A generator rotor winding coil cleaning and shaping support device
By designing a lifting assembly and stacking frame that can adjust height and position, combined with movable latch and driving pin block, the problems of bulky and multi-person operation of the winding coil cleaning and shaping support device in the prior art are solved, and the adaptability to different specifications and convenience is achieved The operation reduces labor costs.
Patent Information
- Application Number
- CN202010914795.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-03
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2040-09-03
AI Technical Summary
The existing generator winding coil cleaning and shaping support device is bulky and inflexible, making it difficult to adapt to winding coils of different sizes and specifications, and requires multiple people to operate, which increases labor costs.
A clean shaping support device including a chassis, lifting assembly and stacking frame is designed. The height is adjusted by the lifting assembly, the stacking frame can be adjusted, and the movable pin and drive blocks form an isolation space to simplify the layering of the copper row. and fixation process.
It improves the adaptability and convenience of the support device, reduces labor demand, reduces labor costs, and is suitable for workers of different specifications and heights.
Smart Images

Figure CN111922851B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of generator rotors, and in particular to a generator rotor winding coil cleaning and shaping support device. Background Art
[0002] Large generators generally need to be inspected and maintained after a service cycle, and the winding coil is an important component of large generators, and its purpose is to convert electrical energy into magnetic energy. At present, the winding coils in large generators are generally made of copper bars, which makes it easier for the entire winding coil to pass a larger current and reduce its own resistance. However, the overall size is large and the weight is heavy, and it often requires multiple workers to move it at the same time. Due to the resistance inside, the winding coil will inevitably heat up during the operation process. Since the winding coil generates a lot of heat for a long time during the operation process, it is easy to react with oxygen and water vapor in the air to form a copper oxide layer. The resistance of the copper oxide layer is much greater than the resistance of pure copper or copper alloy used in conventional winding coils, which further increases the heat generation of the winding coil, and may also cause the coil to overheat and cause the motor to burn out. Therefore, large generators have a maintenance cycle. After the maintenance cycle, the entire motor will be dismantled and divided into parts for maintenance. The main maintenance work of the winding coil is mainly divided into checking whether the insulation layer is damaged, replacing the insulation layer, and removing the oxide layer on the surface of the copper bar. The work of checking whether the insulation layer is damaged and replacing the insulation layer is done after removing the oxide layer on the surface of the copper busbar. Therefore, it is very important to remove the oxide layer on the surface of the copper busbar during the inspection and maintenance of the winding coil.
[0003] At present, when workers polish and remove the oxide layer on the surface of the copper bar, they generally use some bracket structures to support and separate the winding coils. The most common way is to support each layer with a mesh plate or a simple rod-shaped structure, and then these mesh plates or rod-shaped structures are placed on a specific bracket. Such a bracket structure is very bulky and inflexible during use, and cannot adapt to winding coils of different sizes. When it is necessary to take and place the winding coil, the entire layer of mesh plates or rod-shaped structures needs to be dismantled or built, which is very troublesome. Moreover, in the process of installing or dismantling the entire winding coil, at least two workers are often required to move the same layer of copper bars, and then a third worker may only need to flip the mesh plate or rod-shaped structure for the part of the winding coil and place it on a specific bracket or remove it from the bracket. It can be seen that the current structure used to support the winding coil is very inconvenient to use, and requires multiple people to operate at the same time, with high labor costs; at the same time, the overall structure is different and can adapt to the use of winding coils of various specifications. Summary of the invention
[0004] The present invention aims to solve at least one of the above-mentioned technical problems and provides a cleaning and shaping support device for a generator rotor winding coil. The cleaning and shaping support device has a simple structure, can effectively adapt to winding coils of different specifications, and is easy to use.
[0005] In order to achieve the above object, the technical solution adopted by the present invention is:
[0006] A generator rotor winding coil cleaning and shaping support device comprises a base frame, a lifting assembly and a stacking rack; the lifting assembly can be lifted and lowered on the base frame, and the stacking rack is provided with a plurality of groups, each group of the stacking racks comprises a support body and a plurality of movable latches, one end of the support body is provided with an open slot along the length direction, and the other end of the support body is adjustably mounted on the lifting assembly; the open slot runs through both sides of the support body, and the support body is provided with a plurality of through holes on both sides of the open slot, and a plurality of the movable latches can be movably inserted in the through holes to divide the open slot into a plurality of isolation spaces for accommodating winding coils to pass through; a pin driving block is slidably mounted on the support body to insert or remove the movable latches from the through holes.
