Battery case rapid testing device
By designing a rapid testing device for battery boxes, and using conductive pillars and spring structures to simultaneously test each contact of the battery box, the problem of low testing efficiency of battery boxes is solved, the production efficiency of electronic locks is improved and the cost is reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG GUDEJIA LOCK CO LTD
- Filing Date
- 2020-08-26
- Publication Date
- 2026-07-24
AI Technical Summary
The low efficiency of battery box testing in existing technologies leads to increased production efficiency and costs for electronic locks, and the need to use batteries for testing increases battery costs.
Design a rapid testing device for battery boxes. It uses a positive and negative electrode frame and simulates battery connection through conductive pillars and spring structure to achieve simultaneous testing of each contact of the battery box, thus avoiding the use of actual batteries.
It improves battery box testing efficiency, reduces labor and production costs, simplifies the testing process, and increases the production efficiency of electronic locks.
Smart Images

Figure CN111965466B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of electronic lock technology, and in particular to a rapid testing device for battery boxes. Background Technology
[0002] Currently, electronic locks on the market require power-on testing of the battery box during production to ensure its proper functioning. This testing typically involves manually placing each battery into the box. However, this method has several drawbacks: firstly, the batteries must be placed sequentially, leading to lengthy testing times and reduced efficiency, thus lowering overall electronic lock production efficiency. Furthermore, the extended manual labor time increases labor costs and production costs. Secondly, the need for batteries increases battery costs, further contributing to higher production costs. Summary of the Invention
[0003] The present invention aims to solve the problems existing in the prior art by providing a rapid testing device for battery boxes, which has high testing efficiency, improves the production efficiency of electronic locks, and reduces production costs.
[0004] The technical solution adopted by this invention to solve its technical problem is as follows: This battery box rapid testing device includes a positive electrode frame and a negative electrode frame. A positive input line is connected to the positive electrode frame, and a negative input line is connected to the negative electrode frame. A set of positive electrode conductive posts and a set of negative electrode conductive posts are arranged between the positive electrode frame and the negative electrode frame. The positive electrode conductive posts include a first positive electrode conductive post and a second positive electrode conductive post, and the negative electrode conductive posts include a first negative electrode conductive post and a second negative electrode conductive post. One end of the first positive electrode conductive post is mounted on the positive electrode frame, and the other end is fitted with a first spring. One end of the first spring is fitted onto the first positive electrode conductive post, and the other end of the first spring... An insulating pad is connected to the first spring on one side, and a first negative conductive post is provided on the other side of the insulating pad. Both the insulating pad and the first negative conductive post are provided on the negative electrode frame. The first positive conductive post is connected to the positive input line, and the first negative conductive post is connected to the negative input line. A second positive conductive post is provided on one side of the first positive conductive post. One end of the second positive conductive post is provided on the negative electrode frame, and a second spring is sleeved on the other end of the second positive conductive post. One end of the second spring is sleeved on the second positive conductive post, and the other end of the second spring is connected to the second negative conductive post. The second negative conductive post is provided on the positive electrode frame. In use, the battery box is electrically connected to the electronic lock. First, the positive and negative electrode frames are compressed. Under the compression of the first and second springs, the distance between the positive and negative electrode frames shrinks, reducing their overall size. Then, the positive and negative electrode frames are placed into the battery box to be tested. The positive and negative electrode frames are then released, and under the action of the first and second springs, the distance is widened, and the positive and negative electrode frames are tensioned within the battery box. Then, the first and second positive conductive posts are connected to the positive contacts of the battery box, and the first and second negative conductive posts are connected to the negative contacts. Then, the positive and negative input lines are energized. With the help of the insulating pad, after energization, the current flows through the positive input line, the first positive conductive post, and the positive electrode of the battery box. The positive output is achieved through the positive contact, and the negative output is achieved through the negative input line, the first negative conductive post, the second positive conductive post, and the second negative conductive post. When the battery box contacts are qualified and normal, the electronic lock starts normally; when the battery box contacts are unqualified, the electronic lock cannot start. This device realizes the function of replacing batteries, changing the previous inspection and testing mode of electronic lock battery boxes that required placing batteries one by one. It simulates batteries to test the pass rate of electronic lock battery boxes. The detection of each contact of the battery box is completed simultaneously, which greatly improves the detection efficiency. The high detection efficiency improves the production efficiency of electronic locks, reduces labor costs, and can perform testing without the use of batteries, reducing production costs and effectively and quickly carrying out the electronic lock battery box testing process.
