Screw locking and padding integrated intelligent equipment
The integrated intelligent equipment automates screw locking and anti-skid pad application, addressing labor-intensive manual processes by using synchronous belt transmission and spring pressure for controlled tightening, thereby reducing production costs and improving efficiency.
Patent Information
- Application Number
- CN202010474898.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-05-29
AI Technical Summary
Current industrial practices of screwing screws and applying anti-skid pads are labor-intensive and time-consuming, leading to increased production costs as they rely heavily on manual labor.
An integrated intelligent equipment comprising a screw tightening mechanism, anti-skid pad feeding system, and anti-skid pad sticking mechanism, which includes a multi-purpose workbench mechanism for precise positioning and automated screw locking and pad application, utilizing synchronous belt transmission and spring pressure for controlled tightening, and cylinder-controlled pad conveyance.
Automates the screw locking and anti-skid pad application processes, reducing labor dependency, enhancing efficiency, and lowering production costs while ensuring accurate positioning and controlled tightening forces.
Smart Images

Figure CN111805220B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automation equipment, and in particular to integrated intelligent equipment for screw locking and padding. Background Art
[0002] With the development of social economy, my country's industrial production capacity has increased significantly. Most industrial products need to be fixed by screws, and generally a product needs to be fixed with a large number of screws. After the screws are tightened, it is usually necessary to stick an anti-skid pad on the back of the product to prevent sliding. However, the current production steps of screwing screws and sticking anti-skid pads are usually done manually, but it is time-consuming and laborious to use manual screwing and anti-skid pads, and as labor costs increase, production costs continue to increase. Summary of the invention
[0003] The purpose of the present invention is to overcome the defects and shortcomings of the prior art and to provide an integrated intelligent equipment for screw locking and pad sticking, which can realize the positioning of the workpiece in the Y-axis and secondary X-axis directions, and complete the screw locking operation and the anti-slip pad sticking operation.
[0004] The object of the present invention can be achieved by the following technical solution: a screw locking and pad sticking integrated intelligent equipment, comprising a screw tightening mechanism, an anti-skid pad feeding system, an anti-skid pad sticking mechanism, a multi-purpose workbench mechanism and a frame; the screw tightening mechanism, the anti-skid pad feeding system and the anti-skid pad sticking mechanism are installed on the frame, and the frame is installed on the multi-purpose workbench mechanism;
[0005] The screw tightening mechanism comprises a Z-axis rail plate, a Z-axis motor, a Z-axis synchronous belt assembly, an upper Z-axis rail, a Z-axis slider, a nozzle assembly and an electric screwdriver assembly; the Z-axis motor, the Z-axis synchronous belt assembly and the upper Z-axis rail are mounted on the Z-axis rail plate; one side of the Z-axis slider is clamped with the Z-axis synchronous belt assembly and is slidably mounted on the upper Z-axis rail; the Z-axis motor drives the Z-axis synchronous belt assembly to operate; the electric screwdriver assembly is mounted on the Z-axis slider; the nozzle assembly is mounted on the screwdriver assembly;
[0006] The anti-skid pad feeding system comprises a tray assembly, an inlet side pulling device, an outlet side pulling device and an anti-skid pad belt; the tray assembly, the inlet side pulling device and the outlet side pulling device are all installed on a frame; the inlet side pulling device is used to pull the anti-skid pad belt on the inlet side; the outlet side pulling device is used to pull the anti-skid pad belt on the outlet side; the anti-skid pad belt is wound around the tray assembly, and the anti-skid pad belt coming out of the tray assembly passes through the inlet side pulling device and the outlet side pulling device in sequence;
[0007] The anti-skid pad mechanism comprises a pad bottom plate, a pad motor, a pad synchronous belt assembly, a pad linear rail, a cylinder mounting plate and a pad cylinder assembly; the pad motor, the pad synchronous belt assembly and the pad linear rail are mounted on the pad bottom plate; the pad motor drives the pad synchronous belt assembly to operate; the cylinder mounting plate is clamped with the pad synchronous belt assembly and is slidably mounted on the pad linear rail; the pad cylinder assembly is mounted on the cylinder mounting plate;
[0008] The multi-purpose workbench mechanism includes a workbench base plate, a Y-axis moving mechanism and a secondary X-axis moving mechanism, the Y-axis moving mechanism is installed on the workbench base plate, and the secondary X-axis moving mechanism is installed on the Y-axis moving mechanism; the Y-axis moving mechanism is used to position the workpiece in the Y-axis direction, and the secondary X-axis moving mechanism is used to position the workpiece in the secondary X-axis direction.
[0009] As a preferred technical solution, the Z-axis synchronous belt assembly includes a Z-axis main pulley, a Z-axis secondary pulley, a Z-axis synchronous belt and a Z-axis pulley mounting shaft; the Z-axis pulley mounting shaft is installed at one end of the Z-axis axis rail plate, the Z-axis motor is installed at the other end of the Z-axis axis rail plate, the Z-axis main pulley is installed on the output shaft of the Z-axis motor, the Z-axis secondary pulley is sleeved on the Z-axis pulley mounting shaft, and the Z-axis synchronous belt passes around the Z-axis main pulley and the Z-axis secondary pulley to form a closed loop.
[0010] As a preferred technical solution, the electric screwdriver assembly includes an electric screwdriver, a base frame and a screwdriver fixing plate; the screwdriver fixing plate is installed on the Z-axis slider, the base frame is installed on the screwdriver fixing plate, and the electric screwdriver passes through the hole on the base frame and is fixed; the suction nozzle assembly includes a suction nozzle and a suction nozzle fixing plate; the suction nozzle fixing plate is installed on the screwdriver fixing plate, and the suction nozzle is installed on the screwdriver assembly.
[0011] As a preferred technical solution, the Z-axis slider includes a first slider and a second slider; one side of the first slider is clamped with the Z-axis synchronous belt, and an upper block is provided on the first slider; the screwdriver fixing plate is installed on the second slider, and an upper guide post fixing block is provided on the screwdriver fixing plate, the lower end of the upper guide post is fixedly connected to the lower guide post fixing block, the upper end of the upper guide post is movably connected to the upper block, a middle pressure spring is provided on the upper guide post, and an upper limit rubber is provided on the top of the upper guide post. The middle pressure spring can use spring force to complete the screwing operation of the electric screwdriver, which is conducive to the control of the tightening force and plays a stroke buffering role.
[0012] As a preferred technical solution, a lower Z axis rail is provided on the screwdriver fixing plate, and a lower slider is provided on the lower Z axis rail; the nozzle fixing plate is mounted on the lower slider; an upper stopper is provided on the top of the nozzle fixing plate, the upper stopper is fixedly connected to the lower end of the lower guide column, the upper end of the lower guide column is movably connected to the upper guide column fixing block, a lower compression spring is provided on the lower guide column, and a middle limiter is provided on the top of the lower guide column. Under the spring force of the lower compression spring, the lower guide column can press down the nozzle mounting plate, so that the screw adsorbed by the nozzle abuts against the screw hole of the workpiece, thereby improving the stability when the screw is tightened.
[0013] As a preferred technical solution, the tray assembly of the anti-slip pad feeding system includes a tray, a tray shaft and a tray bearing; the tray shaft is equipped with a tray bearing, and the tray is installed on the tray bearing; the anti-slip pad belt is wrapped around the tray; the inlet side pulling device includes an inlet side pulling cylinder, an inlet side pulling finger cylinder and an inlet side pulling clamp, the inlet side pulling finger cylinder is installed on the inlet side pulling cylinder, and the inlet side pulling clamp is installed on the inlet side pulling finger cylinder; the outlet side pulling device includes an outlet side pulling cylinder, an outlet side pulling finger cylinder and an outlet side pulling clamp, the outlet side pulling finger cylinder is installed on the outlet side pulling cylinder, and the outlet side pulling clamp is installed on the outlet side pulling finger cylinder.
[0014] As a preferred technical solution, the inlet side pulling device further includes an inlet side clamping finger cylinder and an inlet side clamping clamp, the inlet side clamping finger cylinder is mounted on the frame, and the inlet side clamping clamp is mounted on the inlet side clamping finger cylinder; the outlet side pulling device further includes an outlet side clamping finger cylinder and an outlet side clamping clamp, the outlet side clamping finger cylinder is mounted on the frame, and the outlet side clamping clamp is mounted on the outlet side clamping finger cylinder. The inlet side clamping clamp can tension the anti-skid pad belt when the anti-skid pad belt is punched onto the workpiece.
[0015] As a preferred technical solution, the side-pull device further includes a self-adhesive paper pulling finger cylinder, a self-adhesive paper clamping finger cylinder, a self-adhesive paper pulling clamp and a self-adhesive paper clamping clamp; the self-adhesive paper pulling finger cylinder is installed on the side-pull cylinder, the self-adhesive paper clamping finger cylinder is installed on the frame, the self-adhesive paper pulling clamp is installed on the self-adhesive paper pulling finger cylinder, and the self-adhesive paper clamping clamp is installed on the self-adhesive paper clamping finger cylinder; the frame is provided with a separation shaft, and the self-adhesive paper on the anti-skid pad passes through the separation shaft, the self-adhesive paper clamping clamp and the self-adhesive paper pulling clamp in sequence. The self-adhesive paper pulling clamp can synchronously pull the self-adhesive paper at the bottom of the anti-skid pad under the drive of the side-pull cylinder to separate the self-adhesive paper from the anti-skid pad.
