All-steel high-position stock bin

The all-steel high-level silo, through its steel structure design and vibration motor-assisted unloading, solves the problems of high construction difficulty, dust pollution, and insufficient space utilization of traditional silos, achieving efficient material discharge and environmentally friendly construction.

CN111776510BActive Publication Date: 2026-02-03ZHENGZHOU NEW HYDRAULIC MASCH CO LTD
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Patent Information

Application Number
CN202010478548.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-05-29
Publication Date
2026-02-03
Estimated Expiration
2040-05-29

AI Technical Summary

Technical Problem

Traditional high-level material silos are reinforced concrete structures, which have long construction periods, are difficult and dangerous, and are prone to dust pollution, underutilization of space, and blockage of the discharge port, making them difficult to clean.

Method used

The structure adopts an all-steel design, combined with vibratory motor-assisted unloading and customized steel aggregate bins. The structure is reinforced by ring beams, wall panels and bolts to prevent material accumulation, and efficient discharge is achieved through aggregate weighing hoppers and stone arc gate feeders.

Benefits of technology

Shorten the construction period, reduce dust pollution, improve space utilization and aggregate utilization, enhance structural strength, and ensure production efficiency and environmental protection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111776510B_ABST
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Abstract

The application discloses a full-steel structure high-position stock bin, which comprises a ring beam and an aggregate bin, a ring beam bolt is arranged on the upper left side of the ring beam, a connecting plate is arranged in the middle of the right side of the ring beam, a wall plate is arranged outside the ring beam, a wall plate bolt is arranged on the right side of the wall plate, a gasket is arranged on the upper and lower sides of the wall plate bolt, a fastening plate is arranged in the middle of the right side of the wall plate, and the aggregate bin is arranged inside the ring beam. The application has the beneficial effects that: the vibration motor is arranged to assist in unloading, meanwhile, the aggregate bin is customized and designed in the full-steel structure high-position stock bin, so that the accumulation of materials around the aggregate bin can be effectively avoided, the utilization rate of the aggregate of the customer is improved, the economic benefits are maximized, the full-steel structure high-position stock bin is composed of the steel ring beam and the steel aggregate bin, the full-steel structure high-position stock bin can be designed according to different requirements of the customer, the space utilization rate can be effectively improved, and the purpose of fully utilizing the space is achieved.
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Description

Technical Field

[0001] This invention relates to the field of aggregate collection technology, specifically to an all-steel high-level silo. Background Technology

[0002] A concrete mixing plant is a large-scale equipment used for mixing concrete. It consists of several parts, including aggregate bins, a conveying system, and a mixing system. The aggregate bins are primarily used to store aggregates such as sand and gravel in the concrete. Aggregate bins are containers used in the dry-mix mortar industry to store raw material dry sand; their shape is not limited to round or square. Dry-mix mortar is one of the emerging dry-mix materials in the building materials field. It refers to a mixture produced by professional manufacturers, made by mixing cement as the main binder with dried and screened fine aggregates, mineral admixtures, reinforcing materials, and additives in a certain proportion. Fine aggregate is mainly composed of dry sand, which is mainly derived from river sand that has been dried and screened. Different dry-mixed mortar products require different particle sizes of dry sand to be mixed according to different formulas. Currently, the industry's dry sand processing technology generally involves screening dry sand into particle sizes of 0-0.6mm, 0.6-1.2mm, 1.2-2.4mm, and 2.4-5mm, and then storing it in different aggregate bins. During mortar production, the required particle size of dry sand is put into a weighing hopper and weighed according to different formulas. Therefore, the pass rate of dry sand screening particle size is closely related to the performance of the finished mortar.

[0003] Currently, traditional high-level material silos are all reinforced concrete structures. This type of structure has a long construction period, is difficult to construct, is dangerous to construct, and generates a lot of dust. In addition, reinforced concrete high-level material silos have a fixed structure, an outdated appearance, cannot make reasonable use of space resources, cannot meet the technical requirements of customers, and the concrete aggregate silos are prone to material accumulation around the perimeter, causing material blockage at the discharge port, which is difficult to clean. Summary of the Invention

[0004] The purpose of this invention is to provide an all-steel high-level silo in order to solve the above-mentioned problems.

