A step-by-step feeding mechanism in an injection mold

By designing a step-by-step loading mechanism in the injection mold, combined with manual and mechanical push, the problem of laborious, inaccurate and deformation in the loading process of complex cross-section seals is solved, and efficient, precise loading and subsequent unloading of seals are achieved.

CN112078083BActive Publication Date: 2025-04-29QINHUANGDAO FANGHUA SECM MACHINERY
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Patent Information

Application Number
CN202010771077.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-04
Publication Date
2025-04-29
Estimated Expiration
2040-08-04

AI Technical Summary

Technical Problem

The prior art has problems such as manual operation, low automatic loading accuracy, easy deformation of the seal and inconvenient discharge of the seal after loading the complex cross-section seal.

Method used

A step-by-step feeding mechanism in an injection mold is designed, including a support plate, a sliding plate, a positioning clamping mechanism, a feeding plate and a pushing mechanism, which realizes the precise feeding of the seal and subsequent unloading operations through a combination of manual and mechanical push.

Benefits of technology

It effectively solves the problems of the seals moving, deformation and labor-intensive during the loading process, ensures that the seals are accurately aligned with the mold, reduces the labor intensity of workers, and improves production efficiency.

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Abstract

The present invention provides a step-by-step feeding mechanism in an injection mold, comprising: a support plate, one end of which is fixedly connected to the injection mold; a sliding plate, which is slidably connected to the support plate; a positioning and clamping mechanism, which is used to position and clamp the seal during feeding; a starting plate, which is used to lift and lower the seal from the plug plate after feeding; a pushing mechanism, which is used to drive the feeding action in the second half, and the two parts of the pushing mechanism are respectively connected to the support plate and the sliding plate. The present invention firmly fixes the seal, avoiding the situation of movement during the feeding process; manual feeding in the first half ensures that multiple lips at the end of the seal are accurately aligned with the mold; mechanical pushing is adopted in the second half, which effectively solves the problem of laborious feeding in the second half; after feeding, the seal can be separated from the plug plate by the operation of the starting plate, and the injection time can be used for subsequent feeding preparation work, thereby improving production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile sealing component processing equipment, and in particular to a step-by-step feeding mechanism in an injection mold. Background Art

[0002] The use process of injection molds usually includes loading, injection molding, and unloading. We usually call the process of inserting the seal into the mold loading. The length of the loading time and the completeness of the seal's appearance after loading have a relatively large impact on the injection molding cycle time and the overall appearance after injection molding. There are currently two ways of loading: one is manual loading, that is, the worker inserts the seal into the mold with both hands; the other is auxiliary loading, that is, the worker manually puts the seal on the auxiliary device, and then sends it into the mold through the auxiliary device. Some seals have a relatively complex cross-section, which leads to greater friction during loading, and manual loading is very difficult. If too much force is used, the seal will bend and deform, destroying the appearance of the final product and affecting the loading effect.

[0003] The existing auxiliary feeding method for seals with complex cross-sections is to place the seal on a plug plate fixed to an external auxiliary mechanism, fix the seal by reverse teeth, and then push it into the mold manually or automatically. This method has the following shortcomings:

[0004] 1. When loading manually, the resistance gradually increases as the loading progresses, and the workers have to work very hard;

[0005] 2. During automatic feeding, the multiple lips at the end of the seal are difficult to align accurately with the mold, which can easily lead to extrusion and deformation of the seal, resulting in unnecessary waste;

[0006] 3. When feeding, the teeth are prone to move with the seal, resulting in inaccurate final feeding position;

[0007] 4. The seal is always fixed on the plug plate during the injection molding process, which makes it inconvenient for the loading mechanism to move back or flip over to unload after loading. Summary of the invention

[0008] The present invention aims to solve the deficiencies of the prior art and provides a step-by-step feeding mechanism in an injection mold.

[0009] In order to achieve the above object, the present invention adopts the following technical solutions:

[0010] A step-by-step feeding mechanism in an injection mold, comprising:

[0011] A support plate, one end of which is fixedly connected to the injection mold;

[0012] A sliding plate, the sliding plate is slidably connected to the supporting plate;

[0013] The positioning and clamping mechanism is used to position and clamp the seal when loading. The positioning and clamping mechanism includes a positioning arm and a clamping device. The positioning arm is movably connected to the support plate. The clamping device includes an inserting plate for inserting into the seal slot. The inserting plate is fixedly connected to the sliding plate. A clamp is provided on one side of the inserting plate.

