Circulator assembly equipment
By designing circulator assembly equipment and utilizing automated material sorting and assembly technology, the problems of low manual efficiency and difficulty in ensuring quality were solved, efficient automated production was achieved, costs were reduced, and product quality was improved.
Patent Information
- Application Number
- CN202011016971.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-24
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2040-09-24
AI Technical Summary
In the assembly process of circulators for existing 5G communication products, manual work is inefficient, quality is difficult to guarantee, and the cost is high, and there is a lack of automated production equipment.
A circulator assembly equipment is designed, which includes a first feeding device, a first material placement table, a material picking device, a second feeding device, a material turning device and an assembly line. The equipment is controlled by an industrial computer to realize the automated assembly process, and the material dividing mechanism, material transfer mechanism and material moving mechanism are used to automatically distribute and assemble parts.
It improves assembly efficiency, saves labor costs, improves product quality through automation, and realizes efficient and automated production of circulators.
Smart Images

Figure CN112018483B_ABST
Abstract
Description
Technical field
[0001] The present invention relates to the technical field of circulators, and in particular to an assembly device for a circulator. [Background Technology]
[0002] Currently, the assembly of 5G communication products (circulator component assembly) mostly adopts manual operation or semi-automatic production. Manual operation has low production efficiency, difficult to guarantee product quality, and high cost. Therefore, automated production is bound to replace traditional manual operation.
[0003] In view of this, it is necessary to provide a new type of circulator assembly equipment to overcome the above-mentioned defects. [Summary of the invention]
[0004] The purpose of the present invention is to provide an assembly device for a circulator, which no longer requires manual assembly of parts, improves assembly efficiency, saves labor costs, and at the same time adopts an automated assembly method to improve product quality.
[0005] In order to achieve the above-mentioned object, the present invention provides an assembly device for a circulator, comprising a first feeding device 1, a first loading platform 2, a retrieving device 3, a second feeding device 4, a turning device 5, an assembly line 6, and an industrial computer; the first feeding device 1, the first loading platform 2, the second feeding device 4, the turning device 5, and the assembly line 6 are arranged adjacent to each other, and the retrieving device 3 is installed above the first feeding device 1, the first loading platform 2, the second feeding device 4, the turning device 5, and the assembly line 6; the first feeding device 1, the retrieving device 3, the second feeding device 4, and the assembly line 6 are all electrically connected to the industrial computer;
[0006] The first feeding device 1 is used to convey the insertion plug 10 to the first loading table 2, the first loading table 2 is used to place and position the insertion plug 10, the second feeding device 4 is used to convey the cavity 20 to the turning device 5, the picking device 3 is used to insert the insertion plug 10 on the first loading table 2 into the cavity 20 on the turning device 5 and transfer the assembled product to the tooling pallet of the assembly line 6, the turning device 5 is used to turn the assembled product over, and the assembly line 6 is used to transfer the assembled product to the equipment of the next process.
[0007] In a preferred embodiment, the first feeding device 1 includes a first vibrating disk 11, a material dividing mechanism 12, a material transferring mechanism 13 and a material moving mechanism 14; the material dividing mechanism 12 is connected between the first vibrating disk 11 and the material transferring mechanism 13, and the material moving mechanism 14 is arranged adjacent to the first vibrating disk 11, the material dividing mechanism 12 and the material transferring mechanism 13.
[0008] In a preferred embodiment, the material dividing mechanism 12 includes a material guide plate 121 connected to the first vibration disk 11, a material dividing block 122 installed on the material guide plate 121 near one end of the first vibration disk 11, and a push-pull assembly 123 fixed on the material guide plate 121 and connected to the material dividing block 122; two spaced material troughs 1211 are provided on the material guide plate 121, and the two material troughs 1211 are close to each other near one end of the first vibration disk 11; the material dividing block 122 is located at the close position of the two material troughs 1211, and two spaced material troughs 1221 are provided on the material dividing block 122 to cooperate with the two material troughs 1211; the push-pull assembly 123 drives the material dividing block 122 to rotate on the material guide plate 121.
[0009] In a preferred embodiment, the material transfer mechanism 13 includes two first motors 131 and two clamping plates 132 respectively connected to the two first motors 131, and the two first motors 131 are electrically connected to the industrial control computer; the two clamping plates 132 are provided with a protrusion 1321, and the protrusion 1321 is provided with a through hole 1322, and the protrusion 1321 is also provided with an opening 1323 connected to the through hole 1322, and the protrusion 1321 is connected to the material trough 1211 of the material guide plate 121 through the opening 1323, and the protrusion 1321 is provided with a corresponding photoelectric sensor 1324.