[0007] As an improvement of the above technical solution, a guide rail is arranged on the support body along its length direction, the pin driving block is slidably installed on the guide rail, a guide groove is arranged in the pin driving block along the guide direction of the guide rail, the end of the movable pin can slide in the guide groove, and the guide groove is provided with at least one low-position section and at least one high-position section; the high-position section is far away from the opening groove relative to the low-position section; the high-position section and the low-position section are smoothly connected by a slope section.
[0008] As an improvement of the above technical solution, the high section is located at one end of the guide slot close to the opening of the opening slot, and the low section is located at one end of the guide slot close to the connection between the support body and the lifting assembly.
[0009] As an improvement of the above technical solution, a smooth groove is provided on the outward end of the low section close to the supporting body, and when the driving pin block slides on the guide rail, the end of the movable pin can slide into or out of the guide groove through the groove.
[0010] As an improvement of the above technical solution, a telescopic electric cylinder is provided on the supporting body, and an output end of the telescopic electric cylinder is connected to the driving pin block to drive the driving pin block to slide on the guide rail.
[0011] As an improvement of the above technical solution, the support body is provided with removable isolation pads on the inner walls on both sides of the opening groove, and the isolation pads are provided with movable holes at the positions corresponding to the perforations; the support body is provided with installation grooves along the length direction on the inner walls on both sides of the opening groove, and the isolation pads are installed on the support body by cooperating with the installation grooves through the clamping strips.
[0012] As an improvement of the above technical solution, the lifting assembly includes a cross beam and a longitudinal beam. The cross beams are provided in two groups and can be respectively installed on the two ends of the base frame for lifting. The longitudinal beams are provided in two groups, and the two ends of the two groups of longitudinal beams can be respectively slidably installed on the two groups of cross beams. A telescopic mechanism is provided on any of the longitudinal beams, and the output end of the telescopic mechanism is connected to the other group of longitudinal beams; the stacking rack is installed on the longitudinal beam in an adjustable position.
[0013] As an improvement of the above technical solution, the two groups of beams are connected by a connecting beam, and the base frame is provided with vertical grooves in the areas where the two groups of beams are located. The two ends of the two groups of beams are respectively slidably installed in the corresponding vertical grooves, and a lifting mechanism is provided on the base frame, and the output end of the lifting mechanism is connected to the connecting beam.
[0014] As an improvement of the above technical solution, an opening and closing mechanism is provided on each group of the longitudinal beams, and the upper ends of the two groups of stacking racks can be slidably installed on the same longitudinal beam; the opening and closing mechanism includes a servo motor and an opening and closing screw, the servo motor is installed at one end of the longitudinal beam, one end of the opening and closing screw is connected to the output end of the servo motor, and the opening and closing screw is provided with threads with opposite rotation directions at both ends, and the upper ends of the two groups of stacking racks are respectively screwed to the threads of the corresponding group through screw nuts; the opening and closing screw can control the two groups of stacking racks to approach or move away from each other in the length direction of the longitudinal beam.
[0015] As an improvement of the above technical solution, the telescopic mechanism includes a telescopic motor and a telescopic screw, the telescopic motor is installed on any group of the longitudinal beams, one end of the telescopic screw is connected to the telescopic motor, and the other end is connected to the other group of the longitudinal beams through a screw nut.
