An assembly mechanism for a central conductor and a ferrite
By designing automated ferrite and central conductor discharge mechanisms, the problems of low assembly efficiency and high manual labor intensity in the prior art are solved, and efficient and precise automatic assembly is achieved.
Patent Information
- Application Number
- CN202010770791.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-04
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2040-08-04
AI Technical Summary
In the assembly process of microwave circulators in the prior art, the feeding efficiency of ferrite and central conductors is low, and the labor intensity is high, making it difficult to achieve automated assembly.
An assembly mechanism of central conductor and ferrite is designed, including a ferrite discharge mechanism and a central conductor discharge assembly. Through technical means such as robots and material conveying belts, automatic discharge and loading of ferrite and central conductors are realized.
The automatic assembly of ferrite and central conductor is realized, the loading efficiency and accuracy are improved, and the labor intensity is reduced.
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Figure CN111791056B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of microwave circulator assembly equipment. More specifically, the present invention relates to an assembly mechanism for a center conductor and a ferrite. Background Art
[0002] A circulator is a multi-port device in which the transmission of electromagnetic waves circulates in a single direction, and is isolated or counter-rotating in the reverse direction. The principle of the circulator is the anisotropic characteristic of the magnetic field-biased ferrite material. Using the ferrite material as the medium, with a conductive strip structure on it and a constant magnetic field applied, the circulator has a circular characteristic. If the direction of the bias magnetic field is changed, the circulation direction will change. In a base station system, a device with a single-direction circulation characteristic is required. For example, a circulator is commonly used at the output port of a base station power amplifier to isolate signals and prevent signal backflow.
[0003] A microwave circulator includes a ferrite and a center conductor. In the prior art, the manual feeding method is generally adopted. This method has the problems of low feeding efficiency and high manual labor intensity. The difficulty lies in that both the ferrite and the center conductor need to be fed one by one. The devices in the prior art are all manually arranged, and only semi-automatic assembly of the ferrite can be achieved. Summary of the Invention
[0004] The purpose of the present invention is to overcome the deficiencies of the above technical solutions, and provide an assembly mechanism for a center conductor and a ferrite, which can realize automatic discharging and automatic feeding of the center conductor and the ferrite, has high feeding efficiency, and reduces the manual labor intensity.
[0005] The technical solution adopted by the present invention to solve its technical problems is: an assembly mechanism for a center conductor and a ferrite, the improvement lies in: including an iron working platform, a ferrite discharging mechanism, a ferrite manipulator, a center conductor discharging assembly, a center conductor manipulator, and a fixture assembly line;
[0006] The ferrite manipulator and the center conductor manipulator are arranged side by side on the working platform. The fixture assembly line is located below the ferrite manipulator and the center conductor manipulator. The ferrite discharging mechanism is located at one end of the ferrite manipulator. The center conductor discharging assembly is located at one end of the center conductor manipulator. The center conductor manipulator is used to transfer the center conductor provided by the center conductor discharging assembly into the fixture of the fixture assembly line;
[0007] The described ferrite discharging mechanism includes a discharging turntable, a rotating motor, a pushing cylinder, and a discharging component; the discharging turntable is fixed on the motor shaft of the rotating motor and rotates driven by the rotating motor; a plurality of feeding sleeves are evenly distributed along the circumferential direction of the discharging turntable, and a discharging pipe for containing ferrite is respectively arranged on each feeding sleeve; the pushing cylinder is arranged above the discharging turntable, and the pushing cylinder is used to push out the ferrite in the feeding sleeve; the discharging component is located on one side of the discharging turntable, and the discharging component includes a discharging guide rail for receiving ferrite;
[0008] The described ferrite manipulator is used to transfer the ferrite from the discharging guide rail to the fixture on the fixture assembly line;
[0009] The described center conductor discharging component includes a center conductor turntable, a center conductor motor, center conductor material pipes, and a center conductor feeding component. Two center conductor turntables are arranged up and down relatively. The center conductor material pipes are evenly distributed along the circumferential direction of the center conductor turntable and are detachably fixed on the two center conductor turntables; the center conductor turntable is connected to the motor shaft of the center conductor motor and rotates driven by the center conductor motor; the center conductor feeding component is arranged on one side of the center conductor turntable, and the center conductor feeding component includes a feeding push rod. The feeding push rod extends into the center conductor material pipe and pushes the center conductor in the center conductor material pipe from bottom to top;
[0010] The described center conductor manipulator is used to suck the center conductor from the top of the center conductor material pipe and transfer it to the fixture on the fixture assembly line.
