Electronic tray out-of-stock device
By designing the material box that can be opened at the bottom and an adaptive conveying mechanism, the problems of low efficiency and lack of universality of electronic material trays in the prior art are solved, and efficient automatic delivery of different electronic material trays are realized. Wide range.
Patent Information
- Application Number
- CN202011004304.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2040-09-22
AI Technical Summary
The existing electronic material tray outbound devices are inefficient and do not have versatility. The suction cup suction requires a smooth and flat surface, and the overall grasping or side clamping requires precise control, making it difficult to adapt to the differences in diameter and thickness of electronic material trays produced by different manufacturers. It is easy to cause damage.
An electronic material tray out-of-store device including a storage device and a conveying device is designed, and an electronic material tray is moved through the belt plane of the active conveying part. Combining guide blocks and clamping springs adapt to different thicknesses and smoothness.
It realizes automatic outbound delivery and is suitable for electronic material trays of different diameters and thicknesses, improves outbound efficiency and success rate, has a wide range of application, and avoids damage to material trays or components.
Smart Images

Figure CN112047086B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a warehouse discharging device, in particular to an electronic material tray discharging device. Background Art
[0002] Electronic materials are the most basic components of electronic products. SMT patch technology is usually used to mount electronic components on PCBA substrates. Electronic materials have a wide variety of types, small device geometry, and different storage environments. Electronic materials are generally stored in plastic discs, and different electronic materials often use similar material discs, which are later called electronic disc materials.
[0003] The current electronic trays can be automatically transported. The material-retrieving device for automatically transporting electronic trays generally uses suction cup suction, overall grasping, side clamping and other methods to take out the stored electronic trays from the storage box, but there are generally problems of low efficiency and low success rate. The suction cup suction method requires that the suction surface must be smooth and flat, but the smooth parts of electronic trays produced by different manufacturers are often inconsistent, which will have a great impact on the reliability of suction, so it is not universal. The overall grasping and side clamping methods require precise control of the range of movement of grasping or clamping, otherwise it is easy to cause damage to the tray or electronic components. The diameter and thickness of electronic trays produced by different manufacturers often differ, which requires real-time adjustment of the range of movement of the grasping mechanism or clamping mechanism according to different trays to avoid damage to the tray or electronic components. This adjustment operation is cumbersome and does not have universality and reliability. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide an electronic material tray out-of-warehouse device, in which the electronic material tray is stored in a material box with an openable bottom, and an active conveying part and a passive conveying part are relatively arranged. The electronic material tray entering after the material box is opened is conveyed by the belt of the active conveying part in a planar moving manner, and the device is suitable for different electronic material trays.
[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is to provide an electronic material tray out-of-warehouse device, including a storage device and a conveying device, wherein the storage device is arranged on an X-axis upper moving device, the conveying device is arranged on an X-axis lower moving device, the X-axis lower moving device is arranged on a Z-axis moving device, the X-axis upper moving device is aligned with and parallel to the X-axis lower moving device, and the X-axis upper moving device is arranged directly above the X-axis lower moving device; the storage device includes a material rack and a material box for accommodating electronic material trays, the material boxes are in multiple groups, and the multiple groups of the material boxes are aligned and arranged in the material rack, and the material box is a material box with an openable bottom; the conveying device includes a horizontal conveying mechanism and a vertical conveying mechanism, the vertical conveying mechanism is arranged in the horizontal conveying mechanism, and the horizontal conveying mechanism drives the vertical conveying mechanism to move along the Y-axis direction; the vertical conveying mechanism conveys the electronic material tray entering from the material box along the Z-axis direction.
[0006] Furthermore, the material rack includes side plates arranged at both ends and support and limit plates arranged at both sides; each group of the material boxes includes two symmetrically arranged sub-material boxes, which are arranged opposite to each other and form a accommodating space in the center; each of the sub-material boxes is provided with a fixing hole, and fixed shafts matching the fixing holes are provided on both sides of the material rack, and the fixed shaft passes through the fixing holes to fix the sub-material box in the material rack, and the sub-material box rotates along the fixed shaft through the fixing hole, and the material box opens at the bottom through the rotation of the sub-material box; a reset torsion spring is provided on the fixed shaft corresponding to the fixing hole of each sub-material box.
