A flexible wall panel, manufacturing method thereof and installation method thereof

Abstract

The present invention provides a flexible wall panel, a manufacturing method thereof and an installation method thereof, which are composed of a plurality of wall panels movably connected by a semi-bleached cloth. Among them, the wall panel includes: a base plate and an arc plate; the bottom surface of the arc plate is horizontally arranged, the upper surface of the arc plate is two arc waves of the same shape, the upper surface of the base plate is horizontally arranged, and the two side edges of the base plate extend obliquely from the upper surface of the base plate to the center of the bottom surface of the base plate from top to bottom, so that the cross-section of the base plate is Y-shaped or trapezoidal; a plurality of base plates are arranged side by side with each other, and the upper surface of the base plate is attached to one side of the semi-bleached cloth, the bottom surface of the arc plate is attached to the other side of the semi-bleached cloth, the attachment position of each arc plate corresponds to the base plate, and the two arc waves on the upper surface of the arc plate are symmetrically arranged with respect to the central axis of the attached base plate. The structure of the present invention is simple, the production and processing are easy, the production cycle can be shortened and the production cost can be reduced; at the same time, the installation is easy.

Description

Technical Field

[0001] The present invention relates to the field of home decoration, and particularly to a flexible wall panel, a manufacturing method thereof and an installation method thereof. Background Art

[0002] The wall panel is a decorative board based on wood. The wall panel is widely used and can be used to replace wall materials such as wallpaper and wall tiles. The wall panel is very light and convenient, safe to use, and has a very good decorative effect.

[0003] However, with the continuous improvement of people's living standards, people have higher and higher requirements for the fine details of housing decoration, and it is also becoming more and more personalized. In the construction site of decoration, various special-shaped walls emerge in an endless stream, especially the fine decorative surface of the arc wall. Due to the high precision of the arc wall, the construction difficulty is great, and the labor cost is very high. It is difficult to install on site, and it is difficult to control the installation effect. Summary of the Invention

[0004] In view of the above problems, embodiments of the present invention provide a flexible wall panel, a manufacturing method thereof and an installation method thereof that overcome or at least partially solve the above problems, including:

[0005] A flexible wall panel, comprising: composed of a plurality of wall body plates movably connected by a semi-bleached cloth, wherein the wall body plate includes: a base plate and an arc plate;

[0006] The bottom surface of the arc plate is horizontally arranged, the upper surface of the arc plate is two arc waves of the same shape, the upper surface of the base plate is horizontally arranged, and two side edges of the base plate extend obliquely from the upper surface of the base plate to the center of the bottom surface of the base plate, so that the cross-section of the base plate is Y-shaped or trapezoidal;

[0007] A plurality of the base plates are arranged side by side with each other, and the upper surface of the base plate is attached to one side of the semi-bleached cloth, the bottom surface of the arc plate is attached to the other side of the semi-bleached cloth, the attachment position of each arc plate corresponds to the base plate, and the two arc waves on the upper surface of the arc plate are symmetrically arranged with respect to the central axis of the attached base plate.

[0008] Further, the radius range of the arc of the arc plate is 4-8 mm.

[0009] Further, the thickness range of the arc plate is 3-8 mm.

[0010] Further, the width range of the arc plate is 15-32 mm.

[0011] Further, the thickness of the semi-bleached cloth is 0.1-0.3 mm.

[0012] Further, the thickness of the base plate is 9 - 10 millimeters.

[0013] Further, the width of the upper surface of the base plate is greater than or equal to the width of the bottom surface of the arc plate.

[0014] Further, both the base plate and the arc plate are made of solid wood.

[0015] A method for manufacturing a plate of a flexible retaining wall, comprising:

[0016] Lay the base plate flat and apply adhesive on the upper surface of the base plate;

[0017] Stick the semi-bleached cloth on the upper surface and apply adhesive on the bottom surface of the arc plate;

[0018] Lay the arc plate with adhesive applied on its bottom surface flat on the semi-bleached cloth surface;

[0019] Use a mosquito nail gun for positioning, fix the arc plate and the base plate 1 together, and finally place them on a cold press for lamination.