[0016] As a preferred technical solution, the pad synchronous belt assembly includes a pad main pulley, a pad secondary pulley, a pad synchronous belt and a pad pulley mounting shaft; the pad pulley mounting shaft is installed at one end of the pad base plate, the pad motor is installed at the other end of the pad base plate, the pad main pulley is installed on the output shaft of the pad motor, the pad secondary pulley is sleeved on the pad pulley mounting shaft, and the pad synchronous belt passes around the pad main pulley and the pad secondary pulley to form a closed loop.
[0017] As a preferred technical solution, the Y-axis moving mechanism includes a Y-axis line rail mounting plate, a Y-axis line rail, a Y-axis synchronous belt assembly, a Y-axis slider and a Y-axis motor; the Y-axis line rail mounting plate is mounted on the workbench bottom plate, the Y-axis line rail and the Y-axis synchronous belt assembly are mounted in parallel on the Y-axis line rail mounting plate, the Y-axis motor drives the Y-axis synchronous belt assembly to operate along the Y-axis, the Y-axis slider is clamped on the Y-axis synchronous belt assembly and can be slidably mounted on the Y-axis line rail; the secondary X-axis moving mechanism includes a secondary X-axis line rail mounting plate, a secondary X-axis line rail, a secondary X-axis synchronous belt assembly, a secondary X-axis slider and a secondary X-axis motor; the secondary X-axis line rail mounting plate is mounted above the Y-axis moving mechanism, the secondary X-axis line rail and the secondary X-axis synchronous belt assembly are mounted in parallel on the secondary X-axis line rail mounting plate, the secondary X-axis motor drives the secondary X-axis synchronous belt assembly to operate along the secondary X-axis, the secondary X-axis slider is clamped on the secondary X-axis synchronous belt assembly and can be slidably mounted on the secondary X-axis line rail.
[0018] As an optimal technical solution, the Y-axis synchronous belt assembly includes a Y-axis main pulley, a Y-axis secondary pulley, a Y-axis synchronous belt and a Y-axis pulley mounting shaft; the Y-axis pulley mounting shaft is installed at one end of the Y-axis axis rail mounting plate, the Y-axis motor is installed at the other end of the Y-axis axis rail mounting plate, the Y-axis main pulley is installed on the output shaft of the Y-axis motor, the Y-axis secondary pulley is sleeved on the Y-axis pulley mounting shaft, and the Y-axis synchronous belt passes around the Y-axis main pulley and the Y-axis secondary pulley to form a closed loop; the secondary X-axis synchronous belt assembly includes a secondary X-axis main pulley, a secondary X-axis secondary pulley, a secondary X-axis synchronous belt and a secondary X-axis pulley mounting shaft; the secondary X-axis pulley mounting shaft is installed at one end of the secondary X-axis axis rail mounting plate, the secondary X-axis motor is installed at the other end of the secondary X-axis axis rail mounting plate, the secondary X-axis main pulley is installed on the output shaft of the secondary X-axis motor, the secondary X-axis secondary pulley is sleeved on the secondary X-axis pulley mounting shaft, and the secondary X-axis synchronous belt passes around the secondary X-axis main pulley and the secondary X-axis secondary pulley to form a closed loop.
[0019] As an optimal technical solution, the frame includes a column, a crossbeam and a main X-axis moving mechanism; two columns are installed on the bottom plate of the workbench, a crossbeam is installed on the top of the column, and the main X-axis moving mechanism is installed on the crossbeam; the main X-axis moving mechanism includes a main X-axis synchronous belt assembly, a main X-axis line rail, a mounting plate assembly and a main X-axis motor, the main X-axis synchronous belt assembly, the main X-axis line rail and the main X-axis motor are installed on the crossbeam, and the main X-axis motor drives the main X-axis synchronous belt assembly to operate along the main X-axis; the mounting plate assembly includes a screw-tightening side mounting plate, a main X-axis synchronous belt clamping block and a main X-axis slider, the main X-axis synchronous belt clamping block and the main X-axis slider are fixedly connected to the screw-tightening side mounting plate, the main X-axis synchronous belt clamping block is clamped on the main X-axis synchronous belt assembly, and the main X-axis slider can be slidably mounted on the main X-axis line rail.
[0020] As a preferred technical solution, the main X-axis synchronous belt assembly includes a main X-axis main pulley, a main X-axis secondary pulley, a main X-axis synchronous belt and a main X-axis pulley mounting shaft. The main X-axis pulley mounting shaft is installed at one end of the crossbeam plate, the main X-axis main pulley is installed on the output shaft of the main X motor, the main X-axis secondary pulley is sleeved on the main X-axis pulley mounting shaft, and the main X-axis synchronous belt bypasses the main X-axis main pulley and the main X-axis secondary pulley to form a closed loop.
[0021] As a preferred technical solution, it also includes a screw arranging machine, which is installed on a multi-purpose workbench mechanism and is used to arrange screws.
[0022] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0023] 1. The present invention uses a multi-purpose workbench mechanism to accurately position the workpiece, a screw tightening mechanism is arranged on the front of the frame, and an anti-skid pad feeding system and an anti-skid pad affixing mechanism are arranged on the back of the frame. The screw tightening operation and the anti-skid pad affixing operation can be automatically completed, with a high degree of automation, without relying on manpower, saving time and effort, and reducing production costs.
[0024] 2. The screw tightening mechanism of the present invention can automatically screw the screw into the screw hole of the workpiece; it adopts synchronous belt transmission, and has high transmission efficiency; when the electric screwdriver tightens the screw, spring pressure is used to provide feed force, which is conducive to the control of the tightening force, plays a stroke buffering role, and will not damage the electric screwdriver.
[0025] 3. The present invention adopts an inlet side pulling device and an outlet side pulling device to automatically convey the anti-skid pad to the anti-skid pad attaching mechanism, thereby realizing automatic feeding of the anti-skid pad. The inlet side pulling device and the outlet side pulling device are controlled by a cylinder, with a simple structure and easy operation.
[0026] 4. The anti-slip pad sticking mechanism of the present invention can automatically stick the protective pad on the workpiece, and adopts synchronous belt transmission, so the transmission efficiency is high.
[0027] 5. The present invention is provided with a Y-axis moving mechanism and a secondary X-axis moving mechanism to realize the positioning of the working Y-axis and the secondary X-axis. The workpiece is driven to move by a synchronous belt assembly, and the structure is simple and the positioning is accurate. At the same time, the dustproof frame is provided to seal and protect the moving mechanism from dust, improve work efficiency, and reduce the depreciation rate of the workbench.
[0028] 6. The frame of the present invention is equipped with a main X-axis moving mechanism, which can realize the linear movement of the screw tightening mechanism along the main X-axis. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 1 is a schematic diagram of the front structure of the screw locking and pad integrated intelligent equipment in an embodiment of the present invention;
[0030] Figure 2 2 is a schematic diagram of the back structure of the screw locking and pad integrated intelligent device according to an embodiment of the present invention;
[0031] Figure 3 is a side structural schematic diagram of a screw tightening mechanism in an embodiment of the present invention;
[0032] Figure 4 is another side structural schematic diagram of the screw tightening mechanism in an embodiment of the present invention;
[0033] Figure 5 is a cross-sectional view of a nozzle according to an embodiment of the present invention;
[0034] Figure 6 is a schematic structural diagram of an anti-slip mat feeding system in an embodiment of the present invention;
[0035] Figure 7 2 is a schematic diagram of the structure of the side pulling device in an embodiment of the present invention;
[0036] Figure 8 2 is a schematic diagram of the structure of the outlet side pulling device in an embodiment of the present invention;
[0037] Fig. 9 is a schematic structural diagram of one side of the anti-slip pad attachment mechanism in an embodiment of the present invention;
[0038] Fig.10 is a structural schematic diagram of another side of the anti-slip pad attachment mechanism in an embodiment of the present invention;
[0039] Fig.11 This is a schematic diagram of the structure of a multi-purpose workbench mechanism in an embodiment of the present invention;
[0040] Fig.12 is a schematic structural diagram of the Y-axis moving mechanism in an embodiment of the present invention;
[0041] Fig.13 2 is a schematic diagram of the structure after a cover plate is provided on the Y-axis moving mechanism in an embodiment of the present invention;
[0042] Fig.14 yes Fig.13 A cross-sectional view of
[0043] Fig.15 is a front structural schematic diagram of a rack in an embodiment of the present invention;
[0044] Fig.16 It is a schematic diagram of the back structure of the rack in an embodiment of the present invention.
