A high-speed ink printing machine
By designing a high-speed ink printing machine, including the above-mentioned devices, the production process of corrugated paper and cartons is automated, and the problem of independent impact on efficiency in the production process in the prior art is solved, and the production efficiency and automation level are improved.
Patent Information
- Application Number
- CN202010841784.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2040-08-20
AI Technical Summary
During the printing and production process of corrugated paper and cartons, the existing ink printing and washing machines are independently carried out, which seriously affects production efficiency.
A high-speed ink printing machine is designed, including a loading device, a printing device, a paper cutting device, a conveying device, a cutting device and a palletizing device. An anti-dandruff device is provided above the conveying device, and a waste collection device is connected to the bottom to realize the processing process of automatic printing, slitting, anti-dandruff and collecting stacking.
It realizes automated loading, printing, cutting, scrap separation and palletizing stacking processes, improves production efficiency, reduces labor costs, and is suitable for processing of cardboard of different sizes.
Smart Images

Figure CN111807133B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of paper printing, and in particular to a water-ink printing machine. Background Art
[0002] A cardboard printing machine is a printing device that can print the required text, patterns and other information on the surface of the cardboard. Water-based ink printing machines are often used to print the appearance patterns on corrugated paper and cartons. Because of its low printing cost and convenient printing, water-based ink printing machines are widely used in carton production companies.
[0003] The production process of corrugated paper and carton printing requires printing, slitting, chip removal, collection and stacking. In the existing technology, this production process is generally carried out independently, which seriously affects the production efficiency. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention aims to provide a high-speed water-based ink printer that can automatically complete the printing, slitting, chip removal, collection and stacking processing processes.
[0005] To achieve the above object, the present invention adopts the following technical solution:
[0006] A high-speed water-based ink printer, characterized in that it comprises a loading device, a printing device, a paper cutting device, a conveying device, a unloading device and a stacking device which are arranged in sequence, a shavings removal device is provided above the conveying device, and a waste collecting device is connected to the bottom of the conveying device for collecting waste dropped by the conveying device under the shavings removal action of the shavings removal device.
[0007] Furthermore, the conveying device includes a paper cutting and outputting mechanism, a transition conveying mechanism and a first conveying mechanism which are sequentially arranged along the conveying direction and convey the finished paperboard.
[0008] Furthermore, the waste collection device includes a second conveying mechanism and a third conveying mechanism respectively arranged below the paper cutting output mechanism and below the first conveying mechanism, a fourth conveying mechanism is arranged between the second conveying mechanism and the third conveying mechanism, and the discharge end of the fourth conveying mechanism is connected to the waste collection mechanism.
[0009] Furthermore, the waste collection mechanism includes a lifting mechanism whose feeding end is arranged at the discharging end of the fourth conveying mechanism and a collection box arranged at the discharging end of the lifting mechanism.
[0010] Furthermore, the chip removal device includes a first chip removal mechanism and a second chip removal mechanism respectively arranged above the first conveying mechanism and the transition conveying mechanism.
[0011] Furthermore, the feeding device includes a feeding table, a vertically arranged feeding baffle is provided on the feeding table, a paper feeding port is provided at the bottom of the feeding baffle, and adjustable position limiting mechanisms are provided on both sides of the feeding baffle for limiting the edge positions of both sides of the cardboard pile, a feeding conveying mechanism for feeding out the cardboard is provided on the feeding table, and paper supporting mechanisms for intermittently supporting the cardboard are provided on both sides of the feeding conveying mechanism, and a paper supporting rack for supporting the outer edge of the cardboard pile is also provided on the feeding table.
[0012] Furthermore, the unloading device includes a fifth conveying mechanism arranged obliquely upward along the conveying direction and a lifting mechanism capable of changing the height of the discharge end of the fifth conveying mechanism, and the stacking device is lifted and lowered synchronously with the discharge end of the fifth conveying mechanism.
[0013] Furthermore, the stacking device includes a centering mechanism and a baffle, the baffle can be driven to rise and fall by a lifting mechanism, a stacking interval is left between the discharge end of the fifth conveying mechanism and the baffle, and the baffle is provided with a centering mechanism for aligning both sides of the workpiece in the stacking space.
[0014] Furthermore, the baffle comprises a limit baffle plate arranged at a side of the stacking section away from the five conveying mechanisms and a connecting beam with one end fixedly connected to the limit baffle plate, and the other end of the connecting beam is adjustably mounted on the lifting mechanism.
[0015] Furthermore, the centering mechanism includes a gantry mounted on the retaining frame and two pneumatic side pressure mechanisms adjustable in position mounted on the top beam of the gantry.
