Cup making and lifting built-in unloading device
The integrated cup-making lifting and unloading device addresses inefficiencies in traditional cup-making technologies by simplifying robot actions and streamlining production processes, achieving high-speed and high-quality output.
Patent Information
- Application Number
- CN202010764071.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-01
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-08-01
AI Technical Summary
Existing cup-making technologies face inefficiencies due to high mold costs, long processing cycles, and complex production lines, particularly in in-mold labeling processes that require multiple robot actions and lengthy wait times, leading to low production efficiency and product quality.
A cup-making lifting and unloading device integrated with the mold mechanism, utilizing a lifting drive system and suction cups connected to a PLC controller, allows for synchronized lifting and unloading operations, reducing the number of necessary robot actions and streamlining the production process.
The device enables high-speed production by minimizing robot movements, reducing action times, and ensuring high-quality product output without additional robots, thus enhancing overall production efficiency and product aesthetics.
Smart Images

Figure CN112045979B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of equipment for preparing plastic cups, bowls, dishes, covers and the like, and in particular to a cup-making mould of a plastic cup-making machine. Background Art
[0002] Disposable plastic tableware for daily use, such as disposable cups, bowls, plates, lids, boxes and other products, there are two main ways to produce such disposable plastic tableware in the prior art. The first is to adopt the injection molding method. Although the raw materials have no corners and can be fully utilized, injection molding production has problems such as expensive molds, long mold processing and debugging cycles, and easy loss of market opportunities. Moreover, the number and speed of each mold in injection molding production cannot be compared with sheet air pressure thermoforming cup making machines. The second method is to use a sheet thermoforming machine to punch out the mold. The product prepared by this method has a pure color and no pattern on the appearance, and the product grade is low. Even if the product is printed on a curved surface, the clarity and texture of the product's graphics cannot be compared with injection molding or in-mold labeling. Therefore, the applicant of the present invention develops an in-mold labeling production line to achieve the affixing of rich graphic labels while producing and preparing products, which can greatly improve the aesthetics of the product and increase the added value of the product. However, the in-mold labeling production line of the prior art requires eleven actions for each mold, and an in-mold labeling robot needs to be added to the production line during in-mold labeling. The cup-making and stacking conveying robot alone needs to perform several actions for each mold. For example, the in-mold labeling robot must first wait for the unloading robot to descend and vacate a position before the in-mold labeling robot can complete the four actions of translational entry, descending to place labels, ascending and translational exit. That is, the in-mold labeling robot connected to the traditional flip mold requires nine actions to complete the production of one mold product, and the connection to the upper and lower pressing thermoforming cup making machine requires eleven actions to complete. Whether it is connecting the flip mold or the upper and lower pressing for in-mold labeling, the traditional in-mold labeling technology still has many actions and low efficiency.
[0003] Therefore, in view of the existing problems in the prior art, there is an urgent need to provide a cup-making mold technology that can utilize the existing cup-making machine to ensure low investment cost, low mold modification cost and short mold making cycle, which is conducive to seizing the initiative, increasing product added value and streamlining production line operations and high work efficiency. Summary of the invention
[0004] The purpose of the present invention is to avoid the shortcomings of the prior art and provide a cup-making, lifting and internal unloading device that can simplify the movements of an in-mold labeling robot and an unloading robot to improve work efficiency and realize high-speed production.
[0005] The purpose of the present invention is achieved through the following technical solutions:
[0006] Provided is a cup-making lifting built-in unloading device, which is installed on the upper die and cooperates with the lower die to operate, the lifting rod is slidably arranged on the lifting sliding sleeve fixed on the upper die, the lower tail end of the lifting rod is fixed with the lifting die, the upper end of the lifting rod is fixed to the lifting connecting plate, the lifting connecting plate is fixed to the lifting connecting rod, the upper end of the lifting connecting rod is fixed to the lifting cross arm, and the lifting cross arm is driven to rise and fall by the lifting driving device;
[0007] The suction cup lifting support frame of the built-in unloading device for cup making and lifting is fixed on the lifting cross arm, the suction cup lifting support frame is fixedly installed with a suction cup lifting slider and a first motor, the rotating shaft of the first motor is rotatably installed on the suction cup lifting support frame, the rotating shaft is fixed with a gear, the gear is meshed with a suction cup lifting rack, the rack is fixed to the track, the track is slidably arranged on the suction cup lifting slider of the suction cup lifting support frame, the suction cup lifting rack and the lower tail end of the track are fixed to the lifting airway rod connecting plate, the motor drives the rotating shaft to rotate to drive the lifting airway rod connecting plate to rise and fall;
[0008] The lifting rod and the lifting die are hollow in design and fixed with an airway rod sliding sleeve, a lifting airway rod that can be lifted and lowered is slidably arranged, the upper end of the lifting airway rod extends out of the lifting rod, the upper end of the lifting airway rod is fixed to the lifting airway rod connecting plate, an airway is arranged inside the lifting airway rod, a suction cup is arranged at the lower end of the lifting airway rod, and the airway is connected to the suction cup; when not unloading, the suction cup is hidden in the lifting die and does not affect the hot forming of the product when the upper die and the lower die are closed, and at the same time, the airway of the lifting airway rod is equipped with an air nozzle, which is connected to the positive and negative pressure generating device through an air pipe and a functional solenoid valve;
[0009] The lifting drive device, motor and functional solenoid valve are all controlled and operated in a coordinated manner by the PLC controller.
[0010] Preferably, the lifting drive device includes a lifting support seat, a lifting motor, a bearing seat, a gear, a lifting rack, a lifting drive rail and a slider. The lifting support seat is fixed on the upper mold table, and the lifting support seat is fixedly installed with the lifting motor, the bearing seat and the slider. The rotating shaft of the lifting motor can be rotatably installed on the bearing seat and the rotating shaft is fixed with a gear. The lifting motor drives the rotating shaft and the gear to rotate, and the gear and the lifting rack are meshed for transmission. The lifting rack is fixed on the lifting drive rail, the lifting drive rail is slidably arranged on the slider, and the slider is fixed on the stationary lifting support seat. The lifting slide rod is slidably arranged on the lifting sleeve fixed on the lifting support seat; the lower tail ends of the lifting slide rod and the lifting rack are fixed on the lifting cross arm, the upper end of the lifting connecting rod is fixed to the lifting cross arm and the lower end is fixedly connected to the lifting connecting plate, the lifting motor drives the rotating shaft to drive the gear to rotate, the gear meshes with the lifting rack to make the lifting rack rise and fall, and the lifting rack drives the lifting cross arm, the lifting connecting plate and multiple lifting rods to rise and fall.
[0011] Preferably, the lifting drive device includes a motor, a ball screw, a lifting fixed support and a lifting movable part. The motor and the ball screw are installed on the lifting fixed support and the motor drives the screw of the ball screw to rotate through the transmission assembly. The nut of the ball screw is fixedly connected to the lifting movable part, and the lifting movable part is connected to the cross arm through a connecting slide rod.