[0045] Among them: 10: screw tightening mechanism, 11: Z axis rail plate, 12: Z axis motor, 131: Z axis main pulley, 132: Z axis secondary pulley, 133: Z axis synchronous belt, 134: Z axis pulley adjustment block, 14: upper Z axis rail, 151: first slider, 152: second slider, 153: upper stopper, 154: upper guide column, 155: middle pressure spring, 156: synchronous belt clamping plate, 157: synchronous belt pressure block, 158: first induction block, 159: first induction slot, 1510: first induction slot mounting plate, 1511: top limit rubber, 1512: bottom limit rubber, 1513: upper limit rubber, 161: electric screwdriver, 162: bottom frame, 163: screwdriver fixing plate, 164: upper guide column fixing block, 17 1: suction nozzle, 172: suction nozzle fixing plate, 173: lower Z axis rail, 174: lower slider, 175: upper stop glue, 176: lower stop glue, 177: lower stop glue fixing block, 178: lower guide column, 179: lower compression spring, 1710: middle limit glue, 181: upper rod, 182: upper tension spring, 711: tray, 712: tray small shaft, 713: tray bearing, 714: tray edge guard, 715: tray bracket, 721: side pull cylinder, 722: side pull finger cylinder, 723: side clamp finger cylinder, 724: side pull clamp, 725: side clamp clamp, 726: adhesive paper pull finger cylinder, 727: adhesive paper clamp finger cylinder, 728: adhesive paper pull clamp, 729: Adhesive paper clamping clamp, 7210: separation shaft, 7211: inlet cylinder anti-collision rubber, 7212: inlet anti-collision rubber mounting frame, 7213: inlet cylinder transition plate, 7214: adhesive paper clamping cylinder fixing plate, 7215: inlet cylinder fixing frame, 731: outlet pulling cylinder, 732: outlet pulling finger cylinder, 733: outlet clamping finger cylinder, 734: outlet pulling clamp, 735: outlet clamping clamp, 736: outlet cylinder fixing frame, 737: outlet cylinder anti-collision rubber, 738: outlet anti-collision rubber mounting plate, 739: outlet clamping cylinder fixing plate, 7310: outlet cylinder transition plate, 74: anti-slip pad, 751: friction wheel, 752: friction wheel shaft, 753: friction wheel bearing, 7 54: Friction wheel bracket, 76: Adhesive paper, 50: Frame, 60: Anti-skid pad mechanism, 61: Punch pad motor, 62: Punch pad main pulley, 63: Punch pad synchronous belt, 64: Belt pressure plate, 65: Belt fixing plate, 66: Cylinder mounting plate, 67: Punch pad linear rail, 68: Punch pad pulley adjustment block, 69: Punch pad bottom plate, 610: Punch pad pulley mounting shaft, 611: Punch pad auxiliary pulley, 612: Punch pad induction slot mounting plate, 613: Punch pad induction slot, 614: Punch pad induction block, 615: Punch pad cylinder, 616: Transition shaft, 617: Glue punch, 618: Punch pad negative limit anti-collision glue, 619: Glue punch positive limit anti-collision glue, 620: Punch pad slider, 20: Multi-purpose workbench mechanism, 211: Y axis rail mounting plate,212: Y axis rail, 2131: Y axis main pulley, 2132: Y axis secondary pulley, 2133: Y axis synchronous belt, 2134: Y axis pulley mounting shaft, 2135: Y axis pulley adjustment block, 214: Y axis slider, 215: Y axis motor, 216: Y axis sensing slot, 217: Y axis sensing block, 218: Y axis positive limit anti-collision rubber, 219: Y axis negative limit anti-collision rubber, 221: secondary X axis rail mounting plate, 222: secondary X axis rail, 2231: secondary X axis main pulley, 2232: secondary X axis secondary pulley, 2233: secondary X axis synchronous belt, 2234: secondary X axis pulley mounting shaft, 224: secondary X axis slider, 225: secondary X axis motor, 31: work Workbench bottom plate, 32: dustproof frame, 33: upper cover plate, 34: left cover plate, 35: right cover plate, 36: upper plate, 37: column support plate, 40: screw arrangement machine, 50: frame, 51: main X-axis pulley adjustment block, 52: main X-axis pulley mounting shaft, 53: main X-axis secondary pulley, 54: screw side mounting plate, 55: main X-axis synchronous belt clamping block, 56: main X-axis slider, 57: main X-axis axis rail, 58: main crossbeam plate, 59: column, 512: main X-axis motor, 513: main X-axis main pulley, 514: main X-axis synchronous belt, 515: screen box, 516: control system, 517: secondary crossbeam plate, 518: anti-slip pad side mounting plate, 80: workpiece. , DETAILED DESCRIPTION
[0046] The present invention is further described in detail below in conjunction with embodiments and drawings, but the embodiments of the present invention are not limited thereto.
[0047] like Figure 1 , 2 As shown, the integrated intelligent equipment for screw locking and pad pasting includes a screw tightening mechanism 10, a multi-purpose workbench mechanism 20, a frame 50, an anti-skid pad feeding system, an anti-skid pad pasting mechanism 60, and a screw arranging machine 40. The screw tightening mechanism 10, the anti-skid pad feeding system, and the anti-skid pad pasting mechanism 60 are installed on the frame 50, and the frame 50 and the screw arranging machine 40 are installed on the multi-purpose workbench mechanism 20. The screw tightening mechanism 10 is used to tighten the screws on the screw holes of the workpiece, the anti-skid pad feeding system is used to transport the anti-skid pad belt to the anti-skid pad pasting mechanism, the anti-skid pad pasting mechanism 60 is used to stamp the anti-skid pad onto the surface of the workpiece, the multi-purpose workbench mechanism 20 is used to position the workpiece on the Y axis and the secondary X axis, and the screw arranging machine 40 is used to arrange the screws.
[0048] like Figure 3 , 4 As shown, the screw tightening mechanism includes a Z-axis line rail plate 11, a Z-axis motor 12, a Z-axis synchronous belt assembly, an upper Z-axis line rail 14, a Z-axis slider, a nozzle assembly and an electric screwdriver assembly.
[0049] The Z-axis motor 12, the Z-axis synchronous belt assembly, and the upper Z-axis axis rail 14 are all installed on the Z-axis axis rail plate 11. The Z-axis synchronous belt assembly includes a Z-axis main pulley 131, a Z-axis secondary pulley 132, a Z-axis synchronous belt 133, and a Z-axis pulley mounting shaft. The Z-axis pulley mounting shaft (not shown in the figure) is installed on the Z-axis pulley adjustment block 134, the Z-axis pulley adjustment block 134 is installed on the lower end of the Z-axis axis rail plate 11, the Z-axis motor 12 is installed on the upper end of the Z-axis axis rail plate 11, the Z-axis main pulley 131 is installed on the output shaft of the Z-axis motor 12, the Z-axis secondary pulley 132 is sleeved on the Z-axis pulley mounting shaft, and the Z-axis synchronous belt 133 bypasses the Z-axis main pulley 131 and the Z-axis secondary pulley 132 to form a closed loop. The Z-axis motor 12 drives the Z-axis main pulley 131 to operate, thereby driving the Z-axis synchronous belt 133 to operate. In order to adjust the tightness of the Z-axis synchronous belt 133, a Z-axis pulley adjustment block 134 is provided on the Z-axis pulley mounting shaft, an elongated mounting hole is provided on the Z-axis pulley adjustment block 134, a screw fixing hole is provided on the Z-axis line rail plate 11, and the Z-axis pulley adjustment block 134 is connected to the Z-axis line rail plate 11 through screws. When the tightness of the Z-axis synchronous belt 133 needs to be adjusted, the screw is loosened, the Z-axis pulley adjustment block 134 is pushed, and after adjusting the tightness of the Z-axis synchronous belt 133, the fixing screw is tightened.
[0050] The upper Z axis rail 14 is arranged in parallel with the Z axis synchronous belt 133. The Z axis slider includes a first slider 151 and a second slider 152, which are slidably mounted on the upper Z axis rail 14. The first slider 151 is provided with a synchronous belt clamping plate 156 and a synchronous belt pressure block 157, the synchronous belt clamping plate 156 and the first slider 151 are fixedly connected by screws, the synchronous belt pressure block 157 is fixed to one side of the synchronous belt clamping plate 156, the synchronous belt pressure block 157 is provided with teeth corresponding to the Z axis synchronous belt 133, and the side of the synchronous belt pressure block 157 provided with teeth and the side of the synchronous belt clamping plate 156 form a Z axis synchronous belt groove. The Z axis synchronous belt 133 can pass through the Z axis synchronous belt groove, and the clamping of the synchronous belt pressure block 157 and the Z axis synchronous belt 133 can be achieved by clamping the teeth. The first slider 151 is also provided with an upper stopper 153, which is fixed to the synchronous belt clamping plate 156 by screws. The screwdriver fixing plate 163 is installed on the second slider 152 , and an upper guide post fixing block 164 is provided on the screwdriver fixing plate 163 . The lower end of the upper guide post 154 is fixedly connected to the lower guide post fixing block 164 , and the upper end of the upper guide post 154 passes through the hole of the upper stopper 153 and is movably connected to the upper stopper 153 .