[0007] Furthermore, the sub-material box is a narrow and long box body with one side closed, the closed side is a side close to the edge of the material rack, the fixing hole is arranged in the middle of the closed side of the sub-material box, the lower part of the closed side is bent inward to form a closed bending portion, and the bending portions of the two oppositely arranged sub-material boxes support the electronic material tray; the width of the sub-material box is less than half of the width of the side panel, and a rotation space for the sub-material box is reserved between the two oppositely arranged sub-material boxes.
[0008] Furthermore, the support limit plate blocks the upper part of the sub-material box from rotating outward from the material rack; torsion spring limit plates are provided on both sides of the material rack, and the torsion spring limit plates limit the rotation angle of the lower part of the sub-material box outward from the material rack; the sub-material box is provided with an operating position at the upper part of the closed side, and when a thrust is applied at the operating position, the lower part of the sub-material box rotates outward from the material rack, and the torsion spring is stressed. When the lower part of the sub-material box rotates outward from the material rack to the restricted position of the torsion spring limit plate, the distance between the relatively arranged bent parts of the sub-material boxes exceeds the diameter of the electronic material tray, and the electronic material tray leaves the sub-material box under the action of gravity; after the thrust of the operating position is released, the sub-material box is reset under the torsion of the torsion spring.
[0009] Furthermore, the horizontal conveying mechanism includes a horizontal frame and a first linear module arranged on one side of the horizontal frame, the vertical conveying mechanism is connected to the linear module through a connecting plate, the first linear module is driven by a first motor to drive the vertical conveying mechanism to perform conveying in the Y-axis direction; the vertical conveying mechanism includes an active conveying part and a passive conveying part arranged opposite to each other in the vertical direction, and a accommodating space and a conveying channel for the electronic material tray are formed between the active conveying part and the passive conveying part, the active conveying part includes an active shaft, a passive shaft, and a belt tensioned on the outer periphery of the active shaft and the passive shaft, and the active shaft is driven by a second motor to drive the belt to perform conveying in the Z-axis direction.
[0010] Furthermore, the passive conveying part includes a roller frame and a roller, and the roller rotates freely in the roller frame; the horizontal frame is provided with a driven guide rail on the opposite side of the linear module, and a slider is provided on the driven guide rail, one end of the vertical conveying mechanism is fixed on the connecting plate, and the other end is fixed on the slider; a clamping spring is provided between the active conveying part and the passive conveying part, and the clamping spring clamps the electronic material tray; a guide block is provided at the inlet end of the conveying channel, and the guide blocks are two blocks arranged opposite to each other, and the two guide blocks are respectively arranged on the top of the active conveying part and the passive conveying part, and the opposite sides of the two guide blocks are arc-shaped.
[0011] Furthermore, both ends of the vertical conveying mechanism are respectively fixed with a pushing cylinder through a cylinder support plate, and the movable end of the pushing cylinder is provided with a rubber-coated top plug. When the rubber-coated top plug presses the outer side of the sub-material box, the bottom of the material box opens, and the electronic material tray in the material box enters the vertical conveying mechanism.
[0012] Furthermore, the moving device on the X-axis includes a second linear module, a first guide rail, a second guide rail and a storage bracket. The first guide rail, the second linear module and the second guide rail are arranged in parallel on the mounting base from top to bottom. The storage bracket includes a slider substrate and supporting side plates arranged on both sides of the slider substrate. The storage device is arranged on the supporting side plates. The slider substrate is connected to the second linear module. The second linear module drives the storage bracket and the storage device to move along the first guide rail and the second guide rail in the X-axis direction under the drive of the third motor. An out-of-warehouse detection sensor is arranged on the slider substrate.