[0005] The present invention achieves the above objectives through the following technical solutions:

[0006] A high-level silo with an all-steel structure includes a ring beam and an aggregate bin. A ring beam bolt is installed on the upper left side of the ring beam, and a connecting plate is installed in the middle of the right side of the ring beam. A wall panel is installed on the outer side of the ring beam, and a wall panel bolt is installed on the right side of the wall panel. Washers are installed on both the upper and lower sides of the wall panel bolt, and a fastening plate is installed in the middle of the right side of the wall panel. An aggregate bin is installed inside the ring beam. A left aggregate bin hopper is installed on the lower left side of the aggregate bin, and a support frame is installed below the left aggregate bin hopper. A sensor pre-hanging screw is installed on the lower left side of the left aggregate bin hopper, and a sensor suspension device is installed on the right side of the sensor pre-hanging screw. An aggregate weighing hopper a is installed below the sensor suspension device, and a vibrating liner is installed in the middle of the left side of aggregate weighing hopper a. A vibrating motor is installed above the vibrating liner. A right aggregate bin hopper is installed on the lower right side of the aggregate bin, and a stone arc gate feeder is installed below the right aggregate bin hopper. An aggregate weighing hopper b is installed below the stone arc gate feeder, and calibration devices are installed on both sides of aggregate weighing hopper b.

[0007] Furthermore, the ring beam and the aggregate bin are connected by ring beam bolts, which pass through the connecting plate, and the ring beam and the aggregate bin are fixedly connected by bolts.

[0008] Furthermore, the wall panel is fixedly connected to the aggregate bin by wall panel bolts, and the wall panel bolts penetrate the pad.

[0009] Furthermore, the aggregate bin and the left aggregate bin are fixedly connected by bolts, the left aggregate bin and the sensor pre-mounted screw are fixedly connected by bolts, the two ends of the support frame are fixed to the left aggregate bin and the right aggregate bin respectively by bolts, and the ring beam is fixedly connected to the left aggregate bin and the right aggregate bin through the support frame.

[0010] Furthermore, the sensor pre-hanging screw is connected to the left aggregate bin by bolts, the sensor suspension device is fixedly connected to the left aggregate bin by bolts, and the lower ends of both the sensor pre-hanging screw and the sensor suspension device are connected to the aggregate bin a.

[0011] Furthermore, the vibrating liner is provided on the left side of the outer wall of the aggregate weighing hopper a. A vibrating motor is fixed to the side of the vibrating liner by bolts. While the vibrating liner is fastened by bolts, the vibrating motor and the vibrating liner on the side wall of the aggregate weighing hopper are tightly integrated into one unit.

[0012] Furthermore, a right aggregate bin is provided on the lower right side of the aggregate bin, the aggregate bin and the right aggregate bin are fixedly connected by bolts, and the right aggregate bin is fixedly connected to the stone arc gate feeder by clamps.

[0013] Furthermore, the aggregate weighing hopper b is provided with a calibration device on both the left and right sides, and the aggregate weighing hopper b is fixedly connected to the calibration device by a clamp.

[0014] The beneficial effects of this invention are as follows: First, various coarse and fine materials are transported to the site by transport vehicles. After passing inspection, the material from the high-level silo is sent to the top storage layer by a lifting screw conveyor, and then directly poured into the hopper. The material is then conveyed to the corresponding high-level silos via inclined conveyor mechanisms, and stacked separately according to category, effectively ensuring environmental protection at the construction site. The discharge port of the high-level silo is equipped with an aggregate weighing hopper and a vibrating motor. When discharge is required, the sensor suspension device is first connected to the power supply, thereby starting the vibrating motor. The high-frequency vibration of the vibrating motor unloads the material from the aggregate silo. Simultaneously, the conical design of the aggregate hopper allows for... Effectively avoids the problem of material piling up around the bottom of the silo, thus avoiding the defects of traditional high-level silos and maximizing production efficiency. The flat conveyor belt transports materials to the lifting conveyor belt. The all-steel structure high-level silo is easy to manufacture, reduces the need for overall concrete foundation construction, shortens the construction period, and avoids the loss of manpower and material resources due to delays. It can meet different usage needs and can be designed to meet different requirements, improving core competitiveness. The all-steel structure silo is custom-designed with a novel appearance, reducing the amount of concrete used in traditional high-level silos, thereby reducing environmental pollution from sand and dust, and achieving the effect of environmentally friendly construction.