[0010] In a preferred embodiment, the material moving mechanism 14 includes a first power component 141, a slide rail 142 and a first material picking component 143; the first power component 141 is installed on one side of the first vibration disk 11 and the material dividing mechanism 12, and the slide rail 142 is installed on the other side of the first vibration disk 11 and the material dividing mechanism 12; one end of the first material picking component 143 is connected to the first power component 141, and the other end of the first material picking component 143 is slidably connected to the slide rail 142.
[0011] In a preferred embodiment, the push-pull assembly 123 includes a push-pull cylinder 1231 fixed on the material guide plate 121 and a connecting rod 1232 connected to the material dividing block 122 and the push-pull cylinder 123, and the push-pull cylinder 1231 drives the material dividing block 122 to rotate through the connecting rod 1232.
[0012] In a preferred embodiment, the first power assembly 141 includes a second motor 1411 electrically connected to the industrial control computer and a first ball screw 1412 connected to the second motor 1411 , and the second motor 1411 drives the first material picking assembly 143 to move through the first ball screw 1412 .
[0013] In a preferred embodiment, the first material picking component 143 includes a support plate 1431, a first lifting cylinder 1432 and a movable plate 1433; one end of the support plate 1431 is connected to the first ball screw 1412, and the other end of the support plate 1431 is slidably connected to the slide rail 142; the first lifting cylinder 1432 is fixed on the support plate 1431 and connected to the movable plate 1433, and a plurality of suction heads 1434 are provided on the movable plate 1433, and the first lifting cylinder 1432 drives the movable plate 1433 to perform lifting movements.
[0014] In a preferred embodiment, the first loading platform 2 is provided with a plurality of groups of jacks.
[0015] In a preferred embodiment, the material picking device 3 includes a support frame 31 and a second material picking component 32 slidably connected to the support frame 31; the support frame 31 is arranged around the first feeding device 1, the first material loading table 2, the second feeding device 4, the turning device 5 and the assembly line 6, and the height of the support frame 31 is higher than the height of the first feeding device 311, the first material loading table 2, the second feeding device 4, the turning device 5 and the assembly line 6.
[0016] In a preferred embodiment, the support frame 31 includes two spaced-apart first mounting beams 311, a second mounting beam 312 slidably connected between the two first mounting beams 311, and a column 313 connected to the two first mounting beams 311 and the second mounting beam 312; the second material picking assembly 32 is slidably connected to the second mounting beam 312.
[0017] In a preferred embodiment, a third motor 3111 and a second ball screw connected to the third motor 3111 are provided on one of the first mounting beams 311, the third motor 3111 is electrically connected to the industrial control machine, one end of the second mounting beam 312 is connected to the second ball screw, and the other end of the second mounting beam 312 is slidingly connected to the other first mounting beam 311; a fourth motor 3121 and a third ball screw connected to the fourth motor 3121 are provided on the second mounting beam 312, the second material picking assembly 32 is connected to the third ball screw, and the fourth motor 3121 is electrically connected to the industrial control machine.
[0018] In a preferred embodiment, the second material picking assembly 32 includes a fixed support plate 321 connected to the third ball screw on the second mounting beam 312, a second lifting cylinder 322 connected to the fixed support plate 321, a mounting plate 323 connected to the second lifting cylinder 322, and a plurality of vacuum adsorption parts 324 inserted into the mounting plate 322.
[0019] In a preferred embodiment, an industrial camera is further included. The industrial camera is arranged on the fixed support plate 321 of the second material-retrieving component 32, and the industrial camera is electrically connected to the industrial control machine.
[0020] In a preferred embodiment, the second feeding device 4 includes a second vibration disk 41, a pushing assembly 42 connected to the second vibration disk 41, a second power assembly 43 arranged adjacent to the second vibration disk 41, an adjustment platform 44 arranged adjacent to the second vibration disk 41 and the second power assembly 43, a third lifting cylinder 45 connected to the second power assembly 43, and a third material picking assembly 46 connected to the third lifting cylinder 45; the second power assembly 43 drives the third material picking assembly 46 to move, and the third lifting cylinder 45 drives the third material picking assembly 46 to perform lifting and lowering movements.
[0021] In a preferred embodiment, the pushing assembly 42 includes a pushing cylinder 421 connected to the second vibration plate 41 and a pushing piece 422 connected to the pushing cylinder 421 .
[0022] In a preferred embodiment, the second power assembly 43 includes a fifth motor 431, a transmission belt 432 and a fourth ball screw 433, the third lifting cylinder 45 is connected to the fourth ball screw 433, the transmission belt 432 is sleeved on the fifth motor 431 and the fourth ball screw 433, and the fifth motor 431 is electrically connected to the industrial control machine.
[0023] In a preferred embodiment, the adjustment platform 44 includes two support plates 441, a horizontal plate 442 connected to the two support plates 441, a positioning column 443 inserted into the horizontal plate 442, and a sixth motor 444 arranged under the horizontal plate 442 and connected to the positioning column 443. The sixth motor 444 is electrically connected to the industrial control machine and is used to drive the positioning column 443 to rotate on the horizontal plate 442.