[0012] Preferably, the suction cup lifting support frame is fixed to the lifting cross arm, the suction cup lifting rack is located on the outside of the lifting cross arm, and the suction cup lifting rack is fixed to the track, which is slidably arranged on the Suction cup lifting slider .
[0013] Preferably, a lifting airway rod sliding sleeve is respectively provided at the upper and lower ends of the lifting rod, a sealing ring is provided inside the lifting airway rod sliding sleeve, the lifting airway rod is slided on the lifting airway rod sliding sleeve, the lower end of the lifting airway rod is fixed with a suction cup or a suction cup connecting piece, the upper end of the lifting airway rod is fixed to the suction cup airway rod connecting plate, and the suction cup airway rod connecting plate is driven to lift and lower by the lifting rack.
[0014] Preferably, an air nozzle is fixed at the upper end of the lifting airway rod, and the air nozzle is connected to the positive and negative pressure generating device through an air pipe and a solenoid valve installed on the air pipe. The positive and negative pressure generating device introduces high-pressure gas into the air nozzle according to preset programming so that the high-pressure gas enters the airway and airway connecting parts of the lifting airway rod and the corresponding suction cup. The PLC controller controls the opening and closing of the functional solenoid valve to allow cold air to cool the bottom of the product, negative pressure to suck the product to take the material, or convert it to positive pressure air blowing to unload.
[0015] Preferably, an airway connecting piece is fixed to the lower tail end of the lifting airway rod, and the number of airway connecting piece mounting suction cups is set according to the lower mold forming cavity of the cup making machine. When the airway connecting piece needs to have a fixed direction angle, the airway connecting piece becomes a lifting limit piece, and the pulling mold is provided with a hollow lifting sliding cavity corresponding to the airway connecting piece.
[0016] Preferably, the suction cup airway rod connecting plate is located above the lifting connecting plate, the lifting connecting rod passes through the suction cup airway rod connecting plate and is fixedly connected to the lifting rod cross arm, and the lifting airway rod and the lifting rod move independently.
[0017] Preferably, when the cup making machine closes the mold, the pulling mold descends, and the molding solenoid valve is opened synchronously to let in high-pressure gas to complete the shaping and then exhaust. At the same time, the pulling mold and the suction cup rise or fall in opposite directions, and the air nozzle lets in cold air to cool the bottom of the product. When the lower mold descends, the pulling mold and the suction cup are synchronously lowered to the bottom of the product to cool to a suitable temperature; the other air nozzle is connected to the positive and negative pressure generating device through the solenoid valve and the air pipe to realize the positive and negative pressure conversion. At the same time, the lower mold of the cup making machine synchronously descends to the preset programmed position, and the cylinder of the bottom mold of the product is activated to push the product to the suction cup. After the suction cup completes sucking the product, it rises to the position specified by the PLC, and the lower mold continues to descend without stopping to the specified position preset by the PLC controller.
[0018] Preferably, it cooperates with the in-mold labeling material picking and conveying robot of the production line, and the in-mold labeling material picking and conveying robot is continuously translated to the outside of the gantry column of the cup making machine. The sliding parts of the longitudinal sliding pair and the transverse sliding pair of the in-mold labeling material picking and conveying robot are driven by the driving source to carry the labeling mold and translate into the mold according to the spacing of the molding cavity. The lower mold is driven by the multi-tonnage large-scale lifting device of the lever push-pull structure to rise and receive the label. At the same time, the lifting airway rod of the built-in picking and unloading device of the cup making lifting device is synchronously lowered, and the negative pressure of the suction cup is converted to positive pressure to unload the material. The picking and unloading component of the in-mold labeling material picking and conveying robot cooperates to receive the material from the suction cup. When the lower mold completes taking the label and descends into place, the suction cups of the lifting mold and the lifting airway rod are all lifted and reset after completing unloading; then the film feeding motor drives the film feeding, and the in-mold labeling material picking and conveying robot translates and resets with the product to the picking and unloading station.
[0019] Preferably, when the in-mold labeling material taking and conveying robot moves horizontally with the product to the outside of the gantry column, the labeling mold of the in-mold labeling material taking and conveying robot slides to the label row placement position corresponding to the label transfer conveying device to open the spacing to meet the action requirements of the labeling mold receiving the label and the label transfer conveying device transmitting the label function, while the lower mold rises to the upper mold to close the mold, the air pressure and the pulling mold are lowered to complete the punching and shearing, and the device completes the process of the closed mold product molding according to the PLC to complete all the actions that need to be completed in the pre-programmed manner and the lower mold is lowered to the specified position according to the pre-programmed manner, the material taking suction cup of the multifunctional material receiving and conveying robot descends to complete the material taking and conveying, the label transfer conveying device synchronously completes the label transmission and then descends, and the in-mold labeling material taking and conveying robot cooperates with the built-in unloading device of the cup making pull-up under the control of the PLC, and the lower mold action is to complete the unloading, label taking and labeling mold alignment with the shrinkage standby of the molding cavity to complete all the actions of one mold;
[0020] Beneficial effects of the present invention:
[0021] The cup-making lifting built-in unloading device of the present invention is installed on the upper mold of the cup-making machine, and the upper mold is provided with a plurality of lifting molds corresponding to the molding cavity of the lower mold. The cup-making mold involved in the present invention is improved based on the traditional preparation mold of the prior art. The interior of the lifting mold is hollow and a lifting rod is installed on the upper part. The lifting rod has a lifting airway rod inside. The lower end of the lifting airway rod is installed with a suction cup, which is connected to the airway and connected to the positive and negative pressure generating device through the air nozzle. Compared with the prior art, it has the following advantages:
[0022] (1) The cup-making mold mechanism using the cup-making lifting and built-in unloading device of the present invention can realize multi-stage lifting and unloading. The lifting drive device drives the lifting rod, the lifting airway rod and the lifting drive device to lift and lower together. When the cup-making mold is opened, the lifting drive device makes the lifting airway rod extend out of the lifting mold alone and contact the product generated by the lower mold to suck and take the material. When taking the material, the push rod of the lower mold needs to cooperate to slightly lift the product in the molding cavity to realize the material taking and transmission in the cup-making mold.
[0023] (2) When the mold is closed and the air pressure is used to complete the forming and exhausting in normal action, the pull-up drive device and the built-in unloading device of the pull-up complete their lifting action according to the programming and cool the bottom of the product with cold air at the same time. When the lower mold descends, the bottom of the product is cooled to the appropriate temperature and the negative pressure is converted. The air and action of the lower mold on the bottom of the product pushes the product to the suction cup to complete the material removal under the cooperation of the suction cup negative pressure, and the lower mold continues to descend into place without stopping. In this way, the time of its descent is reduced, which has the beneficial effect of reducing the time of the two actions of the material removal robot moving horizontally into the mold body and descending to take the material. The air nozzle on the lifting airway cools the bottom of the product with cold air, which creates precious time for ensuring the quality and high-speed transmission.