[0016] Compared with the prior art, the beneficial effects of this application are:
[0017] The generator rotor winding coil cleaning and shaping support device of the present invention is designed with a lifting component, by which the height of the entire winding coil stack can be adjusted to adapt to winding coils with different stacking numbers, and also to workers of different heights, thereby improving convenience; the stacking rack is adjustably mounted on the lifting component, so that the support system formed by the stacking rack can adapt to winding coils with different diameters, thereby improving the adaptability of the support; and the movable pin is used in conjunction with the open groove to form an isolation space, thereby facilitating the stratification of each layer of copper bars in each group of winding coils, thereby effectively reducing the impact of workers on other layers of copper bars during the process of polishing a certain layer of copper bars, thereby avoiding workers from accidentally damaging other layers of copper bars; in addition, the driving pin block is used to force the movable pin to be inserted into or pulled out of the perforation, thereby facilitating workers to fix the winding coils section by section on each stacking rack, thereby improving convenience of use, while reducing the manpower required for disassembling and assembling the winding coils, thereby reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein:
[0019] Figure 1 The structure of the embodiment of the present invention is shown in FIG. Figure 1 ;
[0020] Figure 2 The structure of the embodiment of the present invention is shown in FIG. Figure 2 ;
[0021] Figure 3 A partial cross-sectional view of an embodiment of the present invention;
[0022] Figure 4 It is a schematic diagram of the structure of a stacking rack in an embodiment of the present invention;
[0023] Figure 5 It is a partial structural schematic diagram of a stacking rack in an embodiment of the present invention;
[0024] Figure 6 is a cross-sectional view of a stacking rack in another embodiment of the present invention;
[0025] Figure 7 The figure is a schematic diagram of the structure of the driving pin block and the movable latch in the embodiment of the present invention.
[0026] In the figure: base frame 1, vertical slot 11, lifting mechanism 12, lifting motor 121, lifting screw 122, stacking frame 2, isolation space 21, supporting body 22, guide rail 221, telescopic electric cylinder 222, mounting slot 223, movable latch 23, opening slot 24, perforation 25, movable hole 26, isolation pad 27, pin drive block 28, guide slot 29, low section 291, high section 292, slope section 293, groove 294, sliding head 2a, lifting assembly 3, cross beam 31, longitudinal beam 32, telescopic mechanism 33, telescopic motor 331, telescopic screw 332, connecting beam 34, opening and closing mechanism 35, servo motor 351, opening and closing screw 352, slide slot 36, slide rail 37 DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may be a central component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is referred to as being "set in the middle", it does not only mean being set in the middle, as long as it is not set at both ends within the range defined by the middle. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0030] like Figures 1 to 7 As shown, the present invention provides a generator rotor winding coil cleaning and shaping support device, including a base frame 1, a lifting assembly 3 and a stacking frame 2; the lifting assembly 3 can be lifted and installed on the base frame 1, and the stacking frame 2 is provided with a plurality of groups, each group of the stacking frames 2 includes a support body 22 and a plurality of movable latches 23, one end of the support body 22 is provided with an opening slot 24 along the length direction, and the other end of the support body 22 is adjustably mounted on the lifting assembly 3; the opening slot 24 runs through both sides of the support body 22, and the support body 22 is provided with a plurality of through holes 25 on both sides of the opening slot 24, and a plurality of the movable latches 23 can be movably inserted in the through holes 25 to divide the opening slot 24 into a plurality of isolation spaces 21 that can accommodate the winding coils to pass through; a pin driving block 28 is slidably installed on the support body 22 to insert the movable latch 23 into the through hole 25 or pull it out from the through hole 25. In the present application, the entire copper bar is wound into a winding coil in a zigzag manner, and the copper bar is basically a flat strip structure. Therefore, in the present application, the winding coil of each layer is in a corresponding isolation space 21, which is convenient for the copper bar to be polished layer by layer. In addition, in the present application, the width of the opening slot 24 is greater than the width of the copper bar, which is convenient for the operator to flip the copper bar during polishing, thereby improving the convenience of the entire polishing. In the present application, the movable latch 23 can be a conventional pin, that is, one end has a terminal, and the diameter of the terminal is greater than the diameter of the perforation 25. The stacking device can also be used as an auxiliary tool for the later coating of the copper bar with an insulating layer, which is very convenient.