[0024] In a preferred embodiment, the turning device 5 includes a flip plate 51 rotatably connected to the two support plates 441 and arranged adjacent to the horizontal plate 442, and a material receiving plate 52 installed below the flip plate 51; a first receiving groove 511 is provided on the flip plate 51, and a second receiving groove is provided on the material receiving plate 52.
[0025] In a preferred embodiment, it further includes a frame 7 , on which the first feeding device 1 , the first placing platform 2 , the material taking device 3 , the second feeding device 4 , the turning device 5 and the assembly line 6 are all arranged.
[0026] Compared with the prior art, the circulator assembly equipment provided by the present invention has the following beneficial effects: by providing a first feeding device, a first material placement table, a material picking device, a second feeding device, a turning device, an assembly line and an industrial computer, the circulator's plug-in components are divided by the material dividing device so as to be arranged on the first material placement table, thereby saving labor costs, and the assembly of parts is automatically completed by the material picking device, and there is no need to manually assemble parts, thereby improving assembly efficiency. At the same time, the adoption of an automated assembly method is conducive to improving product quality.
Brief Description of the Drawings
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0028] Figure 1 A three-dimensional diagram of the assembly equipment of the circulator provided by the present invention.
[0029] Figure 2 for Figure 1 A schematic diagram of the partial structure of the circulator assembly equipment shown.
[0030] Figure 3 for Figure 1 A perspective view of the assembly equipment of the circulator shown in another angle.
[0031] Figure 4 for Figure 3 Magnified view of region A is shown.
[0032] Figure 5 for Figure 3 The diagram shows a combination of a first feeding device and a first loading platform of an assembly device for a circulator.
[0033] Figure 6 for Figure 5 Magnified view of region B is shown.
[0034] Figure 7 for Figure 5 A partial structural schematic diagram of the first feeding device is shown.
[0035] Figure 8 for Figure 7 Magnified view of region C is shown.
[0036] Figure 9 for Figure 3 The diagram shows a combination of a second feeding device and a turning device of the circulator assembly equipment.
[0037] Figure 10 for Figure 9 Magnified view of region D is shown. [Specific implementation method]
[0038] In order to make the purpose, technical solution and beneficial technical effects of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described in this specification are only for the purpose of explaining the present invention and are not intended to limit the present invention.
[0039] It should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0040] It should also be noted that, unless otherwise expressly specified or limited, terms such as "installed," "connected," "connect," "fixed," and "set" should be understood broadly. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will readily understand the specific meanings of these terms in the present invention based on specific circumstances.
[0041] Furthermore, the terms "first," "second," and "first" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features being referred to. Thus, features specified as "first," "second," and "first" may explicitly or implicitly include one or more of such features. Furthermore, "plurality" and "several" refer to two or more, unless otherwise specifically specified.
[0042] See also Figures 1 to 10 The present invention provides an assembly device for a circulator, comprising a first feeding device 1, a first material placement table 2, a material taking device 3, a second feeding device 4, a material turning device 5, an assembly line 6, and an industrial computer; the first feeding device 1, the first material placement table 2, the second feeding device 4, the turning device 5, and the assembly line 6 are arranged adjacent to each other, and the material taking device 3 is installed above the first feeding device 1, the first material placement table 2, the second feeding device 4, the turning device 5, and the assembly line 6; the first feeding device 1, the material taking device 3, the second feeding device 4, and the assembly line 6 are all electrically connected to the industrial computer;
[0043] The first feeding device 1 is used to convey the insertion plug 10 to the first loading table 2, the first loading table 2 is used to place and position the insertion plug 10, the second feeding device 4 is used to convey the cavity 20 to the turning device 5, the picking device 3 is used to insert the insertion plug 10 on the first loading table 2 into the cavity 20 on the turning device 5 and transfer the assembled product to the tooling pallet of the assembly line 6, the turning device 5 is used to turn the assembled product over, and the assembly line 6 is used to transfer the assembled product to the equipment of the next process.
[0044] Furthermore, the first feeding device 1 includes a first vibrating disk 11, a material dividing mechanism 12, a material transferring mechanism 13 and a material moving mechanism 14; the material dividing mechanism 12 is connected between the first vibrating disk 11 and the material transferring mechanism 13, and the material moving mechanism 14 is arranged adjacent to the first vibrating disk 11, the material dividing mechanism 12 and the material transferring mechanism 13; the first vibrating disk 11 contains the plug-in units 10 and conveys the plug-in units 10 one by one to the material dividing mechanism 12, the material dividing mechanism 12 is used to divide the plug-in units 10 conveyed one by one and convey the divided plug-in units 10 to the material transferring mechanism 13, the material transferring mechanism 13 is used to change the distribution position of the plug-in units 10, and the material moving mechanism 14 is used to take the plug-in units 10 on the material transferring mechanism 13 and place them on the first loading table 2.