[0051] In order to sense the extreme motion position of the first slider 151 on the upper Z axis rail 14, a first sensing block 158 is provided at the upper end of the synchronous belt clamping plate 156, and a first sensing slot 159 is provided at the upper end of the Z axis rail plate 11. The first sensing slot 159 is mounted on the first sensing slot mounting plate 1510, and the first sensing slot mounting plate 1510 is fixedly connected to the Z axis rail plate 11 by screws. The size of the first sensing block 158 is adapted to the size of the first sensing slot 159. When the first slider 151 slides to the upper extreme position of the upper Z axis rail 14 in the figure, the first sensing block 158 is inserted into the first sensing slot 159, so that the Z axis motor 12 can be controlled to stop running or reverse running by components such as sensors.
[0052] The electric screwdriver assembly includes an electric screwdriver 161, a base frame 162, and a screwdriver fixing plate 163. The screwdriver fixing plate 163 is mounted on the second slider 152, the base frame 162 is mounted on the screwdriver fixing plate 163, and the electric screwdriver 161 passes through a hole on the base frame 162 and is fixed. As the second slider 152 moves on the upper Z axis rail 14, the electric screwdriver 161 can achieve up and down movement in the Z axis direction.
[0053] The nozzle assembly includes a nozzle 171, a nozzle fixing plate 172, a lower slider 174, a lower Z-axis rail 173, and a lower guide column 178. The lower Z-axis rail 173 is mounted on the screwdriver fixing plate 163, the lower slider 174 is slidably mounted on the lower Z-axis rail 173, the nozzle fixing plate 172 is mounted on the lower slider 174, and the nozzle 171 is mounted on the nozzle fixing plate 172. The nozzle fixing plate 172 is L-shaped, and the L-shaped horizontal part is used to fix the nozzle 171 so that the nozzle 171 is located just below the electric screwdriver 161. Figure 5 As shown, a through axial hole is provided at the inner center of the suction nozzle 171, and the bottom of the suction nozzle 171 can absorb screws. The electric screwdriver 161 can be inserted into the suction nozzle 171 from the top of the suction nozzle to realize the screw tightening operation. A lower stopper 176 is provided on the base frame, and a lower stopper fixing block 177 is provided on the lower stopper 176. When the suction nozzle fixing plate 172 moves downward, the suction nozzle fixing plate 172 can be prevented from colliding with the base frame 162. An upper stopper 175 is provided on the top of the suction nozzle fixing plate, and a lower guide column 178 is provided between the upper guide column fixing block 164 and the upper stopper 175. The lower end of the lower guide column 178 is fixedly connected to the upper stopper 175, and the upper end of the lower guide column 178 passes through the hole of the upper guide column fixing block 164 and is movably connected to the upper guide column fixing block 164. A lower pressure spring 179 is provided on the lower guide post 178, and the lower pressure spring 179 is in a compressed state. Under the spring force of the lower pressure spring 179, the nozzle fixing plate 172 can be pressed down, so that the screw adsorbed by the nozzle 171 abuts against the screw hole of the workpiece, thereby improving the stability when the screw is tightened. A middle limit glue 1710 is provided on the top of the lower guide post 178, and the middle limit glue 1710 is used to prevent the lower guide post 178 from colliding with the upper stopper 153.
[0054] In this embodiment, a middle pressure spring 155 is installed on the upper guide column 154. When the electric screwdriver 161 moves to the lowest position, the second slider 152 no longer moves downward, and the first slider 151 will continue to move downward under the drive of the Z-axis motor 12, thereby compressing the middle pressure spring 155 by about 2-3 mm through the upper stopper 153. The compression distance here is different according to the length of the screw to be screwed in. The spring force generated by the compressed middle pressure spring 155 pushes the electric screwdriver 161 to continue to move downward to complete the screwing operation. Because the specifications of the screws are different, the required tightening force is different. If a belt drive is used to drive the electric screwdriver 161 to complete the screwing operation, it is very likely that after the screw is screwed in place, the electric screwdriver will continue to move downward, causing damage to the screwdriver, workpiece or screw. Using spring force to complete the screwing operation of the electric screwdriver 161 is conducive to the control of the tightening force and plays a stroke buffering role. An upper limit glue 1513 is installed on the top of the upper guide column 154 , and the upper limit glue 1513 is used to prevent the upper guide column 154 from colliding with the first sensing slot mounting plate 1510 .
[0055] An upper rod 181 is also provided at the upper end of the Z axis rail plate 11, and an upper tension spring 182 connects the upper rod 181 and the upper guide column fixing block 164. The upper tension spring 182 is in a stretched state, and when the electric screwdriver 161 is rising, the upper tension spring 182 can pull the screwdriver fixing plate 163, making the Z axis motor 12 more labor-saving, thereby increasing the life of the Z axis motor 12.
[0056] like Figure 6 As shown, the anti-skid pad feeding system includes a tray assembly, an inlet side pulling device, a friction wheel assembly, an outlet side pulling device, and an anti-skid pad belt. The tray assembly, the inlet side pulling device, the friction wheel assembly, and the outlet side pulling device are all installed on the frame.
[0057] The tray assembly includes a tray 711, a tray shaft 712, a tray bearing 713, a tray edge guard 714, and a tray bracket 715. The anti-skid pad 74 is wound around the tray 711, and a plurality of circular pads are arranged at intervals on the anti-skid pad 74. The tray shaft 712 is equipped with a tray bearing 713, and the tray 711 is installed on the tray bearing 713, so that the tray 711 can rotate smoothly. The tray assembly is fixed to the bracket 50 through the tray bracket 715. The tray edge guard 714 is arranged on both sides of the tray, and the tray edge guard 714 can prevent the anti-skid pad 74 from sliding out of the tray 711, and position the anti-skid pad 74.
[0058] like Figure 6 , 7As shown, the front side pulling device includes a front side pulling cylinder 721, a front side pulling finger cylinder 722, a self-adhesive paper pulling finger cylinder 726, a front side clamping finger cylinder 723, a self-adhesive paper clamping finger cylinder 727, a front side pulling clamp 724, a self-adhesive paper pulling clamp 728, a front side clamping clamp 725 and a self-adhesive paper clamping clamp 729.
[0059] The inlet side pulling cylinder 721 is installed on the bracket 50 through the inlet side cylinder fixing frame 7215. The inlet side pulling finger cylinder 722 and the adhesive paper pulling finger cylinder 726 are connected to the inlet pulling cylinder 721 through the inlet side cylinder transition plate 7213. The inlet side clamping finger cylinder 723 is fixed to the bracket 50. The adhesive paper clamping finger cylinder 727 is fixed to the bracket 50 through the adhesive paper clamping cylinder fixing plate 7214. The inlet side pulling clamp 724 is installed on the inlet side pulling finger cylinder 722, and the inlet side clamping clamp 725 is installed on the inlet side clamping finger cylinder 723. The adhesive paper pulling clamp 728 is installed on the adhesive paper pulling finger cylinder 726, and the adhesive paper clamping clamp 729 is installed on the adhesive paper clamping finger cylinder 727.
[0060] The inlet side pulling cylinder 721 can drive the inlet side pulling clamp 724 and the adhesive paper pulling clamp 728 to move axially. The inlet side pulling finger cylinder 722 is used to control the opening and closing of the inlet side pulling clamp 724, the inlet side clamping finger cylinder 723 is used to control the opening and closing of the inlet side clamping clamp 725, the adhesive paper pulling finger cylinder 726 is used to control the opening and closing of the adhesive paper pulling clamp 728, and the adhesive paper clamping finger cylinder 727 is used to control the opening and closing of the adhesive paper clamping clamp 729.
[0061] The anti-skid pad 74 coming out of the material tray 711 passes through the side pulling clamp 724 and the side clamping clamp 725 in sequence. The bottom surface of the anti-skid pad 74 is provided with adhesive paper 76. After the adhesive paper 76 is torn off, the sticky side of the anti-skid pad 74 can be used to stick the workpiece. The frame 50 is provided with a separation shaft 7210. The torn adhesive paper 76 bypasses the separation shaft 7210 and then passes through the adhesive paper clamping clamp 729 and the adhesive paper pulling clamp 728 in sequence.
[0062] like Figure 6 , 7 As shown, an inlet side anti-collision rubber mounting frame 7212 is mounted on the frame 50, and an inlet side cylinder anti-collision rubber 7211 is mounted on the inlet side anti-collision rubber mounting frame 7212. The inlet side cylinder anti-collision rubber 7211 is installed between the inlet side pulling finger cylinder 722 and the inlet side clamping finger cylinder 723. The inlet side cylinder anti-collision rubber 7211 is used to limit the inlet side pulling cylinder 721, and the axial movement stroke of the inlet side pulling cylinder 721 is limited by the inlet side cylinder anti-collision rubber 7211.
