Automatic booster pump with iron body

By using the combination of iron-material pumps, fluid conductors and magnets in the automatic booster pump, and using the induction control mechanism to induce the magnetic line changes, the magnetic field shielding effect of iron-material pumps on magnets is solved, and a low-cost, efficient and energy-saving automatic booster pump is realized, providing high-quality products for the low-end user market.

CN112032108BActive Publication Date: 2025-03-25SHIMGE PUMP IND (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202010999812.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-22
Publication Date
2025-03-25
Estimated Expiration
2040-09-22

AI Technical Summary

Technical Problem

There are relatively few existing automatic booster pumps in the low-end user market that are efficient and energy-saving products, with high copper pump costs and limited plastic pump efficiency.

Method used

The pump body is made of iron, and a fluid guide and magnet are installed in the pipe section of the pump body. The magnetic line changes are induced through the flow switch assembly port and the induction control mechanism to solve the magnetic field shielding effect of the iron pump body on the magnet.

Benefits of technology

It reduces the cost of water pumps, achieves efficient and energy-saving effects, and provides a good choice for the low-end user market.

✦ Generated by Eureka AI based on patent content.

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    Figure CN112032108B_ABST
Patent Text Reader

Abstract

The present invention relates to an automatic booster pump with an iron pump body, which solves the problems of high cost of copper pump bodies and low efficiency and energy consumption of plastic pump bodies in the prior art. The technical scheme adopted is as follows: the pump body is an iron pump body, the flow switch is arranged on a pipe section of the pump body, the pipe section is provided with a flow switch assembly port, the flow switch assembly port is radially arranged and communicated with the inner cavity of the pipe section; the flow switch comprises: an induction control mechanism: the induction end on it is inserted into the flow switch assembly port and sealed; a guide body: arranged in the inner cavity of the pipe section, the guide body is a one-way guide body, and the outer wall of the guide body fits the inner wall of the pipe section; a magnet: arranged in the pipe section where the guide body is located, and arranged at the medium outflow end of the guide body, and the magnet is arranged corresponding to the induction end. Its effect: the cost of the water pump is relatively low, and it is highly efficient and energy-saving, which satisfies the market selection for low-end users.
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Description

Technical Field

[0001] The invention relates to an automatic booster pump, in particular to an automatic booster pump with an iron pump body. Background Art

[0002] At present, there are various structural forms of household automatic booster pumps, which are used in different working conditions and market segments, but the pump body is usually made of only two materials: copper and plastic.

[0003] The copper pump body is cast and can be processed and manufactured according to the best hydraulic conditions to produce a high-efficiency, energy-saving and power-saving automatic booster pump. However, the high cost of the copper pump body limits the user market of the water pump, which is usually limited to the high-end user market.

[0004] Plastic pump bodies, due to the limitation of core pulling in injection molds, have great restrictions on the pump volute, which has a great impact on the efficiency of the automatic booster pump.

[0005] For the low-end user market, there is still a lack of efficient and energy-saving automatic booster pumps. Summary of the invention

[0006] The purpose of the present invention is to solve the above-mentioned problems existing in the prior art and to provide an automatic booster pump with an iron pump body. The pump body is made of iron material, and the guide body and the magnet are arranged in the pipe section of the pump body. A flow switch assembly port is started on the pipe section. The sensing end of the induction control mechanism extends through the assembly port and is connected with the inner cavity of the pipe section. It can sense the change of the magnetic lines of force of the magnet and solve the magnetic field shielding effect of the iron pump body on the magnet. This is beneficial to reducing the cost of the water pump and achieving high efficiency and energy saving, providing a good choice for the low-end user market.

[0007] The above technical purpose of the present invention is mainly solved by the following technical solutions: an automatic booster pump with an iron pump body comprises a pump body, a flow switch arranged on the pump body,

[0008] The pump body is an iron pump body, and the pump body comprises two pipe sections for water inlet and water outlet respectively, and a flow switch assembly port is arranged on one of the pipe sections, and the flow switch assembly port is arranged radially and communicated with the inner cavity of the pipe section;

[0009] The flow switch comprises:

[0010] Inductive control mechanism: the inductive end thereof is inserted into the assembly port of the flow switch, and the inductive control mechanism is sealed with the outer end surface of the assembly port of the flow switch;

[0011] A guide body: arranged in the inner cavity of the pipe section, wherein a medium flow channel with two ends passing through is arranged in the guide body, the guide body is a one-way guide body, and the outer wall of the guide body is in contact with the inner wall of the pipe section;

[0012] Magnet: arranged in the inner cavity of the pipe section and at the medium outflow end of the flow conductor, the magnet is arranged corresponding to the induction end, a medium flow channel with two ends passing through is arranged in the magnet, and the medium flow channel of the magnet is connected with the medium flow channel of the flow conductor.

