A fixed mold for processing integrated circuit boards
By designing a fixed mold for integrated circuit board processing and using components such as servo motors and cylinders to achieve multi-angle positioning and welding of circuit boards, the problems of low processing efficiency and poor quality of existing molds are solved, and the processing efficiency and quality of circuit boards are improved.
Patent Information
- Application Number
- CN202010814788.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-13
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2040-08-13
AI Technical Summary
Existing fixed molds for integrated circuit board processing have low turnover efficiency and the circuit board angle cannot be adjusted, resulting in low production quality and prone to dead angles.
The fixed frame, positioning tray, board carrier mold, steering mechanism and screw linear module are used, combined with components such as servo motors and cylinders to achieve multi-angle positioning and welding of circuit boards. The joint drive of the screw linear module and steering mechanism can realize the translation and rotation of the board carrier mold, and cooperate with circuit board processing equipment to perform multi-angle operations.
It improves the efficiency and quality of circuit board processing, reduces dead angles in operations such as welding, and improves production accuracy and stability, making it suitable for promotion.
Smart Images

Figure CN111940869B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of circuit boards, in particular to a fixed die for processing integrated circuit boards. Background Art
[0002] Integrated circuit boards are manufactured using semiconductor technology. Many transistors, resistors, capacitors, and other components are fabricated on a small single-crystal silicon wafer. These components are then combined into a complete electronic circuit using multi-layer wiring or tunnel wiring methods. Before processing the integrated circuit board, the circuit board needs to be processed. Currently, fixed molds are used for positioning during integrated circuit board processing. However, the existing fixed molds have low processing turnover efficiency, and the angle of the circuit board fixed inside cannot be adjusted, which makes the circuit board processing prone to dead angles and low production quality. Therefore, we propose a fixed mold for integrated circuit board processing to solve the above problems. Summary of the Invention
[0003] The object of the present invention is to provide a fixed mold for processing an integrated circuit board to solve the problems raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A fixed mold for processing integrated circuit boards, comprising a fixed frame, a positioning tray, a carrier mold, a steering mechanism and a screw linear module, wherein a first servo motor and a control unit are fixedly provided in the fixed frame, a rotating connecting plate is fixedly provided at the output end of the first servo motor, two positioning trays are fixedly arranged on the top of the rotating connecting plate in a mirror-symmetrical manner, the screw linear module is fixed to the bottom of the positioning tray, the steering mechanism is connected to the output end of the screw linear module, the steering mechanism comprises a second servo motor, the output end of the second servo motor is fixedly provided with a lifting cylinder through a cylinder connecting seat, the output end of the lifting cylinder is fixedly provided with a steering connecting plate, an open groove matching the outer contour of the steering connecting plate is provided on the top of the positioning tray, and the carrier mold is fixed to the top of the steering connecting plate.
[0006] As a further solution of the present invention: the control unit is a circuit board with a single-chip microcomputer as the core, and the control unit is electrically connected to the PLC control box of the circuit board processing equipment through wires. The first servo motor, the screw linear module, the second servo motor and the control electromagnetic valve of the lifting cylinder are all electrically connected to the control unit through wires.
[0007] As a further solution of the present invention: when the lifting cylinder is in a retracted state, the lower end surface of the carrier mold coincides with the top surface of the positioning tray, and a number of positioning grooves matching the outer contour of the circuit board are evenly spaced on the top of the carrier mold, and the circuit board is fixed in the positioning grooves by positioning columns.
[0008] As a further solution of the present invention: the fixed frame is fixed to the bottom of the operating platform of the circuit board processing equipment by screws, and a bearing seat is provided between the output end of the first servo motor and the operating platform of the circuit board processing equipment.
[0009] As a further solution of the present invention: the screw linear module includes a screw, one end of which is transmission-connected to a third servo motor, a nut seat matching it is provided on the screw, the second servo motor is fixedly connected to one side of the nut seat through a connecting plate, the screw linear module also includes a displacement sensor for detecting the displacement distance of the nut seat, and the third servo motor and the displacement sensor are both electrically connected to the control unit via wires.
[0010] As a further solution of the present invention: a limit connecting block is fixedly provided at the output end of the lifting cylinder, two symmetrically arranged limit guide rods are provided on the side of the limit connecting block opposite to the lifting cylinder, a sliding sleeve matching the limit guide rod is provided on the cylinder body of the lifting cylinder, and the limit connecting block is fixedly connected to the steering connecting plate by screws.