[0005] There are four positive conductive posts and four negative conductive posts. The positive conductive posts also include a third positive conductive post and a fourth positive conductive post, and the negative conductive posts also include a third negative conductive post and a fourth negative conductive post. The third positive conductive post is located to one side of the second positive conductive post. One end of the third positive conductive post is set on the positive electrode frame, and the other end of the third positive conductive post is fitted with a third spring. One end of the third spring is fitted on the third positive conductive post, and the other end of the third spring is connected to the third negative conductive post. The third negative conductive post is set on the negative electrode frame. A fourth positive conductive post is located to one side of the third positive conductive post. One end of the fourth positive conductive post is set on the negative electrode frame, and the other end of the fourth positive conductive post is fitted with a fourth spring. One end of the fourth spring is fitted on the fourth positive conductive post, and the other end of the fourth spring is connected to the fourth negative conductive post. The fourth negative conductive post is set on the positive electrode frame. This setup allows for the creation of four battery positions based on actual needs. In use, a positive output is generated through the positive input line and the first positive conductive post, while a negative output is generated through the first negative conductive post, the fourth positive conductive post, the fourth negative conductive post, the third positive conductive post, the third negative conductive post, the second positive conductive post, and the second negative conductive post, thus enabling the detection output of the four battery positions.
[0006] A conductive sleeve is fitted onto the first conductive post, and the conductive sleeve is connected to the positive input line. This configuration allows the conductive sleeve to be connected to the positive input of the positive input line.
[0007] A first handle is provided on the positive electrode frame, and a second handle is provided on the negative electrode frame. A second set of springs is provided between the first and second handles. This arrangement allows the first and second handles to be held comfortably and facilitates the extension and retraction of the positive and negative electrode frames.
[0008] A set of positioning posts is located below the second spring, between the positive and negative electrode frames. This arrangement allows the positioning posts to be used to position the positive and negative electrode frames.
[0009] Bolts connect the positive electrode frame and the negative electrode frame. This design allows the bolts to connect the positive and negative electrode frames, forming a single unit.
[0010] The central protrusion of the positive conductive post divides it into two ends. This design facilitates the installation of the first, second, third, and fourth springs.
[0011] The beneficial effects of this invention are as follows: The rapid battery box testing device of this invention has a reasonable structure, which changes the previous inspection and testing mode of electronic lock battery boxes that required placing batteries one by one. It simulates batteries to detect the pass rate of electronic lock battery boxes. The detection of each contact of the battery box is completed simultaneously, which greatly improves the detection efficiency. The high detection efficiency improves the production efficiency of electronic locks, reduces labor costs, and can be tested without the use of batteries, thus reducing production costs. It effectively and quickly performs the testing process of electronic lock battery boxes, has good performance, and is conducive to promotion. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the present invention applied to a battery box according to an embodiment of the invention;
[0013] Figure 2 This is an exploded view of an embodiment of the present invention;
[0014] Figure 3 This is a cross-sectional structural diagram of the present invention applied to a battery box according to an embodiment of the invention;
[0015] Figure 4 This is a schematic diagram of the output principle of an embodiment of the present invention.
[0016] Explanation of reference numerals in the attached drawings: Positive electrode frame 1, first positive conductive post 1-1, second positive conductive post 1-2, first spring 1-3, insulating pad 1-4, second spring 1-6, third positive conductive post 1-7, fourth positive conductive post 1-8, third spring 1-9, fourth spring 1-10, conductive sleeve 1-11, negative electrode frame 2, first negative conductive post 2-1, second negative conductive post 2-2, third negative conductive post 2-3, fourth negative conductive post 2-4, positive input line 3, negative input line 4, handle part one 5, handle part two 6, spring two 7, positioning post 8, bolt 9, battery box A, positive output line B, negative output line C. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings:
[0018] Referring to the attached drawings: This battery box rapid testing device in this embodiment includes a positive electrode frame 1 and a negative electrode frame 2. A positive input line 3 is connected to the positive electrode frame 1, and a negative input line 4 is connected to the negative electrode frame 2. A set of positive conductive posts and a set of negative conductive posts are arranged between the positive electrode frame 1 and the negative electrode frame 2. The positive conductive posts include a first positive conductive post 1-1 and a second positive conductive post 1-2, and the negative conductive posts include a first negative conductive post 2-1 and a second negative conductive post 2-2. One end of the first positive conductive post 1-2 is mounted on the positive electrode frame 1, and the other end is fitted with a first spring 1-3. One end of the first spring 1-3 is fitted onto the first positive conductive post 1-1, and the other end of the first spring 1-3 is connected to an insulating pad 1-4. One side is connected to the first spring 1-3, and the other side of the insulating pad 1-4 is provided with the first negative electrode conductive post 2-1. The insulating pad 1-4 and the first negative electrode conductive post 2-1 are both provided on the negative electrode frame 2. The first positive electrode conductive post 1-1 is connected to the positive electrode input line 3, and the first negative electrode conductive post 2-1 is connected to the negative electrode input line 4. A second positive electrode conductive post 1-2 is provided on one side of the first positive electrode conductive post 1-1. One end of the second positive electrode conductive post 1-2 is provided on the negative electrode frame 2, and the other end of the second positive electrode conductive post 1-2 is fitted with a second spring 1-6. One end of the second spring 1-6 is fitted on the second positive electrode conductive post 1-2, and the other end of the second spring 1-6 is connected to the second negative electrode conductive post 2-2. The second negative electrode conductive post 2-2 is provided on the positive electrode frame 1.