[0024] (3) When the lower mold is lowered into place, the in-mold labeling robot moves horizontally into place, and unloads the material while the lower mold rises to receive the label. When the lower mold is lowered after receiving the label, the lifting and lifting airway rods of the device are also reset and standby at the same time, thereby reducing the two actions of the white cup special robot descending to take the material and rising after taking the material.
[0025] (4) The lifting structure of the lifting airway rod connecting plate of the cup making, lifting and unloading device of the present invention is characterized in that the bearing seat is fixed to the support frame, the transmission shaft is installed on the bearing seat, and the bearing controls the fixed gear and the rack to mesh with each other, thereby realizing high-precision lifting at the meshing point, and the lifting airway rod connecting plate is fixed at the rack and the lower end of the rail to drive the synchronous lifting movement of all the lifting airway rods on the lifting airway rod connecting plate, which has high precision and can move repeatedly.
[0026] (5) The support frame of the cup-making lifting and unloading device is fixed to the lifting cross arm, and the slider is provided with a rail to fix the toothed bar and the bearing seat to install the transmission shaft and the gear shaft to connect the motor so that the whole device can also drive the lifting cross arm to rise and fall with the lifting drive during the lifting movement, so that the independent lifting of each device is not affected.
[0027] (6) The motor fixes the suction cup airway rod connecting plate through the lower end of the lifting rack on the outer side of the lifting cross arm, driving multiple lifting airway rods fixed to the suction cup airway rod connecting plate, so that the lifting cross arm drives the lifting connecting plate to move up and down while also driving the suction cup airway rod connecting plate to carry the suction cup to move up and down. While all the mechanical and transmission components of the driving device are configured and the motor is lifted and lowered synchronously, it affects the independent drive of the suction cup lifting motor fixed. The rack and rail located on the outer side of the lifting cross arm are fixed as a whole and slide on the slider on the support frame to achieve fixed-point limiting, forming a precise vertical lifting movement route. At the same time, the bearing-mounted rotating shaft fixed gear meshing lifting rack installed on the support frame is installed with one static and one dynamic installation to ensure the transmission accuracy of the gear meshing lifting rack, so as to achieve the beneficial effect of the motor connecting the rotating shaft and the gear rotating shaft, and the gear meshing lifting rack driving the suction cup lifting connecting plate to move independently.
[0028] (6) The unique structure of this device makes it easy for the controller to give instructions so that other devices can cooperate with this device to add the in-mold labeling function, without reducing the six actions of traditional technology to complete the molding, picking up and conveying. When the in-mold labeling robot completes the label transmission and material picking and resets to the receiving and unloading station, the lower mold rises and falls according to the programming of this device, and the multifunctional material picking and conveying robot and the label conveying robot also use the rise and fall of the lower mold to complete the product molding and the device completes various actions according to the programming. During the time period, the label is transferred to the labeling mold of the in-mold labeling robot and descends, and the multifunctional material picking and conveying robot and the label transfer conveying device also complete the material receiving and conveying in the same time period, including the product completion before the lower mold falls into place and the suction cup completes the material picking and rising to the programmed specified position, and completes the contraction of the labeling row spacing to align with the ten lines of the mold cavity. At this point, the space for the in-mold labeling robot to move is reduced, and the space for the in-mold labeling robot to move is reduced by five actions in total, so that the white cup production robot is connected to the cup making machine in six actions to complete a limited number of stacking and conveying, and the in-mold labeling conveying and packing are increased on the basis of ensuring that the six actions of one mold are not increased in the traditional technology. The application of this device with the above-mentioned device and robot subverts the traditional technology and has achieved a breakthrough beneficial effect. Compared with the prior art, the present invention does not need to set up a separate unloading robot, and the in-mold labeling robot does not need to wait for the unloading robot to take out the material before taking action, which saves the action of using an additional robot to transport the product, and the action process is simpler and the production efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0030] Figure 1 It is a schematic diagram of the cup-making lifting built-in unloading device of Example 1 of the present invention applied to cup-making production absorption.
[0031] Figure 2 yes Figure 1 Enlarged view of local X1;
[0032] Figure 3 It is a schematic diagram of the installation of the built-in cup-making, lifting and unloading device of Example 1 of the present invention.
[0033] Figure 4 It is a schematic diagram of a partial lifting structure of a cup-making, lifting and internal unloading device according to Example 1 of the present invention.
[0034] Figure 5 It is a schematic diagram of the assembly of the lifting airway rod and the lifting and lifting rod of the cup making, lifting and built-in unloading device in Example 1 of the present invention.
[0035] Figure 6 It is a schematic diagram of the cup making, lifting and internal unloading device of embodiment 2 of the present invention.
[0036] Figure 7 It is a schematic diagram of the cup-making, lifting and internal unloading device of Example 1 of the present invention installed on the cup-making machine and cooperating with the in-mold labeling material taking and conveying robot.
[0037] Figure 8 It is a structural schematic diagram of an in-mold labeling material taking and conveying robot that cooperates with the cup making, lifting and built-in taking and unloading device of Example 1 of the present invention.
[0038] Fig. 9 It is a side pressing label transfer and conveying device applied to the production line in Example 1.
[0039] Fig.10 It is a transfer and conveying device for pressing labels up and down applied to the production line in Example 1.
[0040] Fig.11 It is a schematic diagram of a product bottoming mechanism in a cup making machine that cooperates with the cup making, lifting and internal unloading device of the first embodiment.
[0041] Fig.12 It is a schematic diagram of the cup-making, lifting and internal unloading device of the first embodiment applied to a cup-making machine.
[0042] Fig.13 yes Fig.12 A partial enlarged view of the X2.
[0043] Fig.14 Schematic diagram of a multifunctional loading and unloading conveying robot applied to the in-mold labeling mode of the production line in Example 1.
[0044] Fig.15 It is a schematic diagram of a multifunctional loading and unloading conveying robot in a white cup-specific mode applied to the production line in Example 1.