[0045] Specifically, the material dividing mechanism 12 includes a material guide plate 121 connected to the first vibration disk 11, a material dividing block 122 installed on the material guide plate 121 near one end of the first vibration disk 11, and a push-pull assembly 123 fixed on the material guide plate 121 and connected to the material dividing block 122; two spaced material troughs 1211 are provided on the material guide plate 121, and the two material troughs 1211 are close to each other near one end of the first vibration disk 11; the material dividing block 122 is located at the close position of the two material troughs 1211, and two spaced material troughs 1221 are provided on the material dividing block 122 to cooperate with the two material troughs 1211; the push-pull assembly 123 is used to drive the material dividing block 122 to rotate on the material guide plate 121 to adjust the angle of the material trough 1221 of the material dividing block 121, thereby changing the flow direction of the through-plug 10 to achieve material dividing.
[0046] When the insertion plug 10 in the first vibrating disk 11 is transported from the feeding end 111 of the first vibrating disk 11 to the material guide plate 121, the push-pull assembly 123 drives the material dividing block 122 to rotate to adjust the angle of the material dividing trough 1221 so that one of the material passing troughs 1211 is docked with another material passing trough 1221, and the insertion plug 10 moves along the material passing trough 1221. When the push-pull assembly 123 drives the material dividing block 122 to rotate to adjust the angle of the material passing trough 1221 so that another material passing trough 1211 is docked with another material passing trough 1221, the insertion plug 10 moves along the material passing trough 1211, thereby changing the flow direction of the insertion plug 10 to achieve material division.
[0047] Specifically, the push-pull assembly 123 includes a push-pull cylinder 1231 fixed on the material guide plate 121 and a connecting rod 1232 connected to the material dividing block 122 and the push-pull cylinder 123 . The push-pull cylinder 1231 drives the material dividing block 122 to rotate through the connecting rod 1232 .
[0048] Furthermore, the material transfer mechanism 13 includes two first motors 131 corresponding to the two material distribution troughs 1221 respectively and two clamping plates 132 connected to the two first motors 131 respectively, and the two first motors 131 are electrically connected to the industrial control machine; a protrusion 1321 is provided at the center of the two clamping plates 132, and a through-hole 1322 is provided on the protrusion 1321, and an opening 1323 communicating with the through-hole 1322 is also provided on the protrusion 1321, and the protrusion 1321 is connected to the material trough 1211 of the material guide plate 121 through the opening 1323. The protrusion 1321 is provided with a beam-type photoelectric sensor 1324 (the beam-type photoelectric sensor 1324 includes a transmitting end for emitting infrared rays and a receiving end for receiving infrared rays). The transmitting end and the receiving end of the beam-type photoelectric sensor 1324 are respectively provided on either side of the opening 1323. In this way, the insertion plug 10 can move along the material trough 1211 to the opening 1323 and then move into the material trough 1211 through the opening 1323. The first motor 131 is provided with a rotating shaft 1311 that passes through the perforation 1322. The edge of the rotating shaft 1311 is provided with multiple evenly spaced material troughs 1312. In this embodiment, the number of the first vibrating plates 11 is two, the number of the material dividing mechanisms 12 is two, and the number of the material transfer mechanisms 13 is two.
[0049] When the insertion plug 10 moves along the feeding groove 1211 to the opening 1323 and moves into the clamping groove 1312 through the opening 1323, the insertion plug 10 will block the infrared rays emitted by the transmitting end of the beam-type photoelectric sensor 1324. At this time, the receiving end of the photoelectric sensor 1324 cannot receive the infrared rays. The industrial computer issues a command to start the first motor 131 to drive the rotating shaft 1311 to rotate, and the clamping groove 1312 of the rotating shaft 1311 carries the insertion plug 10 to other positions; similarly, when other insertion plugs 10 move along the feeding groove 1312 to the opening 1323 and move into the clamping groove 1312 through the opening 1323, the industrial computer will also issue a command to start the first motor 7 to drive the rotating shaft 1311 to rotate, and the clamping groove 1312 of the rotating shaft 1311 carries the insertion plug 10 to other positions, thereby changing the position distribution of the insertion plug 10.
[0050] Furthermore, the material moving mechanism 14 includes a first power component 141, a slide rail 142 and a first material picking component 143; the first power component 141 is installed on one side of the first vibration disk 11 and the material dividing mechanism 12, and the slide rail 142 is installed on the other side of the first vibration disk 11 and the material dividing mechanism 12; one end of the first material picking component 143 is fixedly connected to the first power component 141, and the other end of the first material picking component 143 is slidingly connected to the slide rail 142; the first power component 141 drives the first material picking component 143 to move horizontally.