[0016] The present invention has the following beneficial effects:
[0017] The invention can automatically complete the processes of feeding, printing, cutting, waste separation and palletizing and stacking, has the characteristics of high production efficiency, high degree of automation and low labor cost, and can be suitable for processing cardboards of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a side view structural schematic diagram of the present invention;
[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the feeding device;
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the feeding device from another angle;
[0021] Figure 4 A schematic diagram of the three-dimensional structure of the conveying device, the chip removal device, and the waste collection device;
[0022] Figure 5 for Figure 4 A schematic diagram of the three-dimensional structure of the middle component from another angle;
[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the unloading device and the palletizing device;
[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of the feeding device;
[0025] Figure 8 for Figure 6 A schematic diagram of the three-dimensional structure of the middle component from another angle;
[0026] Fig. 9 for Figure 8 Enlarged view of point A in the middle;
[0027] In the figure: 1, feeding device; 2, printing device; 3, paper cutting device; 4, conveying device; 5, unloading device; 6, stacking device; 7, chip removal device; 8, waste material collecting device; 11, feeding table; 12, feeding baffle; 13, limiting mechanism; 14, feeding conveying mechanism; 15, paper supporting mechanism; 16, paper supporting rack; 17, distance adjustment mechanism; 18, height adjustment mechanism; 41, paper cutting and output mechanism; 42, transition conveying mechanism; 43, first conveying mechanism; 51, second The fifth conveying mechanism; 52, lifting mechanism; 53, the sixth conveying mechanism; 61, the centering mechanism; 62, the blocking frame; 63, the supporting mechanism; 71, the first chip removal mechanism; 72, the second chip removal mechanism; 81, the second conveying mechanism; 82, the third conveying mechanism; 83, the fourth conveying mechanism; 84, the waste collection mechanism; 85, the guide inclined plate; 111, the two-way screw rod; 112, the guide rod; 131, the connecting frame; 132, the feeding side pressure cylinder; 133, the feeding side pressure plate; 1 51, support plate; 152, paper support lifting mechanism; 161, guide rod; 171, slide; 172, first rack; 173, first gear; 174, first motor; 421, regulating cylinder; 422, first pressure strip; 431, brush; 511, workpiece guide plate; 512, second pressure strip; 521, fixed frame; 522, lifting frame; 523, lifting cylinder; 524, first sprocket; 525, first chain; 526, second rack; 527, The second gear; 528, telescopic frame; 531, adjustable cylinder; 611, gantry; 612, pneumatic side pressure mechanism; 613, boom; 614, unloading side pressure cylinder; 615, unloading side pressure plate; 621, limit baffle; 622, connecting beam; 623, second chain; 624, second sprocket; 625, third sprocket; 631, support plate; 632, support cylinder; 721, top frame; 722, side frame; 841, lifting mechanism; 842, collection box. DETAILED DESCRIPTION
[0028] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments, so as to facilitate a clearer understanding of the technical ideas claimed for protection in the present invention.
[0029] like Figure 1-9 The present invention is a high-speed water-based ink printing machine, characterized in that it includes a loading device 1, a printing device 2, a paper cutting device 3, a conveying device 4, a unloading device 5 and a stacking device 6 which are arranged in sequence, a shavings removal device 7 is provided above the conveying device 4, and a waste collecting device 8 is connected to the bottom of the conveying device 4 for collecting waste dropped by the conveying device 4 under the shavings removal action of the shavings removal device 7.
[0030] It is worth mentioning that the present invention is provided with a controller for driving and controlling the feeding device 1, the printing device 2, the paper cutting device 3, the conveying device 4, the unloading device 5 and the stacking device 6, the chip removing device 7 and the waste collecting device 8 to operate independently.
[0031] When the present invention is working, a pile of cardboards is placed on the feeding device 1, and the feeding device 1 sends out the cardboards one by one. The sent cardboards are printed and cut in turn by the printing device 2 and the paper cutting device 3 to form finished cardboards. The finished cardboards are transported into the conveying device 4, and the excess waste is separated by the chip removal device 7. The waste enters the waste collection device 8 for collection, and the finished cardboards continue to be sent to the unloading device 5. The unloading device 5 cooperates with the stacking device 6 to stack the delivered finished cardboards into piles, waiting to be transferred and packaged for shipment.
[0032] The invention has a high degree of automation and can automatically complete the processes of feeding, printing, cutting, waste separation, and palletizing and stacking. It has the characteristics of efficient production and effectively reduces labor costs.
[0033] Preferably, the printing device 2 is an ink-distributing roller type ink printing device, which can quickly print the required text or pictures and other information on the surface of the paperboard.
[0034] Preferably, the paper cutting device 3 is a creasing and grooving machine, which can complete the processes of cardboard cutting, creasing, grooving, etc. at one time, so that the cardboard after printing can be directly cut and slit to produce finished cardboard.