[0011] In the above structure, a material pipe limiting ring is fixedly arranged above the discharging turntable. The material pipe limiting ring is provided with limiting elastic pieces with the same number as the discharging pipes, and the discharging pipes are stuck in the limiting elastic pieces.
[0012] In the above structure, a plurality of support columns are arranged between the material pipe limiting ring and the discharging turntable.
[0013] In the above structure, the discharging component includes a discharging motor, a synchronous belt, a synchronous pulley, and a ferrite transfer belt;
[0014] The discharging motor is fixed below the discharging guide rail, and a driving wheel is installed on the output shaft of the discharging motor. The synchronous belt is sleeved between the driving wheel and the synchronous pulley.
[0015] The ferrite transfer belt is rotatably installed inside the discharging guide rail. A transmission shaft is arranged on the synchronous pulley, and the transmission shaft is used to drive the ferrite transfer belt to rotate.
[0016] In the above structure, a positioning post is arranged inside the feeding sleeve, and a limiting block connected thereto is arranged below the positioning post. The limiting block drives the positioning post to move up and down inside the feeding sleeve.
[0017] In the above structure, a telescopic spring is sleeved on the positioning post.
[0018] In the above structure, a positioning assembly is arranged below the discharging turntable. The positioning assembly includes a positioning cylinder and a lifting clamping seat. The lifting clamping seat is connected to the cylinder rod of the positioning cylinder. A clamping groove for accommodating the limiting block is arranged inside the lifting clamping seat. The positioning cylinder is used to pull the limiting block to move downward.
[0019] In the above structure, a plurality of pushing chutes with the same number as the feeding sleeves are arranged in an array on the discharging turntable. A sliding pushing slider and a pushing rod are arranged inside the pushing chute. One end of the pushing rod is connected to the pushing slider, and a pushing nut is fixedly installed on the pushing slider;
[0020] The top end of the cylinder rod of the pushing cylinder is connected to a pushing clamping part, and an opening is arranged on the pushing clamping part. When the pushing chute is docked with the discharging assembly, the pushing nut is located inside the opening of the pushing clamping part.
[0021] In the above structure, the central conductor feeding assembly further includes a feeding motor, a rotating lead screw, and a lifting sliding block;
[0022] The rotating lead screw is connected to the motor shaft of the feeding motor. A lead screw nut is arranged on the lifting sliding block. The lead screw nut is adapted to the rotating lead screw. The top end of the feeding push rod is fixed on the lifting sliding block. By the rotation of the feeding motor, the lifting sliding block is driven to move up and down, thereby driving the feeding push rod to move up and down.
[0023] In the above structure, the central conductor feeding assembly further includes a lifting guide rod. The feeding motor is fixed on a motor fixing plate. The bottom end of the rotating lead screw is rotatably installed on a limiting plate. The two ends of the lifting guide rod are respectively fixed on the motor fixing plate and the limiting plate. A guide sleeve adapted to the lifting guide rail is arranged on the lifting sliding block.
[0024] The beneficial effects of the present invention are as follows: An assembling mechanism for a central conductor and a ferrite of the present invention can realize the automatic discharging and feeding of the ferrite and the central conductor. The whole process does not require manual participation, and only the feeding sleeve and the central conductor pipe need to be replaced; moreover, the feeding efficiency is high, the precision is high, and the labor intensity of workers is reduced. Description of the Drawings
[0025] Figure 1This is a schematic three-dimensional structure diagram of an assembly mechanism for a center conductor and a ferrite of the present invention.
[0026] Figure 2 This is a schematic three-dimensional structure diagram of a ferrite discharging mechanism of the present invention.