[0051] Furthermore, the first power assembly 141 includes a second motor 1411 electrically connected to the industrial control computer and a first ball screw 1412 connected to the second motor 1411 (the first ball screw 1412 includes a screw shaft, a nut sleeved on the screw shaft, a deflector and a ball disposed on the nut; the screw shaft is connected to the first motor, and the first material picking assembly 143 is connected to the nut). The second motor 1411 drives the first material picking assembly 143 to move horizontally through the first ball screw 1412. Specifically, the second motor 1411 drives the screw shaft of the first ball screw 1412 to rotate, thereby causing the nut to move linearly along the screw shaft, thereby driving the first material picking assembly 143 to move horizontally; the other end of the first material picking assembly 143 slides along the slide rail 142.
[0052] Furthermore, the first material picking assembly 143 includes a support plate 1431, a first lifting cylinder 1432 and a movable plate 1433; one end of the support plate 1431 is fixedly connected to the nut of the first ball screw 1412, and the other end of the support plate 1431 is slidingly connected to the slide rail 142, and the support plate 1431 is located above the material guide plate 121; the first lifting cylinder 1432 is fixed on the support plate 1431 and connected to the movable plate 1433, and a plurality of suction heads 1434 are provided on the movable plate 1433, and the plurality of suction heads 1434 are respectively arranged in a straight line with the two material troughs 1211, and the first lifting cylinder 1432 drives the movable plate 1433 to perform lifting movements.
[0053] Furthermore, the first loading platform 2 is provided with a plurality of groups of jacks, and each group of jacks is distributed in a triangular shape.
[0054] When the first material picking component 143 moves horizontally to just above the material guide plate 121, the first lifting cylinder 1432 drives the movable plate 1433 to descend. At this time, the suction head 1434 on the movable plate 1433 sucks the plug-in unit 10 in the material slot 1312 of the rotating shaft 1311 and inserts the plug-in unit 10 into the socket 21 of the first material placement platform 2, so that the plug-in units 10 in each group of sockets 21 are distributed in a triangular shape.
[0055] Furthermore, the material picking device 3 includes a support frame 31 and a second material picking component 32 slidably connected to the support frame 31; the support frame 31 is arranged around the first feeding device 1, the first loading table 2, the second feeding device 4, the turning device 5 and the assembly line 6, and the height of the support frame 31 is higher than the height of the first feeding device 311, the first loading table 2, the second feeding device 4, the turning device 5 and the assembly line 6; the second material picking component 32 can slide on the support frame 31 to absorb the insertion plug 10 in the socket 21 of the first loading table 2 and insert it into the support leg 201 at the edge of the cavity 20 on the turning device 5, and the second material picking component 32 also transfers the assembled product (assembled cavity 20 and insertion plug 10) to the tooling tray of the assembly line 6.
[0056] Specifically, the support frame 31 includes two spaced first mounting beams 311, a second mounting beam 312 slidably connected between the two first mounting beams 311, and a column 313 connected to the two first mounting beams 311 and the second mounting beam 312; the second material picking assembly 32 is slidably connected to the second mounting beam 312. In this embodiment, a third motor 3111 and a second ball screw connected to the third motor 3111 are provided on one of the first mounting beams 311 (the second ball screw includes a screw shaft, a nut sleeved on the screw shaft, a reverser and a ball provided on the nut, and the screw shaft is connected to the third motor 3111), the third motor 3111 is electrically connected to the industrial control computer, one end of the second mounting beam 312 is connected to the nut of the second ball screw, and the other end of the second mounting beam 312 is slidingly connected to the other first mounting beam 311; a fourth motor 3121 and a third ball screw connected to the fourth motor 3121 are provided on the second mounting beam 312, the second material picking assembly 32 is connected to the nut of the third ball screw (the third ball screw includes a screw shaft, a nut sleeved on the screw shaft, a reverser and a ball provided on the nut, and the screw shaft is connected to the fourth motor 3121), and the fourth motor 3121 is electrically connected to the industrial control computer.
[0057] Furthermore, the second material picking assembly 32 includes a fixed support plate 321 connected to the nut on the third ball screw on the second mounting beam 312, a second lifting cylinder 322 connected to the fixed support plate 321, a mounting plate 323 connected to the second lifting cylinder 322, and a plurality of vacuum adsorption parts 324 inserted into the mounting plate 322; the telescopic movement of the second lifting cylinder 322 causes the mounting plate 322 to move up and down so as to absorb and place the insertion plug 10 and the cavity 20.