[0015] 1. This invention uses a vibrating motor to assist unloading, and through the customized design of the steel aggregate bin in the all-steel high-level silo, it can effectively avoid material accumulation around the aggregate bin, improve the utilization rate of aggregate for customers, and maximize economic benefits.

[0016] 2. This invention features a fully steel-structured high-level silo, which consists of a steel ring beam and a steel aggregate silo. The fully steel-structured high-level silo can be optimized to meet different customer requirements, effectively improving space utilization and achieving the goal of making full use of space. Attached Figure Description

[0017] Figure 1 This is a structural schematic diagram of an all-steel high-level silo as described in this invention;

[0018] Figure 2 This is a schematic diagram of the wall panel connection bolt structure of an all-steel high-level silo according to the present invention;

[0019] Figure 3 This is a schematic diagram of the ring beam connecting bolt structure of an all-steel high-level silo according to the present invention;

[0020] Figure 4 This is a schematic diagram of the installation position of the vibrating motor in an all-steel high-level silo as described in this invention.

[0021] The annotations in the attached figures are explained as follows:

[0022] 1. Ring beam; 2. Aggregate bin; 3. Wall panel; 4. Left aggregate bin hopper; 401. Support frame; 402. Right aggregate bin hopper; 5. Sensor pre-hanging screw; 6. Vibration motor; 601. Vibration liner; 7. Aggregate weighing hopper a; 701. Aggregate weighing hopper b; 8. Sensor suspension device; 9. Stone arc gate feeder; 10. Calibration device; 11. Wall panel bolt; 12. Pad; 13. Fastening plate; 14. Ring beam bolt; 15. Connecting plate. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings:

[0024] like Figures 1-4 As shown, an all-steel high-level silo includes a ring beam 1 and an aggregate bin 2. A ring beam bolt 14 is installed on the upper left side of the ring beam 1, and a connecting plate 15 is installed in the middle of the right side of the ring beam 1. A wall panel 3 is installed on the outer side of the ring beam 1, and a wall panel bolt 11 is installed on the right side of the wall panel 3. Pads 12 are installed on both the upper and lower sides of the wall panel bolt 11, and a fastening plate 13 is installed in the middle of the right side of the wall panel 3. The aggregate bin 2 is installed inside the ring beam 1, and a left aggregate bin 4 is installed on the lower left side of the aggregate bin 2. A support frame 401 is installed below the left aggregate bin 4. The lower left end of the left aggregate bin 4... A sensor pre-hanging screw 5 is installed on the side, a sensor suspension device 8 is installed on the right side of the sensor pre-hanging screw 5, an aggregate weighing hopper a7 is installed below the sensor suspension device 8, a vibrating liner 601 is installed in the middle of the left side of the aggregate weighing hopper a7, a vibrating motor 6 is installed above the vibrating liner 601, a right aggregate bin hopper 402 is installed below the right side of the aggregate bin 2, a stone arc gate feeder 9 is installed below the right aggregate bin hopper 402, an aggregate weighing hopper b701 is installed below the stone arc gate feeder 9, and a weighing device 10 is installed on the left and right sides of the aggregate weighing hopper b701.

[0025] In this embodiment, the ring beam 1 and the aggregate bin 2 are connected by ring beam bolts 14, which pass through the connecting plate 15. The ring beam 1 and the aggregate bin 2 are fixedly connected by bolts. The outer side of the aggregate bin 2 is installed and fixed by the ring beam 1 and the connecting plate 15. During use, the longitudinal strength of the aggregate bin 2 is increased, which can improve the service life of the aggregate bin 2 to a certain extent.