[0027] Figure 3 This is a schematic structure diagram of a discharging component of the ferrite discharging mechanism of the present invention.
[0028] Figure 4 This is a partial schematic structure diagram of a positioning component of the ferrite discharging mechanism of the present invention.
[0029] Figure 5 This is a schematic structure diagram of a center conductor discharging component of the present invention. Detailed implementation manners
[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0031] The concept, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments and the drawings, so as to fully understand the purpose, features and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts shall fall within the scope of protection of the present invention. In addition, all the connection / linkage relationships involved in the patent do not simply refer to the direct connection of components, but refer to the formation of a more optimal connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the present invention can be interactively combined without conflicting with each other.
[0032] Refer to Figure 1As shown in the figure, the present invention provides an assembly mechanism for a center conductor and a ferrite, which includes an iron working platform 10, a ferrite discharging mechanism 30, a ferrite manipulator 20, a center conductor discharging assembly 40, a center conductor manipulator 50, and a fixture assembly line 60; the ferrite manipulator 20 and the center conductor manipulator 50 are arranged side by side on the working platform. Both the ferrite manipulator 20 and the center conductor manipulator 50 adopt a three-axis linkage mechanism of the X-axis, Y-axis, and Z-axis. This kind of mechanism is relatively common in the prior art, so the structures of the ferrite manipulator 20 and the center conductor manipulator 50 will not be elaborated in detail in this embodiment. The fixture assembly line 60 is located below the ferrite manipulator 20 and the center conductor manipulator 50. The ferrite discharging mechanism 30 is located at one end of the ferrite manipulator 20. The center conductor discharging assembly 40 is located at one end of the center conductor manipulator 50. The center conductor manipulator 50 is used to transfer the center conductor provided by the center conductor discharging assembly 40 into the fixture of the fixture assembly line 60, and the ferrite manipulator 20 is used to transfer the ferrite into the fixture of the fixture assembly line 60; a return line is also arranged beside the fixture assembly line 60 for realizing the return of the fixture.
[0033] For the ferrite discharging mechanism 30, as Figures 2 to 4 shown, the present invention provides a specific embodiment. The ferrite discharging mechanism 30 includes a discharging turntable 301, a rotating motor 302, a pushing cylinder 303, and a discharging assembly 304; the discharging turntable 301 is fixed on the motor shaft of the rotating motor 302 and rotates driven by the rotating motor 302; a plurality of feeding sleeves 305 are evenly distributed along the circumferential direction of the discharging turntable 301, and a discharging pipe 306 for containing the ferrite is respectively arranged on each feeding sleeve 305; the pushing cylinder 303 is arranged above the discharging turntable 301, and the pushing cylinder 303 is used to push out the ferrite in the feeding sleeve 305; the discharging assembly 304 is located on one side of the discharging turntable 301, and the discharging assembly 304 includes a discharging guide rail 3041 for receiving the ferrite.
[0034] In the above embodiment, a material pipe limiting ring 3011 is fixedly arranged above the discharging turntable 301. The cover material pipe limiting ring 3011 is provided with limiting elastic pieces 3012 having the same number as the discharging pipes 306, and the discharging pipes 306 are stuck in the limiting elastic pieces 3012; a plurality of support columns are arranged between the material pipe limiting ring 3011 and the discharging turntable 301.
[0035] In this embodiment, the discharging assembly 304 includes a discharging motor 3042, a synchronous belt 3043, a synchronous pulley 3044, and a ferrite feeding belt 3045. The discharging motor 3042 is fixed below the discharging guide rail 3041. A driving wheel 3046 is installed on the output shaft of the discharging motor 3042. The synchronous belt 3043 is sleeved between the driving wheel 3046 and the synchronous pulley 3044. The ferrite feeding belt 3045 is rotatably installed inside the discharging guide rail 3041. A transmission shaft is provided on the synchronous pulley 3044, and this transmission shaft is used to drive the ferrite feeding belt 3045 to rotate.