[0014] The lifting plate is used to lift the seal from the plug plate after feeding. One end of the lifting plate is hinged to the sliding plate. The lifting plate is provided with a strip hole for the plug plate to pass through.

[0015] The pushing mechanism is used to drive the feeding action in the second half. The pushing mechanism includes a fixed part and a movable part. The two parts of the pushing mechanism are respectively connected to the supporting plate and the sliding plate.

[0016] Furthermore, an auxiliary support piece is fixedly provided at the bottom of one end of the support plate connected to the injection mold.

[0017] Furthermore, a handle is fixedly provided on the sliding plate for easy gripping in the first half of feeding.

[0018] Furthermore, the positioning arm is hinged or slidably connected to the support plate.

[0019] Furthermore, the clamp is a pressing clamp, and the pressing surface of the pressing clamp is a nylon plate.

[0020] Furthermore, a handle 2 is provided at one end of the lifting plate away from the hinge point for easy gripping when lifting the material.

[0021] Furthermore, an angle limiting mechanism is provided at the bottom of the lifting plate, and the angle limiting mechanism includes a movable plate, the movable plate is fixedly connected to the lifting plate, a through hole is provided on the sliding plate for the movable plate to pass through, a movable limit block is fixedly provided on the movable plate, and a fixed limit block is fixedly provided on the sliding plate to cooperate with the movable limit block.

[0022] Furthermore, the pushing mechanism is one of a pneumatic cylinder, an electric cylinder, and a hydraulic cylinder; the fixed portion of the pushing mechanism is fixedly connected to the support plate; and the movable portion of the pushing mechanism is cooperated with the sliding plate to be provided with a pushing plate.

[0023] Furthermore, an adjustable feeding positioning mechanism for positioning and adjusting the feeding stroke is provided between the support plate and the sliding plate.

[0024] Furthermore, the adjustable feeding positioning mechanism includes two positioning blocks, which are respectively located on the support plate and the sliding plate. At least one positioning block is provided with an adjusting bolt, which is threadedly connected to the corresponding positioning block. When feeding is completed, the end of the adjusting bolt is against the other positioning block.

[0025] The beneficial effects of the present invention are:

[0026] 1. The present invention securely fixes the seal by means of the clamp and the insert plate, thus avoiding the movement during the feeding process;

[0027] 2. The first half of the loading process is done manually, which ensures that the multiple lips at the end of the seal are accurately aligned with the mold, effectively preventing the seal from being squeezed and deformed;

[0028] 3. The second half of the feeding process uses a mechanical push mechanism to push the material in, which effectively solves the problem of laborious feeding in the second half and reduces the labor intensity of workers;

[0029] 4. After loading, the seal can be separated from the plug plate by operating the lifting plate, and the injection time can be used for subsequent feeding preparation work, which improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The top view of the present invention is Figure 1 ;

[0031] Figure 2 The top view of the present invention is Figure 2 ;

[0032] Figure 3 A bottom-up stereogram of the present invention;

[0033] In the figure: 1-support plate; 11-auxiliary support member; 2-sliding plate; 21-handle 1; 3-positioning clamping mechanism; 31-positioning arm; 32-clamping device; 321-insertion plate; 322-clamp; 4-lifting plate; 41-handle 2; 42-movable plate; 43-movable limit block; 44-fixed limit block; 5-pushing mechanism; 6-adjustable feed positioning mechanism; 61-positioning block; 62-adjusting bolt;

[0034] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. DETAILED DESCRIPTION

[0035] The present invention will be further described below in conjunction with embodiments:

[0036] A step-by-step feeding mechanism in an injection mold, comprising:

[0037] A support plate 1, one end of which is fixedly connected to the injection mold;

[0038] A sliding plate 2, wherein the sliding plate 2 is slidably connected to the supporting plate 1;

[0039] The positioning and clamping mechanism 3 is used to position and clamp the seal when loading. The positioning and clamping mechanism 3 includes a positioning arm 31 and a clamping device 32. The positioning arm 31 is movably connected to the support plate 1. The clamping device 32 includes an insert plate 321 for inserting into the seal slot. The insert plate 321 is fixedly connected to the sliding plate 2. A clamp 322 is provided on one side of the insert plate 321.