[0026] In this embodiment, the wall panel 3 and the aggregate bin 2 are fixedly connected by wall panel bolts 11. The wall panel bolts 11 penetrate the pad 12. The wall panel 3 is attached to the outside of the aggregate bin 2 through the pad 12. While making effective use of the space of the aggregate bin 2, the wall panel 3 improves the stress strength of the aggregate bin 2 in the lateral direction to meet the strength requirements.

[0027] In this embodiment, the aggregate bin 2 and the left aggregate bin 4 are fixedly connected by bolts. The left aggregate bin 4 and the sensor pre-mounted screw 5 are fixedly connected by bolts. The two ends of the support frame 401 are fixed to the left aggregate bin 4 and the right aggregate bin 402 by bolts respectively. The ring beam 1 is fixedly connected to the left aggregate bin 4 and the right aggregate bin 402 by the support frame 401.

[0028] In this embodiment, the sensor pre-hanging screw 5 is connected to the left aggregate bin 4 by bolts, the sensor suspension device 8 is fixedly connected to the left aggregate bin 4 by bolts, and the lower ends of the sensor pre-hanging screw 5 and the sensor suspension device 8 are both connected to the aggregate weighing hopper a7.

[0029] In this embodiment, a vibration liner 601 is provided on the left side of the outer wall of the aggregate weighing hopper a7. A vibration motor 6 is fixed to the side of the vibration liner 601 by bolts. While the vibration liner 601 is fastened by bolts, the vibration motor 6 on the side wall of the aggregate weighing hopper a7 and the vibration liner 601 are tightly integrated. The high-frequency vibration of the vibration motor 6 unloads the material in the aggregate bin 2. At the same time, the tapered design of the aggregate weighing hopper a7 can effectively avoid the problem of material piling up around the bottom of the bin.

[0030] In this embodiment, a right aggregate bin 402 is provided on the lower right side of the aggregate bin 2. The aggregate bin 2 and the right aggregate bin 402 are fixedly connected by bolts. The right aggregate bin 402 and the stone arc gate feeder 9 are fixedly connected by clamps. The stone arc gate feeder 9 can unload material downstream evenly and continuously according to the requirements of the conveying system. The material in the right aggregate bin 402 is evenly discharged onto the belt conveyor through the stone arc gate feeder 9 to form a material layer of appropriate thickness and width for conveying.

[0031] In this embodiment, a weighing device 10 is provided on the left and right sides of the aggregate weighing hopper b701, and the aggregate weighing hopper b701 and the weighing device 10 are fixedly connected by a clip.