[0058] Furthermore, the second feeding device 4 includes a second vibration plate 41 containing the cavity 20, a pushing assembly 42 connected to the second vibration plate 41, a second power assembly 43 arranged adjacent to the second vibration plate 41, an adjustment platform 44 arranged adjacent to the second vibration plate 41 and the second power assembly 43, a third lifting cylinder 45 connected to the second power assembly 43, and a third material taking assembly 46 connected to the third lifting cylinder 45. The third material taking assembly 46 is located between the second vibration plate 41, the pushing assembly 42 and the second power assembly. 43; the second vibration plate 41 is used to transport the cavity 20 to the pushing assembly 42, the pushing assembly 42 is used to push the cavity 20 to a predetermined position for the third picking assembly 46 to absorb, the second power assembly 43 is used to drive the third picking assembly 46 to move horizontally, the third picking assembly 46 is used to place the cavity 20 on the pushing assembly 42 on the adjusting platform 44, the third adjusting platform 44 is used to adjust the angle of the cavity 20, and the third lifting cylinder 45 is used to drive the third picking assembly 46 to perform lifting movements.
[0059] Furthermore, the pushing assembly 42 includes a pushing cylinder 421 connected to the second vibration plate 41 and a pushing piece 422 connected to the pushing cylinder 421 . The pushing cylinder 421 drives the pushing piece 422 to move to push the cavity 20 to a predetermined position.
[0060] Furthermore, the second power assembly 43 includes a fifth motor 431, a transmission belt 432 and a fourth ball screw 433 (the fourth ball screw 433 includes a screw shaft, a nut sleeved on the screw shaft, a reverser and a ball arranged on the nut, and the screw shaft is connected to the fifth motor 431), the third lifting cylinder 45 is connected to the nut of the fourth ball screw 433, the transmission belt 432 is sleeved on the fifth motor 431 and the fourth ball screw 433, and the fifth motor 431 is electrically connected to the industrial control machine.
[0061] When the pushing cylinder 421 drives the pushing piece 422 to move and pushes the cavity 20 to a predetermined position, the industrial computer issues a command to start the fifth motor 431 to drive the fourth ball screw 433 to rotate, and the third picking assembly 46 moves along the fourth ball screw 433 toward the second vibrating plate 41 to the predetermined position, and the third picking assembly 46 sucks the cavity 20;
[0062] After the third material picking component 46 sucks the cavity 20, the industrial computer sends a command to make the fifth motor 431 drive the fourth ball screw 433 to move in the opposite direction, and the third material picking component 46 moves along the fourth ball screw 433 in the direction away from the second vibration disk 41 to directly above the adjustment platform 44, and the third lifting cylinder 45 drives the third material picking component 46 to move downward, and the third material picking component 46 places the cavity 20 on the adjustment platform 44. After the third material picking component 46 places the cavity 20 on the adjustment platform 44, the third lifting cylinder 45 drives the third material picking component 46 to move upward.
[0063] Furthermore, the adjustment platform 44 includes two support plates 441, a horizontal plate 442 connected to the two support plates 441, a positioning post 443 inserted into the horizontal plate 442, and a sixth motor 444 disposed below the horizontal plate 442 and connected to the positioning post 443. The sixth motor 444 is electrically connected to the industrial control unit and is used to drive the positioning post 443 to rotate on the horizontal plate 442. In this way, when the third material picking assembly 46 places the cavity 20 on the positioning post 443 of the adjustment platform 44, the sixth motor 444 drives the positioning post 443 to rotate on the horizontal plate 442, thereby adjusting the angle of the support leg 201 of the cavity 20 on the positioning post 443.
[0064] Furthermore, the turning device 5 includes a flip plate 51 rotatably connected to the two support plates 441 and arranged adjacent to the horizontal plate 442, and a receiving plate 52 installed below the flip plate 51; the flip plate 51 is provided with a first receiving groove 511 for accommodating the assembled cavity 20 and the insertion plug 10, and the receiving plate 52 is provided with a second receiving groove for accommodating the assembled cavity 20 and the insertion plug 10. When the flip plate 51 is turned 180°, the assembled cavity 20 and the insertion plug 10 in the first receiving groove 511 fall into the second receiving groove, and the second material picking component 32 absorbs the assembled cavity 20 and the insertion plug 10 in the second receiving groove and places them on the tooling tray of the assembly line 6, and the assembly line 6 transfers the assembled product to the equipment of the next process.
[0065] Furthermore, the assembly equipment of the circulator also includes an industrial camera, which is installed on the fixed support plate 321 of the second material-retrieving assembly 32. The industrial computer includes a display screen. The industrial camera is electrically connected to the industrial computer and is used to capture the angles of the three legs 201 of the cavity 20 on the positioning posts 443. When the third material-retrieving assembly 46 places the cavity 20 on the pusher assembly 42 on the positioning posts 443 of the adjustment platform 44, and the angles of the three legs 201 at the edge of the cavity 20 deviate, the industrial computer 4 issues a command to start the sixth motor 444 to drive the positioning posts 443 to rotate to adjust the angles of the three legs 201 of the cavity 20, thereby facilitating the vacuum suction component 324 of the second material-retrieving assembly 32 to place the cavity 20 in the first receiving groove 511 of the flip plate 51.