[0020] An installation method for a flexible retaining wall panel, comprising:

[0021] Confirm the dimensions of the special-shaped decorative wall surface after the base treatment is completed, and ensure that the dimensions of the special-shaped wall surface match the dimensions of the flexible retaining wall panel;

[0022] Set a nail-free glue on the special-shaped wall surface with the same bottom surface area as the base plate, and adhere the corresponding wall panel to the nail-free glue;

[0023] Fix it with mosquito nails at the lightless part of the wall panel, and repair the mosquito nail seams after the glue dries; repeat the above steps until the special-shaped wall surface is completely installed with the wall panels.

[0024] This application has the following advantages:

[0025] In an embodiment of the present application, it is composed of several wall panels movably connected by a semi-bleached cloth. Among them, the wall panel includes: a base plate and an arc plate; the bottom surface of the arc plate is horizontally arranged, the upper surface of the arc plate is two arc waves of the same shape, the upper surface of the base plate is horizontally arranged, and the two side edges of the base plate extend obliquely from the upper surface of the base plate to the center of the bottom surface of the base plate, so that the cross-section of the base plate is Y-shaped or trapezoidal; several base plates are arranged side by side with each other, and the upper surface of the base plate is attached to one side of the semi-bleached cloth, and the bottom surface of the arc plate is attached to the other side of the semi-bleached cloth. The attachment position of each arc plate corresponds to the base plate, and the two arc waves on the upper surface of the arc plate are symmetrically arranged with respect to the central axis of the attached base plate. The structure of the present invention is simple, easy to produce and process, can improve the processing speed, shorten the production cycle, reduce the production cost, and is easy to place and convenient for transportation and promotion; at the same time, it is easy to install, and can not only meet different decoration requirements during decoration, but also meet the personalized settings of different users, greatly improving the practicability and flexibility of the entire flexible wall panel; in addition, the entire flexible wall panel is made of solid wood material, making the entire flexible wall panel more durable and further increasing the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the present application, the drawings required for use in the description of the present application will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0027] Figure 1 is a schematic structural diagram of an embodiment of a flexible wall panel of the present invention;

[0028] Figure 2 is a schematic structural diagram of another embodiment of a flexible wall panel of the present invention;

[0029] Figure 3 is a schematic cross-sectional structural diagram of an embodiment of a flexible wall panel of the present invention;

[0030] Figure 4 is a schematic cross-sectional structural diagram of another embodiment of a flexible wall panel of the present invention.

[0031] 1. Wall panel; 11. Base plate; 12. Arc plate; 13. Semi-bleached cloth. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.

[0033] Referring to Figure 1-2 , a structural schematic diagram of an embodiment of a flexible wall panel of the present invention is shown. Specifically, the flexible wall panel can be formed by movably connecting a plurality of wall panels 1 through a semi-bleached cloth 13. Among them, the wall panel 1 includes: a base plate 11 and an arc plate 12.

[0034] In this embodiment, the base plate 11 can be made of wood, which can be solid wood, composite wood, pressed wood and other materials. The arc plate 12 can also be made of wood, which can be solid wood, composite wood, pressed wood and other materials. Preferably, both the base plate 11 and the arc plate 12 can be made of solid wood.

[0035] Referring to Figure 1-2 , the bottom surface of the arc plate 12 is horizontally arranged, and the upper surface of the arc plate 12 is two arc waves with the same shape, and the shape of the arc wave matches the shape of the fine decoration board to be used for decoration by the user.

[0036] Referring to Figure 1-2 , the upper surface of the base plate 11 can be horizontally arranged, and the bottom surface of the base plate 11 can also be horizontally arranged. And the two side edges of the base plate 11 extend obliquely from the upper surface of the base plate 11 to the center of the bottom surface of the base plate 11, so that the cross-section of the base plate 11 is Y-shaped or trapezoidal.

[0037] In an alternative embodiment, the width of the upper surface of the base plate 11 can be greater than or equal to the width of the bottom surface of the arc plate 12. So that the bottom surface of the arc plate 12 can match the upper surface of the base plate 11, and the arc plate 12 can be attached to the base plate 11. Preferably, the width of the upper surface of the base plate 11 can be equal to the width of the bottom surface of the arc plate 12, so that the two same arcs of the arc plate 12 can each account for half of the width of the upper surface of the base plate 11, and the two arcs can respectively bisect the total width of the upper surface of the base plate 11.