[0013] Furthermore, the X-axis moving device includes a third linear module and a third guide rail, and the third linear module and the third guide rail are arranged in parallel on the Z-axis moving device. One end of the horizontal conveying mechanism of the conveying device is connected to the third linear module, and the third linear module drives the conveying device to move in the X-axis direction along the third guide rail under the drive of the fourth motor.
[0014] Furthermore, the Z-axis moving device includes a Z-axis cylinder, a cylinder fixing plate for fixing the Z-axis cylinder, and a fourth guide rail in the vertical direction. The X-axis lower moving device is arranged on the fourth guide rail. The moving end of the Z-axis cylinder is connected to the X-axis lower moving device and drives the X-axis lower moving device to move along the Z-axis direction.
[0015] Compared with the prior art, the present invention has the following beneficial effects: the electronic material tray out-of-warehouse device provided by the present invention has a storage device provided with a material box with an openable bottom, so that the electronic material tray placed therein can be automatically discharged when the material box is opened, and the discharge is more convenient; an active conveying part and a passive conveying part are relatively arranged, and the electronic material tray entering after the material box is opened is conveyed in a planar moving manner by the belt of the active conveying part, which is suitable for electronic material trays of different diameters; the electronic material tray is guided by the guide block and the clamping spring is used to clamp the electronic material tray adaptively according to the thickness of the electronic material tray, which is suitable for electronic material trays of different thicknesses and smoothness, and has a wide range of applications; an X-axis upper moving device, an X-axis lower moving device and a Z-axis moving device are used to realize the alignment setting of the storage device and the conveying device, so as to realize the storage and access of any specified electronic material tray in the material box. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the electronic tray out-of-warehouse device in an embodiment of the present invention;
[0017] Figure 2 It is a front view of the electronic material tray out-of-warehouse device in an embodiment of the present invention;
[0018] Figure 3 This is a schematic diagram of the structure of a storage device in an embodiment of the present invention;
[0019] Figure 4 is a cross-sectional view of a storage device in an embodiment of the present invention;
[0020] Figure 5 It is a cross-sectional view of the storage device when discharging materials in an embodiment of the present invention;
[0021] Figure 6 This is a schematic diagram of the structure of a conveying device in an embodiment of the present invention;
[0022] Figure 7 It is a left side cross-sectional view of the conveying device in an embodiment of the present invention;
[0023] Figure 8 It is a cross-sectional view of a vertical conveying mechanism in an embodiment of the present invention;
[0024] Fig. 9 It is a schematic diagram of discharging materials from the electronic tray discharging device in an embodiment of the present invention.
[0025] In the figure:
[0026] 100, storage device; 101, side plate; 102, support limit plate; 103, material box; 104, sub-material box; 105, fixed shaft; 106, reset torsion spring; 107, bending part; 108, torsion spring limit plate; 109, operating position; 110, electronic material tray; 111, fixed groove; 112, reinforcing plate; 200, conveying device; 201, horizontal frame; 202, first linear module; 203, connecting plate; 204, first motor; 205, driven guide rail; 206, slider; 210, active conveying part; 211, active shaft; 212, passive shaft; 213, belt; 214, second motor; 215, belt support plate; 220, passive conveying part; 221, roller frame; 222, roller; 231, clamping spring Spring; 233, guide block; 234, material tray in-position detection sensor; 241, driven wheel; 242, synchronous belt; 243, driving wheel; 244, synchronous belt tensioning mechanism; 251 cylinder support plate; 252, top pressure cylinder; 253, rubber-coated top plug; 300, X-axis upper moving device; 301, second linear module; 302, first guide rail; 303, second guide rail; 304, storage bracket; 305, mounting base; 306, slider substrate; 307, support side plate; 308, third motor; 309, warehouse out detection sensor; 400, X-axis lower moving device; 401, third linear module; 402, third guide rail; 500, Z-axis moving device; 501, Z-axis cylinder; 502, cylinder fixing plate; 503, fourth guide rail. DETAILED DESCRIPTION
[0027] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0028] Figure 1 It is a schematic diagram of the structure of the electronic material tray out-of-warehouse device in an embodiment of the present invention.