[0063] like Figure 7As shown, the friction wheel assembly includes four friction wheels 751, each friction wheel 751 is mounted on a friction wheel bearing 753, and a friction wheel shaft 752 is mounted in the friction wheel bearing 753. Every two friction wheels 751 form a pair, and each pair of friction wheels 751 is respectively mounted on the upper and lower sides of the anti-skid pad belt 74. The first pair of friction wheels 751 is arranged on the left side of the inlet side pulling clamp 724, and the second pair of friction wheels 751 is arranged on the right side of the inlet side clamping clamp 725. The friction wheel assembly is mounted on a friction wheel bracket 754, and the friction wheel bracket 754 is mounted on the frame 50. The anti-skid pad belt 74 coming out of the material tray 711 is clamped between the friction wheels 751, and the anti-skid pad belt 74 suitable for any angle enters the inlet side pulling device.
[0064] like Figure 6 , 8 As shown, the outgoing side pulling device includes an outgoing side pulling cylinder 731, an outgoing side pulling finger cylinder 732, an outgoing side clamping finger cylinder 733, an outgoing side pulling clamp 734, and an outgoing side clamping clamp 735. The outgoing side pulling cylinder 731 is fixed to the frame 50 through an outgoing side cylinder fixing frame 736. The outgoing side pulling finger cylinder 732 is installed on the outgoing side pulling cylinder 731 through an outgoing side cylinder transition plate 7310. The outgoing side clamping finger cylinder 733 is fixed to the frame 50 through an outgoing side clamping cylinder fixing plate 739. The outgoing side pulling clamp 734 is installed on the outgoing side pulling finger cylinder 732. The outgoing side clamping clamp 735 is installed on the outgoing side clamping finger cylinder 733. The outgoing side pulling cylinder 731 can drive the outgoing side pulling clamp 734 to move axially. The outgoing-side pulling finger cylinder 732 is used to control the opening and closing of the outgoing-side pulling clamp 734 , and the outgoing-side clamping finger cylinder 733 is used to control the opening and closing of the outgoing-side clamping clamp 735 .
[0065] Similarly, in order to limit the stroke of the outgoing pulling cylinder 731, an outgoing anti-collision rubber mounting plate 738 is installed on the frame 50, and an outgoing cylinder anti-collision rubber 737 is installed on the outgoing anti-collision rubber mounting plate 738. The outgoing cylinder anti-collision rubber 737 is installed between the outgoing pulling finger cylinder 732 and the outgoing clamping finger cylinder 733.
[0066] like Fig. 9 , 10 As shown, the anti-slip pad mechanism includes a pad bottom plate 69, a pad motor 61, a pad timing belt assembly, a pad linear rail 67, a pad slider 620, a cylinder mounting plate 66 and a pad cylinder assembly.
[0067] The pad motor 61, the pad synchronous belt assembly and the pad linear rail 67 are installed on the pad bottom plate 69. The pad synchronous belt assembly includes a pad main pulley 62, a pad secondary pulley 611, a pad synchronous belt 63 and a pad pulley mounting shaft 610. The pad pulley mounting shaft 610 is mounted on the pad pulley adjustment block 68, the pad pulley adjustment block 68 is mounted on the lower end of the pad bottom plate 69, the pad motor 61 is mounted on the upper end of the pad bottom plate 69, the pad main pulley 62 is mounted on the output shaft of the pad motor 61, the pad secondary pulley 611 is sleeved on the pad pulley mounting shaft 610, and the pad synchronous belt 63 bypasses the pad main pulley 62 and the pad secondary pulley 611 to form a closed loop. The pad motor 61 drives the pad main pulley 62 to operate, thereby driving the pad synchronous belt 63 to operate. In order to adjust the tightness of the punching pad synchronous belt 63, a punching pad pulley adjustment block 68 is provided on the punching pad pulley mounting shaft 610, a screw fixing hole is provided on the punching pad bottom plate 69, and a long mounting hole is provided on the punching pad pulley adjustment block 68. The punching pad pulley adjustment block 68 is connected to the punching pad bottom plate 69 through screws. When the tightness of the punching pad synchronous belt 63 needs to be adjusted, the screw is loosened, the punching pad pulley adjustment block 68 is pushed, and after adjusting the tightness of the punching pad synchronous belt 63, the fixing screw is tightened.
[0068] The punch pad linear rail 67 is arranged parallel to the punch pad synchronous belt 63. The cylinder mounting plate 66 is installed on the punch pad slider 620. The cylinder mounting plate 66 is provided with a belt fixing plate 65 and a belt pressing plate 64. The belt fixing plate 65 and the cylinder mounting plate 66 are fixedly connected by screws, and the belt pressing plate 64 is fixed on one side of the belt fixing plate 65. The punch pad synchronous belt 63 is a toothed synchronous belt. The belt pressing plate 64 is provided with teeth corresponding to the punch pad synchronous belt 63. The side of the belt pressing plate 64 provided with teeth forms a synchronous belt groove with the side of the belt fixing plate 65. The punch pad synchronous belt 63 passes through the synchronous belt groove, and the cylinder mounting plate 66 and the punch pad synchronous belt 63 can be clamped by the teeth. The punch pad slider 620 can be slidably mounted on the punch pad linear rail 67. With the operation of the punch pad synchronous belt 63, the cylinder mounting plate 66 can make linear movements up and down on the punch pad linear rail 67.
[0069] The punching pad cylinder assembly is mounted on the cylinder mounting plate 66. The punching pad cylinder assembly includes a punching pad cylinder 615, a transition shaft 616, and a glue punch 617. The punching pad cylinder 615 is mounted on the cylinder mounting plate 66, the transition shaft 616 is mounted at the bottom of the punching pad cylinder 615, and the glue punch 617 is mounted at the bottom of the transition shaft 616.
[0070] In order to sense the extreme motion position of the pad slider 620 on the pad linear track 67, a pad sensing block 614 is provided at the upper end of the cylinder mounting plate 66, and a pad sensing slot 613 is provided at the upper end of the pad bottom plate 69. The pad sensing slot 613 is mounted on the pad sensing slot mounting plate 612, and the pad sensing slot mounting plate 612 is fixedly connected to the pad bottom plate 69 by screws. The size of the pad sensing block 614 is adapted to the size of the pad sensing slot 613. When the pad slider 620 slides to the upper extreme position of the pad linear track 67 in the figure, the pad sensing block 614 is inserted into the pad sensing slot 613, so that the pad motor 61 can be controlled to stop running or reverse running by components such as sensors.
[0071] In order to prevent the punch pad slider 620 from colliding with other components when it runs to the extreme positions at both ends of the punch pad linear rail 67, a punch pad positive limit anti-collision rubber 619 is provided on the upper side of the punch pad linear rail, and a punch pad negative limit anti-collision rubber 618 is provided at the positive lower end of the punch pad linear rail.
[0072] like Fig.11 As shown, the multi-purpose workbench mechanism includes a workbench bottom plate 31, a secondary X-axis moving mechanism and a Y-axis moving mechanism. The Y-axis moving mechanism is mounted on the workbench bottom plate 31, and the secondary X-axis moving mechanism is mounted on the Y-axis moving mechanism. The Y-axis moving mechanism can position the workpiece in the Y-axis direction, and the secondary X-axis moving mechanism can position the workpiece in the secondary X-axis direction.
[0073] like Fig.11 , 12As shown, the Y-axis moving mechanism includes a Y-axis rail mounting plate 211, a Y-axis rail 212, a Y-axis synchronous belt assembly, a Y-axis slider 214, and a Y-axis motor 215. The Y-axis rail mounting plate 211 is mounted on the workbench bottom plate 31, the Y-axis rail 212 and the Y-axis synchronous belt assembly are mounted parallel to the Y-axis rail mounting plate 211, and the Y-axis motor 215 drives the Y-axis synchronous belt assembly to run along the Y-axis. The Y-axis synchronous belt assembly includes a Y-axis main pulley 2131, a Y-axis secondary pulley 2132, a Y-axis synchronous belt 2133, and a Y-axis pulley mounting shaft 2134. The Y-axis pulley mounting shaft 2134 is mounted on the Y-axis pulley adjustment block, the Y-axis pulley adjustment block is mounted on one end of the Y-axis rail mounting plate 211, and the Y-axis motor 215 is mounted on the other end of the Y-axis rail mounting plate 211 and fixed on the workbench bottom plate 31. The Y-axis main pulley 2131 is installed on the output shaft of the Y-axis motor 215, the Y-axis secondary pulley 2132 is sleeved on the Y-axis pulley mounting shaft 2134, and the Y-axis synchronous belt 2133 passes around the Y-axis main pulley 2131 and the Y-axis secondary pulley 2132 to form a closed loop. The Y-axis slider 214 is provided with the same teeth as those on the Y-axis synchronous belt 2133. Through the form of tooth matching, the Y-axis slider 214 is clamped on the Y-axis synchronous belt 2133 and can be slidably installed on the Y-axis rail 212. As the Y-axis motor 215 drives the Y-axis synchronous belt 2133 to run along the Y-axis, the rotary motion of the motor can be converted into the linear motion of the Y-axis slider 214 along the Y-axis ( Fig.11 The double-headed arrow on the Y-axis moving mechanism is the Y-axis direction).