[0035] Preferably, the conveying device 4 includes a paper cutting output mechanism 41, a transition conveying mechanism 42 and a first conveying mechanism 43 which are arranged in sequence along the conveying direction and convey the finished cardboard; wherein the paper cutting output mechanism 41 is used to output the finished cardboard after cutting, and the transition conveying mechanism 42 is used to receive the paper products output by the paper cutting output mechanism 41 and smoothly transition and convey them to the first conveying mechanism 43.
[0036] Preferably, the waste collection device 8 includes a second conveying mechanism 81 and a third conveying mechanism 82 which are respectively arranged below the paper cutting output mechanism 41 and below the first conveying mechanism 43, a fourth conveying mechanism 83 is arranged between the second conveying mechanism 81 and the third conveying mechanism 82, and the discharge end of the fourth conveying mechanism 83 is connected to a waste collection mechanism 84.
[0037] Specifically, the paper cutting output mechanism 41, the transition conveying mechanism 42, the first conveying mechanism 43, the second conveying mechanism 81, the third conveying mechanism 82, and the fourth conveying mechanism 83 all perform continuous conveying, and the chip removing device 7 operates continuously to separate the waste paper connected with the cardboard in the first conveying mechanism 43 and the transition conveying mechanism 42 and drop it downwards, the second conveying mechanism 81 receives part of the waste paper dropped during the paper cutting process, the third conveying mechanism 82 receives the waste paper dropped from the first conveying mechanism 43, and the fourth conveying mechanism 83 receives the waste paper sent from the third conveying mechanism 82 and the second conveying mechanism 81 as well as the waste paper dropped directly from the transition conveying mechanism 42, and transfers them to the waste collection mechanism 84 for centralized collection; the recycling process adopts multi-stage centralized waste paper recycling, which can ensure that the waste after the paper cutting process is completed can be effectively separated and the waste paper can be efficiently recycled.
[0038] Preferably, the fourth conveying mechanism 83 is located below the middle of the transition conveying mechanism 42, so that the waste paper dropped from the middle of the transition conveying mechanism 42 can be directly fed into the fourth conveying mechanism 83, and the waste paper dropped from both sides falls into the third conveying mechanism 82 and the second conveying mechanism 81 respectively.
[0039] Preferably, the paper cutting and conveying mechanism 41 is a roller conveyor driven by a motor and arranged up and down. The rollers are used to clamp and convey the paper, so that the partially cut waste paper can be knocked onto the second conveying mechanism 81.
[0040] Preferably, the second conveying mechanism 81 , the third conveying mechanism 82 , and the fourth conveying mechanism 83 are all belt conveyors.
[0041] Preferably, both sides above the second conveying mechanism 81 and the third conveying mechanism 82 are provided with material guiding inclined plates 85 , and the material guiding inclined plates 85 are used to guide waste materials and prevent waste paper from being thrown out of the corresponding conveying mechanism.
[0042] Preferably, the conveying direction of the second conveying mechanism 81 is opposite to the conveying direction of the third conveying mechanism 82, and the conveying direction of the fourth conveying mechanism 83 is perpendicular to the conveying direction of the second conveying mechanism 81; this design enables the second conveying mechanism 81 and the third conveying mechanism 82 to convey waste toward the fourth conveying mechanism 83 between the two.
[0043] Preferably, the waste collection mechanism 84 includes a lifting mechanism 841 whose feed end is arranged at the discharge end of the fourth conveying mechanism 83 and a collection box 842 arranged at the discharge end of the lifting mechanism 841; the lifting mechanism 841 lifts the waste delivered by the fourth conveying mechanism 83 and delivers it into the collection box 842 for collection and processing, wherein the collection box 842 is replaceable.
[0044] Preferably, the lifting mechanism 841 is a belt lift with a baffle.
[0045] Preferably, the chip removing device 7 includes a first chip removing mechanism 71 and a second chip removing mechanism 72 which are respectively arranged above the first conveying mechanism 43 and the transition conveying mechanism 42 .
[0046] Preferably, the first chip removing mechanism 71 and the second chip removing mechanism 72 both include a plurality of fans arranged at equal distances; the fans continuously blow air to blow the waste paper on the cardboard onto the corresponding conveyor, thereby achieving waste paper separation.
[0047] Preferably, the fan is an axial flow fan, and is arranged in multiple equal distances. In this embodiment, the first chip removal mechanism 71 and the second chip removal mechanism 72 both use three axial flow fans to ensure that the wind can cover the corresponding conveying mechanism.
[0048] Preferably, the air outlet angle of the second chip removing mechanism 72 is adjustable; specifically, the fan of the second chip removing mechanism 72 is installed through the top frame 721, and the two sides of the top frame 721 are connected to the transition conveying mechanism 42 through the side frames 722, wherein the side frames 722 are provided with arc grooves, one end of the top frame 721 is hinged to the side frames 722, and the other end is fixed to the arc groove by screws, and the inclination angle of the fan can be changed by changing the position of the screws on the arc groove; by changing the air outlet angle of the second chip removing mechanism 72, waste paper can be blown up by negative pressure, thereby improving the waste paper separation effect.