[0029] See also Figure 1 and Figure 2The electronic tray out-of-warehouse device of the embodiment of the present invention comprises a storage device 100 and a conveying device 200, wherein the storage device 100 is arranged on an X-axis upper moving device 300, the conveying device 200 is arranged on an X-axis lower moving device 400, the X-axis lower moving device 400 is arranged on a Z-axis moving device 500, the X-axis upper moving device 300 is aligned with and parallel to the X-axis lower moving device 400, and the X-axis upper moving device 300 is arranged directly above the X-axis lower moving device 400; the storage The device 100 includes a material rack and a material box 103 for accommodating an electronic material tray 110. The material boxes 103 are divided into multiple groups, and the multiple groups of material boxes 103 are aligned and arranged in the material rack. The material box 103 is a material box with an openable bottom; the conveying device 200 includes a horizontal conveying mechanism and a vertical conveying mechanism. The vertical conveying mechanism is arranged in the horizontal conveying mechanism, and the horizontal conveying mechanism drives the vertical conveying mechanism to move along the Y-axis direction; the vertical conveying mechanism conveys the electronic material tray 110 entering from the material box 103 along the Z-axis direction.
[0030] Specifically, the moving device 300 on the X-axis includes a second linear module 301, a first guide rail 302, a second guide rail 303 and a storage bracket 304. The first guide rail 302, the second linear module 301 and the second guide rail 303 are arranged in parallel on the mounting base 305 from top to bottom. The storage bracket 304 includes a slider substrate 306 and support side plates 307 arranged on both sides of the slider substrate 306. The storage device 100 is arranged on the support side plates 307. The slider substrate 306 is connected to the second linear module 301. The second linear module 301 drives the storage bracket 304 and the storage device 100 to move along the first guide rail 302 and the second guide rail 303 in the X-axis direction under the drive of the third motor 308. The slider substrate 306 is provided with an out-of-warehouse detection sensor 309. The out-of-warehouse detection sensor 309 detects whether there is a storage device 100 placed on the support side plates 307.
[0031] Specifically, the X-axis moving device 400 includes a third linear module 401 and a third guide rail 402, and the third linear module 401 and the third guide rail 402 are arranged in parallel on the Z-axis moving device 500. One end of the horizontal conveying mechanism of the conveying device 20 is connected to the third linear module 401. The third linear module 401 drives the conveying device 200 to move in the X-axis direction along the third guide rail 402 under the drive of the fourth motor.
[0032] Specifically, the Z-axis moving device 500 includes a Z-axis cylinder 501, a cylinder fixing plate 502 for fixing the Z-axis cylinder 501, and a fourth guide rail 503 in the vertical direction. The X-axis lower moving device 400 is arranged on the fourth guide rail 503. The moving end of the Z-axis cylinder 501 is connected to the X-axis lower moving device 400 and drives the X-axis lower moving device 400 to move along the Z-axis direction.
[0033] Please also see Figure 3 In the electronic material tray outgoing device of the embodiment of the present invention, the material rack includes side panels 101 arranged at both ends and support and limit plates 102 arranged on both sides, and the support and limit plates 102 are connected to the side panels 101; each group of the material boxes 103 includes two symmetrically arranged sub-material boxes 104, and the two sub-material boxes 104 are arranged opposite to each other and form a accommodating space in the center; each of the sub-material boxes 104 is provided with a fixing hole, and fixed shafts 105 matching the fixing holes are provided on both sides of the material rack, and the fixed shafts pass through the fixing holes to fix the sub-material boxes 104 in the material rack; the sub-material boxes 104 rotate along the fixed shafts 105 through the fixing holes, and the material boxes 103 are opened at the bottom by the rotation of the sub-material boxes 104.