[0036] In addition, a positioning column 3051 is arranged inside the feeding sleeve 305. A limiting block 3052 connected thereto is arranged below the positioning column 3051. The limiting block 3052 drives the positioning column 3051 to move up and down inside the feeding sleeve 305. A telescopic spring is sleeved on the positioning column 3051, and this telescopic spring is used to keep the positioning column 3051 in a protruding state. A positioning assembly 307 is arranged below the discharging turntable 301. This positioning assembly 307 includes a positioning cylinder 3071 and a lifting clamp seat 3072. The lifting clamp seat 3072 is connected to the cylinder rod of the positioning cylinder 3071. A slot for accommodating the limiting block 3052 is arranged inside the lifting clamp seat 3072. The positioning cylinder 3071 is used to pull the limiting block 3052 downward.
[0037] Combined with the above structure, the working process of the present invention will be described in detail. First, a plurality of ferrites are arranged vertically in the discharging pipe 306, and the ferrites will move downward under the action of their own gravity. The limiting elastic piece 3012 keeps the discharging pipe 306 in a detachable state. When the feeding of the ferrites in the discharging pipe 306 is completed, the discharging pipe 306 can be replaced. During discharging, the lowermost ferrite in the discharging pipe 306 is located above the positioning column 3051 under the action of gravity and is positioned by the positioning column 3051. When discharging is required, the positioning cylinder 3071 drives the lifting clamp seat 3072 to move downward, pulls the limiting block 3052, and drives the positioning column 3051 to retract. Since the slot of the lifting clamp seat 3072 is in a penetrating state, when the discharging turntable 301 rotates, the limiting block 3052 passes through the slot, and the pulling of a plurality of limiting blocks 3052 can be realized.
[0038] After the positioning column 3051 retracts, the cylinder rod of the material clamping cylinder 309 extends, and the cylinder rod of the material pushing cylinder 303 extends to push the ferrite onto the ferrite feeding belt 3045 of the discharging assembly 304, and the ferrite is driven to translate by the ferrite feeding belt 3045. In this embodiment,
[0039] The discharging turntable 301 is arrayed with pushing chute grooves equal in number to the feeding sleeves 305. In this embodiment, four feeding sleeves 305 are evenly distributed on the discharging turntable 301. A sliding pushing slider 3014 and a pushing rod 3015 are arranged in the pushing chute groove 3013. One end of the pushing rod 3015 is connected to the pushing slider 3014, and a pushing nut is fixedly installed on the pushing slider 3014. The top end of the cylinder rod of the pushing cylinder 303 is connected to a pushing clamping part 3031, and the pushing clamping part 3031 has an opening. When the pushing chute groove 3013 is docked with the discharging assembly, the pushing nut is located within the opening of the pushing clamping part 3031. When the cylinder of the pushing cylinder 303 extends, through the cooperation of the pushing clamping part and the pushing nut, the pushing slider 3014 and the discharging rod 3015 are driven to move together, and the discharging rod 3015 pushes the ferrite onto the ferrite conveying belt 3045, realizing the individual feeding of the ferrite. The present invention can realize the automatic discharging of the ferrite, improve the discharging efficiency, reduce the manual labor intensity, and has a high discharging efficiency; the discharging pipe 306 can be replaced after the feeding is completed, and this mechanism can operate continuously, greatly improving the discharging efficiency.
[0040] Combined with Figure 1 、 Figure 5 As shown, for the central conductor discharging assembly 40, the present invention provides a specific embodiment. The central conductor discharging assembly 40 includes a central conductor turntable 401, a central conductor motor 402, a central conductor material pipe 403, and a central conductor feeding assembly 404. Two central conductor turntables 401 are arranged vertically opposite to each other. The central conductor material pipes 403 are evenly distributed along the circumferential direction of the central conductor turntable 401 and are detachably fixed on the two central conductor turntables 401. In this embodiment, the detachable fixation of the central conductor material pipe 403 is realized through an elastic snap. The central conductor turntable 401 is connected to the motor shaft of the central conductor motor 402 and rotates driven by the central conductor motor 402. The central conductor feeding assembly 404 is arranged on one side of the central conductor turntable 401. The central conductor feeding assembly 404 includes a feeding push rod 4041. The feeding push rod 4041 extends into the central conductor material pipe 403 and pushes the central conductor in the central conductor material pipe 403 from bottom to top. The central conductor manipulator 50 is used to suck the central conductor from the top of the central conductor material pipe 403 and transfer it into the fixture on the fixture assembly line 60.