[0038] By setting the cross-section of the base plate 11 to be Y-shaped or trapezoidal, the volume of the entire wall panel can be reduced, and the production cost and transportation cost can be reduced.

[0039] In this embodiment, several of the base plates 11 are arranged side by side with each other, and the upper surface of the base plate 11 is attached to one side of the semi-bleached cloth 13. The bottom surface of the arc plate 12 is attached to the other side of the semi-bleached cloth 13, and the attachment position of each arc plate 12 corresponds to the base plate 11.

[0040] In a preferred embodiment, the two arc waves on the upper surface of each arc plate 12 are symmetrically arranged with respect to the central axis of the attached base plate 11, so that the arc plate 12 can better fit the shape of the decorative plate to be decorated.

[0041] Refer to Figure 3 , in an alternative embodiment, the radius of the arc of the arc plate 12 ranges from 4 to 8 millimeters. The thickness of the arc plate 12 ranges from 3 to 8 millimeters. The width of the arc plate 12 ranges from 15 to 32 millimeters. The thickness of the semi-bleached cloth 13 is 0.1 to 0.3 millimeters. The thickness of the base plate 11 is 9 to 10 millimeters.

[0042] Refer to Figure 3 , preferably, the radius of the arc of the arc plate 12 is 3.7 millimeters. The thickness of the arc plate 12 is 3.7 millimeters. The width of the arc plate 12 ranges from 15 millimeters. The thickness of the semi-bleached cloth 13 is 0.2 millimeters. The thickness of the base plate 11 is 9 millimeters.

[0043] Refer to Figure 4 , which shows a schematic structural view of another embodiment of a flexible wall panel of the present invention.

[0044] In this embodiment, the flexible wall panel adopts all the technical features of the above embodiment. The difference is that the radius of the arc of the arc plate 12 is 8 millimeters. The thickness of the arc plate 12 is 7.8 millimeters. The width of the arc plate 12 ranges from 32 millimeters. The thickness of the semi-bleached cloth 13 is 0.2 millimeters. The thickness of the base plate 11 is 9 millimeters.

[0045] The present invention discloses a flexible wall panel in an embodiment. The structure of the present invention is simple, easy to produce and process, can improve the processing speed, shorten the production cycle, reduce the production cost, and is easy to place and convenient for transportation and promotion; at the same time, it is easy to install, and can not only meet different decoration needs during decoration, but also meet the personalized settings of different users, greatly improving the practicability and flexibility of the entire flexible wall panel; in addition, the entire flexible wall panel is made of solid wood material, making the entire flexible wall panel more durable and further increasing the service life.

[0046] The method for manufacturing the flexible wall panel may include:

[0047] Lay the base plate 11 flat and apply adhesive on the upper surface of the base plate 11;

[0048] Attach the semi-bleached cloth 13 to the upper surface, and apply adhesive to the bottom surface of the arc plate 12.

[0049] Lay the arc plate 12 with adhesive applied to its bottom surface flat on the surface of the semi-bleached cloth 13.

[0050] Use a mosquito nail gun for positioning, fix the arc plate 12 and the base plate 11 together, and finally place them on a cold press for lamination.

[0051] During actual production, the user can first lay multiple base plates 11 side by side flat on a horizontal surface, then apply adhesive to the upper surfaces of the multiple base plates 11 respectively, and then attach the semi-bleached cloth 13 to the upper surfaces of the base plates 11 so that the semi-bleached cloth 13 can completely fit on the multiple base plates 11. Then apply adhesive to the bottom surfaces of the multiple arc plates 12, lay the multiple arc plates 12 flat on the surface of the semi-bleached cloth 13 respectively, and the multiple arc plates 12 are attached side by side to each other. Then, a mosquito nail gun can be used to position the multiple arc plates 12 so that the multiple arc plates 12 and the multiple base plates 11 are fixed together, and finally place them on a cold press to complete lamination.

[0052] The installation method of the flexible wall panel can include:

[0053] Confirm the size of the shaped decorative wall surface after the base treatment is completed, and ensure that the size of the shaped wall surface matches the size of the flexible wall panel.