[0074] In order to adjust the tightness of the Y-axis synchronous belt 2133, a Y-axis pulley adjustment block 2135 is provided on the Y-axis pulley mounting shaft 2134, a long mounting hole is opened on the Y-axis pulley adjustment block 2135, a screw fixing hole is provided on the Y-axis rail mounting plate 211, and the Y-axis pulley adjustment block 2135 is connected to the Y-axis rail mounting plate 211 through screws. When the tightness of the Y-axis synchronous belt 2133 needs to be adjusted, the screw is loosened, the Y-axis pulley adjustment block 2135 is pushed, and after adjusting the tightness of the Y-axis synchronous belt 2133, the fixing screw is tightened.
[0075] In order to sense the extreme motion position of the Y-axis slider 214 on the Y-axis rail 212, a Y-axis sensing slot 216 is provided at one end of the Y-axis rail mounting plate 211. The Y-axis sensing slot 216 is a slot formed by two separate vertical pieces. A Y-axis sensing block 217 is provided on the Y-axis slider 214. The size of the Y-axis sensing slot 216 is adapted to the size of the Y-axis sensing block 217. When the Y-axis slider 214 slides to the extreme position at the right end of the Y-axis rail 212 in the figure, the Y-axis sensing block 217 will be inserted into the Y-axis sensing slot 216, so that the motor can be controlled to stop running or reverse running through components such as sensors.
[0076] To prevent the Y-axis slider 214 from colliding with other components when it runs to the extreme positions at both ends of the Y-axis rail 212, Y-axis negative limit anti-collision glue 219 and Y-axis positive limit anti-collision glue 218 are respectively provided at the left and right ends of the Y-axis rail 212.
[0077] Similar to the structure of the Y-axis moving mechanism, the secondary X-axis moving mechanism includes a secondary X-axis axis rail mounting plate 221, a secondary X-axis axis rail 222, a secondary X-axis synchronous belt assembly, a secondary X-axis slider 224, and a secondary X-axis motor 225. The secondary X-axis axis rail mounting plate 221 is mounted above the Y-axis moving mechanism, the secondary X-axis axis rail 222 and the secondary X-axis synchronous belt assembly are mounted parallel to the secondary X-axis axis rail mounting plate 221, and the secondary X-axis motor 225 drives the secondary X-axis synchronous belt assembly to run along the secondary X-axis. The secondary X-axis synchronous belt assembly includes a secondary X-axis main pulley 2231, a secondary X-axis secondary pulley 2232, a secondary X-axis synchronous belt 2233, and a secondary X-axis pulley mounting shaft 2234. The secondary X-axis pulley mounting shaft 2234 is mounted on one end of the secondary X-axis axis rail mounting plate 221, the secondary X-axis motor 225 is mounted on the other end of the secondary X-axis axis rail mounting plate 221, the secondary X-axis main pulley 2231 is mounted on the output shaft of the secondary X-axis motor 225, the secondary X-axis secondary pulley 2232 is sleeved on the secondary X-axis pulley mounting shaft 2234, and the secondary X-axis synchronous belt 2233 passes around the secondary X-axis main pulley 2231 and the secondary X-axis secondary pulley 2232 to form a closed loop. The secondary X-axis slider 224 is provided with the same teeth as those on the secondary X-axis synchronous belt 2233. Through the form of tooth matching, the secondary X-axis slider 224 is clamped on the secondary X-axis synchronous belt 2233 and can be slidably mounted on the secondary X-axis axis rail 222. As the secondary X-axis motor 225 drives the secondary X-axis synchronous belt 2233 to operate along the secondary X-axis, the rotary motion of the motor can be converted into the linear motion of the secondary X-axis slider 224 along the secondary X-axis ( Fig.11 The double-headed arrow on the secondary X-axis moving mechanism indicates the direction of the secondary X-axis).
[0078] Similarly, in order to adjust the tightness of the secondary X-axis synchronous belt 2233, a secondary X-axis pulley adjustment block (not shown in the figure) is provided on the secondary X-axis pulley mounting shaft 2234, a screw fixing hole is provided on the secondary X-axis axis rail mounting plate 221, and a long mounting hole is provided on the secondary X-axis pulley adjustment block, and the secondary X-axis pulley adjustment block is connected to the secondary X-axis axis rail mounting plate 221 through a screw. Similarly, in order to realize the sensing of the extreme motion position of the secondary X-axis slider 224 on the secondary X-axis axis rail 221, a secondary X-axis sensing groove (not shown in the figure) is provided at one end of the secondary X-axis axis rail, and a secondary X-axis sensing block (not shown in the figure) is provided on the secondary X-axis slider 224. Similarly, in order to prevent the secondary X-axis slider 224 from colliding with other components when running to the extreme positions at both ends of the secondary X-axis axis rail 222, a secondary X-axis negative limit anti-collision rubber (not shown in the figure) and a secondary X-axis positive limit anti-collision rubber (not shown in the figure) are respectively provided at the left and right ends of the secondary X-axis axis rail 222.
[0079] like Fig.13 , 14 As shown, in order to achieve the sealing protection and dustproof effect of the moving mechanism, a dustproof frame 32 is fixedly installed on the Y-axis slider 214. The dustproof frame 32 is open at the top, and the cross section is in a maze shape, with multiple grooves on the left and right sides. An upper cover plate 33 is provided at the upper opening of the dustproof frame, and the left and right sides of the upper cover plate 33 are bent and inserted into the grooves with the left and right sides of the dustproof frame 32 facing upward. A left cover plate 34 is provided on the left side of the dustproof frame, and one side of the left cover plate 34 is bent, and the bent side is inserted into the groove with the left side of the dustproof frame 32 facing downward. A right cover plate 35 is provided on the right side of the dustproof frame 32, and one side of the right cover plate 35 is bent, and the bent side is inserted into the groove with the right side of the dustproof frame 32 facing downward. The dustproof frame 32, the upper cover plate 33, the left cover plate 34 and the right cover plate 35 can be used to shield the Y-axis moving mechanism and play a role in sealing protection. At the same time, the left cover plate 34, the right cover plate 35 and the workbench bottom plate 31 form a box body to form a closed workbench. An upper plate 36 is provided above the dustproof frame 32 , and the upper plate 36 is used to support the secondary X-axis moving mechanism.
[0080] Similarly, a dustproof frame is also fixed on the secondary X-axis slider 224, and an upper cover plate is arranged on the upper part of the dustproof frame, and a left cover plate and a right cover plate are arranged on the left and right sides. Different from the dustproof frame arranged on the Y-axis slider, the left cover plate and the right cover plate form a closed space with the secondary X-axis line rail mounting plate 221 to seal and protect the secondary X-axis moving mechanism.
[0081] In order to improve the structural strength of the workbench, a plurality of column support plates 37 are arranged on the workbench bottom plate 31 . The column support plates 37 can be used to support the Y-axis line rail mounting plate 211 . At the same time, the secondary X-axis motor 225 is installed on the column support plates 37 .
[0082] like Fig.15 , 16 As shown, the frame includes a column 59, a crossbeam plate 58 and a main X-axis moving mechanism.
[0083] Two columns 59 are installed on the workbench bottom plate 31, and two parallel cross beams are installed on the top of the columns 59, namely the main cross beam 58 and the auxiliary cross beam 517.
[0084] The main X-axis moving mechanism is installed on the main crossbeam plate 58, including a main X-axis synchronous belt assembly, a main X-axis axis rail 57, a mounting plate assembly and a main X-axis motor 512. The main X-axis synchronous belt assembly includes a main X-axis main pulley 513, a main X-axis secondary pulley 53, a main X-axis synchronous belt 514 and a main X-axis pulley mounting shaft 52. The main X-axis motor 512 is installed at one end of the main crossbeam plate 58, and the main X-axis pulley mounting shaft 52 is installed at the other end of the main crossbeam plate 58. The main X-axis main pulley 513 is installed on the output shaft of the main X-axis motor 512, the main X-axis secondary pulley 53 is sleeved on the main X-axis pulley mounting shaft 52, and the main X-axis synchronous belt 514 passes around the main X-axis main pulley 513 and the main X-axis secondary pulley 53 to form a closed loop. Driven by the main X-axis motor 512, the main X-axis synchronous belt 514 runs along the main X-axis direction. Fig.15 As shown, the direction indicated by the double-headed arrow in the figure is the main X-axis direction.
[0085] In order to adjust the tightness of the main X-axis synchronous belt 514, a main X-axis pulley adjustment block 51 is provided on the main X-axis pulley mounting shaft 52, and rectangular mounting holes are provided at both ends of the main X-axis pulley adjustment block 51. A screw fixing hole is provided on the main crossbeam plate 58, and the main X-axis pulley adjustment block 51 is connected to the main crossbeam plate 58 through a screw. When the tightness of the main X-axis synchronous belt 54 needs to be adjusted, the screw is loosened, the main X-axis pulley adjustment block 51 is pushed, and after adjusting the belt tightness, the fixing screw is tightened.