[0031] In the present application, the base frame 1 can be used as a basic structure, so the lifting assembly 3 can be installed on or below the base frame 1, so that it is convenient for workers to stack the entire winding coil on the stacking rack 2 and layer the winding coil through the isolation space 21. The weight of a winding coil in a large generator is generally dozens or even hundreds of pounds. In order to facilitate workers to carry and hook the copper bar; in the present application, it is preferred that the stacking rack 2 is arranged below the lifting assembly 3, and a movable connection structure is adopted, so that workers can place the winding coil in the isolation space 21 layer by layer. The isolation space 21 can be some open slot structures, or some semi-enclosed structures, such as a lockable hook structure; as long as the structure of placing each layer of copper bar in layers of the winding coil can be realized. Since the winding coil is generally a circular or rectangular structure, for this reason, in the present application, four groups of stacking racks 2 are preferably arranged to facilitate stable support of the entire winding coil and avoid excessive deformation of the winding coil due to its own weight. In addition, in order to facilitate turning over the entire copper bar during the grinding process, the height of the isolation space 21 along the length direction of the support body 22 is greater than the thickness of the winding coil, that is, the distance between any two adjacent movable pins 23 is greater than the thickness of the winding coil. In one embodiment of the present application, in order to better record the number of turns of the entire winding coil, a digital mark can be designed on the outer wall of the support body 22.
[0032] See also Figures 1 to 3 The main purpose of designing the lifting assembly 3 in this application is to better facilitate the workers to hook the winding coils layer by layer in the isolation space 21, reduce the height of the workers lifting the winding coils, and thus reduce the labor intensity. The lifting assembly 3 includes a crossbeam 31 and a longitudinal beam 32. The crossbeam 31 is provided with two groups and can be respectively installed on the two ends of the base frame 1 in a lifting manner. The longitudinal beam 32 is provided with two groups. The two ends of the two groups of longitudinal beams 32 can be slidably installed on the two groups of crossbeams 31 respectively. A telescopic mechanism 33 is provided on any of the longitudinal beams 32, and the output end of the telescopic mechanism 33 is connected to the other group of longitudinal beams 32; the stacking rack 2 is adjustably installed on the longitudinal beam 32. The two groups of longitudinal beams 32 can move closer and farther away from each other. The main purpose of this design is to facilitate the adaptation to winding coils of different diameters. The stacking rack 2 is also positionally adjustable on the same longitudinal beam 32, and can adapt to winding coils of various specifications. The telescopic mechanism 33 can be preferably a telescopic cylinder or an electric cylinder, as long as it can realize the telescopic function. In the present application, the telescopic mechanism 33 is composed of a telescopic motor 331 and a telescopic screw 332, wherein the telescopic motor 331 is installed on any one set of longitudinal beams 32, and one end of the telescopic screw 332 is connected to the telescopic motor 331, and the other end is connected to the other set of longitudinal beams 32 through a screw nut. A slide rail 37 is provided on the crossbeam 31, and both ends of the two sets of longitudinal beams 32 can be slidably installed on the slide rail 37 respectively.
[0033] Furthermore, in the present application, in order to improve the stability of the entire structure, the two groups of the cross beams 31 are connected by a connecting beam 34. The two groups of the cross beams 31 are connected by a connecting beam 34, and the base frame 1 is provided with vertical slots 11 in the areas where the two groups of cross beams 31 are located. The two ends of the two groups of cross beams 31 are respectively slidably installed in the corresponding vertical slots 11, and a lifting mechanism 12 is provided on the base frame 1, and the output end of the lifting mechanism 12 is connected to the connecting beam 34. In the present application, since the entire lifting mechanism 12 has to bear the weight of the entire lifting assembly 3, the stacking rack 2 and the winding coil, in order to improve the stability and carrying capacity, the lifting mechanism 12 in the present application includes a lifting motor 121, and the output end of the lifting motor 121 is set downward, and the output end of the lifting motor 121 is connected to a lifting screw 122, and the lifting screw 122 is connected to the cross beam 31 through a screw nut.