[0041] Further, the central conductor feeding assembly 404 further includes a feeding motor 4042, a rotating lead screw 4043, and a lifting slider 4044; the rotating lead screw 4043 is connected to the motor shaft of the feeding motor 4042, and a lead screw nut is provided on the lifting slider 4044, and this lead screw nut is adapted to the rotating lead screw 4043. The top end of the feeding push rod 4041 is fixed on the lifting slider 4044. By the rotation of the feeding motor 4042, the lifting slider 4044 is driven to perform a lifting motion, thereby driving the feeding push rod 4041 to perform a lifting motion. The central conductor feeding assembly 404 further includes a lifting guide rod 4045. The feeding motor 4042 is fixed on a motor fixing plate 4046. The bottom end of the rotating lead screw 4043 is rotatably installed on a limiting plate 4047. Both ends of the lifting guide rod 4045 are respectively fixed on the motor fixing plate 4046 and the limiting plate 4047. A guide sleeve 4048 adapted to the lifting guide rail is provided on the lifting slider 4044. Through the design of this structure, when the feeding motor 4042 rotates, the cooperation of the rotating lead screw 4043 and the lifting slider 4044 enables the feeding push rod to perform a lifting motion. When moving upward, the central conductor in the central conductor material tube can be ejected, and through the cooperation of the central conductor manipulator, the automatic feeding of the central conductor is completed; this central conductor discharging assembly 40 with such a structure can feed the central conductors one by one from top to bottom. After one central conductor material tube is loaded, only its replacement is required, and uninterrupted feeding can be achieved, improving the feeding efficiency and assembly efficiency, and having high feeding precision and small deviation after the central conductor is fed.
[0042] In summary, an assembly mechanism for a central conductor and a ferrite of the present invention can realize the automatic discharging and feeding of the ferrite and the central conductor. The whole process does not require manual participation, and only the feeding sleeve and the central conductor material tube need to be replaced; moreover, the feeding efficiency is high, the precision is high, and the labor intensity of workers is reduced.
[0043] The above has specifically described the preferred embodiments of the present invention, but the present invention is not limited to the described embodiments. Those skilled in the art can also make various equivalent deformations or substitutions without departing from the spirit of the present invention, and these equivalent deformations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. An assembly mechanism for a center conductor and a ferrite, characterized in that: it includes an iron working platform, a ferrite discharging mechanism, a ferrite manipulator, a center conductor discharging assembly, a center conductor manipulator, and a fixture assembly line; the ferrite manipulator and the center conductor manipulator are arranged side by side on the working platform, the fixture assembly line is located below the ferrite manipulator and the center conductor manipulator, the ferrite discharging mechanism is located at one end of the ferrite manipulator, the center conductor discharging assembly is located at one end of the center conductor manipulator, and the center conductor manipulator is used to transfer the center conductor provided by the center conductor discharging assembly into the fixture on the fixture assembly line; the ferrite discharging mechanism includes a discharging turntable, a rotating motor, a pushing cylinder, and a discharging assembly; the discharging turntable is fixed on the motor shaft of the rotating motor and rotates driven by the rotating motor; a plurality of feeding sleeves are evenly distributed along the circumferential direction of the discharging turntable, and a discharging pipe for containing ferrite is respectively arranged on each feeding sleeve; the pushing cylinder is arranged above the discharging turntable, and the pushing cylinder is used to push out the ferrite in the feeding sleeve; the discharging assembly is located on one side of the discharging turntable, and the discharging assembly includes a discharging guide rail for receiving ferrite; the ferrite manipulator is used to transfer the ferrite from the discharging guide rail into the fixture on the fixture assembly line; the center conductor discharging assembly includes a center conductor turntable, a center conductor motor, a center conductor material pipe, and a center conductor feeding assembly. Two center conductor turntables are arranged up and down relatively. The center conductor material pipes are evenly distributed along the circumferential direction of the center conductor turntable and are detachably fixed on the two center conductor turntables; the center conductor turntable is connected to the motor shaft of the center conductor motor and rotates driven by the center conductor motor; the center conductor feeding assembly is arranged on one side of the center conductor turntable, and the center conductor feeding assembly includes a feeding push rod. The feeding push rod extends into the center conductor material pipe and pushes the center conductor in the center conductor material pipe from bottom to top; the center conductor manipulator is used to suck the center conductor from the top of the center conductor material pipe and transfer it into the fixture on the fixture assembly line; a material pipe limiting ring is fixedly arranged above the discharging turntable, and a limiting elastic piece with the same number as the discharging pipes is arranged on the material pipe limiting ring, and the discharging pipes are stuck in the limiting elastic pieces; a positioning column is arranged inside the feeding sleeve, and a limiting block connected thereto is arranged below the positioning column. The limiting block drives the positioning column to move up and down in the feeding sleeve.