[0045] exist Figures 1 to 13 Included are:
[0046] 1-12 upper die: 1 upper die body, 1-1 lifting die, 1-2 lifting rod, 1-21 lifting slide cavity, 1-4 lifting airway rod, 1-5 suction cup, 1-6 airway, 1-7 air nozzle, 1-8 sealing ring, 1-9 lifting airway rod sliding sleeve, 1-10 lifting rod sliding sleeve, 1-11 airway connecting piece;
[0047] 2 Lower mold: 2-1 molding mold cavity, 2-2 lower lifting mold platform, 2-3 product bottom mold lifting rod, 2-4 product bottom mold connecting plate, 2-5 product bottom mold cylinder, 2-6 gantry column, 2-7 film feeding motor;
[0048] 3 lifting connecting plate, 4 suction cup airway rod connecting plate, 5 static mold platform,
[0049] 6-1 lifting drive device, 6-2 cross arm, 6-3 lifting connecting rod, 6-4 second motor, 6-5 ball screw, 6-6 nut of ball screw, 6-7 lifting fixed support, 6-8 lifting frame, 6-9 synchronous wheel, 6-10 synchronous belt, 6-11 connecting slide rod, 6-12 lifting support seat;
[0050] 7 lifting drive device: 7-1 first motor, 7-2 gear, 7-3 suction cup lifting rack, 7-4 rotating shaft, 7-5 track, 7-6 slider, 7-7 suction cup lifting support frame, 7-9 synchronous wheel, 7-10 synchronous belt, 7-11 lifting drive support frame;
[0051] 8-1 lifting rack, 8-2 rack support plate, 8-3 slider, 8-4 lifting motor, 8-9 bearing seat, 8-10 rotating shaft, 8-11 lifting drive sleeve;
[0052] 9. Multi-tonnage large-scale lifting device with lever push-pull structure;
[0053] A cup making machine,
[0054] B In-mold labeling material transfer robot,
[0055] B1 labeling mold, B2 unloading assembly, B3 longitudinal sliding pair, B4 transverse sliding pair, B5 driving source;
[0056] C label transfer device, C1 label placement position, D label conveying robot, E label bin device, F multi-functional loading and unloading conveying robot, F1 loading suction cup, G alternating splicing and conveying device, H transfer conveying robot, I single-row whole-strip splicing and lateral pushing device, J limited splicing and flipping horizontal quantitative conveying device, L layer-by-layer splicing and conveying device, M multi-specification and shape packing conveying device. DETAILED DESCRIPTION
[0057] The present invention will be further described with reference to the following examples. Example 1
[0058] In the art, the production process of disposable plastic containers and lids (such as cups, bowls, plates, dishes and lids) using cup making machines includes sheet feeding, heating, stretching, forming, trimming, cup blowing and waste winding. The cup making mold of the cup making machine plays a very important role in the stretching, forming, cup cutting and cup blowing process. Figures 3 to 7The built-in cup-making lifting and unloading device of this embodiment is installed on the upper mold 1-12 and cooperates with the lower mold 2 for operation. The built-in cup-making lifting and unloading device is installed on the lifting rod 1-2, and the lifting rod 1-2 is slidably arranged on the lifting rod sliding sleeve 1-10 fixed on the upper mold. The lifting mold 1-1 is fixed to the lower tail end of the lifting rod 1-2, and the upper end of the lifting rod 1-2 is fixed to the lifting connecting plate 3, and the lifting connecting plate 3 is fixed to the lifting connecting rod 6-3. The upper end of the lifting connecting rod 6-3 is fixed to the lifting cross arm, and the lifting cross arm 6-2 is driven to rise and fall by the lifting driving device. When preparing the product, the lifting mold 1-1 presses the sheet to be embedded in the molding cavity 2-1 of the lower mold 2 to stretch the sheet to form and cut the edges. When unloading, the cup bottom lifting device installed on the lower mold 2 lifts the product in the molding cavity. Among them, the lifting drive device of the present invention may not be limited to a specific structure, as long as it can realize the function of driving the cross arm 6-2 to rise or fall. For example, the lifting drive device may be composed of a cylinder, a motor and a transmission component, a screw lift, a linear motor or a hydraulic cylinder, etc. In this embodiment, the lifting drive device includes a lifting support seat 6-12, a lifting motor 8-4, a bearing seat 8-9, a gear, a lifting rack 8-1, a lifting drive rail 8-2 and a slider 8-3. The lifting support seat 6-12 is fixed on the upper mold platform 1-13. The lifting support seat 6-12 is fixedly installed with the lifting motor 8-4, the bearing seat 8-9 and the slider 8-3. The rotating shaft 8-10 of the lifting motor 8-4 can be rotatably installed on the bearing seat 8-9 and the rotating shaft 8-10 is fixed with a gear. The lifting motor 8-4 drives the rotating shaft 8-10 and the gear to rotate, and the gear meshes with the lifting rack 8-1 for transmission. The lifting rack is fixed to the lifting drive rail 8 -2, the lifting drive rail 8-2 is slidably arranged on the slider 8-3, the slider 8-3 is fixed on the stationary lifting support seat 6-12, the lifting slide rod 8-6 is slidably arranged on the lifting drive sleeve 8-11 fixed on the lifting support seat 6-12; the lower tail ends of the lifting slide rod 8-6 and the lifting rack 8-1 are fixed on the lifting cross arm 6-2, the upper end of the lifting connecting rod 6-3 is fixed to the lifting cross arm 6-2 and the lower end is fixedly connected to the lifting connecting plate 3, the lifting motor 8-4 drives the rotating shaft 8-10 to drive the gear to rotate, the gear meshes with the lifting rack to make the lifting rack rise and fall, and the lifting rack drives the lifting cross arm 6-2, the lifting connecting plate 3 and multiple lifting rods 1-2 to rise and fall. In this embodiment, in order to make multiple lifting rods 1-2 rise and fall synchronously, multiple lifting rod sleeves 1-10 are arranged on the top of the upper mold of this embodiment. The lifting rod 1-2 passes through the lifting rod sleeve 1-10 and the tail end of the lifting rod 1-2 is fixed on the lifting connecting plate 3. The lifting connecting plate 3 is installed on the lower end of the lifting connecting rod 6-3. The upper end of the lifting connecting rod 6-3 is fixed with a cross arm 6-2, and the cross arm 6-2 is driven to rise and fall by the lifting driving device.