[0034] In order to adjust the distance between the two groups of stacking racks 2 on each group of longitudinal beams 32, an opening and closing mechanism 35 is provided on each group of longitudinal beams 32, and the upper ends of the two groups of stacking racks 2 can be slidably installed on the same longitudinal beam 32. The opening and closing mechanism 35 can be a conventional connecting rod drive structure, or it can be a cylinder drive to achieve the two groups of stacking racks 2 approaching or moving away from each other in the length direction of the longitudinal beam 32. In this application, a slide 36 is provided on each group of longitudinal beams 32, and the upper ends of the two groups of stacking racks 2 are slidably installed in the slide 36, and the opening and closing mechanism 35 is connected to the upper end of the stacking rack 2 according to the specific matching mode between the stacking rack 2 and the slide 36. In this application, in order to better install the opening and closing mechanism 35, the slide 36 penetrates the entire longitudinal beam 32. When the upper end of the stacking rack 2 is slidably installed in the slide 36, the upper end of the stacking rack 2 passes through the entire longitudinal beam 32, and can be connected to the opening and closing mechanism 35 installed on the longitudinal beam 32.
[0035] In one embodiment of the present application, the opening and closing mechanism 35 includes a servo motor 351 and an opening and closing screw 352. The servo motor 351 is installed at one end of the longitudinal beam 32. One end of the opening and closing screw 352 is connected to the output end of the servo motor 351. The opening and closing screw 352 is provided with threads with opposite rotation directions at both ends. The upper ends of the two groups of stacking racks 2 are respectively screwed with the threads of the corresponding group through screw nuts; the opening and closing screw 352 can control the support bodies 22 on the two groups of stacking racks 2 to move closer or farther away from each other in the length direction of the longitudinal beam 32. The servo motor 351 and the opening and closing screw 352 are both arranged in the slide groove 36, which is convenient for hiding components and saving space. The two groups of threads with opposite rotation directions on the opening and closing screw 352 can be used to achieve the two groups of stacking racks 2 to move closer or farther away when the opening and closing screw 352 is in the same direction. Moreover, due to the cooperation between the opening and closing screw 352 and the screw nut, the two groups of stacking racks 2 can be adjusted at any distance.
[0036] See also Figures 3 to 6In order to better install and fix the support body 22, the stacking rack 2 is provided with a sliding head 2a in the present application. The sliding head 2a is slidably installed on the longitudinal beam 32, and the lower end passes through the sliding groove 36 on the longitudinal beam 32 and is connected to the upper end of the support body 22. In the present application, a screw nut is also installed in the sliding head 2a, and is connected with the opening and closing screw 352.
[0037] Among them, the support body 22 is provided with detachable isolation pads 27 on the inner walls on both sides of the opening groove 24, and the isolation pads 27 are provided with movable holes 26 at the positions corresponding to the perforations 25; the support body 22 is provided with mounting grooves 223 on the inner walls on both sides of the opening groove 24 along the length direction, and the isolation pads 27 are installed on the support body 22 by cooperating with the mounting grooves 223 through the clamping strips. The isolation pads 27 can effectively prevent the support body 22 from scratching the copper busbar, and can also prevent the insulating layer covered by the copper busbar after scratching and polishing. Among them, the cross-section of the mounting groove 223 can be T-shaped or dovetail-shaped, and the shape of the clamping strip is correspondingly consistent with the shape of the mounting groove 223. Further, in order to facilitate material acquisition in this application, the isolation pads 27 are made of rubber material.
[0038] See also Figures 5 to 7 In order to better realize the automatic control of the action of the pin-driving block 28, a guide rail 221 is provided on the support body 22 along its length direction, and the pin-driving block 28 is slidably mounted on the guide rail 221. In order to better insert the movable latch 23 into the through hole 25 or pull it out from the through hole 25, a guide groove 29 is provided in the pin-driving block 28 in the present application along the guide direction of the guide rail 221, and the end of the movable latch 23 can slide in the guide groove 29, and the guide groove 29 is an inverted T-shaped groove structure. The guide groove 29 is provided with at least one low-position section 291 and at least one high-position section 292; the high-position section 292 is away from the opening groove 24 relative to the low-position section 291; the high-position section 292 and the low-position section 291 are smoothly connected by a slope section 293. In the present application, the distance difference between the high section 292 and the low section 291 from the opening slot 24 is used to control the distance between the end of the movable latch 23 and the opening slot 24, so that the worker only needs to drive the pin-driving block 28 to slide on the supporting body 22 to insert the movable latch 23 into the perforation 25 or pull it out from the perforation 25. The main purpose of designing the pin-driving block 28 in the present application is to better facilitate a worker to lift or put down the copper bar layer by layer, and at this time, the lowest isolation space 21 can be opened or closed by pulling out or inserting the movable latch 23 by sliding the pin-driving block 28. The opening or closing of the isolation space 21 does not require the worker to directly control the insertion or pulling out of the movable latch 23 to achieve.