[0066] Furthermore, the assembly equipment of the circulator also includes a frame 7, the first feeding device 1, the first loading platform 2, the material picking device 3, the second feeding device 4, the turning device 5 and the assembly line 6 are all arranged on the frame 7, and the column 313 stands on the frame 7.
[0067] By providing a first feeding device, a first material placement table, a material picking device, a second feeding device, a turning device, an assembly line and an industrial computer, the circulator's plug-in components are divided by the material dividing device so as to be arranged on the first material placement table, thereby saving labor costs, and the assembly of parts is automatically completed by the material picking device, and there is no need to manually assemble parts, thereby improving assembly efficiency. At the same time, the use of an automated assembly method is conducive to improving product quality.
[0068] The present invention is not limited to what is described in the specification and embodiments, and additional advantages and modifications will be readily apparent to those skilled in the art. Therefore, the present invention is not limited to the specific details, representative devices, and illustrative examples shown and described herein without departing from the spirit and scope of the general concept defined by the claims and their equivalents.
Claims
1. A circulator assembly device, characterized in that: The invention comprises a first feeding device (1), a first material placement table (2), a material taking device (3), a second feeding device (4), a material turning device (5), an assembly line (6) and an industrial control computer; the first feeding device (1), the first material placement table (2), the second feeding device (4), the material turning device (5) and the assembly line (6) are arranged adjacent to each other, and the material taking device (3) is installed above the first feeding device (1), the first material placement table (2), the second feeding device (4), the material turning device (5) and the assembly line (6); the first feeding device (1), the material taking device (3), the second feeding device (4) and the assembly line (6) are all electrically connected to the industrial control computer; The first feeding device (1) is used to convey the insertion plug (10) to the first loading platform (2), the first loading platform (2) is provided with a plurality of groups of insertion holes, the first loading platform (2) is used to place and position the insertion plug (10), the second feeding device (4) is used to convey the cavity (20) to the turning device (5), the picking device (3) is used to insert the insertion plug (10) on the first loading platform (2) into the cavity (20) on the turning device (5) and transfer the assembled product to the tooling tray of the assembly line (6), the turning device (5) is used to turn the assembled product over, and the assembly line (6) is used to transfer the assembled product to the equipment of the next process; The first feeding device (1) comprises a first vibrating disk (11), a material dividing mechanism (12), a material transfer mechanism (13) and a material moving mechanism (14); the material dividing mechanism (12) is connected between the first vibrating disk (11) and the material transfer mechanism (13); the material transfer mechanism (14) is arranged adjacent to the first vibrating disk (11), the material dividing mechanism (12) and the material transfer mechanism (13); the material dividing mechanism (12) comprises a material guide plate (121) connected to the first vibrating disk (11), a material dividing block (122) installed on one end of the material guide plate (121) close to the first vibrating disk (11) and a fixed A push-pull assembly (123) is fixed on the material guide plate (121) and connected to the material dividing block (122); the material guide plate (121) is provided with two spaced material troughs (1211), and the two material troughs (1211) are close to each other near one end of the first vibration plate (11); the material dividing block (122) is located at the close position of the two material troughs (1211), and the material dividing block (122) is provided with two spaced material dividing troughs (1221) that cooperate with the two material troughs (1211); the push-pull assembly (123) drives the material dividing block (122) to rotate on the material guide plate (121); The material transfer mechanism (13) comprises two first motors (131) and two clamping plates (132) respectively connected to the two first motors (131), and the two first motors (131) are both electrically connected to the industrial control machine; the two clamping plates (132) are provided with a protrusion (1321), the protrusion (1321) is provided with a through-hole (1322), the protrusion (1321) is further provided with an opening (1323) communicating with the through-hole (1322), the protrusion (1321) is connected to the material trough (1211) of the material guide plate (121) through the opening (1323), and the protrusion (1321) is provided with a beam-type photoelectric sensor (1324).
2. The circulator assembly equipment according to claim 1, characterized in that: The material moving mechanism (14) includes a first power assembly (141), a slide rail (142) and a first material picking assembly (143); the first power assembly (141) is installed on one side of the first vibration disk (11) and the material distribution mechanism (12), and the slide rail (142) is installed on the other side of the first vibration disk (11) and the material distribution mechanism (12); one end of the first material picking assembly (143) is connected to the first power assembly (141), and the other end of the first material picking assembly (143) is slidably connected to the slide rail (142).
3. The circulator assembly equipment according to claim 1, characterized in that: The push-pull assembly (123) comprises a push-pull cylinder (1231) fixed on the material guide plate (121) and a connecting rod (1232) connected to the material distribution block (122) and the push-pull cylinder (1231); the push-pull cylinder (1231) drives the material distribution block (122) to rotate via the connecting rod (1232).
4. The circulator assembly equipment according to claim 2, wherein: The first power assembly (141) includes a second motor (1411) electrically connected to the industrial control machine and a first ball screw (1412) connected to the second motor (1411); the second motor (1411) drives the first material picking assembly (143) to move via the first ball screw (1412).