[0034] Please also see Figure 4 In the electronic material tray outgoing device of the embodiment of the present invention, the sub-material box 104 is a narrow and long box body with one side closed, the closed side is the side close to the edge of the material rack, the fixing hole is arranged in the middle of the closed side of the sub-material box 104, and the lower part of the closed side is bent inward to form a closed bending portion 107, and the bending portions 107 of the two sub-material boxes arranged opposite to each other support the electronic material tray.
[0035] Specifically, the width of the sub-box 104 is less than half the width of the side plate 101, and a rotation space for the sub-box is reserved between the two oppositely arranged sub-boxes 104. The end of the fixed shaft 105 is fixed on the side plate 101, and the fixed shaft 105 is arranged parallel to the support limit plate 102. The fixed shaft 105 is arranged below the support limit plate 102, and the support limit plate 102 blocks the upper part of the sub-box 104 from rotating out of the material rack. A reset torsion spring 106 is arranged at the fixed hole corresponding to each sub-box 104 on the fixed shaft 105; torsion spring limit plates 108 are arranged on both sides of the material rack, and the ends of the torsion spring limit plates 108 are fixed on the side plate 101, and the torsion spring limit plates 108 are arranged parallel to the support limit plates 102, and the torsion spring limit plates 108 are arranged below the fixed shaft 105, and the torsion spring limit plates 108 limit the angle of rotation of the lower part of the sub-box 104 out of the material rack.
[0036] Please also see Figure 5In the electronic material tray outgoing device of the embodiment of the present invention, an operating position 109 is reserved above the closed side support limit plate 102 of the sub-material box 104. When a thrust is applied at the operating position 109, the lower part of the sub-material box 104 rotates outward from the material rack, and the reset torsion spring 106 is stressed. When the lower part of the sub-material box 104 rotates outward from the material rack to the limit position of the torsion spring limit plate 108, the distance between the relatively arranged bent portions 107 of the sub-material boxes 104 exceeds the diameter of the electronic material tray 110, and the electronic material tray 110 leaves the sub-material box 104 under the action of gravity; after the thrust of the operating position 109 is released, the sub-material box 104 is reset under the torque of the reset torsion spring 106.
[0037] Preferably, a device fixing structure is provided on the outer side of the support limit plate 102, and the device fixing structure is a fixing groove 111 or a fixing ear, so as to facilitate the placement of the device on the moving device 300 on the X-axis.
[0038] Preferably, a reinforcing plate 112 is disposed in the middle of the material rack, and there are multiple reinforcing plates 112, and the reinforcing plates 112 separate multiple groups of material boxes to enhance the stability of the material rack.
[0039] Please also see Figure 6 and Figure 7 In the electronic tray outbound device of the embodiment of the present invention, the horizontal conveying mechanism includes a horizontal frame 201 and a first linear module 202 arranged on one side of the horizontal frame 201, the vertical conveying mechanism is connected to the first linear module 202 through a connecting plate 203, the first linear module 202 is driven by a first motor 204 to drive the vertical conveying mechanism to move horizontally; the vertical conveying mechanism includes an active conveying part 210 and a passive conveying part 220 arranged opposite to each other in the vertical direction, and a accommodating space and a conveying channel for the electronic tray 110 are formed between the active conveying part 210 and the passive conveying part 220, the active conveying part 210 includes an active shaft 211, a passive shaft 212 and a belt 213 tensioned on the outer periphery of the active shaft 211 and the passive shaft 212, and the active shaft 211 is driven by a second motor 214 to drive the belt 213 to convey in the vertical direction.
[0040] Specifically, the passive conveying part 220 includes a roller frame 221 and a roller 222, wherein the roller 222 is multiple, and the multiple rollers 222 are arranged horizontally and vertically in the roller frame 221, and the rollers 222 rotate freely in the roller frame 221. A clamping spring 231 is arranged between the active conveying part 210 and the passive conveying part, and the clamping spring 231 clamps the electronic material tray 110 adaptively according to the thickness of the electronic material tray 110. At the same time, the electronic material tray 110 with bent or deformed side walls or deformed openings can be flattened.