[0013] The blades on the magnet change the magnetic force lines of the rotating magnet under the action of the medium, and the induction control mechanism senses the periodic change frequency of the magnetic force lines within a specified time to start or stop the booster pump.

[0014] An iron pump body is used, and the guide body and the magnet are arranged in the pipe section of the pump body. A flow switch assembly port is started on the pipe section. The sensing end of the induction control mechanism extends through the assembly port and communicates with the inner cavity of the pipe section. It can sense the change of the magnetic lines of force of the magnet and solve the magnetic field shielding effect of the iron pump body on the magnet. This is beneficial to reducing the cost of the water pump and achieving high efficiency and energy saving, providing a good choice for the low-end user market.

[0015] As a further improvement and supplement to the above technical solution, the present invention adopts the following technical measures:

[0016] A support seat is provided in the pipe section, and the support seat is confined in the pipe section. One end of the magnet is supported on the body-conducting body, and the other end is supported on the support seat. A second medium flow channel is provided on the support seat, and the second medium flow channel is connected to the medium flow port of the body-conducting body. An axial limit fit is formed between the outer wall of the body-conducting body and the inner wall of the pipe section, and the magnet can rotate freely under the premise of axial limit at both ends. The electronic chip in the induction control mechanism can sense the number of rotations of the magnet, and the number of rotations per unit time is also the frequency, and the start and stop of the automatic booster pump can be controlled through the frequency setting program.

[0017] In order to facilitate disassembly and assembly, the outer end of the support seat is limited in the pipe section by a clamping ring.

[0018] The flow guide body is cylindrical, the support seat is connected to the flow guide body, and the magnet is arranged in a cavity formed by the support seat and the flow guide body.

[0019] A sealing gasket is arranged between the inductive control mechanism and the outer end surface of the flow switch assembly port, which is helpful to prevent the medium in the pipe section from leaking outward through the assembly port.

[0020] The end face of the sensing end is an arc-shaped end face, and the shape of the end face of the sensing end is matched with the shape of the inner wall surface of the pipe section.

[0021] The pipe section is matched with a clamp, which surrounds the pipe section, and two ends of the clamp are connected to two sides of the induction control mechanism through self-tapping screws, so that the induction control mechanism is fixed on the pipe section.

[0022] The induction control mechanism includes an electronic chip and a drive control board connected to the electronic chip signal. The electronic chip determines the flow rate of the medium by sensing the magnetic field change of the magnet, and the drive control board starts or stops the automatic booster pump according to the flow information of the electronic chip.

[0023] The beneficial effects of the present invention are as follows: an iron pump body is adopted, a flow guide and a magnet are arranged in a pipe section of the pump body, and a flow switch assembly port is started on the pipe section, the induction end of the induction control mechanism extends through the assembly port and is connected with the inner cavity of the pipe section, which can sense the change of the magnetic lines of force of the magnet and solve the magnetic field shielding effect of the iron pump body on the magnet, which is beneficial to reducing the cost of the water pump and achieving the effect of high efficiency and energy saving, and provides a good choice for the low-end user market. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a cross-sectional structural schematic diagram of the present invention.

[0025] Figure 2 It is a schematic diagram of an explosion structure of the present invention.

[0026] Figure 3 It is a schematic diagram of the explosion structure from another viewing angle of the present invention. DETAILED DESCRIPTION

[0027] The technical solution of the present invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0028] Example: Figure 1-3 As shown, the automatic booster pump with an iron pump body includes a pump body 1 and a flow switch arranged on the pump body. The pump body 1 is an iron pump body (i.e., the pump body is made of iron), and the pump body includes two pipe sections 11 for water inlet and water outlet, respectively. A flow switch assembly port is arranged on one of the pipe sections, and the flow switch assembly port is radially arranged and communicated with the inner cavity of the pipe section. The flow switch can be arranged on the water inlet pipe section or on the water outlet pipe section.

[0029] The flow switch comprises:

[0030] Inductive control mechanism 2: the inductive end 21 thereon is inserted into the assembly port of the flow switch, and the inductive control mechanism is sealed with the outer end surface of the assembly port of the flow switch;

[0031] The guide body 3 is arranged in the inner cavity of the pipe section 11, and a medium flow channel is arranged in the guide body with two ends passing through. The guide body is a one-way guide body, and the outer wall of the guide body is in contact with the inner wall of the pipe section;

[0032] Magnet 4: arranged in the inner cavity of the pipe section and at the medium outflow end of the flow conductor, the magnet is arranged corresponding to the induction end 21, a medium flow channel 41 passing through both ends is arranged in the magnet, and the medium flow channel of the magnet is connected with the medium flow channel of the flow conductor.