[0049] Preferably, a brush 431 is provided above the conveying end of the first conveying mechanism 43, and the brush 431 can sweep away dust and paper scraps on the paperboard, thereby ensuring that the surface of the paperboard is clean and tidy while further improving the waste paper separation effect.
[0050] Preferably, the transition conveying mechanism 42 is provided with a first pressing strip 422 for pressing the output finished cardboard against the transition conveying mechanism 42. The first pressing strip 422 can ensure smooth cardboard transportation and prevent the cardboard from tilting or sliding down during transportation.
[0051] Preferably, there are multiple first pressure strips 422 , and they are equidistantly arranged.
[0052] Preferably, the first conveying mechanism 43 includes two circular conveyors arranged up and down, the circular conveyor mechanism has a large gap to allow waste paper to fall, and the circular conveyor can generate slight vibration under the blowing action of the first debris removal mechanism 71, thereby achieving the effect of vibration separation of waste paper.
[0053] Preferably, the transition conveying mechanism 42 is a multi-belt belt conveyor, and there are large gaps between the belts of the multi-belt belt conveyor, so that waste paper can fall.
[0054] Preferably, the transition conveying mechanism 42 is connected to an adjusting cylinder 421 which can change its inclination angle, wherein the cylinder body of the adjusting cylinder 421 is hinged to a frame fixedly installed on the whole equipment, and its piston rod is hinged to the middle part of the transition conveying mechanism 42, and one end of the transition conveying mechanism 42 is hinged to the frame fixedly installed on the whole equipment; in the actual production process, according to the thickness of the processed cardboard, the paper cutting mechanism needs to adjust the corresponding height, therefore, by adjusting the extension and contraction of the cylinder 421, the height of the feeding end of the transition conveying mechanism 42 can be changed to adapt to the output height of the paper cutting output mechanism.
[0055] Preferably, the feeding device 1 includes a feeding platform 11, a vertically arranged feeding baffle 12 is provided on the feeding platform 11, a paper feeding port is provided at the bottom of the feeding baffle 12, and position-adjustable limiting mechanisms 13 are provided on both sides of the feeding baffle 12 for limiting the edge positions of both sides of the cardboard pile, a feeding conveying mechanism 14 for delivering cardboard is provided on the feeding platform 11, and paper supporting mechanisms 15 for intermittently supporting cardboard are provided on both sides of the feeding conveying mechanism 14, and a paper supporting rack 16 for supporting the outer edge of the cardboard pile is also provided on the feeding platform 11.
[0056] Specifically, before the feeding device 1 feeds paper, a pile of cardboards to be processed is pre-stacked on the feeding table 11, the outer side of the cardboard pile is supported by a paper support rack 16, the inner side is in contact with the feeding baffle 12, and the left and right sides are aligned and limited by the limiting mechanism 13; when feeding paper, the feeding conveying mechanism 14 continues to operate, and the paper supporting mechanism 15 is lifted and lowered at a certain frequency under the preset instructions of the controller. When the paper supporting mechanism 15 is raised, the cardboard pile is jointly lifted by the paper supporting mechanism 15 and the paper support rack 16 and leaves the feeding conveying mechanism 14. When the paper supporting mechanism 15 is lowered, the cardboard at the bottom of the cardboard pile contacts the feeding conveying mechanism 14 and is transported by the feeding conveying mechanism 14 through the paper feeding port to realize cardboard transportation; by adjusting the lifting frequency of the paper supporting mechanism 5, the feeding interval of each cardboard can be changed, so that it can be matched with the printing device 2 for use.
[0057] It is worth mentioning that the thickness of the paper feeding port is greater than the thickness of one cardboard and less than the thickness of two cardboards, thereby ensuring that only one cardboard is fed out each time.
[0058] Preferably, the paper supporting mechanism 15 includes a support plate 151 and a paper supporting lifting mechanism 152 for reciprocatingly driving the support plate 151 to rise and fall. When the support plate 151 is raised, the top surface of the support plate 151 is higher than the conveying surface of the feed conveying mechanism 14, so that the cardboard pile leaves the feed conveying mechanism 14.
[0059] Preferably, the paper support lifting mechanism 152 can be a motor swing wheel drive mechanism or a telescopic movable mechanism. In the present embodiment, it is preferably a cylinder.
[0060] Preferably, the feed conveying mechanism 14 is a conveying roller or a belt conveying mechanism driven by a reducer. In the present embodiment, it is preferably a conveying roller.