[0039] See also Figure 6 and Figure 7, the high section 292 is located at the end of the guide slot 29 close to the opening of the opening slot 24, and the low section 291 is located at the end of the guide slot 29 close to the connection between the support body 22 and the lifting assembly 3. In the present application, when the worker slides the driving pin block 28 upward with one hand, the end of the movable latch 23 can only slide relative to the guide slot 29 because the movable latch 23 is restricted by the through hole 25; and the high section 292 is located at the lower end of the low section 291, and the low section 291 slides upward and gradually approaches the end of the movable latch 23 until the end of the movable latch 23 gradually slides relatively from the low section 291 to the high section 292, and the movable latch 23 can be pulled out from the through hole 25. On the contrary, when the movable latch 23 needs to be inserted into the through hole 25, it is only necessary to slide the pin drive block 28 downward, and use the end of the movable latch 23 to slide from the high section 292 to the low section 291. At this time, the distance difference between the movable latch 23 and the nearest side of the opening slot 24 gradually decreases until it is fully inserted into the other side of the opening slot 24, completing the closing of an isolation space 21. Before closing the isolation space 21, the operator can use the other hand to insert the copper row that needs to be lifted.
[0040] See also Figure 6 and Figure 7 In another embodiment of the present application, in order to better enable the end of the movable latch 23 to slide into or out of the low section 291, a smooth groove 294 is provided on the side of the outer end of the low section 291 close to the support body 22, and when the drive pin block 28 slides on the guide rail 221, the end of the movable latch 23 can slide into or out of the guide groove 29 through the groove 294. In order to achieve automation, a telescopic electric cylinder 222 is provided on the support body 22, and the output end of the telescopic electric cylinder 222 is connected to the drive pin block 28 to drive the drive pin block 28 to slide on the guide rail 221. Since each layer of copper bars may weigh ten or dozens of pounds, the weight of the entire layer of copper bars will be divided on the movable latch 23 at the lower end of the four isolation spaces 21. If the stressed movable latch 23 is pulled out manually by driving the drive pin block 28, it is obviously very laborious. Therefore, the present application uses the telescopic electric cylinder 222 to replace manual labor to reduce the labor intensity of workers driving the drive pin block 28.
[0041] The generator rotor winding coil cleaning and shaping support device of the present invention is designed with a lifting component 3, by which the height of the entire winding coil stack can be adjusted to adapt to winding coils of different stacking numbers, and also to workers of different heights, thereby improving convenience; the stacking rack 2 is adjustably mounted on the lifting component 3, so that the support system formed by the stacking rack 2 can adapt to winding coils of different diameters, thereby improving the adaptability of the support; and the movable latch 23 is used in conjunction with the open groove 24 to form an isolation space 21, which is convenient for stratifying each layer of copper bars in each group of winding coils, effectively reducing the impact of workers on other layers of copper bars during the process of polishing a certain layer of copper bars, and avoiding workers from accidentally damaging other layers of copper bars; in addition, the driving pin block 28 is used to force the movable latch 23 to be inserted into the through hole 25 or pulled out from the through hole 25, so that workers can fix the winding coils section by section on each stacking rack 2, thereby improving convenience of use, while reducing the manpower required for disassembling and assembling the winding coils, thereby reducing labor costs.
[0042] The above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Any modification or equivalent substitution that does not depart from the spirit and scope of the present invention shall be included in the scope of the technical solution of the present invention.