[0033] The blades on the magnet rotate to drive the medium to rotate, causing the magnet to rotate and generate magnetic lines of force. The induction control mechanism senses the magnetic lines of force to start or stop the automatic booster pump.

[0034] An iron pump body is used, and the guide body and the magnet are arranged in the pipe section of the pump body. A flow switch assembly port 12 is started on the pipe section. The sensing end of the induction control mechanism extends through the assembly port and is connected with the inner cavity of the pipe section. It can sense the change of the magnetic lines of force of the magnet and solve the magnetic field shielding effect of the iron pump body on the magnet. This is beneficial to reducing the cost of the water pump and achieving high efficiency and energy saving, providing a good choice for the low-end user market.

[0035] A support seat 5 is arranged in the pipe section, and the support seat is confined in the pipe section. One end of the magnet is supported on the flow guide body, and the other end is supported on the support seat. A second medium circulation channel 51 is arranged on the support seat, and the second medium circulation channel is connected with the medium circulation port of the flow guide body and the medium circulation channel of the magnet.

[0036] The outer end of the support seat is limited in the pipe section by a clamping ring 6.

[0037] The guide body 3 is cylindrical, the support seat 5 is connected to the guide body, and the magnet 4 is arranged in a cavity formed by the support seat and the guide body.

[0038] A sealing gasket 7 is provided between the inductive control mechanism and the outer end surface of the flow switch assembly opening.

[0039] The end face of the sensing end is an arc-shaped end face, and the shape of the end face of the sensing end is matched with the shape of the inner wall surface of the pipe section.

[0040] The pipe section is matched with a clamp 8, which surrounds the pipe section. The two ends of the clamp are connected to the two sides of the induction control mechanism through self-tapping screws, so that the induction control mechanism is fixed on the pipe section.

[0041] The induction control mechanism includes an electronic chip and a drive control board connected to the electronic chip signal. The electronic chip determines the flow rate of the medium by sensing the magnetic field change of the magnet, and the drive control board starts or stops the automatic booster pump according to the flow information of the electronic chip.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. In the above embodiments, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic booster pump with an iron pump body, comprising a pump body and a flow switch arranged on the pump body. Features: The pump body is an iron pump body, and the pump body includes two pipe sections for water inlet and water outlet respectively, and a flow switch assembly port is arranged on one of the pipe sections, and the flow switch assembly port is arranged radially and communicated with the inner cavity of the pipe section; The flow switch comprises: Inductive control mechanism: the inductive end thereof is inserted into the assembly port of the flow switch, and the inductive control mechanism is sealed with the outer end surface of the assembly port of the flow switch; A guide body: arranged in the inner cavity of the pipe section, wherein a medium flow channel with two ends passing through is arranged in the guide body, the guide body is a one-way guide body, and the outer wall of the guide body is in contact with the inner wall of the pipe section; Magnet: arranged in the inner cavity of the pipe section and at the medium outflow end of the guide body, the magnet is arranged corresponding to the induction end, a medium flow channel with two ends passing through is arranged in the magnet, and the medium flow channel of the magnet is connected with the medium flow channel of the guide body; A support seat is arranged in the pipe section, the support seat is confined in the pipe section, one end of the magnet is supported on the guide body, and the other end is supported on the support seat, a second medium flow channel is arranged on the support seat, and the second medium flow channel is connected with the medium flow port of the guide body; The outer end of the support seat is limited in position within the pipe section by a clamping ring; The guide body is cylindrical, the support seat is connected to the guide body, and the magnet is arranged in a cavity formed by the support seat and the guide body; The end face of the sensing end is an arc-shaped end face, and the shape of the end face of the sensing end is adapted to the shape of the inner wall surface of the pipe section; The induction control mechanism includes an electronic chip and a drive control board connected to the electronic chip signal. The electronic chip determines the flow rate of the medium by sensing the magnetic field change of the magnet, and the drive control board starts or stops the automatic booster pump according to the flow information of the electronic chip.

2. The automatic booster pump with an iron pump body according to claim 1, characterized in that A sealing gasket is arranged between the induction control mechanism and the outer end surface of the flow switch assembly port.

3. The automatic booster pump with an iron pump body according to claim 1, characterized in that The pipe section is matched with a clamp, which surrounds the pipe section, and two ends of the clamp are connected to two sides of the induction control mechanism through self-tapping screws, so that the induction control mechanism is fixed on the pipe section.

Citation Information

Patent Citations

  • Automatic booster pump of iron pump body

    CN213775822U