[0019] There are four positive conductive posts and four negative conductive posts. The positive conductive posts also include a third positive conductive post 1-7 and a fourth positive conductive post 1-8. The negative conductive posts also include a third negative conductive post 2-3 and a fourth negative conductive post 2-4. The third positive conductive post 1-7 is located to one side of the second positive conductive post 1-5. One end of the third positive conductive post 1-7 is attached to the positive electrode frame 1, and the other end of the third positive conductive post 1-7 is fitted with a third spring 1-9. One end of the third spring 1-9 is fitted onto the third positive conductive post 1-7. The other end of 1-9 is connected to the third negative electrode conductive post 2-3, which is set on the negative electrode frame 2. A fourth positive electrode conductive post 1-8 is set on one side of the third positive electrode conductive post 1-7. One end of the fourth positive electrode conductive post 1-8 is set on the negative electrode frame 2. A fourth spring 1-10 is sleeved on the other end of the fourth positive electrode conductive post 1-8. One end of the fourth spring 1-10 is sleeved on the fourth positive electrode conductive post 1-8. The other end of the fourth spring 1-10 is connected to the fourth negative electrode conductive post 2-4, which is set on the positive electrode frame 1.
[0020] A conductive sleeve 1-11 is fitted onto the first positive conductive post 1-1, and the conductive sleeve 1-11 is connected to the positive input line 3.
[0021] A first handhold 5 is provided on the positive electrode frame 1, and a second handhold 6 is provided on the negative electrode frame 2. A set of second springs 7 is provided between the first handhold 5 and the second handhold 6.
[0022] A set of positioning posts 8 is provided below the spring 2 7, and the positioning posts 8 are located between the positive electrode frame 1 and the negative electrode frame 2.
[0023] Bolt 9 connects the positive electrode frame 1 and the negative electrode frame 2.
[0024] The central protrusion of the positive conductive post divides it into two ends.
[0025] In the diagram, the battery box is represented by A, the positive output line by B, and the negative output line by C. Figure 4 In the diagram, as indicated by the dotted lines, there are positive and negative outputs.
[0026] In the battery box contacts, electrical connection is achieved according to the negative output and electrical connection is achieved according to the positive output. The number of positive and negative conductive posts is a multiple of two, and is not limited to four. In actual operation, it can be varied according to the capacity of the battery box.
[0027] The first positive conductive post 1-1, the second positive conductive post 1-2, the first spring 1-3, the second spring 1-6, the third positive conductive post 1-7, the fourth positive conductive post 1-8, the third spring 1-9, the fourth spring 1-10, the conductive sleeve 1-11, the first negative conductive post 2-1, the second negative conductive post 2-2, the third negative conductive post 2-3, the fourth negative conductive post 2-4, and the second spring 7 are all made of conductive materials, such as copper or iron.
[0028] During operation, the battery box is electrically connected to the electronic lock. First, the positive electrode frame 1 and negative electrode frame 2 are compressed. Under the compression of the first spring 1-3, the second spring 1-6, the third spring 1-9, the fourth spring 1-10, and the second spring 7, the distance between the positive electrode frame 1 and negative electrode frame 2 shrinks, and the overall size decreases. Then, the positive electrode frame 1 and negative electrode frame 2 are placed into the battery box to be tested. The positive electrode frame 1 and negative electrode frame 2 are released. Under the action of the first spring 1-3, the second spring 1-6, the third spring 1-9, the fourth spring 1-10, and the second spring 7, the distance is widened, and the positive electrode frame 1 and negative electrode frame 2 are tensioned inside the battery box. Then, the first positive electrode conductive post 1-1, the second positive electrode conductive post 1-2, the third positive electrode conductive post 1-7, and the fourth positive electrode conductive post 1-8 are connected to the electronic lock. On the positive contact of the battery box, the first negative conductive post 2-1, the second negative conductive post 2-2, the third negative conductive post 2-3, and the fourth negative conductive post 2-4 are connected to the negative contact of the battery box. Then, the positive and negative input lines are energized. With the help of the insulating pad, the positive output is achieved through the positive input line 3 and the first positive conductive post 1-1, and the negative output is achieved through the negative input line 4, the first negative conductive post 2-1, the fourth positive conductive post 1-8, the fourth negative conductive post 2-4, the third positive conductive post 1-7, the third negative conductive post 2-3, the second positive conductive post 1-2, and the second negative conductive post 2-2. When the battery box contacts are qualified and normal, the electronic lock starts normally. When the battery box contacts are unqualified, the electronic lock cannot start, thus realizing the detection process.