[0011] As a further solution of the present invention: the positioning tray is a semicircular tray structure, and balancing weights for balancing centrifugal force are fixedly provided on both sides of the bottom of the positioning tray.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] In the present invention, through the positioning trays on two symmetrically arranged rotating connecting plates, and the carrier mold connected to the bottom of the positioning tray by a screw linear module and a steering mechanism, during operation, the positioning tray on one side can be used as the processing area, and the positioning tray on the other side can be used as the loading / unloading area, thereby realizing reciprocating cycle operation, improving the processing efficiency of the circuit board, and at the same time, combined with the joint drive of the screw linear module and the steering mechanism, the carrier mold can be translated and rotated upward. In actual use, it can cooperate with the circuit board processing equipment to realize multi-angle processing operations of electrical components, and the dead angles of processing operations such as welding are small, which can effectively improve the processing quality of the circuit board, has market prospects, and is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the front structure of a fixed mold for processing an integrated circuit board according to the present invention;
[0015] Figure 2 This is a schematic diagram of the bottom structure of a fixed mold for processing integrated circuit boards according to the present invention;
[0016] Figure 3 A schematic structural diagram of the positioning tray and the rotating connecting plate proposed in the present invention;
[0017] Figure 4 This is an exploded schematic diagram of the structure of the positioning tray proposed in the present invention;
[0018] Figure 5 It is a schematic diagram of the structural explosion of the steering mechanism proposed in the present invention;
[0019] Figure 6 Schematic diagram of the structure of the screw linear module proposed in the present invention.
[0020] In the figure: fixed frame 1, first servo motor 2, bearing seat 21, rotating connecting plate 22, positioning tray 3, opening slot 31, balancing weight 32, carrier mold 4, circuit board 5, steering mechanism 6, steering connecting plate 61, second servo motor 62, cylinder connecting seat 63, lifting cylinder 64, limiting guide rod 65, limiting connecting block 67, screw linear module 7, nut seat 71, displacement sensor 72, screw 73, third servo motor 74, connecting plate 8, control unit 9. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1 to 6 In an embodiment of the present invention, a fixed mold for processing an integrated circuit board includes a fixed frame 1, a positioning tray 3, a carrier mold 4, a steering mechanism 6 and a screw linear module 7, characterized in that: a first servo motor 2 and a control unit 9 are fixed in the fixed frame 1, a rotating connecting plate 22 is fixed at the output end of the first servo motor 2, two positioning trays 3 are fixedly arranged on the top of the rotating connecting plate 22 in a mirror-symmetrical manner, the screw linear module 7 is fixed to the bottom of the positioning tray 3, the steering mechanism 6 is connected to the output end of the screw linear module 7, the steering mechanism 6 includes a second servo motor 62, the output end of the second servo motor 62 is fixedly provided with a lifting cylinder 64 through a cylinder connecting seat 63, the output end of the lifting cylinder 64 is fixedly provided with a steering connecting plate 61, the top of the positioning tray 3 is provided with an open groove 31 matching the outer contour of the steering connecting plate 61, and the carrier mold 4 is fixed to the top of the steering connecting plate 61.
[0023] Among them, the control unit 9 is a circuit board with a single-chip microcomputer as the core. The control unit 9 is electrically connected to the PLC control box of the circuit board processing equipment through wires. The first servo motor 2, the screw linear module 7, the second servo motor 62 and the control electromagnetic valve of the lifting cylinder 64 are all electrically connected to the control unit 9 through wires, which is convenient for the PLC control box of the circuit board processing equipment to jointly or directly control the control unit 9, so that the circuit board processing equipment and the various electrical units of the fixed mold for integrated circuit board processing can work in coordination; when the lifting cylinder 64 is in a retracted state, the lower end surface of the carrier mold 4 coincides with the top surface of the positioning tray 3, and the pressure of the contraction of the lifting cylinder 64 is utilized. The force makes the carrier mold 4 fit with the top surface of the positioning tray 3, so that the carrier mold 4 is not easily displaced or shaken during use, thereby improving the processing accuracy. A number of positioning grooves that match the outer contour of the circuit board 5 are evenly spaced on the top of the carrier mold 4, and the circuit board 5 is fixed in the positioning groove by the positioning column; the fixed frame 1 is fixed to the bottom of the operating platform of the circuit board processing equipment by screws, and a bearing seat 21 is provided between the output end of the first servo motor 2 and the operating platform of the circuit board processing equipment. The addition of the bearing seat 21 makes the output power output of the output shaft of the first servo motor 2 more stable and not easy to shake, reduces friction resistance, and improves the fit between the equipment.
[0024] The screw linear module 7 includes a screw 73, one end of which is connected to a third servo motor 74, and a nut seat 71 matching it is provided on the screw 73. The second servo motor 62 is fixedly connected to one side of the nut seat 71 through the connecting plate 8. The screw linear module 7 also includes a displacement sensor 72 for detecting the displacement distance of the nut seat 71. The third servo motor 74 and the displacement sensor 72 are both electrically connected to the control unit 9 through wires. The displacement sensor 72 can monitor the displacement of the carrier mold 4 along the screw 73 in real time, so as to facilitate the feedback of data to the control unit 9 for real-time adjustment. The output end of the lifting cylinder 64 is fixedly provided with a limit connection block 67 The limiting connecting block 67 is provided with two symmetrically arranged limiting guide rods 65 on the side opposite to the lifting cylinder 64. The cylinder body of the lifting cylinder 64 is provided with a sliding sleeve matching the limiting guide rod 65. The limiting connecting block 67 is fixedly connected to the steering connecting plate 61 by screws. The setting of the limiting guide rod 65 can effectively prevent the output shaft of the lifting cylinder 64 from rotating, further avoiding the shaking of the carrier mold 4 connected to the lifting cylinder 64, thereby improving the processing accuracy; the positioning tray 3 is a semicircular tray structure, and balancing weights 32 for balancing centrifugal force are fixed on both sides of the bottom of the positioning tray 3. The setting of the balancing weights 32 improves the stability of the positioning tray 3 during rotation.