[0059] In order to improve the problem of multiple actions per mold in the prior art, a cup-making lifting built-in unloading device of this embodiment is provided. The suction cup lifting support frame 7-7 is fixed on the lifting cross arm 6-2. The suction cup lifting support frame 7-7 is fixedly installed with a suction cup lifting slider 7-6 and a first motor 7-1. The motor shaft is rotatably installed on the suction cup lifting support frame 7-7. The shaft is fixed with a gear 7-2. The gear 7-2 is meshed with a suction cup lifting rack 7-3. The rack 7-3 is fixed to a track 7-5. The track 7-5 is slidably arranged on the suction cup lifting slider 7-6 of the suction cup lifting support frame 7-7. The suction cup lifting rack 7-3 and the lower tail end of the track 7-5 are fixed to the lifting airway rod connecting plate 4. The first motor 7-1 drives the shaft to rotate and drives the lifting airway rod connecting plate to rise and fall. In this embodiment, the suction cup lifting rack 7-3 is located on the outer side of the lifting cross arm 6-2 to make the structure more reasonable and compact, not only with a small overall volume but also to avoid collisions between moving parts. Among them, the lifting rod 1-2 and the lifting mold 1-1 are hollow in design and fixed with an airway rod sliding sleeve 1-9 to slide a lifting airway rod 1-4 that can be raised and lowered. The upper end of the lifting airway rod 1-4 extends out of the lifting rod 1-2, and the upper end of the lifting airway rod 1-4 is fixed to the lifting airway rod connecting plate 4. An airway 1-6 is arranged inside the lifting airway rod 1-4, and a suction cup 1-5 is arranged at the lower end of the lifting airway rod 1-4. The airway 1-6 is connected to the suction cup 1-5; when not taking or unloading, the suction cup 1-5 is hidden in the lifting rod 1-2. The lifting mold 1-1 does not affect the hot forming of the product when the upper mold and the lower mold are closed. At the same time, the air duct 1-6 of the lifting air duct rod 1-4 is equipped with an air nozzle 1-7 connected to the air source or the positive and negative pressure generating device through an air pipe and a functional solenoid valve. The number of the air nozzles 1-7 is set to two, and the two air nozzles are independently connected to the air source or the positive and negative pressure generating device through air pipes and work independently. The positive and negative pressure generating device is a device that can generate high-pressure gas or negative pressure, such as a high-pressure air pump and other equipment. In order to ensure the sealing inside the lifting rod, the lifting rod 1-2 of this embodiment is provided with a lifting airway rod sliding sleeve 1-9 at the upper and lower ends, and a sealing ring is provided inside the lifting airway rod sliding sleeve 1-9. The lifting airway rod 1-4 is slidably arranged on the lifting airway rod sliding sleeve 1-9. The lower end of the lifting airway rod 1-4 is fixed with a suction cup or a suction cup connecting piece 1-8, and the upper end of the lifting airway rod 1-4 is fixed to the suction cup airway rod connecting plate 4. The suction cup airway rod connecting plate 4 is driven to lift by the lifting rack 8-1. The lifting drive device drives, the first motor 7-1 and the functional electromagnetic valve are all controlled and operated by the PLC controller in a unified and coordinated manner. The air source or the positive and negative pressure generating device introduces high-pressure gas into the air nozzle according to the preset programming so that the high-pressure gas enters the airway and airway connecting piece 1-11 of the lifting airway rod 1-4 and the corresponding suction cup 1-5. The PLC controller controls the opening and closing of the functional electromagnetic valve so that the cold air cools the bottom of the product, the negative pressure sucks the product to take the material or converts the positive pressure air to blow and unload. Due to the subversion of the original structure control mode and action, especially the independent coordination of each functional solenoid valve to switch the functional air pressure, the prerequisite for high speed and high quality is created, so that the suction cup can quickly take the material without leaving any marks and ensure the quality.At the same time, the lower tail end of the lifting airway rod 1-4 is fixed with an airway connecting piece 1-11, and the number of suction cups 1-5 installed on the airway connecting piece 1-11 is set according to the molding cavity 2-1 of the lower mold 2 of the cup making machine. When the airway connecting piece needs to be fixed in direction and angle, the airway connecting piece 1-11 becomes a lifting limiter, and the lifting mold 1-1 is provided with a hollow lifting slide cavity 1-21 corresponding to the airway connecting piece 1-11. In this embodiment, the suction cup airway rod connecting plate 4 is located above the lifting connecting plate 3, and the lifting connecting rod 6-3 passes through the suction cup airway rod connecting plate 4 and is fixedly connected to the lifting rod cross arm 6-2, and the lifting airway rod 1-4 and the lifting rod 1-2 move independently.
[0060] When the cup making machine closes the mold, the pulling mold descends, and the molding solenoid valve is opened synchronously to let in high-pressure gas to complete the shaping and then exhaust. At the same time, the pulling mold 1-1 and the suction cup 1-5 rise or fall in opposite directions, and the air nozzle 1-7 lets in cold air to cool the bottom of the product. While the lower mold 2 descends, the pulling mold 1-1 and the suction cup 1-5 are synchronously lowered to the bottom of the product to cool to a suitable temperature; the other air nozzle 1-7 is connected to the positive and negative pressure generating device through the solenoid valve and the air pipe to realize the positive and negative pressure conversion. At the same time, the lower mold 2 of the cup making machine is synchronously lowered to the preset programming position, and the bottom mold cylinder 2-5 of the product is actuated to push the product to the suction cup 1-5. After the suction cup 1-5 completes the product suction, it rises to the position specified by the PLC, and the lower mold 2 continues to descend without stopping to the specified position preset by the PLC controller. This position can be set according to the actual situation of the production line.
[0061] Among them, it cooperates with the in-mold labeling material collection and conveying robot B of the production line. The in-mold labeling material collection and conveying robot B is continuously translated to the outside of the gantry column 2-6 of the cup making machine. The sliding parts of the longitudinal sliding pair B3 and the transverse sliding pair B4 of the in-mold labeling material collection and conveying robot B are driven by the driving source, and the sliding parts carry the labeling mold B1 according to the spacing of the molding cavity 2-1 and translate into the mold 2. The lower mold 2 is driven by the multi-tonnage large-scale lifting device 9 of the lever push-pull structure to rise and receive the label. At the same time, the making The lifting airway rod 1-4 of the built-in unloading device of the cup lifting device is synchronously lowered, and the suction cup 1-5 is unloaded by turning the negative pressure into positive pressure. The unloading component B2 of the in-mold labeling material taking and conveying robot B cooperates to receive the material from the suction cup 1-5. When the lower mold 2 completes the label taking and descends to the right position, the lifting mold 1-1 and the suction cup 1-5 of the lifting airway rod 1-4 are all raised and reset after unloading; then the film feeding motor 2-7 drives the film feeding and in-mold labeling material taking and conveying robot B to move and reset with the product to the unloading station. The multi-tonnage large-scale lifting device 9 with a lever push-pull structure is also another lifting drive device that can realize the raising or lowering of the lower mold.
[0062] Among them, when the in-mold labeling material taking and conveying robot B moves horizontally with the product to the outside of the gantry column 2-6, the labeling mold B1 of the in-mold labeling material taking and conveying robot B slides to the label row placement position C1 of the corresponding label transfer conveyor C to open the distance to meet the action needs of the labeling mold B1 receiving the label and the label transfer conveyor transferring the label function. When the lower mold 2 rises to the upper mold 1-12 to close the mold, the air pressure and the lifting mold are lowered to complete the punching and shearing. At the same time, the device completes all the actions and pre-programmed needs to be completed according to the PLC in the process of forming the closed mold product. The lower mold 2 descends to the specified position according to the pre-programmed method, the multifunctional material receiving and conveying robot F completes the material picking and conveying, the label transfer conveying device C descends after synchronously conveying the label, and the in-mold labeling material picking and conveying robot B cooperates with the built-in unloading device of the cup making and lifting under the control of the PLC, as well as the lower mold 2 to complete the unloading, label picking and labeling. The mold B1 aligns with the shrinkage standby of the forming cavity 2-1 to complete all the actions of one mold; such repeated continuous cycle actions are used to increase the in-mold labeling conveying function, while ensuring the beneficial effect of six actions in one mold production according to the original white cup production.