[0041] Specifically, a pushing cylinder 252 is fixed at both ends of the vertical conveying mechanism through a cylinder support plate 251, and a rubber-coated top plug 253 is provided at the movable end of the pushing cylinder 252. When the rubber-coated top plug 253 presses the outer side of the sub-material box 104, the bottom of the material box 103 opens, and the electronic material tray 110 in the material box 103 enters the vertical conveying mechanism.
[0042] Preferably, a guide block 233 is provided at the inlet end of the conveying channel. The guide blocks 233 are two oppositely arranged blocks. The two guide blocks 233 are respectively arranged at the top of the active conveying part 210 and the passive conveying part 220. The opposite sides of the two guide blocks 233 are arc-shaped. When the electronic material tray 110 enters the vertical conveying mechanism from the guide block 233, the guide block 233 can deliver the electronic material tray 110 with a bent or deformed side wall or a deformed opening to the accommodation space.
[0043] Please also see Figure 8 In the electronic material tray outbound device of the embodiment of the present invention, the driving shaft 211 and the driven shaft 212 are arranged in parallel in the same vertical plane, a belt support plate 215 is arranged between the driving shaft 211 and the driven shaft 212, and the driving shaft 211 is arranged below the belt support plate 215.
[0044] Specifically, a driven wheel 241 is coaxially connected to the end of the driving shaft 211, and the driven wheel 241 is connected to the driving wheel 243 through a synchronous belt 242; the driving wheel 243 is connected to the driving shaft of the second motor 214 and is driven to rotate by the second motor 214. The second motor 214 is arranged on a synchronous belt tensioning mechanism 244, and the synchronous belt tensioning mechanism 244 adjusts the relative position of the second motor 214 and the driven wheel 241 to tension the synchronous belt 242.
[0045] Preferably, the horizontal frame 201 is provided with a driven guide rail 205 on the opposite side of the first linear module 202, and a slider 206 is provided on the driven guide rail 205. One end of the vertical conveying mechanism is fixed on the connecting plate 203, and the other end is fixed on the slider 206. The two ends of the vertical conveying mechanism are fixed, and the movement is more stable.
[0046] Preferably, the first linear module 202 is provided with a plurality of travel switches to detect the position of the vertical conveying mechanism, including an origin travel switch, a starting end travel switch and an end end travel switch, so that the movement positioning is more accurate; and a safety limit block is provided at the end of the linear guide rail of the first linear module 202 to prevent movement out of the guide rail more safely.
[0047] Preferably, a tray presence detection sensor 234 is provided in the conveying channel to detect whether there is an electronic tray 110 in the accommodation space, which is safer and more reliable.
[0048] Please also see Fig. 9The electronic tray out-of-warehouse device of the embodiment of the present invention, when actually used, includes the following steps:
[0049] 1. Place the storage device 100 storing the electronic material tray 110 on the storage bracket 304 of the moving device 300 on the X-axis;
[0050] 2. After the outbound detection sensor 309 detects that a storage device 100 is placed on the supporting side plate 307, the X-axis upper moving device 300 and the X-axis lower moving device 400 move both the storage device 100 and the conveying device 200 to the top of the outer cargo box for picking up the goods;
[0051] 3. The vertical conveying mechanism is driven by the horizontal conveying mechanism to move to the material box 103 where the electronic material tray 110 to be obtained is located;
[0052] 4. The Z-axis cylinder 501 of the Z-axis moving device 500 moves, pushing the X-axis lower moving device 400 upward, so that the rubber-coated top plug 253 of the top-pressing cylinder 252 faces the operating position 109 of the sub-material box 104;
[0053] 5. The pressing cylinder 252 is actuated to press the operating position 109 of the sub-material box 104, the material box 103 is opened, and the electronic material tray 110 falls from the material box 103 and enters the vertical transmission mechanism through the guide block 233. The vertical transmission mechanism shapes the electronic material tray and transmits it to the outer material box;
[0054] 6. The top pressure cylinder 252 is reset, and the sub-material box 104 returns to its original position under the action of the reset torsion spring 106.