[0061] Preferably, the feeding table 11 is equipped with a horizontally arranged bidirectional screw rod 111 and a guide rod 112, there are two limit mechanisms 13, which are respectively threadedly connected to the two threaded parts of the bidirectional screw rod 111, and are both slidably connected to the guide rod 112, and the bidirectional screw rod 111 is connected to a reducer; wherein, the reducer is electrically connected to the controller, and the worker can start the reducer to rotate by setting parameter instructions on the controller, and then the bidirectional screw rod 111 rotates to change the distance between the two limit mechanisms 13, thereby quickly changing the alignment position of the limit mechanism 13, ensuring that the cardboard is still in the middle of the feeding table 11 while being suitable for feeding cardboards of different lengths, so that the present invention has the characteristics of a wide range of applications.
[0062] Preferably, the limiting mechanism 13 includes a connecting frame 131 threadedly connected to the bidirectional screw rod 111, a feed side pressure cylinder 132 installed on the connecting frame 131, and a feed side pressure plate 133 connected to the piston rod of the feed side pressure cylinder 132; specifically, the two feed side pressure cylinders 132 are arranged opposite to each other. Before use, the feed side pressure cylinder 132 is in a retracted state to facilitate workers to place the cardboard pile. After the workers place the cardboard pile, the controller starts the feed side pressure cylinder 132 to extend so that the feed side pressure plate 133 limits the edge positions on both sides of the cardboard pile, thereby realizing rapid centering and positioning of the cardboard pile.
[0063] Preferably, the top of the feed side pressure plate 133 has an inclined surface to facilitate the initial placement or subsequent addition of the cardboard pile.
[0064] Preferably, there are two feed baffles 12, which are respectively threadedly connected to the two threaded parts of the bidirectional screw 111, and are both slidably connected to the guide rod 112; when the position of the limiting mechanism 13 is adjusted, the positions of the two feed baffles 12 are linked and adjusted, so that the feed baffles 12 can be effectively limited to prevent the cardboard stack from being offset.
[0065] Preferably, the feed table 11 is also provided with a distance adjusting mechanism 17 for adjusting the distance between the paper support 16 and the feed baffle 12, and the distance adjusting mechanism 17 includes a slide 171 slidably connected to the feed table 11, a first rack 172 horizontally installed on the feed table 11, a first gear 173 cooperating with the first rack 172, and a first motor 174 installed on the slide 171 and used to drive the first gear 173 to rotate; the first motor 174 is connected to the controller, and the worker can start the first motor 174 to drive the slide 171 to slide by inputting parameter instructions through the controller, thereby changing the distance between the paper support 16 and the feed baffle 12, so that the present invention is suitable for use with cardboards of different widths.
[0066] Preferably, the feed table 11 is also provided with a height-adjusting mechanism 18 for adjusting the height of the paper support 16, and the height-adjusting mechanism 18 is a worm gear elevator driven by a second motor; the second motor is connected to the controller, and the height-adjusting mechanism 18 can change the inclination angle of the cardboard pile stored on the paper support 16, so that the inclined cardboard pile can fit tightly with the feed baffle 12, effectively preventing the position of the cardboard pile from shifting.
[0067] Preferably, it also includes a guide rod 161, which is installed on the top of the paper support 16. When the stacked cardboard pile is higher than the paper support 16, during the process of gradually sending the cardboard pile out, the high cardboard pile is limited by the guide rod 161 and falls onto the paper support 16.
[0068] Preferably, the guide rod 161 is a round rod, which can ensure smooth introduction of cardboard.
[0069] Preferably, the supporting end of the paper support rack 16 is higher than the supporting plane of the feed table 11, so that the cardboard pile is stacked at an angle. Therefore, when the feed conveying mechanism 14 conveys the bottom cardboard, the bottom cardboard is separated from the supporting end of the paper support rack 16 under the friction force of the feed conveying mechanism 14 and then lies flat on the feed conveying mechanism 14, thereby being separated from the cardboard above, so that the bottom cardboard can be more easily delivered.
[0070] Preferably, the unloading device 5 includes a fifth conveying mechanism 51 arranged obliquely upward along the conveying direction and a lifting mechanism 52 capable of changing the height of the discharge end of the fifth conveying mechanism 51 , and the palletizing device 6 is lifted and lowered synchronously with the discharge end of the fifth conveying mechanism 51 .
[0071] The fifth conveying mechanism 51 receives the processed cardboard and sends it to the stacking device 6 for alignment and stacking. Since the height of the cardboard gradually rises during the stacking process, the alignment position of the stacking device 6 rises accordingly. The present invention drives the discharge end of the fifth conveying mechanism 51 and the stacking device 6 to rise synchronously through the lifting mechanism 52. When ensuring that the stacking device 6 can complete the stacking work normally, it is ensured that there is a relatively unchanged height difference between the discharge end of the fifth conveying mechanism 51 and the stacking device 6, which effectively prevents the cardboard from falling and causing tilting and deviation.