[0054] Set a nail-free glue on the shaped wall surface with the same bottom area as the base plate 11, and adhere the corresponding wall panel to the nail-free glue.

[0055] Fix it with mosquito nails at the light-invisible part of the wall panel, and repair the mosquito nail seams after the glue dries; repeat the above steps until the shaped wall surface is completely installed with the wall panels.

[0056] During installation and use, when the user is decorating, after finishing the shaped decorative wall surface of the base layer and checking the size, after ensuring that the size of the shaped wall surface matches the size of the flexible wall panel, apply a nail-free glue with the size of one board area on the shaped wall surface, and then add a small amount of mosquito nails for fixation at the light-invisible part, and fill the shaped wall surface according to this step. After the glue dries, repair the mosquito nail seams.

[0057] During actual use, since the semi-bleached cloth 13 is soft, the entire wall panel 1 can be bent, rotated or folded according to the shape of the semi-bleached cloth 13, which is convenient for users to perform different decoration operations.

[0058] Each embodiment in this specification is described in a progressive manner. Each embodiment focuses on the differences from other embodiments. For the same or similar parts among the embodiments, reference can be made to each other.

[0059] Although the preferred embodiments of the embodiments of the present invention have been described, those skilled in the art can make additional changes and modifications once they know the basic creative concept. Therefore, the appended claims are intended to be construed to include the preferred embodiments as well as all changes and modifications falling within the scope of the embodiments of the present invention.

[0060] Finally, it should also be noted that in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or terminal device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or terminal device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or terminal device comprising the element.

Claims

1. A flexible wall panel, characterized in that, It is composed of several wall panels movably connected by semi-bleached cloth. Among them, the wall panel includes: a base plate and an arc plate; The bottom surface of the arc plate is horizontally arranged. The upper surface of the arc plate is two arc waves of the same shape. The upper surface of the base plate is horizontally arranged. The two side edges of the base plate extend obliquely from the upper surface of the base plate to the center of the bottom surface of the base plate, so that the cross-section of the base plate is Y-shaped or trapezoidal; Several of the base plates are arranged side by side with each other, and the upper surface of the base plate is attached to one side of the semi-bleached cloth. The bottom surface of the arc plate is attached to the other side of the semi-bleached cloth. The attachment position of each arc plate corresponds to the base plate, and the two arc waves on the upper surface of the arc plate are symmetrically arranged with respect to the central axis of the attached base plate; The radius range of the arc of the arc plate is 4-8 mm; the thickness range of the arc plate is 3-8 mm.

2. The flexible wall panel according to claim 1, wherein The width range of the arc plate is 15-32 mm.

3. The flexible wall panel according to claim 1, characterized in that, The thickness of the semi-bleached cloth is 0.1-0.3 mm.

4. The flexible wall panel according to claim 1, wherein The thickness of the base plate is 9-10 mm.

5. The flexible wall panel according to claim 1, characterized in that, The width of the upper surface of the base plate is greater than or equal to the width of the bottom surface of the arc plate.

6. The flexible wall panel according to claim 1, wherein Both the base plate and the arc plate are made of solid wood.

7. A manufacturing method of a flexible wall panel as described in any one of the above claims 1-6, characterized in that, Including: Lay the base plate flat and apply adhesive on the upper surface of the base plate; Stick the semi-bleached cloth on the upper surface of the base plate coated with adhesive, and brush adhesive on the bottom surface of the arc plate; Lay the arc plate with adhesive brushed on the bottom surface flat on the semi-bleached cloth surface; Use a mosquito nail gun for positioning to fix the arc plate and the base plate together, and finally place them on a cold press for lamination.

8. An installation method of a flexible wall panel as described in any one of the above claims 1-6, characterized in that, Including: Confirm the size of the special-shaped decorative wall surface after the base treatment is completed, and ensure that the size of the special-shaped decorative wall surface matches the size of the flexible wall protection board; It also includes the installation steps of the wall panel: S1. Set a nail-free glue on the special-shaped decorative wall surface with the same bottom area as the base plate, and adhere the corresponding wall panel to the nail-free glue; S2. Fix it with mosquito nails at the light-invisible part of the wall panel, and repair the mosquito nail seams after the glue dries; Repeat the above S1-S2 until the special-shaped decorative wall surface is completely installed with the wall panel.

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