two tangent movable ends can move toward each other, and the two tangent movable ends are respectively provided with a tangent knife, the tangent knife is arranged at the front side of the threading tube, and the wire transport clamp assembly is arranged at the front side of the tangent knife; The wire pulling mechanism comprises a wire pulling fixed end and a wire pulling movable end, wherein the wire pulling fixed end is fixedly connected to the frame, and the wire pulling movable end can move in the front-rear direction, and a wire pulling clamp assembly is arranged on the wire pulling movable end, and the wire pulling clamp assembly is arranged corresponding to the positions of the wire threading tube and the wire cutting knife.

7. The wire harness assembly equipment according to claim 6, characterized in that: The upper thread cutting and peeling mechanism also includes a second upper thread left and right movement device, the second upper thread left and right movement device has a second upper thread fixed end and a second upper thread movable end, the second upper thread fixed end is fixedly connected to the first upper thread movable end, the second upper thread movable end can move in the left and right directions, the number of the upper thread telescopic mechanisms is multiple, and the multiple upper thread telescopic mechanisms are arranged in sequence in the left and right directions, the upper thread telescopic mechanism includes a telescopic base, the telescopic base is fixedly connected to the second upper thread movable end, a telescopic block is slidably connected to the telescopic base in the front-to-back direction, and the threading tube is fixedly connected to the telescopic block A spring that can apply backward pressure to the telescopic block is connected between the telescopic base and the telescopic block. A telescopic driving device is also provided on the first upper line movable end. The telescopic driving device has a second telescopic fixed end and a second telescopic movable end. The second telescopic fixed end is fixedly connected to the first upper line movable end. The second telescopic movable end can move in the front and rear directions. The second telescopic movable end abuts against the rear side of the telescopic block. The second telescopic movable end is arranged corresponding to the positions of the plurality of telescopic blocks. The first telescopic fixed end includes the second telescopic fixed end, and the first telescopic movable end includes the telescopic block.

8. The wire harness assembly equipment according to claim 1, characterized in that: The connector switching feeding module comprises: A feeding vibration plate, which is fixedly connected to the frame, and the feeding vibration plate is provided with at least two discharge channels, the discharge channels are arranged along the left-right direction, and all the discharge channels are arranged along the front-back direction; A material taking device, comprising a fixed material taking end and a movable material taking end, wherein the fixed material taking end is fixedly connected to the frame, the movable material taking end can move in the front-rear direction, a material taking block is detachably connected to the movable material taking end, a material taking channel arranged in the left-right direction is arranged inside the material taking block, the material taking channel is arranged corresponding to the position of the discharge channel, a material pushing position is arranged on the movement track of the material taking block, the material pushing position is arranged at the frontmost side or the rearmost side of all the discharge channels, the material taking block is arranged on the left side of the discharge channel, and the material pushing position is arranged corresponding to the position of the connector clamp assembly; The pushing mechanism comprises a fixed pushing end and a movable pushing end, wherein the fixed pushing end is relatively fixed to the frame, and the movable pushing end can be arranged along the left and right directions, and a pushing rod extending along the left and right directions is arranged on the movable pushing end, and the pushing rod is arranged on the right side of the material taking block, and the pushing rod is directly opposite to the pushing position, and the pushing rod is arranged corresponding to the position of the material taking channel.

Citation Information

Patent Citations

  • Wire harness assembling equipment

    CN212380703U