[0086] The main X-axis axis rail 57 is installed on the main crossbeam plate 58 below the main X-axis synchronous belt assembly, and the mounting plate assembly includes a screw-tightening side mounting plate 54, a main X-axis synchronous belt clamping block 55, and a main X-axis slider 56. The main X-axis synchronous belt clamping block 55 and the main X-axis slider 56 are fixedly connected to the screw-tightening side mounting plate 54. In this embodiment, the main X-axis synchronous belt 514 is a toothed synchronous belt, and a plurality of spaced teeth are provided on the synchronous belt. The main X-axis synchronous belt clamping block 55 is provided with teeth corresponding to the main X-axis synchronous belt 514, and the main X-axis synchronous belt clamping block 55 is clamped with the main X-axis synchronous belt 514 through the teeth. The main X-axis slider 56 can be slidably installed on the main X-axis axis rail 57. When the main X-axis motor 512 drives the main X-axis synchronous belt 514 to run along the main X-axis, the screw-tightening side mounting plate 54 can move linearly along the main X-axis direction with the movement of the main X-axis synchronous belt 514. The screw-tightening side mounting plate 54 is used to mount the screw tightening mechanism 10 . When the screw tightening mechanism 10 is mounted on the screw-tightening side mounting plate 54 , the motion control of the screw tightening mechanism 10 in the main X-axis direction can be realized.
[0087] like Fig.15 As shown, a screen box 515 is also installed on the right column 59, and a control system 516 is installed in the screen box 515. The control system 516 is electrically connected to the main X-axis motor 512 for controlling the rotation of the main X-axis motor.
[0088] like Fig.16 As shown, an anti-skid pad side mounting plate 518 is installed on the secondary cross beam plate 517, and the anti-skid pad side mounting plate 518 is used to install the anti-skid pad mechanism 60. Since the anti-skid pad mechanism 60 only needs to move in the longitudinal axis direction, a moving mechanism in the main X-axis direction is not set.
[0089] The working principle of the present invention is as follows: the workpiece is placed on the multi-purpose workbench mechanism 20, and the multi-purpose workbench mechanism 20 controls the position of the Y-axis and the secondary X-axis of the workpiece, thereby achieving precise positioning. The screw tightening mechanism 10 first makes a linear motion in the main X-axis direction on the frame. When it reaches the top of the screw arrangement machine 40, the Z-axis motor 12 drives the Z-axis synchronous belt 133 to operate, thereby driving the first slider 151 to move downward, and the electric screwdriver 161 also moves downward under the action of gravity, and sucks the screws on the screw arrangement machine 40 through the suction nozzle 171. After sucking the screw, the screw tightening mechanism 10 reaches the top of the screw hole of the workpiece 80 along the main X-axis direction, and the Z-axis motor 12 continues to drive the first slider 151 to move, compressing the middle compression spring to the required length of screwing in the screw, and the electric screwdriver starts, and through the pressure of the middle compression spring 155, the screwing operation is completed along the Z-axis downward. After the screw is screwed into place, the Z-axis motor 12 drives the electric screwdriver 161 to move upward along the Z-axis. After the workpiece 80 is transferred to another screw hole through the multi-purpose workbench mechanism 20, the screw tightening mechanism 10 completes the next screw suction and screw tightening operation.
[0090] After all the screws on the workpiece are tightened, the multi-purpose workbench mechanism 20 positions the workpiece in the Y-axis and sub-X-axis directions through the Y-axis moving mechanism and the sub-X-axis moving mechanism, and moves the workpiece to the position where the anti-slip pad is required.
[0091] The inlet side pulling clamp 724 and the outlet side pulling clamp 734 simultaneously clamp the anti-skid pad 74, and at this time, the inlet side clamping clamp 725 and the outlet side clamping clamp 735 are in an open state. The inlet side pulling cylinder 721 and the outlet side pulling cylinder 731 respectively push the inlet side pulling clamp 724 and the outlet side pulling clamp 734 to move along the forward direction of the anti-skid pad 74, thereby achieving a diameter distance of a circular pad pulled out from the material tray 711. At the same time, the inlet side pulling cylinder 721 drives the adhesive paper pulling clamp 728 to move a diameter distance of a circular pad, thereby tearing off the adhesive paper 76 at the bottom of the anti-skid pad 74. Then, the inlet side clamping clamp 725 and the outlet side clamping clamp 735 clamp the anti-skid pad 74, so that the anti-skid pad 74 is in a tensioned state.
[0092] At this time, the pad motor 61 drives the pad main pulley 62 to operate, thereby driving the pad synchronous belt 63 to operate, and the pad cylinder 615 fixed on the pad synchronous belt 63 will reciprocate up and down on the pad linear track 67 with the operation of the pad synchronous belt 63. The initial state of the pad cylinder 615 is that the cylinder axis is in a contracted state, and the pad cylinder 615 is at the upper end of the pad linear track 67. After that, the pad motor 61 drives the pad cylinder 615 to move downward along the pad linear track 67 to the lowermost end of the pad linear track 67, and the cylinder axis of the pad cylinder 615 extends, and the glue punch 617 hits the anti-skid pad belt located below the anti-skid pad sticking mechanism. The anti-skid pad belt is provided with a plurality of spaced circular anti-skid pads, and after the glue punch 617 hits the anti-skid pad belt, the circular anti-skid pad can be separated from the pad belt and stuck on the workpiece.
[0093] After one anti-skid pad is attached, the inlet side pull clamp 724 and the outlet side pull clamp 734 release the anti-skid pad belt 74, and as the inlet side pull cylinder 721 and the outlet side pull cylinder 731 shafts shrink back to the initial position, the inlet side pull clamp 724 and the outlet side pull clamp 734 also return to the initial position. The above operation is repeated to allow the anti-skid pad feeding system to continuously feed materials, and cooperate with the anti-skid pad attaching mechanism 60 and the multi-purpose workbench mechanism 20 to attach the remaining anti-skid pads to the workpiece.
[0094] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. Intelligent equipment for screw locking and padding. It is characterized in that It includes a screw tightening mechanism, an anti-skid pad feeding system, an anti-skid pad sticking mechanism, a multi-purpose workbench mechanism and a frame; the screw tightening mechanism, the anti-skid pad feeding system and the anti-skid pad sticking mechanism are installed on the frame, and the frame is installed on the multi-purpose workbench mechanism; The screw tightening mechanism comprises a Z-axis rail plate, a Z-axis motor, a Z-axis synchronous belt assembly, an upper Z-axis rail, a Z-axis slider, a nozzle assembly and an electric screwdriver assembly; the Z-axis motor, the Z-axis synchronous belt assembly and the upper Z-axis rail are mounted on the Z-axis rail plate; one side of the Z-axis slider is clamped with the Z-axis synchronous belt assembly and is slidably mounted on the upper Z-axis rail; the Z-axis motor drives the Z-axis synchronous belt assembly to operate; the electric screwdriver assembly is mounted on the Z-axis slider; the nozzle assembly is mounted on the electric screwdriver assembly; The anti-skid pad feeding system comprises a tray assembly, an inlet side pulling device, an outlet side pulling device and an anti-skid pad belt; the tray assembly, the inlet side pulling device and the outlet side pulling device are all installed on a frame; the inlet side pulling device is used to pull the anti-skid pad belt on the inlet side; the outlet side pulling device is used to pull the anti-skid pad belt on the outlet side; the anti-skid pad belt is wound around the tray assembly, and the anti-skid pad belt coming out of the tray assembly passes through the inlet side pulling device and the outlet side pulling device in sequence; The anti-skid pad mechanism comprises a pad bottom plate, a pad motor, a pad synchronous belt assembly, a pad linear rail, a cylinder mounting plate and a pad cylinder assembly; the pad motor, the pad synchronous belt assembly and the pad linear rail are mounted on the pad bottom plate; the pad motor drives the pad synchronous belt assembly to operate; the cylinder mounting plate is clamped with the pad synchronous belt assembly and is slidably mounted on the pad linear rail; the pad cylinder assembly is mounted on the cylinder mounting plate; The multi-purpose workbench mechanism comprises a workbench bottom plate, a Y-axis moving mechanism and a secondary X-axis moving mechanism, wherein the Y-axis moving mechanism is mounted on the workbench bottom plate, and the secondary X-axis moving mechanism is mounted on the Y-axis moving mechanism; the Y-axis moving mechanism is used to position the workpiece in the Y-axis direction, and the secondary X-axis moving mechanism is used to position the workpiece in the secondary X-axis direction; The tray assembly of the anti-skid pad feeding system includes a tray, a tray shaft and a tray bearing; the tray shaft is equipped with a tray bearing, and the tray is installed on the tray bearing; the anti-skid pad belt is wrapped around the tray; the inlet side pulling device includes an inlet side pulling cylinder, an inlet side pulling finger cylinder and an inlet side pulling clamp, the inlet side pulling finger cylinder is installed on the inlet side pulling cylinder, and the inlet side pulling clamp is installed on the inlet side pulling finger cylinder; the outlet side pulling device includes an outlet side pulling cylinder, an outlet side pulling finger cylinder and an outlet side pulling clamp, the outlet side pulling finger cylinder is installed on the outlet side pulling cylinder, and the outlet side pulling clamp is installed on the outlet side pulling finger cylinder; The inward-side pulling device further comprises an inward-side clamping finger cylinder and an inward-side clamping clamp, wherein the inward-side clamping finger cylinder is mounted on the frame, and the inward-side clamping clamp is mounted on the inward-side clamping finger cylinder; the outward-side pulling device further comprises an outward-side clamping finger cylinder and an outward-side clamping clamp, wherein the outward-side clamping finger cylinder is mounted on the frame, and the outward-side clamping clamp is mounted on the outward-side clamping finger cylinder; The side-pull device further comprises a self-adhesive paper pulling finger cylinder, a self-adhesive paper clamping finger cylinder, a self-adhesive paper pulling clamp and a self-adhesive paper clamping clamp; the self-adhesive paper pulling finger cylinder is mounted on the side-pull cylinder, the self-adhesive paper clamping finger cylinder is mounted on the frame, the self-adhesive paper pulling clamp is mounted on the self-adhesive paper pulling finger cylinder, and the self-adhesive paper clamping clamp is mounted on the self-adhesive paper clamping finger cylinder; a separation shaft is provided on the frame, and the self-adhesive paper on the anti-slip pad passes through the separation shaft, the self-adhesive paper clamping clamp and the self-adhesive paper pulling clamp in sequence; The pad synchronous belt assembly includes a pad main pulley, a pad secondary pulley, a pad synchronous belt and a pad pulley mounting shaft; the pad pulley mounting shaft is installed at one end of the pad base plate, the pad motor is installed at the other end of the pad base plate, the pad main pulley is installed on the output shaft of the pad motor, the pad secondary pulley is sleeved on the pad pulley mounting shaft, and the pad synchronous belt passes around the pad main pulley and the pad secondary pulley to form a closed loop.