[0063] The technical solution of the present invention utilizes the heating temperature control system and sheet feeding device of the original thermoforming machine and utilizes the original mold, with low modification cost and high speed. At the same time, the cup-making mold mechanism of the present invention can realize multi-level lifting and unloading. The lifting drive of the cup-making pulling mold and the lifting drive device of the suction cup can be lifted and lowered independently, and the lifting drive device can make the lifting airway rod drop down alone when the cup-making mold is opened to extend the pulling mold and contact the product in the molding cavity of the lower mold and suck and take the material. When taking the material, the cup bottom lifting device of the lower mold cooperates to slightly lift the product in the molding cavity. The lower mold and its cup bottom lifting device and other components of the cup-making machine are all existing equipment, so their specific structure and working principle are not repeated here. Compared with the prior art, the present invention does not need to set up a separate unloading robot, and can use the lifting airway rod and the suction cup to pick up materials while the lower mold is descending. Therefore, the in-mold labeling robot does not need to wait for the lower mold to fully descend and the traditional unloading robot to enter between the upper mold and the lower mold to pick up materials. The lower mold is raised and lowered. The device completes the action time period according to the programming. After the in-mold labeling material picking and conveying robot is translated and reset, the upper multifunctional material picking and conveying robot and the in-mold labeling material picking and conveying robot and the lower label transfer conveying robot simultaneously move to complete the material picking and conveying, and then descend after the label is conveyed, thereby reducing the action, simplifying the process and saving time.
[0064] The in-mold labeling robot at this time can adopt the technical solution recorded in the patent document with publication number CN110217455A, but it is necessary to provide a pick-up and unloading suction cup on the upper part of the single-row and multi-row sliding support plate of the in-mold labeling robot. The pick-up and unloading suction cup is connected to the positive and negative pressure generating device and cooperates with the cup-making lifting built-in pick-up and unloading device of the present invention to work together, thereby achieving the purpose of reducing actions and improving work efficiency, so that the suction cup can quickly pick up materials without leaving marks and ensure the quality, so that the in-mold labeling robot not only ensures that the original in-mold labeling robot completes the label transmission function but also replaces all the actions of the original white cup pick-up and unloading robot, that is, after the in-mold labeling robot enters, the lower mold rises to receive the label, and the in-mold labeling robot unloads the label. At the same time, the suction cups 1-5 of this device independently descend under the action of the lifting drive device and transfer the product to the pick-up and unloading suction cup of the in-mold labeling robot, eliminating the additional use of the pick-up and unloading robot transmission step, the action process is simpler, and the production efficiency is higher.
[0065] The cup-making lifting built-in unloading device of this embodiment is suitable for a one-mold six-action thermoforming in-mold labeling conveying and packing production line. It can effectively simplify the movements of the entire production line with the in-mold labeling material taking and conveying robot B, thereby improving production efficiency. The one-mold six-action thermoforming in-mold labeling conveying and packing production line includes a cup-making machine A, an in-mold labeling unit and a stacking conveying and packing unit, wherein the in-mold labeling material taking and conveying equipment group includes an in-mold labeling material taking and conveying robot B, a multifunctional unloading material taking and conveying robot F, a label transfer device C, a label bin device E and a label conveying robot D. The cup-making machine A is used to produce and shape the sheet material into cups, and the in-mold labeling material taking and conveying robot B is used to take the label from the label transfer conveying device and put it into the cup-making mold of the cup-making machine A and take out the product; the multifunctional unloading material taking and conveying robot F is used to take the material from the in-mold labeling material taking and conveying robot B and convey it to the stacking conveying and packing unit. The stacking conveying and packing unit includes an alternating stacking conveying device G, a transfer conveying robot H, two single-row whole-line stacking lateral pushing devices I, a limited-position material receiving and flipping transverse quantitative conveying device J, a layer-by-layer material receiving and conveying device L, and a multi-specification and shape packing conveying device M. The multi-functional material taking and unloading conveying robot takes the material from the cup making machine A and stacks the material on one of the receiving trays of the alternating stacking conveying device G. The transfer conveying robot H takes the material from the receiving tray of the alternating stacking conveying device G and transfers it to the single-row whole-line stacking lateral pushing device I for stacking into a whole The single-row whole-strip overlapping lateral pushing device I conveys multiple strips of materials to the limited material receiving and flipping transverse quantitative conveying device J, and the limited material receiving and flipping transverse quantitative conveying device J pushes the materials to the layer receiving and conveying device L, and the layer receiving and conveying device L pushes the materials layer by layer to the cartons of the multi-specification and shape packing conveying device M. The multi-specification and shape packing conveying device M is loaded with cartons. When the materials are fed into the cartons, the multi-specification and shape packing conveying device M does not need to be lifted or lowered, and the layer receiving and conveying device L can be lifted or lowered to push the materials into the carton layer by layer. It should be noted that a material receiving and quantitative conveying platform K can also be provided between the limited material receiving and flipping transverse quantitative conveying device J and the layer receiving and conveying device L, and the material receiving and quantitative conveying platform K is used to convey the materials on the limited material receiving and flipping transverse quantitative conveying device J to the layer receiving and conveying device L. The aforementioned multi-functional material taking and unloading conveying robot F, label transfer device C, label bin device E, label conveying robot D, and stacking conveying and packing unit can all adopt the equipment in the prior art. Example 2
[0066] The main technical scheme of this embodiment is basically the same as that of embodiment 1. For features not explained in this embodiment, the explanations in embodiment 1 are adopted and will not be repeated here. Figure 6The lifting drive device includes a second motor 6-4, a ball screw 6-5, a lifting fixed support 6-7 and a lifting moving part 6-8. The second motor 6-4 and the ball screw 6-5 are installed on the lifting fixed support 6-7, and the second motor 6-4 drives the screw of the ball screw 6-5 to rotate through the transmission assembly. The nut 6-6 of the ball screw 6-5 is fixedly connected with the lifting moving part 6-8, and the lifting moving part 6-8 is connected to the cross arm 6-2 through the connecting slide rod 6-11. Example 3
[0067] The main technical scheme of this embodiment is basically the same as that of Embodiment 1. For features not explained in this embodiment, the explanations in Embodiment 1 are adopted and will not be repeated here. Fig.10 The product bottom push mechanism of this embodiment includes a product bottom mold lifting rod 2-3, a product bottom mold connecting plate 2-4 and a product bottom mold pushing cylinder 2-5. Each product bottom mold 2-6 in each molding cavity is correspondingly provided with a bottom mold lifting rod 2-3. The bottom mold lifting rod 2-3 can pass through the lower lifting mold platform and the lower ends of multiple bottom mold lifting rods are installed on the product bottom mold connecting plate 2-4. The product bottom mold connecting plate 2-4 can be pushed up by the product bottom mold pushing cylinder 2-5 to lift the product bottom mold 2-6. Example 4
[0068] The main technical scheme of this embodiment is basically the same as that of the embodiment 1. The features not explained in this embodiment are explained in the embodiment 1 and will not be described again. The multifunctional unloading and conveying manipulator F includes a primary translation support frame F1, a primary translation drive device F2, a lifting and translation support seat F4, a lifting and translation drive device F3, a lifting and translation support plate F8 and a palm plate F13. The lifting and translation support seat F4 is slidably mounted on the primary translation support frame F1 through a first sliding pair F17, wherein the first sliding pair F17 is composed of a slide rail and a slider. Among them, the primary translation drive device F2 is mounted on the primary translation support frame F1 and is composed of a motor, a synchronous wheel and a synchronous belt. The synchronous belt is fixedly connected to the lifting and translation support seat F4 through a clip, a bolt or other connecting parts. When the synchronous belt moves under the drive of the motor, the lifting and translation support seat F4 drives the lifting and translation support plate F8, the lifting and translation drive device F3 and the palm plate F13 and other components to translate simultaneously.