[0040] The lifting plate 4 is used to lift the seal from the insert plate 321 after feeding. One end of the lifting plate 4 is hinged to the sliding plate 2. The lifting plate 4 is provided with a strip hole for the insert plate 321 to pass through.

[0041] The pushing mechanism 5 is used to drive the feeding action in the second half. The pushing mechanism 5 includes a fixed part and a movable part. The two parts of the pushing mechanism 5 are connected to the supporting plate 1 and the sliding plate 2 respectively.

[0042] Furthermore, an auxiliary support member 11 is fixedly provided at the bottom of one end of the support plate 1 connected to the injection mold.

[0043] Furthermore, a handle 21 is fixedly provided on the sliding plate 2 for easy gripping in the first half of feeding.

[0044] Furthermore, the positioning arm 31 is hinged or slidably connected to the support plate 1 .

[0045] Furthermore, the clamp 322 is a pressing clamp, and the pressing surface of the pressing clamp is a nylon plate.

[0046] Furthermore, a handle 41 is provided at one end of the lifting plate 4 away from the hinge point for easy gripping when lifting materials.

[0047] Furthermore, an angle limiting mechanism is provided at the bottom of the starting plate 4, and the angle limiting mechanism includes a movable plate 42, the movable plate 42 is fixedly connected to the starting plate 4, a through hole is provided on the sliding plate 2 for the movable plate 42 to pass through, a movable limit block 43 is fixedly provided on the movable plate 42, and a fixed limit block 44 is fixedly provided on the sliding plate 2 to cooperate with the movable limit block 43.

[0048] Furthermore, the pushing mechanism 5 is one of a pneumatic cylinder, an electric cylinder, and a hydraulic cylinder. The fixed part of the pushing mechanism 5 is fixedly connected to the support plate 1, and the movable part of the pushing mechanism 5 is cooperated with the sliding plate 2 to be provided with a push plate. When the pushing mechanism 5 is in motion, the push plate and the sliding plate 2 are abutted against each other, and when the pushing mechanism 5 is reset, the push plate and the sliding plate 2 are separated.

[0049] Furthermore, an adjustable material feeding positioning mechanism 6 for positioning and adjusting the material feeding stroke is provided between the support plate 1 and the sliding plate 2 .

[0050] Furthermore, the adjustable feeding positioning mechanism 6 includes two positioning blocks 61, which are respectively located on the support plate 1 and the sliding plate 2. At least one positioning block 61 is provided with an adjusting bolt 62, which is threadedly connected to the corresponding positioning block 61. When feeding is completed, the end of the adjusting bolt 62 is against the other positioning block 61.

[0051] When the present invention is used, the operating steps are specifically as follows:

[0052] Step 1: pull the handle 1 21 to slide the sliding plate 2 to the end away from the injection mold, and rotate or slide the positioning arm 31 to place it in the positioning position;

[0053] Step 2: Place the end of the seal against the positioning arm 31 and insert it onto the plug plate 321, and clamp it with the clamp 322, so that the positioning arm 31 is reset and loses its positioning function after clamping;

[0054] Step 3, pull the handle 1 21 to load the first half of the material. During loading, the end of the seal can be manually adjusted to ensure that multiple lips are accurately aligned with the mold;

[0055] Step 4: The pushing mechanism 5 is activated to push the sliding plate 2 to continue sliding and feeding the material until the adjusting bolt 62 abuts against the corresponding positioning block 61, and the feeding is completed. After the feeding is completed, the clamp 322 can be reset to make it lose its clamping effect;

[0056] Step 5, when closing the mold for injection molding, lift up the handle 2 41, and the lifting plate 4 will lift the seal on the plug plate 321 to make it separate from the plug plate 321, then pull the handle 2 41 to slide the sliding plate 2 to the end away from the injection mold and reset it, then prepare for loading the next seal, and repeat this process.