[0055] In summary, in the electronic material tray outbound storage device of the embodiment of the present invention, the storage device 100 is provided with a material box 103 with an openable bottom, so that the electronic material tray 110 placed therein can be automatically discharged when the material box 103 is opened, and the discharge is more convenient; the relatively arranged active conveying part 210 and the passive conveying part 220 are adopted, and the electronic material tray 110 entering after the material box 103 is opened is conveyed in a planar moving manner by the belt 213 of the active conveying part 210, which is suitable for electronic material trays of different diameters; the electronic material tray 110 is guided by the guide block 233 and the clamping spring 231 clamps the electronic material tray 110 adaptively according to the thickness of the electronic material tray 110, which is suitable for electronic material trays 110 of different thicknesses and smoothness, and has a wide range of applications; the X-axis upper moving device 300, the X-axis lower moving device 400 and the Z-axis moving device 500 realize the alignment setting of the storage device 100 and the conveying device 200, and realize the storage and access of any specified electronic material tray 110 in the material box 103.
[0056] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art may make some modifications and improvements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the definition of the claims.
Claims
1. An electronic tray out-of-stock device, characterized in that: It includes a storage device and a conveying device, wherein the storage device is arranged on the upper moving device of the X-axis, the conveying device is arranged on the lower moving device of the X-axis, the lower moving device of the X-axis is arranged on the Z-axis moving device, the upper moving device of the X-axis is aligned with and arranged in parallel with the lower moving device of the X-axis, and the upper moving device of the X-axis is arranged directly above the lower moving device of the X-axis; The storage device includes a material rack and a material box for accommodating electronic material trays. The material boxes are divided into multiple groups, and the multiple groups of material boxes are aligned and arranged in the material rack. The material box is a material box with an open bottom; the conveying device includes a horizontal conveying mechanism and a vertical conveying mechanism. The vertical conveying mechanism is arranged in the horizontal conveying mechanism, and the horizontal conveying mechanism drives the vertical conveying mechanism to move along the Y-axis direction; the vertical conveying mechanism conveys the electronic material tray entering from the material box along the Z-axis direction.
2. The electronic tray out-of-stock device according to claim 1, characterized in that: The material rack includes side plates arranged at both ends and support and limit plates arranged at both sides; each group of the material boxes includes two symmetrically arranged sub-material boxes, which are arranged opposite to each other and form a accommodating space in the center; each of the sub-material boxes is provided with a fixing hole, and fixed shafts matching the fixing holes are provided on both sides of the material rack, and the fixed shafts pass through the fixing holes to fix the sub-material boxes in the material rack, and the sub-material boxes rotate along the fixed shafts through the fixing holes, and the material boxes are opened at the bottom by the rotation of the sub-material boxes; a reset torsion spring is provided on the fixed shaft corresponding to the fixing hole of each sub-material box.
3. The electronic tray out-of-stock device according to claim 2, characterized in that: The sub-material box is a narrow and long box body with one side closed, and the closed side is the side close to the edge of the material rack. The fixing hole is arranged in the middle of the closed side of the sub-material box, and the lower part of the closed side is bent inward to form a closed bending part, and the bending parts of the two oppositely arranged sub-material boxes support the electronic material tray; the width of the sub-material box is less than half of the width of the side panel, and a rotation space for the sub-material box is reserved between the two oppositely arranged sub-material boxes.