[0032] The specific working principle is as follows: First, various coarse and fine materials are transported to the site by transport vehicles. After passing inspection, the material from the high-level silo is sent to the top storage layer by the lifting screw conveyor and directly poured into the aggregate bin 2. The aggregate is then conveyed to the corresponding high-level silos via inclined conveyor mechanisms, and stacked separately according to category, effectively ensuring environmental protection at the construction site. The outer side of the aggregate bin 2 is fixed by the ring beam 1 and connecting plate 15, increasing the longitudinal strength of the aggregate bin 2 during use. The discharge port of the high-level silo is equipped with a left aggregate weighing hopper 4 and a vibrating motor 6. When discharge is required, the sensor suspension device 8 is first connected to the power supply, thereby starting the vibrating motor 6. The high-frequency vibration of the vibrating motor 6 unloads the material from the aggregate bin 2. The vibrating motor 6 assists in unloading. Simultaneously, the customized design of the steel structure aggregate bin 2 in the all-steel high-level silo effectively prevents material accumulation around the aggregate bin 2, improving customer satisfaction. This design maximizes aggregate utilization and economic benefits. The conical design of the aggregate weighing hopper (A7) effectively prevents material buildup around the bottom of the silo, avoiding the drawbacks of traditional high-level silos and ensuring maximum production efficiency. A flat conveyor belt transports materials to a lifting conveyor belt, and the stone arc gate feeder (9) discharges materials evenly and continuously downstream according to the conveying system requirements. The stone arc gate feeder (9) ensures that the material in the right aggregate bin (402) is evenly distributed onto the conveyor belt, forming a material layer of appropriate thickness and width for transport. The all-steel high-level silo is easy to manufacture, reducing the need for a solid concrete foundation and avoiding delays in manpower and material resources. It allows for targeted design, enhancing core competitiveness. The custom-designed all-steel silo boasts a novel appearance, reducing concrete usage compared to traditional high-level silos, thus minimizing dust and sand pollution and achieving environmentally friendly construction.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A high-level silo with an all-steel structure, characterized in that: The structure includes a ring beam (1) and an aggregate bin (2). A ring beam bolt (14) is provided on the upper left side of the ring beam (1). A connecting plate (15) is provided in the middle of the right side of the ring beam (1). A wall panel (3) is provided on the outer side of the ring beam (1). A wall panel bolt (11) is provided on the right side of the wall panel (3). A pad (12) is provided on the upper and lower sides of the wall panel bolt (11). A fastening plate (13) is provided in the middle of the right side of the wall panel (3). An aggregate bin (2) is provided on the inner side of the ring beam (1). A left aggregate bin hopper (4) is provided on the lower left side of the aggregate bin (2). A support frame (401) is provided below the left aggregate bin hopper (4). A sensor pre-hanging screw (5) is provided on the lower left side of the left aggregate bin hopper (4). A sensor suspension device (8) is provided on the right side of the sensor pre-hanging screw (5). A sensor suspension device (8) is provided below the sensor suspension device (8). A weight hopper a (7) is provided with a vibrating liner (601) on the middle left side of the weight hopper a (7). A vibrating motor (6) is provided above the vibrating liner (601). A right weight hopper (402) is provided below the right side of the weight hopper (2). A stone arc gate feeder (9) is provided below the right weight hopper (402). A weight hopper b (701) is provided below the stone arc gate feeder (9). A weighing device (10) is provided on the left and right sides of the weight hopper b (701). The vibrating liner (601) is provided on the left side of the outer wall of the weight hopper a (7). The vibrating motor (6) is assembled and fixed to the side of the vibrating liner (601) by bolts. While the vibrating liner (601) is fastened by bolts, the vibrating motor (6) and the vibrating liner (601) on the side wall of the weight hopper a (7) are tightly integrated. The ring beam (1) and the aggregate bin (2) are connected by the ring beam bolt (14), the ring beam bolt (14) passes through the connecting plate (15), and the ring beam (1) and the aggregate bin (2) are fixedly connected by bolts; The wall panel (3) is fixedly connected to the aggregate bin (2) by the wall panel bolt (11), and the wall panel bolt (11) passes through the pad (12).

2. The all-steel high-level silo according to claim 1, characterized in that: The aggregate bin (2) is fixedly connected to the left aggregate bin (4) by bolts. The left aggregate bin (4) is fixedly connected to the sensor pre-mounted screw (5) by bolts. The two ends of the support frame (401) are fixed to the left aggregate bin (4) and the right aggregate bin (402) by bolts respectively. The ring beam (1) is fixedly connected to the left aggregate bin (4) and the right aggregate bin (402) by the support frame (401).

3. The all-steel high-level silo according to claim 1, characterized in that: The sensor pre-hanging screw (5) is connected to the left aggregate bin (4) by bolts, the sensor suspension device (8) is fixedly connected to the left aggregate bin (4) by bolts, and the lower ends of the sensor pre-hanging screw (5) and the sensor suspension device (8) are both connected to the aggregate bin a (7).

4. The all-steel high-level silo according to claim 1, characterized in that: A right aggregate bin (402) is provided on the lower right side of the aggregate bin (2). The aggregate bin (2) and the right aggregate bin (402) are fixedly connected by bolts. The right aggregate bin (402) and the stone arc gate feeder (9) are fixedly connected by clamps.

5. The all-steel high-level silo according to claim 1, characterized in that: The aggregate weighing hopper b (701) is provided with a weighing device (10) on both sides, and the aggregate weighing hopper b (701) and the weighing device (10) are fixedly connected by a clamp.

Citation Information

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