A ceramic texture manufacturing machine and a ceramic texture manufacturing method

Abstract

The present invention provides a ceramic texture manufacturing machine and a ceramic texture manufacturing method, including a conveyor table and a first scraper group and a second scraper group arranged on both sides of the conveyor table; the first scraper group and the second scraper group are respectively arranged on a first adjusting frame and a second adjusting frame; the first adjusting frame and the second adjusting frame are respectively slidably connected to the base along the horizontal plane direction, and the first adjusting frame and the second adjusting frame move towards or away from each other; a ceramic is placed on the conveyor table, the first adjusting frame and the second adjusting frame move towards each other, driving the first scraper group and the second scraper group to move towards each other; when the first scraper group and the second scraper group reach the position to be cut on the ceramic, the first adjusting frame and the second adjusting frame respectively drive the first scraper group and the second scraper group to move away from each other, and the first scraper group and the second scraper group scrape the ceramic. Applying this technical solution can achieve precise production of ceramics with textures and ensure the product qualification rate.

Description

Technical Field

[0001] The present invention relates to the field of ceramic production, and specifically refers to a ceramic texture manufacturing machine and a ceramic texture manufacturing method. Background Art

[0002] Ceramics have a wide range of uses, and striped ceramics also have a very wide range of uses. However, in the prior art, the method for making stripe grooves on ceramics is obtained by pressing, that is, using a pressing strip to press the flat ceramic to obtain the stripe grooves on the striped ceramic. Since it is obtained by pressing, during the pressing process, although stripe grooves are formed, the total amount of raw materials remains unchanged, which easily damages the original shape of the ceramic, resulting in a low yield rate. Summary of the Invention

[0003] The purpose of the present invention is to provide a ceramic texture manufacturing machine and a ceramic texture manufacturing method to accurately manufacture ceramics with textures and ensure the product qualification rate.

[0004] To solve the above technical problems, the present invention provides a ceramic texture manufacturing machine, including a conveyor table and a first scraper group and a second scraper group arranged on both sides of the conveyor table; the first scraper group and the second scraper group are respectively arranged on a first adjustment frame and a second adjustment frame; the first adjustment frame and the second adjustment frame are respectively slidably connected to the base in the horizontal plane direction, and the first adjustment frame and the second adjustment frame move towards or away from each other; a ceramic is placed on the conveyor table, the first adjustment frame and the second adjustment frame move towards each other, driving the first scraper group and the second scraper group to move towards each other; when the first scraper group and the second scraper group reach the position to be cut on the ceramic, the first adjustment frame and the second adjustment frame respectively drive the first scraper group and the second scraper group to move away from each other, and the first scraper group and the second scraper group scrape the ceramic.

[0005] In a preferred embodiment, the first adjustment frame and the second adjustment frame specifically each include a scraper frame and a horizontal movement seat that are linked; the first scraper group and the second scraper group are fixed on the scraper frame; the horizontal movement seat is slidably connected to the base in the horizontal plane direction.

[0006] In a preferred embodiment, a vertical adjustment device is arranged on the horizontal movement seat; the vertical adjustment device is provided with a vertical adjustment slider and a vertical guide rail; the vertical adjustment slider is slidably connected to the vertical guide rail, and the scraper frame is fixedly connected to the vertical adjustment block, and the vertical adjustment slider is driven by a servo motor to slide up and down so that the scraper frame moves in the vertical direction.

[0007] In a preferred embodiment, the horizontal moving base is provided with a lateral adjustment slider, and the base is provided with a lateral guide rail. The lateral adjustment slider is slidably connected to the lateral guide rail. The horizontal moving base is moved by driving the movement of the lateral adjustment slider by a servo motor.

[0008] In a preferred embodiment, both the first scraper group and the second scraper group include at least two rows of scrapers. The rows of scrapers are arranged parallel to each other. Each row of scrapers is provided with at least one scraper.

[0009] In a preferred embodiment, two rows of scrapers form a scraper unit. The scrapers in the two rows of scrapers in the scraper unit are arranged staggered with each other.

[0010] In a preferred embodiment, a row of scrapers of the first scraper group facing the second scraper group and a row of scrapers of the second scraper group facing the first scraper group are arranged staggered with each other.