[0072] Preferably, the lifting mechanism 52 includes a fixed frame 521, a lifting frame 522 connected to the frame 521 for lifting, a lifting cylinder 523 installed on the frame 521, a first sprocket 524 connected to the piston rod of the lifting cylinder 523, and a first chain 525 matched with the first sprocket 524, one end of the first chain 525 is fixedly connected to the frame 521, and the other end is fixedly connected to the lifting frame 522, and the discharging end of the fifth conveying mechanism 51 and the stacking device 6 are both installed on the lifting frame 522; specifically, The extension of the lifting cylinder 523 can drive the first sprocket 524 to rise, thereby changing the matching position of the first chain 525 and the first sprocket 524, that is, lifting the lifting frame 522, and vice versa; by utilizing the movable pulley principle, the output of the lifting cylinder 523 can be reduced, and the difficulty of selecting the lifting cylinder 523 is reduced, that is, the equipment cost is reduced; since the discharge end of the fifth conveying mechanism 51 and the stacking device 6 are both installed on the lifting frame 522, the discharge end of the fifth conveying mechanism 51 and the stacking device 6 can be lifted and lowered synchronously.
[0073] Preferably, the fifth conveying mechanism 51 is a belt conveyor, and the belt roller at the discharge end thereof is rotatably connected to the lifting frame 522 , thereby ensuring that the height of the discharge end of the conveying mechanism 2 changes with the change of the lifting frame 522 .
[0074] Preferably, the fifth conveying mechanism 51 is a multi-belt belt conveyor, and a workpiece guide plate 511 is provided between the belts at the discharge end thereof, thereby ensuring that the cardboard can be smoothly delivered into the stacking device 6 .
[0075] Preferably, it also includes a sixth conveying mechanism 53 with an adjustable inclination angle, wherein the sixth conveying mechanism 53 is a belt conveyor and is drivingly connected to the belt roller at the feeding end of the fifth conveying mechanism 51; by adjusting the sixth conveying mechanism 53, the position height of the receiving cardboard of the present invention can be changed, and it can be matched with water-based ink printing machines with different discharge heights for use, and can be adjusted according to the site, and has the characteristics of a wide range of applications.
[0076] Preferably, an adjustable cylinder 531 is hinged on the frame 521 , and the adjustable cylinder 531 is hinged to the middle of the sixth conveying mechanism 53 , so the inclination angle of the sixth conveying mechanism 53 can be changed by extending and retracting the adjustable cylinder 531 .
[0077] Preferably, the lifting mechanism 52 also includes a second rack 526 vertically fixed on the frame 521 and a second gear 527 meshing with the second rack 526, and the second gear 527 is rotatably mounted on the lifting frame 522; the second gear 527 and the second rack 526 cooperate to perform lifting and limiting guiding, which can effectively improve the structural stability of the present invention.
[0078] Preferably, the second gear 527 is mounted on a belt roller shaft which is a discharging end of a belt conveyor with the fifth conveying mechanism 51 and is rotatably connected to the lifting frame 522 .
[0079] Preferably, a plurality of second pressure strips 512 for pressing materials are arranged equidistantly above the fifth conveying mechanism 51; the second pressure strips 512 can ensure smooth conveying of the cardboard and prevent the cardboard from tilting or sliding down during conveying.
[0080] Preferably, a gantry press frame 23 is fixed on the fifth conveying mechanism 51 , and the second press strip 512 is installed on the gantry press frame 23 .
[0081] Preferably, a telescopic frame 528 is installed on the frame 521, and the feeding end of the fifth conveying mechanism 51 is slidably connected to the telescopic frame 528; since the lifting frame 522 is lifted vertically, the telescopic frame 528 is set as a connecting unit between the frame 521 and the fifth conveying mechanism 51, which can prevent the belt of the fifth conveying mechanism 51 from being torn off during the rising process.
[0082] Preferably, the stacking device 6 includes a centering mechanism 61 for aligning both sides of the workpiece and a retaining frame 62 for limiting the output end position of the workpiece. The retaining frame 62 can be driven to rise and fall by the lifting mechanism 52. A stacking interval is left between the discharge end of the fifth conveying mechanism 51 and the retaining frame 62. The retaining frame 62 is provided with a centering mechanism 61 for aligning both sides of the workpiece in the stacking space.
[0083] When the stacking device 6 is in the starting state, the lifting mechanism 52 drives the baffle 62 to be located at the lowest position, and the fifth conveying mechanism 51 receives the finished cardboard sent from the front station and sends it to the stacking interval. The outer side of the finished cardboard is limited by the baffle 62 and falls into the stacking interval. Thereafter, the centering mechanism 61 starts to limit the position of both sides of the finished cardboard, and then the centering mechanism 61 is reset. Then, the lifting mechanism 52 drives the baffle 62 to rise to a height of the thickness of the cardboard, and then the above process is repeated to neatly stack multiple cardboards in the stacking interval.