[0057] The present invention securely fixes the seal by means of the cooperation and clamping of the clamp 322 and the insert plate 321, thereby avoiding movement during the loading process; the first half of the loading is performed manually, ensuring that the multiple lips at the end of the seal are accurately aligned with the mold, effectively avoiding the seal from being squeezed and deformed; the second half of the loading is performed by a mechanical pushing mechanism 5, which effectively solves the problem of laborious feeding in the second half and reduces the labor intensity of workers; after loading, the seal can be detached from the insert plate 321 by the operation of the starting plate 4, and the injection time can be used for subsequent feeding preparation work, thereby improving production efficiency.

[0058] The present invention has been exemplarily described above in conjunction with specific embodiments. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various improvements are made using the method concept and technical solution of the present invention, or they are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A step-by-step feeding mechanism in an injection mold, characterized in that: include: A support plate (1), one end of the support plate (1) being fixedly connected to the injection mold; A sliding plate (2), the sliding plate (2) is slidably connected to the supporting plate (1); The positioning and clamping mechanism (3) is used to position and clamp the sealing member during loading. The positioning and clamping mechanism (3) comprises a positioning arm (31) and a clamping device (32). The positioning arm (31) is movably connected to the support plate (1). The clamping device (32) comprises an inserting plate (321) for inserting into the sealing member slot. The inserting plate (321) is fixedly connected to the sliding plate (2). A clamp (322) is provided on one side of the inserting plate (321). A lifting plate (4) is used to lift the sealing member off the inserting plate (321) after feeding, one end of the lifting plate (4) is hinged to the sliding plate (2), and the lifting plate (4) is provided with a strip hole for the inserting plate (321) to pass through; The pushing mechanism (5) is used to drive the feeding action in the second half, and the pushing mechanism (5) comprises a fixed part and a movable part, and the two parts of the pushing mechanism (5) are respectively connected to the supporting plate (1) and the sliding plate (2).

2. The step-by-step feeding mechanism in the injection mold according to claim 1, characterized in that: An auxiliary support member (11) is fixedly provided at the bottom of one end of the support plate (1) connected to the injection mold.

3. The step-by-step feeding mechanism in the injection mold according to claim 1, characterized in that: A handle (21) is fixedly provided on the sliding plate (2) for easy gripping during the first half of feeding.

4. The step-by-step feeding mechanism in the injection mold according to claim 1, characterized in that: The positioning arm (31) is hingedly or slidably connected to the support plate (1).

5. The step-by-step feeding mechanism in the injection mold according to claim 1, characterized in that: The clamp (322) is a pressing clamp, and the pressing surface of the pressing clamp is a nylon plate.

6. The step-by-step feeding mechanism in the injection mold according to claim 1, characterized in that: A second handle (41) is provided at one end of the material lifting plate (4) away from the hinge point for easy gripping when lifting materials.

7. The step-by-step feeding mechanism in the injection mold according to claim 1, characterized in that: An angle limiting mechanism is provided at the bottom of the material lifting plate (4), the angle limiting mechanism comprising a movable plate (42), the movable plate (42) being fixedly connected to the material lifting plate (4), a through hole being provided on the sliding plate (2) for the movable plate (42) to pass through, a movable limiting block (43) being fixedly provided on the movable plate (42), and a fixed limiting block (44) being fixedly provided on the sliding plate (2) in cooperation with the movable limiting block (43).

8. The step-by-step feeding mechanism in the injection mold according to claim 1, characterized in that: The pushing mechanism (5) is one of a pneumatic cylinder, an electric cylinder and a hydraulic cylinder. The fixed part of the pushing mechanism (5) is fixedly connected to the support plate (1), and the movable part of the pushing mechanism (5) is matched with the sliding plate (2) to form a pushing plate.

9. The step-by-step feeding mechanism in the injection mold according to any one of claims 1 to 8, characterized in that: An adjustable material feeding positioning mechanism (6) for positioning and adjusting the material feeding stroke is provided between the support plate (1) and the sliding plate (2).

10. The step-by-step feeding mechanism in the injection mold according to claim 9, characterized in that: The adjustable feeding positioning mechanism (6) comprises two positioning blocks (61), the two positioning blocks (61) are respectively located on the support plate (1) and the sliding plate (2), at least one positioning block (61) is provided with an adjusting bolt (62), the adjusting bolt (62) is threadedly connected to the corresponding positioning block (61), and when feeding is completed, the end of the adjusting bolt (62) abuts against the other positioning block (61).

Citation Information

Patent Citations

  • Stepping type feeding mechanism in injection mold

    CN212352683U