[0011] In a preferred embodiment, it further includes an adjustment guide rail. Each scraper is fixed to an adjustment seat. The adjustment seat is provided with a sliding groove, and an adjustment guide rail is inserted into the sliding groove of the adjustment seat in a row of scrapers. Adjustment screw blocks are arranged on both sides of the adjustment guide rail. The adjustment screw blocks are provided with internal threads. By sequentially passing a screw through the adjustment screw blocks to lock, the adjustment screw blocks on both sides of the adjustment guide rail lock the adjustment guide rail, so that the adjustment seat is limited on the adjustment guide rail.

[0012] In a preferred embodiment, a position sensor is further provided on the base. When the transfer table transfers the ceramic to the processing station, the position sensor sends sensing information to the control system, and the control system controls the servo motor to work to drive the scraper to move to the processing station.

[0013] The present invention also provides a method for making ceramic patterns, which adopts the above-mentioned ceramic pattern manufacturing machine. The ceramic is transferred to the processing station by the transfer table. The scrapers arranged on both sides move towards each other, so that a row of scrapers of the first scraper group facing the second scraper group and a row of scrapers of the second scraper group facing the first scraper group are in the same straight line. Then, the scraper frame is lowered to the position where the ceramic is located through the vertical adjustment device. The scrapers on both vertical sides move away from each other to scrape the ceramic to form stripe grooves.

[0014] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0015] The object of the present invention is to provide a ceramic texture manufacturing machine and a ceramic texture manufacturing method, which can accurately manufacture ceramics with textures and ensure the qualified rate of products. By scraping the ceramics with a scraper, the scraped mud is taken out of the stripe groove without affecting the finished product. By scraping the ceramics in the direction from the middle to both sides with the scraper, the shape of the ceramics will not change. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0017] Figure 2 It is a schematic structural diagram of the base of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0018] Figure 3 It is a partially enlarged schematic structural diagram of the base of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0019] Figure 4 It is a schematic structural diagram (1) of the first adjusting frame of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0020] Figure 5 It is a schematic structural diagram of the vertical adjusting device of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0021] Figure 6 It is a schematic structural diagram (2) of the first adjusting frame of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0022] Figure 7 It is a partially enlarged schematic structural diagram of the first adjusting frame of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0023] Figure 8 It is a top view schematic diagram of the first scraper row of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0024] Figure 9 It is a schematic structural diagram of the scraper unit of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0025] Figure 10 It is a schematic structural diagram of the first scraper row of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0026] Figure 11 It is a partially enlarged schematic structural diagram of the first scraper row of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0027] Figure 12 It is a sectional view schematic diagram of the first scraper row of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0028] Figure 13Partial enlarged schematic cross-sectional view of the first blade row structure of the ceramic texture manufacturing machine in the preferred embodiment of the present invention;

[0029] Figure 14 Schematic diagram of the stripe groove position of the ceramic in the ceramic texture manufacturing machine in the preferred embodiment of the present invention. Detailed implementation manners

[0030] The following further describes the present invention in conjunction with the accompanying drawings and specific implementation manners.

[0031] A ceramic texture manufacturing machine, referring to Figures 1 to 14 , includes a conveying table 4 and a first blade group 7 and a second blade group 6 arranged on both sides of the conveying table 4; the first blade group 7 and the second blade group 6 are respectively arranged on a first adjusting frame and a second adjusting frame; the first adjusting frame and the second adjusting frame are respectively slidably connected to the base 1 in the horizontal plane direction, and the first adjusting frame and the second adjusting frame move towards or away from each other; a ceramic 5 is placed on the conveying table 4, the first adjusting frame and the second adjusting frame move towards each other, driving the first blade group 7 and the second blade group 6 to move towards each other; when the first blade group 7 and the second blade group 6 reach the position to be cut on the ceramic 5, the first adjusting frame and the second adjusting frame respectively drive the first blade group 7 and the second blade group 6 to move away from each other, and the first blade group 7 and the second blade group 6 scrape the ceramic 5. In this embodiment, the conveying table 4 is specifically a conveying roller.

[0032] The first adjusting frame and the second adjusting frame specifically both include a blade frame 2 and a horizontal moving seat 3 which are connected in a linkage manner; the first blade group 7 and the second blade group 6 are fixed on the blade frame 2; the horizontal moving seat 3 is slidably connected to the base 1 in the horizontal plane direction.