[0084] It is worth mentioning that a forklift or a load-bearing plate can be placed under the stacking area to collect the finished cardboard piles, making it easier for workers to transfer them in batches.
[0085] Preferably, the baffle 62 includes a limit baffle 621 arranged on the side of the stacking interval away from the fifth conveying mechanism 51 and a connecting beam 622 with one end fixedly connected to the limit baffle 621, and the other end of the connecting beam 622 is adjustably mounted on the lifting frame 522 of the lifting mechanism 52; adjusting the position of the connecting beam 622 on the lifting frame 522 can change the width of the stacking interval, so that the distance between the limit baffle 621 and the fifth conveying mechanism 51 matches the width of the cardboard, thereby limiting the front and rear side positions of the cardboard entering the stacking interval, and realizing automatic front and rear alignment of unloading; in addition, the lifting mechanism 52 drives the lifting frame 522 to rise and fall, which can drive the limit baffle 621 to rise and fall vertically.
[0086] Preferably, the blocking frame 62 also includes a second chain 623, both ends of the second chain 623 are fixed on both ends of the connecting beam 622, the connecting beam 622 is slidably connected to the lifting frame 522, and the lifting frame 522 is rotatably connected to a second sprocket 624 meshing with the second chain 623, and the second sprocket 624 is connected to a first hand wheel; the worker can rotate the first hand wheel to transmit the second chain 623 matched with the second sprocket 624, that is, change the position of the second chain 623 matched with the second sprocket 624, and then drive the connecting beam 622 to move on the lifting frame 522, that is, change the horizontal position of the connecting beam 622.
[0087] It is worth mentioning that the lifting frame 522 is also rotatably connected to a tensioning wheel to ensure that the second chain 623 and the second sprocket 624 can fit closely.
[0088] Preferably, the centering mechanism 61 is slidably connected to the connecting beam 622, and the centering mechanism 61 is rotatably connected to a third sprocket 625, and the third sprocket 625 is meshed with the second chain 623 and is connected to a second hand wheel; a worker can change the position of the centering mechanism 61 on the connecting beam 622 by turning the second hand wheel, and adjust the centering mechanism 61 to the middle position of the stacking interval, so that the centering mechanism 61 can effectively complete the centering task.
[0089] It is worth mentioning that the centering mechanism 61 is slidably connected to the connecting beam 622 via a pulley.
[0090] Preferably, the centering mechanism 61 includes a gantry 611 installed on the blocking frame 62 and two pneumatic side pressure mechanisms 612 which are adjustably installed on the top beam of the gantry 611; by adjusting the positions of the two side pressure mechanisms 612 on the gantry 611, the alignment position of the centering mechanism 61 can be changed so that it can match the alignment of the cardboard length. Therefore, the present invention can be adjusted according to the length and width of the cardboard, and is suitable for palletizing cardboards of different sizes, and has the characteristics of a wide range of applications.
[0091] Preferably, the side pressure mechanism 612 includes a suspension arm 613 connected to the top beam of the gantry 611, a material unloading side pressure cylinder 614 installed on the suspension arm 613, and a material unloading side pressure plate 615 connected to the piston rod of the material unloading side pressure cylinder 614; after the cardboard falls into the stacking interval, the material unloading side pressure cylinder 614 extends to allow the material unloading side pressure plate 615 to push the edges of the left and right sides of the cardboard to complete the alignment.
[0092] Preferably, the top of the boom 613 is slidably connected to the top beam of the gantry 611 and is locked by means of screws threadedly connected to the boom 613 , i.e., the friction between the boom 613 and the gantry 611 is increased by tightening the screws against the top beam of the gantry 611 .
[0093] Preferably, the top of the unloading side pressure plate 615 has an inclined surface for guiding the cardboard. The design of the inclined surface makes it unnecessary to reset the centering mechanism 61 after it is started, which can simplify the original operation process. When the cardboard falls into the stacking area, it can be aligned through the limit baffle 621 and the unloading side pressure plate 615.
[0094] Preferably, it also includes a supporting mechanism 63 installed at the bottom of the blocking frame 62, the supporting mechanism 63 includes a supporting plate 631 hinged to the bottom of the blocking frame 62, a supporting cylinder 632 fixed on the blocking frame 62, and the piston rod of the supporting cylinder 632 is hinged to the supporting plate 631; because a space for a load-bearing plate or a forklift needs to be reserved below the stacking interval, the blocking frame 62 is still at a considerable distance from the ground when it is lowered to the lowest position, so the supporting mechanism 63 is set as a temporary supporting mechanism, which is also convenient for continuous stacking. During the production process, the forklift is replaced; the supporting cylinder 632 contracts to make the support plate 631 in a horizontal state. At this time, the cardboard is supported by the support plate 631 when it falls into the stacking interval. A load plate or a forklift is placed below the support plate 631 and a certain amount of cardboard pile is on the support plate 631 (this amount needs to ensure that the topmost cardboard is still within the action range of the side pressure mechanism after the cardboard falls into the load plate or the forklift). The supporting cylinder 632 is aired and extended to make the support plate 631 in a vertical state, and the stacked cardboard falls vertically.