[0069] In this embodiment, the lifting drive device F3 is installed on the lifting and translation support seat F4 and drives the lifting and translation support plate F8 to lift and lower. The lifting and translation support plate F8 is fixed with a guide rod F7, and the guide rod 7 passes through the lifting and translation support seat F4 and is connected to the lifting plate F6 on the top. At the same time, the lifting drive device F3 is composed of a motor, a synchronous wheel and a synchronous belt. The synchronous belt is vertically arranged and connected to the lifting plate F6 by a clip, a bolt or other connecting parts. When the synchronous belt moves under the action of the motor, the lifting plate F6 rises or falls with the synchronous belt. At the same time, the lifting plate F6 drives the guide rod F7 and the lifting and translation support plate F8 to rise and fall. It should be noted that the lifting drive device F3 can also be replaced with other drive devices, such as a device composed of a cylinder, a screw lifter or a pressure bar gear motor.
[0070] The lifting and translation support plate F8 is installed with a secondary translation sliding mounting plate F9 through a second sliding pair F19, wherein the second sliding pair F19 is composed of a guide rail and a slider. The lifting and translation support plate F8 of this embodiment is fixed with a slider, and the secondary translation sliding mounting plate F9 is fixed with a slide rail, and the slide rail is slidably connected with the slider. The lifting and translation support plate F8 is installed with a secondary translation driving device F14, which is composed of a motor, a synchronous wheel and a synchronous belt. The synchronous belt is connected to the secondary translation sliding mounting plate F9 and can drive the secondary translation sliding mounting plate F9 to translate.
[0071] The palm tray F13 for taking out and unloading cups can be detachably mounted on the secondary translation sliding mounting plate F9. The palm tray F13 includes a palm tray support plate F12 and a plurality of material taking and unloading components. The palm tray support plate F12 can be detachably mounted on the secondary translation sliding mounting plate F9. In this way, different types of palm trays can be easily replaced to meet the needs of conveying materials of different products, such as Fig.13 In-mold labeling mode, multi-function loading and unloading conveyor robot and Fig.14 The multifunctional unloading and conveying robot is in the white cup special mode. The central axis of the palm plate support plate F12 is parallel or perpendicular to the central axis of the secondary translation and sliding mounting plate F9. Whether it is parallel or perpendicular depends on the different modes of the cup production line and the replacement of different palm plates. An air valve is provided between all the above-mentioned air nozzles and the positive and negative pressure generating devices, and the positive and negative pressure generating devices are positive and negative pressure generating devices that can achieve positive and negative pressures, such as air pumps. Since the positive and negative pressure generating devices are existing technologies and can be purchased directly from the market, their working principles and structures will not be described in detail here.
[0072] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the claims. A person skilled in the art should understand and modify or replace the technical solutions of the present invention with equivalents by referring to the preferred embodiments, but the technical solutions of the present invention are substantially the same and within the scope of protection.
Claims
1. The cup making and lifting device has built-in unloading device, which is characterized by: The cup-making lifting built-in unloading device is installed on the upper mold (1-12) and cooperates with the lower mold (2) for operation; the lifting rod (1-2) is slidably arranged on a lifting rod sliding sleeve (1-10) fixed on the upper mold; the lifting mold (1-1) is fixed to the lower tail end of the lifting rod (1-2); the upper end of the lifting rod (1-2) is fixed to the lifting connecting plate (3); the lifting connecting plate (3) is fixed to the lifting connecting rod (6-3); the upper end of the lifting connecting rod (6-3) is fixed to the lifting cross arm; and the lifting cross arm (6-2) is driven to rise and fall by the lifting driving device; The suction cup lifting support frame (7-7) of the cup making lifting built-in unloading device is fixed on the lifting cross arm (6-2), the suction cup lifting support frame (7-7) is fixedly installed with a suction cup lifting slider (7-6) and a first motor (7-1), the rotating shaft of the first motor is rotatably installed on the suction cup lifting support frame (7-7), the rotating shaft is fixed with a gear (7-2), the gear (7-2) is meshed with a suction cup lifting rack (7-3), the rack (7-3) is fixed to a track (7-5), the track (7-5) is slidably arranged on the suction cup lifting slider (7-6) of the suction cup lifting support frame (7-7), the suction cup lifting rack (7-3) and the lower tail ends of the track (7-5) are fixed to the lifting airway rod connecting plate (4), and the first motor (7-1) drives the rotating shaft to rotate to drive the lifting airway rod connecting plate to rise and fall; The lifting rod (1-2) and the lifting die (1-1) are hollow and fixed with an airway rod sliding sleeve (1-9) on which a lifting airway rod (1-4) is slidably mounted. The upper end of the lifting airway rod (1-4) extends out of the lifting rod (1-2). The upper end of the lifting airway rod (1-4) is fixed to a lifting airway rod connecting plate (4). An airway (1-6) is arranged inside the lifting airway rod (1-4). A suction cup (1-5) is arranged at the lower end of the lifting airway rod (1-4). The airway (1-6) is connected to the suction cup (1-5). When the material is not being taken out or unloaded, the suction cup (1-5) is hidden in the lifting die (1-1) and does not affect the hot forming of the product when the upper die and the lower die are closed. At the same time, the airway (1-6) of the lifting airway rod (1-4) is equipped with an air nozzle (1-7) which is connected to a positive and negative pressure generating device via an air pipe and a functional electromagnetic valve. The lifting drive device, the first motor (7-1) and the functional solenoid valve are all controlled and operated in a coordinated manner by a PLC controller.
2. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: The lifting drive device comprises a lifting support seat (6-12), a lifting motor (8-4), a bearing seat (8-9), a gear, a lifting rack (8-1), a lifting drive track and a slider (8-3); the lifting support seat (6-12) is fixed on the upper die table (1-13); the lifting support seat (6-12) is fixedly installed with the lifting motor (8-4), the bearing seat (8-9) and the slider (8-3); the rotating shaft (8-10) of the lifting motor (8-4) is rotatably installed on the bearing seat (8-9) and the rotating shaft (8-10) is fixed with a gear; the lifting motor (8-4) drives the rotating shaft (8-10) and the gear to rotate; the gear meshes with the lifting rack (8-1) for transmission; the lifting rack is fixed to the lifting drive track; The lifting drive rail is slidably mounted on a slider (8-3), the slider (8-3) is fixed on a stationary lifting support seat (6-12), and the lifting slide rod (8-6) is slidably mounted on a lifting drive sleeve (8-11) fixed on the lifting support seat (6-12); the lower tail ends of the lifting slide rod (8-6) and the lifting rack (8-1) are fixed on the lifting cross arm (6-2), the upper end of the lifting connecting rod (6-3) is fixed to the lifting cross arm (6-2) and the lower end is fixedly connected to the lifting connecting plate (3), the lifting motor (8-4) drives the rotating shaft (8-10) to drive the gear to rotate, the gear meshes with the lifting rack to make the lifting rack rise and fall, and the lifting rack drives the lifting cross arm (6-2), the lifting connecting plate (3) and the plurality of lifting rods (1-2) to rise and fall.
3. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: The lifting drive device includes a second motor (6-4), a ball screw (6-5), a lifting fixed support (6-7) and a lifting movable member (6-8); the second motor (6-4) and the ball screw (6-5) are installed on the lifting fixed support (6-7), and the second motor (6-4) drives the screw of the ball screw (6-5) to rotate through a transmission component; the nut (6-6) of the ball screw (6-5) is fixedly connected with the lifting movable member (6-8), and the lifting movable member (6-8) is connected to the cross arm 6-2 through a connecting slide rod (6-11).
4. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: The suction cup lifting support frame (7-7) is fixed to the lifting cross arm (6-2), the suction cup lifting rack (7-3) is located outside the lifting cross arm (6-2), the suction cup lifting rack (7-3) is fixed to the track (7-5), and the track (7-5) is slidably arranged on the suction cup lifting slider (7-6).
5. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: The lifting rod (1-2) is provided with a lifting airway rod sliding sleeve (1-9) at the upper and lower ends thereof, respectively; a sealing ring is provided inside the lifting airway rod sliding sleeve (1-9); the lifting airway rod (1-4) is slidably mounted on the lifting airway rod sliding sleeve (1-9); a suction cup or a suction cup connecting piece (1-8) is fixed at the lower end of the lifting airway rod (1-4); the upper end of the lifting airway rod (1-4) is fixed to a suction cup airway rod connecting plate (4); and the suction cup airway rod connecting plate (4) is driven to rise and fall by a lifting rack (8-1).
6. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: The upper end of the lifting airway rod is fixed with an air nozzle (1-7), and the air nozzle (1-7) is connected to a positive and negative pressure generating device through an air pipe and an electromagnetic valve installed on the air pipe. The positive and negative pressure generating device introduces high-pressure gas into the air nozzle according to a preset programming so that the high-pressure gas enters the airway and airway connecting piece (1-11) of the lifting airway rod (1-4) and the corresponding suction cup (1-5). The PLC controller controls the opening and closing of the functional electromagnetic valve so that cold air cools the bottom of the product, negative pressure sucks the product to remove the material, or converts it into positive pressure air to blow and unload the material.
7. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: An airway connecting piece (1-11) is fixed to the lower tail end of the lifting airway rod (1-4), and the number of suction cups (1-5) for mounting the airway connecting piece (1-11) is set according to the molding cavity (2-1) of the lower mold (2) of the cup making machine. When the airway connecting piece needs to have a fixed direction angle, the airway connecting piece (1-11) becomes a lifting limit piece, and the lifting mold (1-1) is provided with a hollow lifting sliding cavity (1-21) corresponding to the airway connecting piece (1-11).
8. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: The suction cup airway rod connecting plate (4) is located above the lifting connecting plate (3), the lifting connecting rod (6-3) passes through the suction cup airway rod connecting plate (4) and is fixedly connected to the lifting rod cross arm (6-2), and the lifting airway rod (1-4) and the lifting rod (1-2) move independently.
9. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: When the cup making machine closes the mold, the lifting mold descends, and the molding solenoid valve is opened synchronously to introduce high-pressure gas to complete the shaping and exhaust. At the same time, the lifting mold (1-1) and the suction cup (1-5) rise or fall in opposite directions. The air nozzle (1-7) introduces cold air to cool the bottom of the product. When the lower mold (2) descends, the lifting mold (1-1) and the suction cup (1-5) are synchronously descended to the bottom of the product to cool to a suitable temperature. Another air nozzle (1-7) is connected to the positive and negative pressure generating device through the solenoid valve and the air pipe to realize positive and negative pressure conversion. At the same time, the lower mold (2) of the cup making machine is synchronously descended to a preset programming position, and the product bottom mold cylinder (2-5) is activated to push the product to the suction cup (1-5). After the suction cup (1-5) completes sucking the product, it rises to the position specified by the PLC, and the lower mold (2) continues to descend without stopping to the specified position preset by the PLC controller.
10. The cup making, lifting and internal unloading device according to claim 1 is characterized in that: Working in coordination with the in-mold labeling material taking and conveying robot (B) of the production line, the in-mold labeling material taking and conveying robot (B) is continuously translated to the outside of the gantry column (2-6) of the cup making machine. The sliding parts of the longitudinal sliding pair (B3) and the transverse sliding pair (B4) of the in-mold labeling material taking and conveying robot (B) are driven by the driving source to carry the labeling mold (B1) according to the spacing of the molding cavity (2-1) and translate into the mold (2). The lower mold (2) is driven by the multi-tonnage large-scale lifting device (9) of the lever push-pull structure to rise and receive the label. At the same time, the cup making machine The lifting airway rod (1-4) of the built-in loading and unloading device of the lifting device descends synchronously, and the negative pressure of the suction cup (1-5) is converted to positive pressure to unload the material. The unloading component (B2) of the in-mold labeling material taking and conveying robot (B) cooperates to receive the material from the suction cup (1-5). When the lower mold (2) completes the label taking and descends into place, the lifting mold (1-1) and the suction cup (1-5) of the lifting airway rod (1-4) are all lifted and reset after completing the unloading. Then, the film feeding motor (2-7) drives the film feeding and in-mold labeling material taking and conveying robot (B) to move the product horizontally and reset to the unloading station.
11. The cup making, lifting and internal unloading device according to claim 7, characterized in that: When the in-mold labeling material taking and conveying robot (B) moves horizontally with the product to the outside of the gantry column (2-6), the labeling mold (B1) of the in-mold labeling material taking and conveying robot (B) slides to the label arrangement placement position (C1) corresponding to the label transfer conveyor (C) to open the distance to meet the action requirements of the labeling mold (B1) receiving the label and the label transfer conveyor to convey the label. When the lower mold (2) rises to the upper mold (1-12) to close the mold, the air pressure and the lifting mold are lowered to complete the punching and shearing, and the process of the device in the closed mold product molding is completed. The PLC completes all the actions that need to be completed in the pre-programming and the lower mold (2) descends to the specified position according to the pre-programming. The material picking suction cup (F1) of the multifunctional material receiving and conveying robot (F) descends to complete the material picking and conveying. The label transfer conveying device (C) descends after synchronously conveying the label. The in-mold labeling material picking and conveying robot (B) cooperates with the built-in unloading device of the cup making pull-up under the control of the PLC, and the lower mold (2) performs the unloading, label picking and labeling, and the labeling mold (B1) is aligned with the shrinkage standby of the molding cavity (2-1) to complete all the actions of one mold.