2. The screw locking and padding integrated intelligent device according to claim 1, It is characterized in that The Z-axis synchronous belt assembly includes a Z-axis main pulley, a Z-axis secondary pulley, a Z-axis synchronous belt and a Z-axis pulley mounting shaft; the Z-axis pulley mounting shaft is installed at one end of the Z-axis axis track plate, the Z-axis motor is installed at the other end of the Z-axis axis track plate, the Z-axis main pulley is installed on the output shaft of the Z-axis motor, the Z-axis secondary pulley is sleeved on the Z-axis pulley mounting shaft, and the Z-axis synchronous belt passes around the Z-axis main pulley and the Z-axis secondary pulley to form a closed loop.
3. The screw locking and padding integrated intelligent device according to claim 2, It is characterized in that The electric screwdriver assembly includes an electric screwdriver, a base frame and a screwdriver fixing plate; the screwdriver fixing plate is installed on the Z-axis slider, the base frame is installed on the screwdriver fixing plate, and the electric screwdriver passes through a hole on the base frame and is fixed; the suction nozzle assembly includes a suction nozzle and a suction nozzle fixing plate; the suction nozzle fixing plate is installed on the screwdriver fixing plate, and the suction nozzle is installed on the electric screwdriver assembly.
4. The screw locking and padding integrated intelligent device according to claim 3, It is characterized in that The Z-axis slider includes a first slider and a second slider; one side of the first slider is clamped with the Z-axis synchronous belt, and an upper stop block is arranged on the first slider; the screwdriver fixing plate is installed on the second slider, and an upper guide column fixing block is arranged on the screwdriver fixing plate, the lower end of the upper guide column is fixedly connected with the lower guide column fixing block, the upper end of the upper guide column is movably connected with the upper stop block, a middle compression spring is arranged on the upper guide column, and an upper limit rubber is arranged on the top of the upper guide column.
5. The screw locking and padding integrated intelligent device according to claim 4, It is characterized in that A lower Z axis rail is arranged on the screwdriver fixing plate, and a lower slider is arranged on the lower Z axis rail; the suction nozzle fixing plate is installed on the lower slider; an upper stop rubber is arranged on the top of the suction nozzle fixing plate, the upper stop rubber is fixedly connected to the lower end of the lower guide column, the upper end of the lower guide column is movably connected to the upper guide column fixing block, a lower compression spring is arranged on the lower guide column, and a middle limit rubber is arranged on the top of the lower guide column.
6. The screw locking and padding integrated intelligent device according to claim 1, It is characterized in that The Y-axis moving mechanism comprises a Y-axis rail mounting plate, a Y-axis rail, a Y-axis synchronous belt assembly, a Y-axis slider and a Y-axis motor; the Y-axis rail mounting plate is mounted on the bottom plate of the workbench, the Y-axis rail and the Y-axis synchronous belt assembly are mounted on the Y-axis rail mounting plate in parallel, the Y-axis motor drives the Y-axis synchronous belt assembly to run along the Y-axis, the Y-axis slider is clamped on the Y-axis synchronous belt assembly, and can be slidably mounted on the Y-axis rail; The secondary X-axis moving mechanism includes a secondary X-axis line rail mounting plate, a secondary X-axis line rail, a secondary X-axis synchronous belt assembly, a secondary X-axis slider and a secondary X-axis motor; the secondary X-axis line rail mounting plate is installed above the Y-axis moving mechanism, the secondary X-axis line rail and the secondary X-axis synchronous belt assembly are installed in parallel on the secondary X-axis line rail mounting plate, the secondary X-axis motor drives the secondary X-axis synchronous belt assembly to operate along the secondary X-axis, the secondary X-axis slider is clamped on the secondary X-axis synchronous belt assembly, and can be slidably installed on the secondary X-axis line rail.
7. The screw locking and padding integrated intelligent device according to claim 6, It is characterized in that The Y-axis synchronous belt assembly includes a Y-axis main pulley, a Y-axis secondary pulley, a Y-axis synchronous belt and a Y-axis pulley mounting shaft; the Y-axis pulley mounting shaft is mounted on one end of the Y-axis axis rail mounting plate, the Y-axis motor is mounted on the other end of the Y-axis axis rail mounting plate, the Y-axis main pulley is mounted on the output shaft of the Y-axis motor, the Y-axis secondary pulley is sleeved on the Y-axis pulley mounting shaft, and the Y-axis synchronous belt passes around the Y-axis main pulley and the Y-axis secondary pulley to form a closed loop; The secondary X-axis synchronous belt assembly includes a secondary X-axis main pulley, a secondary X-axis secondary pulley, a secondary X-axis synchronous belt and a secondary X-axis pulley mounting shaft; the secondary X-axis pulley mounting shaft is installed at one end of the secondary X-axis axis rail mounting plate, the secondary X-axis motor is installed at the other end of the secondary X-axis axis rail mounting plate, the secondary X-axis main pulley is installed on the output shaft of the secondary X-axis motor, the secondary X-axis secondary pulley is sleeved on the secondary X-axis pulley mounting shaft, and the secondary X-axis synchronous belt passes around the secondary X-axis main pulley and the secondary X-axis secondary pulley to form a closed loop.
8. The screw locking and padding integrated intelligent device according to claim 1, It is characterized in that The frame includes columns, a crossbeam plate and a main X-axis moving mechanism; two columns are installed on the bottom plate of the workbench, a crossbeam plate is installed on the top of the columns, and the main X-axis moving mechanism is installed on the crossbeam plate; The main X-axis moving mechanism includes a main X-axis synchronous belt assembly, a main X-axis line rail, a mounting plate assembly and a main X-axis motor. The main X-axis synchronous belt assembly, the main X-axis line rail and the main X-axis motor are installed on the crossbeam plate, and the main X-axis motor drives the main X-axis synchronous belt assembly to operate along the main X-axis; the mounting plate assembly includes a screw-tightening side mounting plate, a main X-axis synchronous belt clamping block and a main X-axis slider. The main X-axis synchronous belt clamping block and the main X-axis slider are fixedly connected to the screw-tightening side mounting plate, the main X-axis synchronous belt clamping block is clamped on the main X-axis synchronous belt assembly, and the main X-axis slider can be slidably installed on the main X-axis line rail.
9. The screw locking and padding integrated intelligent device according to claim 8, It is characterized in that The main X-axis synchronous belt assembly includes a main X-axis main pulley, a main X-axis secondary pulley, a main X-axis synchronous belt and a main X-axis pulley mounting shaft. The main X-axis pulley mounting shaft is installed at one end of the crossbeam plate, the main X-axis main pulley is installed on the output shaft of the main X motor, the main X-axis secondary pulley is sleeved on the main X-axis pulley mounting shaft, and the main X-axis synchronous belt passes around the main X-axis main pulley and the main X-axis secondary pulley to form a closed loop.
10. The screw locking and padding integrated intelligent device according to claim 8 or 9, It is characterized in that It also includes a screw arranging machine, which is installed on the multi-purpose workbench mechanism and is used for arranging screws.
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