[0095] Preferably, there are two supporting mechanisms 63 , and the two supporting plates 631 are respectively arranged at the bottom of the limiting baffle 621 and the lifting frame 522 .
[0096] The invention can automatically complete the processes of feeding, printing, cutting, waste separation and palletizing and stacking, has the characteristics of high production efficiency, high degree of automation and low labor cost, and can be suitable for processing cardboards of different sizes.
[0097] For those skilled in the art, various other corresponding changes and modifications can be made according to the technical solutions and concepts described above, and all of these changes and modifications should fall within the protection scope of the claims of the present invention.
Claims
1. A high-speed water-based ink printer, characterized in that: The invention comprises a feeding device (1), a printing device (2), a paper cutting device (3), a conveying device (4), a feeding device (5) and a stacking device (6) which are arranged in sequence; a shavings removal device (7) is arranged above the conveying device (4); a waste collecting device (8) is connected to the bottom of the conveying device (4) for collecting waste materials dropped from the conveying device (4) by the shavings removal device (7); the feeding device (1) comprises a feeding table (11); a vertically arranged A feed baffle (12), wherein a paper feeding port is provided at the bottom of the feed baffle (12), and position-adjustable limiting mechanisms (13) are provided on both sides of the feed baffle (12) for limiting the positions of the edges of the cardboard pile on both sides, and the feed platform (11) is provided with a feed conveying mechanism (14) for delivering the cardboard, and paper supporting mechanisms (15) for intermittently supporting the cardboard are provided on both sides of the feed conveying mechanism (14), and a paper supporting frame (16) for supporting the outer edge of the cardboard pile is also provided on the feed platform (11); The unloading device (5) comprises a fifth conveying mechanism (51) arranged obliquely upward along the conveying direction and a lifting mechanism (52) capable of changing the height of the discharge end of the fifth conveying mechanism (51), and the stacking device (6) is lifted and lowered synchronously with the discharge end of the fifth conveying mechanism (51); The stacking device (6) comprises a centering mechanism (61) and a baffle (62); the baffle (62) can be driven to rise and fall by a lifting mechanism (52); a stacking area is left between the discharge end of the fifth conveying mechanism (51) and the baffle (62); and the baffle (62) is provided with a centering mechanism (61) for aligning two sides of the workpiece in the stacking space.
2. A high-speed water-based ink printer as claimed in claim 1, characterized in that: The conveying device (4) comprises a paper cutting and outputting mechanism (41), a transition conveying mechanism (42) and a first conveying mechanism (43) which are arranged in sequence along the conveying direction and convey the finished paperboard.
3. A high-speed water-based ink printer as claimed in claim 2, characterized in that: The waste collection device (8) comprises a second conveying mechanism (81) and a third conveying mechanism (82) respectively arranged below the paper cutting output mechanism (41) and below the first conveying mechanism (43); a fourth conveying mechanism (83) is arranged between the second conveying mechanism (81) and the third conveying mechanism (82); and a waste collection mechanism (84) is connected to the discharge end of the fourth conveying mechanism (83).
4. A high-speed water-based ink printer as claimed in claim 3, characterized in that: The waste collection mechanism (84) comprises a lifting mechanism (841) whose feeding end is arranged at the discharging end of the fourth conveying mechanism (83) and a collection box (842) arranged at the discharging end of the lifting mechanism (841).
5. A high-speed water-based ink printer as claimed in claim 2, characterized in that: The chip removal device (7) comprises a first chip removal mechanism (71) and a second chip removal mechanism (72) which are respectively arranged above the first conveying mechanism (43) and the transition conveying mechanism (42).
6. A high-speed water-based ink printer as claimed in claim 1, characterized in that: The baffle (62) comprises a limit baffle (621) arranged on the side of the stacking section away from the fifth conveying mechanism (51) and a connecting beam (622) with one end fixedly connected to the limit baffle (621), and the other end of the connecting beam (622) is adjustably mounted on the lifting mechanism (52).
7. A high-speed water-based ink printer as claimed in claim 1, characterized in that: The centering mechanism (61) comprises a gantry (611) mounted on a retaining frame (62) and two pneumatic side pressure mechanisms (612) mounted on the top beam of the gantry (611) in an adjustable position.
Citation Information
Patent Citations
High-speed ink printing machine
CN212245580U