[0033] A vertical adjusting device 8 is arranged on the horizontal moving seat 3; the vertical adjusting device 8 is provided with a vertical adjusting slider 82 and a vertical guide rail 81; the vertical adjusting slider 82 is slidably connected to the vertical guide rail 81, and the blade frame 2 is fixedly connected to the vertical adjusting block, and the vertical adjusting slider 82 is driven by a servo motor to slide up and down so that the blade frame 2 moves in the vertical direction.

[0034] The horizontal moving seat 3 is provided with a horizontal adjusting slider 92, and the base 1 is provided with a horizontal guide rail 91, and the horizontal adjusting slider 92 is slidably connected to the horizontal guide rail 91; the horizontal moving seat 3 is driven to move by driving the horizontal adjusting slider 92 by a servo motor.

[0035] Both the first blade group 7 and the second blade group 6 include at least two blade rows 71; the blade rows 71 are arranged parallel to each other; each of the blade rows 71 is provided with at least one blade 72.

[0036] Two sets of the blade rows 71 are a blade unit; the blades 72 in the two sets of the blade rows 71 in the blade unit are arranged in an interleaved manner.

[0037] One row of blades 72 of the first blade group 7 facing the second blade group 6 and one row of blades 72 of the second blade group 6 facing the first blade group 7 are arranged in an interleaved manner.

[0038] The present invention further includes an adjusting guide rail 73; each of the blades 72 is fixed on an adjusting seat 74; the adjusting seat 74 is provided with a sliding groove, and an adjusting guide rail 73 is inserted into a blade row 71, that is, an adjusting guide rail 73 is inserted into the sliding groove in the adjusting seat 74 of a row of blade rows 71; and adjusting screw blocks 751 are further arranged on both sides of the adjusting guide rail 73, the adjusting screw blocks 751 are all provided with internal threads, and a screw 75 passes through the adjusting screw blocks 751 in sequence and is tightened, so that the adjusting screw blocks 751 on both sides of the adjusting guide rail 73 lock the adjusting guide rail 73, and the adjusting seat 74 is limited on the adjusting guide rail 73. By adjusting the position of the adjusting seat 74 on the adjusting guide rail 73, the distance between the adjusting seats 74 on each guide rail is adjusted, so as to adjust the distance between the stripe grooves 51 on the ceramic 5 surface. This is to adapt to different ceramic 5 specifications and is adjusted before manufacturing each specification of ceramic 5. It is also possible to change the interleaved distance between the upper blade row 71 and the lower blade row 71 in a blade unit by adjusting the position of the adjusting seat 74 on the adjusting guide rail 73, which is also to adapt to different ceramic 5 specifications.

[0039] In this embodiment, 4 blades 72 are arranged on each of the blade rows 71, so the blade unit has 8 blades 72. Refer to Figure 12 , for the convenience of distinction, different filling patterns are used to identify the stripe grooves 51 on the left and the right, which does not mean that different patterns can be scraped out by the blades 72. The upper and lower two rows of blade rows 71 of each blade unit are arranged in an interleaved manner, and the upper row of blade rows 71 of each blade unit are arranged vertically corresponding to each other.

[0040] A position sensor 11 is further arranged on the base 1. When the transfer table 4 transfers the ceramic 5 to the processing station, the position sensor 11 sends sensing information to the control system, and the control system controls the servo motor to work so as to drive the blade 72 to move to the processing station. In the actual operation process, there may also be a problem that the position of the blade 72 is too far away. Therefore, adjusting cylinders 12 are further arranged on both sides of the base 1, which are used to adjust the two sides of the blade 72 towards or away from each other to adapt to the actual operation environment.

[0041] The present invention also provides a method for making ceramic 5 patterns, which uses the above-mentioned ceramic pattern manufacturing machine; the ceramic 5 is conveyed to the processing station by the conveying table 4, and the scraping knives 72 arranged on both sides move towards each other, so that a row of scraping knives 72 of the first scraping knife group 7 facing the second scraping knife group 6 and a row of scraping knives 72 of the second scraping knife group 6 facing the first scraping knife group 7 are in the same straight line; then the scraping knife holder 2 moves down to the position where the ceramic 5 is located through the vertical adjusting device 8; the scraping knives 72 on both vertical sides move away from each other to scrape the ceramic 5 to form stripe grooves 51.

[0042] The purpose of the present invention is to provide a ceramic pattern manufacturing machine and a method for making ceramic 5 patterns, so as to accurately manufacture ceramics 5 with patterns and ensure the product qualification rate. The ceramic 5 is scraped by the scraping knife 72, and the scraped mud is taken out of the stripe groove 51 without affecting the finished product. By scraping the ceramic 5 in the direction from the middle to both sides with the scraping knife 72, the shape of the ceramic 5 will not change.