[0029] The features of this invention are: it changes the previous inspection and testing mode of electronic lock battery boxes, which required placing batteries one by one. It simulates batteries to test the pass rate of electronic lock battery boxes. The detection of each contact of the battery box is completed simultaneously, which greatly improves the detection efficiency. The high detection efficiency improves the production efficiency of electronic locks, reduces labor costs, and can be tested without the use of batteries, thus reducing production costs. It effectively and quickly carries out the testing process of electronic lock battery boxes, has good performance, and is conducive to promotion.
[0030] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art will understand that various changes in form and detail are possible within the scope of the claims.
Claims
1. A rapid testing device for battery boxes, characterized in that: The device includes a positive electrode frame (1) and a negative electrode frame (2). A positive input line (3) is connected to the positive electrode frame (1), and a negative input line (4) is connected to the negative electrode frame (2). A set of positive conductive posts and a set of negative conductive posts are provided between the positive electrode frame (1) and the negative electrode frame (2). The positive conductive posts include a first positive conductive post (1-1) and a second positive conductive post (1-2). The negative conductive posts include a first negative conductive post (2-1) and a second negative conductive post (2-2). One end of the first positive conductive post (1-1) is mounted on the positive electrode frame (1), and the other end is fitted with a first spring (1-3). One end of the first spring (1-3) is fitted onto the first positive conductive post (1-1). An insulating pad (1-4) is connected to the other end of the spring (1-3). One side of the insulating pad (1-4) is connected to the first spring (1-3), and a first negative electrode conductive post (2-1) is provided on the other side of the insulating pad (1-4). Both the insulating pad (1-4) and the first negative electrode conductive post (2-1) are provided on the negative electrode frame (2). The first positive electrode conductive post (1-1) is connected to the positive electrode input line (3), and the first negative electrode conductive post (2-1) is connected to the negative electrode input line (4). A second positive electrode conductive post (1-2) is provided on one side of the first positive electrode conductive post (1-1). One end of the second positive electrode conductive post (1-2) is provided on the negative electrode frame (2), and the other end of the second positive electrode conductive post (1-2) is fitted with a... The second spring (1-6) has one end fitted onto the second positive conductive post (1-2), and the other end connected to the second negative conductive post (2-2). The second negative conductive post (2-2) is disposed on the positive electrode frame (1). There are four positive conductive posts and four negative conductive posts. The positive conductive posts also include a third positive conductive post (1-7) and a fourth positive conductive post (1-8), and the negative conductive posts also include a third negative conductive post (2-3) and a fourth negative conductive post (2-4). The third positive conductive post (1-7) is located on one side of the second positive conductive post (1-2), and one end of the third positive conductive post (1-7) is disposed on the positive electrode frame (1). On the positive electrode frame (1), a third spring (1-9) is fitted at the other end of the third positive electrode conductive post (1-7). One end of the third spring (1-9) is fitted on the third positive electrode conductive post (1-7), and the other end of the third spring (1-9) is connected to the third negative electrode conductive post (2-3). The third negative electrode conductive post (2-3) is disposed on the negative electrode frame (2). A fourth positive electrode conductive post (1-8) is disposed on one side of the third positive electrode conductive post (1-7). One end of the fourth positive electrode conductive post (1-8) is disposed on the negative electrode frame (2), and a fourth spring (1-10) is fitted at the other end of the fourth positive electrode conductive post (1-8). One end of the fourth spring (1-10) is fitted on the fourth positive electrode conductive post (1-8).The other end of the fourth spring (1-10) is connected to the fourth negative conductive post (2-4). The fourth negative conductive post (2-4) is disposed on the positive electrode frame (1). A conductive sleeve (1-11) is fitted on the first positive conductive post (1-1). The conductive sleeve (1-11) is connected to the positive input line (3). A first handhold part (5) is disposed on the positive electrode frame (1). A second handhold part (6) is disposed on the negative electrode frame (2). A second set of springs (7) is disposed between the first handhold part (5) and the second handhold part (6). A set of positioning posts (8) is disposed below the second set of springs (7). The positioning posts (8) are disposed between the positive electrode frame (1) and the negative electrode frame (2).
2. The rapid testing device for battery boxes according to claim 1, characterized in that: The positive electrode frame (1) and the negative electrode frame (2) are connected by bolts (9).
3. The rapid testing device for battery boxes according to claim 1, characterized in that: The central protrusion of the positive conductive post divides the positive conductive post into two ends.