2. An assembly mechanism for a center conductor and a ferrite according to claim 1, characterized in that: a plurality of support columns are arranged between the material pipe limiting ring and the discharging turntable.
3. An assembly mechanism for a center conductor and a ferrite according to claim 1, characterized in that: the discharging assembly includes a discharging motor, a synchronous belt, a synchronous pulley, and a ferrite transfer belt; the discharging motor is fixed below the discharging guide rail, a driving wheel is installed on the output shaft of the discharging motor, and the synchronous belt is sleeved between the driving wheel and the synchronous pulley. The ferrite conveying belt is rotatably installed inside the discharge guide rail. A transmission shaft is arranged on the synchronous pulley, and this transmission shaft is used to drive the ferrite conveying belt to rotate.
4. An assembly mechanism for a center conductor and a ferrite according to claim 1, characterized in that: A telescopic spring is sleeved on the positioning post.
5. An assembly mechanism for a center conductor and a ferrite according to claim 1, characterized in that: A positioning assembly is arranged below the discharge turntable. The positioning assembly includes a positioning cylinder and a lifting clamping seat. The lifting clamping seat is connected to the cylinder rod of the positioning cylinder. A slot for accommodating a limit clamping block is arranged inside the lifting clamping seat, and the positioning cylinder is used to pull the limit clamping block to move downward.
6. An assembly mechanism for a center conductor and a ferrite according to claim 1, characterized in that: The discharge turntable is arrayed with push-chute grooves having the same number as the feeding sleeves. And a sliding push-block and a push rod are arranged inside the push-chute grooves. One end of the push rod is connected to the push-block. A push nut is fixedly installed on the push-block; The top end of the cylinder rod of the push cylinder is connected to a push clamping part, and the push clamping part has an opening. When the push-chute groove is docked with the discharge assembly, the push nut is located inside the opening of the push clamping part.
7. An assembly mechanism for a center conductor and a ferrite according to claim 1, characterized in that: The center conductor feeding assembly further includes a feeding motor, a rotating lead screw and a lifting sliding block; The rotating lead screw is connected to the motor shaft of the feeding motor. A lead screw nut is arranged on the lifting sliding block, and this lead screw nut is adapted to the rotating lead screw. The top end of the feeding push rod is fixed on the lifting sliding block. By the rotation of the feeding motor, the lifting sliding block is driven to realize lifting movement, thereby driving the feeding push rod to lift.
8. An assembly mechanism for a center conductor and a ferrite according to claim 7, characterized in that: The center conductor feeding assembly further includes a lifting guide rod. The feeding motor is fixed on a motor fixing plate. The bottom end of the rotating lead screw is rotatably installed on a limit plate. The two ends of the lifting guide rod are respectively fixed on the motor fixing plate and the limit plate. A guide sleeve adapted to the lifting guide rail is arranged on the lifting sliding block.
Citation Information
Patent Citations
Assembly mechanism of central conductor and ferrite
CN212265119U