[0043] As mentioned above, the above are only the preferred specific embodiments of the present invention, but the design concept of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention who makes non-substantive modifications to the present invention using this concept shall fall within the scope of infringement of the present invention.

Claims

1. A ceramic texture manufacturing machine, characterized in that, it includes a conveying table and a first scraper group and a second scraper group arranged on both sides of the conveying table; the first scraper group and the second scraper group are respectively arranged on a first adjusting frame and a second adjusting frame; the first adjusting frame and the second adjusting frame are respectively slidably connected to the base along the horizontal plane direction, and the first adjusting frame and the second adjusting frame move towards or away from each other; a ceramic is placed on the conveying table, the first adjusting frame and the second adjusting frame move towards each other, driving the first scraper group and the second scraper group to move towards each other; when the first scraper group and the second scraper group reach the position to be cut on the ceramic, the first adjusting frame and the second adjusting frame respectively drive the first scraper group and the second scraper group to move away from each other, and the first scraper group and the second scraper group scrape the ceramic from the middle of the ceramic to both sides; the first adjusting frame and the second adjusting frame specifically both include a scraper frame and a horizontal moving seat; the first scraper group and the second scraper group are fixed on the scraper frame; the horizontal moving seat is slidably connected to the base along the horizontal plane direction; a vertical adjusting device is arranged on the horizontal moving seat; the vertical adjusting device is provided with a vertical adjusting slider and a vertical guide rail; the vertical adjusting slider is slidably connected to the vertical guide rail, and the scraper frame is fixedly connected to the vertical adjusting slider, and the servo motor drives the vertical adjusting slider to slide up and down so that the scraper frame moves in the vertical direction.

2. The ceramic texture manufacturing machine according to claim 1, characterized in that, the horizontal moving seat is provided with a transverse adjusting slider, the base is provided with a transverse guide rail, and the transverse adjusting slider is slidably connected to the transverse guide rail; the servo motor drives the movement of the transverse adjusting slider to make the horizontal moving seat move.

3. The ceramic texture manufacturing machine according to claim 2, characterized in that, both the first scraper group and the second scraper group include at least two groups of scraper rows; the scraper rows are arranged parallel to each other; each group of the scraper rows is provided with at least one scraper.

4. The ceramic texture manufacturing machine according to claim 3, characterized in that, two groups of the scraper rows form a scraper unit; the scrapers in the two groups of the scraper rows in the scraper unit are arranged staggered with each other.

5. The ceramic texture manufacturing machine according to claim 4, characterized in that, a row of scrapers of the first scraper group facing the second scraper group and a row of scrapers of the second scraper group facing the first scraper group are arranged staggered with each other.

6. The ceramic texture manufacturing machine according to claim 5, characterized in that, it further includes an adjusting guide rail; each scraper is fixedly connected to an adjusting seat; the adjusting seat is provided with a sliding groove, and an adjusting guide rail is inserted into the sliding groove of the adjusting seat in a scraper row; and adjusting screw blocks are arranged on both sides of the adjusting guide rail, the adjusting screw blocks are all provided with internal threads, and a screw passes through the adjusting screw blocks in sequence and is tightened, so that the adjusting screw blocks on both sides of the adjusting guide rail lock the adjusting guide rail, and the adjusting seat is limited on the adjusting guide rail.

7. The ceramic texture manufacturing machine according to claim 6, characterized in that, A position sensor is further provided on the base. When the transfer table transfers the ceramic to the processing station, the position sensor sends sensing information to the control system, and the control system controls the servo motor to work so as to drive the scraper to move to the processing station.

8. A method for making ceramic patterns, characterized in that the ceramic pattern manufacturing machine according to any one of claims 1, 2, 3, 5, 6, and 7 is adopted; the ceramic is transferred to the processing station by a transfer table, and the scrapers arranged on both sides move towards each other, so that a row of scrapers of the first scraper group facing the second scraper group and a row of scrapers of the second scraper group facing the first scraper group are in the same straight line; the scraper holder moves down to the position where the ceramic is located through a vertical adjusting device; the scrapers arranged on both sides move away from each other to scrape the ceramic so as to form stripe grooves on the ceramic.

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