[0025] The working principle of the present invention is as follows: through the positioning tray 3 on the two symmetrically arranged rotating connecting plates 22, and the board carrier mold 4 connected to the bottom of the positioning tray 3 by the screw linear module 7 and the steering mechanism 6, during operation, the positioning tray 3 on one side can be used as the processing area, and the positioning tray 3 on the other side can be used as the loading / unloading area. When the positioning tray 3 in the processing area completes the circuit board processing, the first servo motor 2 drives the positioning tray 3 to rotate 180 degrees. At this time, the positioning tray 3 in the processing area rotates to the loading / unloading area to perform the unloading and reloading operations, thereby realizing a reciprocating cycle operation, thereby improving the processing efficiency of the circuit board. At the same time, combined with the screw linear module 7 and the steering mechanism 6, the positioning tray 3 on one side can be used as the processing area, and the positioning tray 3 on the other side can be used as the loading / unloading area. The joint drive of the module 7 and the steering mechanism 6 can realize the translation and upward rotation of the carrier mold 4, and assist the micro-angle adjustment of the first servo motor 2. In actual use, it can cooperate with the circuit board processing equipment to realize multi-angle processing operations of electrical components. For example, in the welding operation of electrical components, the welding gun of the circuit board processing equipment can be kept fixed, and the solder joint welding process can be realized by the joint drive of the lead screw linear module 7 and the steering mechanism 6, or the carrier mold 4 can be rotated 180° relative to the positioning tray 3 to realize the steering operation of the circuit board 5. The blind angle of welding and other processing operations is small, which can effectively improve the processing quality of the circuit board. It has market prospects and is suitable for promotion.
[0026] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A fixed mold for processing integrated circuit boards, comprising a fixed frame (1), a positioning tray (3), a board carrier mold (4), a steering mechanism (6) and a screw linear module (7), characterized in that: A first servo motor (2) and a control unit (9) are fixedly provided in the fixed frame (1); a rotating connecting plate (22) is fixedly provided at the output end of the first servo motor (2); two positioning trays (3) are fixedly provided on the top of the rotating connecting plate (22) in a mirror-symmetrical manner; the screw linear module (7) is fixed at the bottom of the positioning tray (3); the steering mechanism (6) is connected to the output end of the screw linear module (7); the steering mechanism (6) comprises a second servo motor (62); a lifting cylinder (64) is fixedly provided at the output end of the second servo motor (62) via a cylinder connecting seat (63); a steering connecting plate (61) is fixedly provided at the output end of the lifting cylinder (64); an opening groove (31) matching the outer contour of the steering connecting plate (61) is provided at the top of the positioning tray (3); and the carrier mold (4) is fixed at the top of the steering connecting plate (61); The control unit (9) is a circuit board with a single chip microcomputer as its core, and the control unit (9) is electrically connected to a PLC control box of the circuit board processing equipment through a wire, and the first servo motor (2), the screw linear module (7), the second servo motor (62) and the control electromagnetic valve of the lifting cylinder (64) are all electrically connected to the control unit (9) through a wire; The positioning tray (3) is a semicircular tray structure, and balancing weights (32) for balancing centrifugal force are fixedly provided on both sides of the bottom of the positioning tray (3); When the lifting cylinder (64) is in a retracted state, the lower end surface of the carrier mold (4) coincides with the top surface of the positioning tray (3), and a plurality of positioning grooves matching the outer contour of the circuit board (5) are evenly spaced on the top of the carrier mold (4), and the circuit board (5) is fixed in the positioning grooves by positioning columns; The fixed frame (1) is fixed to the bottom of the operating platform of the circuit board processing equipment by screws, and a bearing seat (21) is provided between the output end of the first servo motor (2) and the operating platform of the circuit board processing equipment; The screw linear module (7) includes a screw (73), one end of the screw (73) is connected to a third servo motor (74), a nut seat (71) matching the screw (73) is provided on the screw (73), the second servo motor (62) is fixedly connected to one side of the nut seat (71) through a connecting plate (8), and the screw linear module (7) also includes a displacement sensor (72) for detecting the displacement distance of the nut seat (71), and the third servo motor (74) and the displacement sensor (72) are both electrically connected to the control unit (9) through a wire; A limiting connection block (67) is fixedly provided at the output end of the lifting cylinder (64); two symmetrically arranged limiting guide rods (65) are provided on the side of the limiting connection block (67) opposite to the lifting cylinder (64); a sliding sleeve matching the limiting guide rods (65) is provided on the cylinder body of the lifting cylinder (64); and the limiting connection block (67) is fixedly connected to the steering connection plate (61) by screws.
Citation Information
Patent Citations
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CN203934282U
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