5. The circulator assembly equipment according to claim 2, characterized in that: The first material picking component (143) includes a support plate (1431), a first lifting cylinder (1432) and a movable plate (1433); one end of the support plate (1431) is connected to the first ball screw (1412), and the other end of the support plate (1431) is slidably connected to the slide rail (142); the first lifting cylinder (1432) is fixed on the support plate (1431) and connected to the movable plate (1433), and a plurality of suction heads (1434) are provided on the movable plate (1433). The first lifting cylinder (1432) drives the movable plate (1433) to perform lifting movements.
6. The circulator assembly equipment according to claim 1, wherein: The material taking device (3) includes a support frame (31) and a second material taking component (32) slidably connected to the support frame (31); the support frame (31) is arranged around the first feeding device (1), the first material placement table (2), the second feeding device (4), the material turning device (5) and the assembly line (6), and the height of the support frame (31) is higher than the height of the first feeding device (1), the first material placement table (2), the second feeding device (4), the material turning device (5) and the assembly line (6).
7. The circulator assembly equipment according to claim 6, characterized in that: The support frame (31) comprises two spaced first mounting beams (311), a second mounting beam (312) slidably connected between the two first mounting beams (311), and a column (313) connected to the two first mounting beams (311) and the second mounting beam (312); the second material taking assembly (32) is slidably connected to the second mounting beam (312).
8. The circulator assembly equipment according to claim 7, characterized in that: A third motor (3111) and a second ball screw connected to the third motor (3111) are provided on one of the first mounting beams (311); the third motor (3111) is electrically connected to the industrial control machine; one end of the second mounting beam (312) is connected to the second ball screw; the other end of the second mounting beam (312) is slidably connected to the other first mounting beam (311); a fourth motor (3121) and a third ball screw connected to the fourth motor (3121) are provided on the second mounting beam (312); the second material picking assembly (32) is connected to the third ball screw; and the fourth motor (3121) is electrically connected to the industrial control machine.
9. The circulator assembly equipment according to claim 8, characterized in that: The second material picking assembly (32) includes a fixed support plate (321) connected to a third ball screw on the second mounting beam (312), a second lifting cylinder (322) connected to the fixed support plate (321), a mounting plate (323) connected to the second lifting cylinder (322), and a plurality of vacuum adsorption members (324) inserted into the mounting plate (323).
10. The circulator assembly equipment according to claim 1, wherein: It also includes an industrial camera, which is arranged on the fixed support plate (321) of the second material picking component (32), and is electrically connected to the industrial control machine.
11. The circulator assembly equipment according to claim 1, wherein: The second feeding device (4) includes a second vibrating plate (41), a pushing assembly (42) connected to the second vibrating plate (41), a second power assembly (43) arranged adjacent to the second vibrating plate (41), an adjusting platform (44) arranged adjacent to the second vibrating plate (41) and the second power assembly (43), a third lifting cylinder (45) connected to the second power assembly (43), and a third material picking assembly (46) connected to the third lifting cylinder (45); the second power assembly (43) drives the third material picking assembly (46) to move, and the third lifting cylinder (45) drives the third material picking assembly (46) to move up and down.
12. The circulator assembly equipment according to claim 11, wherein: The pushing assembly (42) comprises a pushing cylinder (421) connected to the second vibration plate (41) and a pushing piece (422) connected to the pushing cylinder (421).
13. The circulator assembly equipment according to claim 12, wherein: The second power assembly (43) includes a fifth motor (431), a transmission belt (432) and a fourth ball screw (433); the third lifting cylinder (45) is connected to the fourth ball screw (433); the transmission belt (432) is sleeved on the fifth motor (431) and the fourth ball screw (433); and the fifth motor (431) is electrically connected to the industrial control machine.
14. The circulator assembly equipment according to claim 13, wherein: The adjustment platform (44) includes two supporting plates (441), a transverse plate (442) connected to the two supporting plates (441), a positioning column (443) inserted into the transverse plate (442), and a sixth motor (444) arranged below the transverse plate (442) and connected to the positioning column (443). The sixth motor (444) is electrically connected to the industrial control machine and is used to drive the positioning column (443) to rotate on the transverse plate (442).
15. The circulator assembly equipment according to claim 14, wherein: The turning device (5) comprises a turning plate (51) rotatably connected to the two supporting plates (441) and arranged adjacent to the transverse plate (442), and a material receiving plate (52) installed below the turning plate (51); a first receiving groove (511) is provided on the turning plate (51), and a second receiving groove is provided on the material receiving plate (52).
16. The circulator assembly equipment according to claim 1, wherein: It also includes a frame (7), on which the first feeding device (1), the first material placement platform (2), the material taking device (3), the second feeding device (4), the material turning device (5) and the assembly line (6) are all arranged.
Citation Information
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