4. The electronic tray out-of-stock device according to claim 3, characterized in that: The support limit plate blocks the upper part of the sub-box from rotating outward from the material rack; torsion spring limit plates are provided on both sides of the material rack, and the torsion spring limit plates limit the rotation angle of the lower part of the sub-box outward from the material rack; an operating position is reserved at the upper part of the closed side of the sub-box, and when a thrust is applied at the operating position, the lower part of the sub-box rotates outward from the material rack, and the torsion spring is stressed. When the lower part of the sub-box rotates outward from the material rack to the restricted position of the torsion spring limit plate, the distance between the relatively arranged bent parts of the sub-box exceeds the diameter of the electronic material tray, and the electronic material tray leaves the sub-box under the action of gravity; after the thrust at the operating position is released, the sub-box is reset under the torsion of the torsion spring.
5. The electronic tray out-of-stock device according to claim 1, characterized in that: The horizontal conveying mechanism includes a horizontal frame and a first linear module arranged on one side of the horizontal frame. The vertical conveying mechanism is connected to the linear module through a connecting plate. The first linear module is driven by a first motor to drive the vertical conveying mechanism to convey in the Y-axis direction. The vertical conveying mechanism includes an active conveying part and a passive conveying part arranged opposite to each other in the vertical direction. A accommodating space and a conveying channel for the electronic material tray are formed between the active conveying part and the passive conveying part. The active conveying part includes an active shaft, a passive shaft, and a belt tensioned on the outer periphery of the active shaft and the passive shaft. The active shaft is driven by a second motor to drive the belt to convey in the Z-axis direction.
6. The electronic tray out-of-warehouse device according to claim 5, characterized in that: The passive conveying part includes a roller frame and a roller, and the roller rotates freely in the roller frame; the horizontal frame is provided with a driven guide rail on the opposite side of the linear module, and a slider is provided on the driven guide rail, one end of the vertical conveying mechanism is fixed on the connecting plate, and the other end is fixed on the slider; a clamping spring is provided between the active conveying part and the passive conveying part, and the clamping spring clamps the electronic material tray; a guide block is provided at the entrance end of the conveying channel, and the guide blocks are two blocks arranged opposite to each other, and the two guide blocks are respectively arranged on the top of the active conveying part and the passive conveying part, and the opposite sides of the two guide blocks are arc-shaped.
7. The electronic tray out-of-stock device according to claim 5, characterized in that: Both ends of the vertical conveying mechanism are respectively fixed with a pushing cylinder through a cylinder support plate, and the movable end of the pushing cylinder is provided with a rubber-coated top plug. When the rubber-coated top plug presses the outer side of the sub-material box, the bottom of the material box opens, and the electronic material tray in the material box enters the vertical conveying mechanism.
8. The electronic tray out-of-stock device according to claim 1, characterized in that: The moving device on the X-axis includes a second linear module, a first guide rail, a second guide rail and a storage bracket. The first guide rail, the second linear module and the second guide rail are arranged in parallel on the mounting base from top to bottom. The storage bracket includes a slider substrate and supporting side plates arranged on both sides of the slider substrate. The storage device is arranged on the supporting side plates. The slider substrate is connected to the second linear module. The second linear module drives the storage bracket and the storage device to move along the first guide rail and the second guide rail in the X-axis direction under the drive of the third motor. A warehouse outbound detection sensor is arranged on the slider substrate.
9. The electronic tray out-of-stock device according to claim 1, characterized in that: The X-axis moving device includes a third linear module and a third guide rail, and the third linear module and the third guide rail are arranged in parallel on the Z-axis moving device. One end of the horizontal conveying mechanism of the conveying device is connected to the third linear module. The third linear module drives the conveying device to move in the X-axis direction along the third guide rail under the drive of the fourth motor.
10. The electronic tray out-of-stock device according to claim 1, characterized in that: The Z-axis moving device includes a Z-axis cylinder, a cylinder fixing plate for fixing the Z-axis cylinder, and a fourth guide rail in the vertical direction. The X-axis lower moving device is arranged on the fourth guide rail. The moving end of the Z-axis cylinder is connected to the X-axis lower moving device and drives the X-axis lower moving device to move along the Z-axis.