Claims
1. A generator rotor winding coil cleaning and shaping support device, characterized in that: It comprises a base frame, a lifting assembly and a stacking rack; the lifting assembly can be lifted and lowered on the base frame, the stacking rack is provided with a plurality of groups, each group of the stacking racks comprises a supporting body and a plurality of movable latches, one end of the supporting body is provided with an open slot along the length direction, and the other end of the supporting body is adjustably mounted on the lifting assembly; the open slot runs through both sides of the supporting body, the supporting body is provided with a plurality of through holes on both sides of the open slot, a plurality of the movable latches can be movably inserted in the through holes to divide the open slot into a plurality of isolation spaces for accommodating winding coils to pass through; a pin driving block is slidably mounted on the supporting body, and the pin driving block can insert or pull out the movable latches into or from the through holes.
2. A generator rotor winding coil cleaning and shaping support device according to claim 1, characterized in that: A guide rail is arranged on the support body along its length direction, the pin driving block is slidably installed on the guide rail, a guide groove is arranged in the pin driving block along the guide direction of the guide rail, the end of the movable pin can slide in the guide groove, the guide groove is provided with at least one low section and at least one high section; the high section is far away from the opening groove relative to the low section; the high section and the low section are smoothly connected through a slope section.
3. A generator rotor winding coil cleaning and shaping support device according to claim 2, characterized in that: The high section is located at one end of the guide slot close to the opening of the opening slot, and the low section is located at one end of the guide slot close to the connection between the support body and the lifting assembly.
4. A generator rotor winding coil cleaning and shaping support device according to claim 2, characterized in that: A smooth groove is arranged on one side of the outward end of the low-position section close to the supporting body, and when the pin-driving block slides on the guide rail, the end of the movable latch can slide into or out of the guide groove through the groove.
5. A generator rotor winding coil cleaning and shaping support device according to claim 2, characterized in that: The supporting body is provided with a telescopic electric cylinder, and the output end of the telescopic electric cylinder is connected with the driving pin block to drive the driving pin block to slide on the guide rail.
6. A generator rotor winding coil cleaning and shaping support device according to claim 1, characterized in that: The support body is provided with removable isolation pads on the inner walls on both sides of the opening groove, and the isolation pads are provided with movable holes at the positions corresponding to the perforations; the support body is provided with installation grooves along the length direction on the inner walls on both sides of the opening groove, and the isolation pads are installed on the support body by cooperating with the installation grooves through the clamping strips.
7. A generator rotor winding coil cleaning and shaping support device according to claim 1, characterized in that: The lifting assembly includes a cross beam and a longitudinal beam. Two groups of cross beams are provided and can be respectively installed on the two ends of the base frame for lifting. Two groups of longitudinal beams are provided, and both ends of the two groups of longitudinal beams can be respectively slidably installed on the two groups of cross beams. A telescopic mechanism is provided on any of the longitudinal beams, and the output end of the telescopic mechanism is connected to the other group of longitudinal beams; the stacking rack is installed on the longitudinal beam in an adjustable position.
8. A generator rotor winding coil cleaning and shaping support device according to claim 7, characterized in that: The two groups of beams are connected by a connecting beam, and the base frame is provided with vertical grooves in the areas where the two groups of beams are located. The two ends of the two groups of beams are respectively slidably installed in the corresponding vertical grooves. A lifting mechanism is provided on the base frame, and the output end of the lifting mechanism is connected to the connecting beam.
9. A generator rotor winding coil cleaning and shaping support device according to claim 7, characterized in that: An opening and closing mechanism is provided on each group of the longitudinal beams, and the upper ends of the two groups of stacking racks can be slidably installed on the same longitudinal beam; the opening and closing mechanism includes a servo motor and an opening and closing screw, the servo motor is installed at one end of the longitudinal beam, one end of the opening and closing screw is connected to the output end of the servo motor, and the opening and closing screw is provided with threads with opposite rotation directions at both ends, and the upper ends of the two groups of stacking racks are respectively screwed with the threads of the corresponding group through screw nuts; the opening and closing screw can control the two groups of stacking racks to approach or move away from each other in the length direction of the longitudinal beam.
10. A generator rotor winding coil cleaning and shaping support device according to claim 7, characterized in that: The telescopic mechanism comprises a telescopic motor and a telescopic screw, wherein the telescopic motor is mounted on any one group of longitudinal beams, one end of the telescopic screw is connected to the telescopic motor, and the other end is connected to another group of longitudinal beams via a screw nut.
