A balance weight production line
By designing an automated balance block production line, the problems of poor spraying effect and low production efficiency caused by manual plating in the existing technology are solved, and the front of the balance block is neatly placed and fully automatic boxing are realized, which improves production efficiency.
Patent Information
- Application Number
- CN202011155572.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-26
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2040-10-26
AI Technical Summary
In the prior art, the spraying process of balance blocks requires manual plating, resulting in poor spraying effect and untidy placement, affecting packaging and production efficiency.
A balance block production line is designed, including a feeding mechanism, a feed push mechanism, an arrangement mechanism, a finishing mechanism, a sticking mechanism and a boxing mechanism. Through an automated process, the front of the balance block is neatly placed, the spray quality improvement and the fully automatic boxing are fully realized.
An automated production line of balance blocks is realized, ensuring that the front of the balance blocks is neatly arranged, the spray quality is improved, and people are reduced through fully automatic boxing and improving production efficiency.
Smart Images

Figure CN112141684B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automobile parts production equipment, and in particular to a balancing weight production line. Background Art
[0002] The function of the balance block is to add appropriate counterweights to the parts of the wheel and tire assembly where the mass is relatively small, so that the wheel and tire assembly can maintain dynamic balance under high-speed rotation. During the processing of the balance block, the balance block needs to be sprayed according to different customer needs to achieve the purpose of rust prevention. In the prior art, the spraying of the balance block requires manual stacking of the balance block and then sending it to the spraying machine through a conveyor belt. The front and back sides of the balance block need to be identified during the manual stacking process, and the manually placed balance block is not integrated enough, and there is often no reserved gap between adjacent balance blocks, resulting in poor spraying effect. At the same time, the sprayed balance block is not neatly placed, which makes it extremely difficult to package it into boxes. Summary of the invention
[0003] The purpose of the present invention is to provide a balancing weight production line to solve the above-mentioned problem, so that the balancing weights can be neatly arranged with their front faces, thereby achieving good spraying quality and enabling automatic boxing.
[0004] To achieve the above object, the present invention provides the following solutions:
[0005] A balancing block production line comprises a frame, a feeding mechanism arranged on the frame along a production direction, a first pushing mechanism for pushing out the balancing blocks sent out by the feeding mechanism, an arranging mechanism for arranging the balancing blocks pushed out by the first pushing mechanism, a taking mechanism for taking out the balancing blocks on the arranging mechanism, a sorting mechanism for arranging the balancing blocks taken out by the taking mechanism, a second pushing mechanism for pushing out the balancing blocks sorted by the sorting mechanism, a sticking mechanism for sticking strips to the balancing blocks pushed out by the second pushing mechanism, and a boxing mechanism for boxing the sticking mechanism;
[0006] The feeding mechanism comprises a spiral feeding trough, the spiral feeding trough spirally rises from the inside to the outside, the bottom of the spiral feeding trough is fixedly connected to a material storage tray, the bottom of the material storage tray is fixedly connected to a vibration motor, the outermost side of the spiral feeding trough is sequentially provided with an opening, a low material baffle plate, and a material lever, the opening is movably connected with an adjustable baffle plate, and the height of the low material baffle plate is less than the thickness of the balance block;
[0007] The material taking mechanism is also arranged between the arranging mechanism and the second material pushing mechanism.
[0008] Preferably, the first pushing mechanism includes a first conveyor belt, two first cover plates symmetrically arranged above the first conveyor belt, the spacing between the two first cover plates matches the length of the balancing block, the discharge end of the spiral feeding trough is butted against one end of a connecting groove, the connecting groove is an inwardly concave structure, the other end of the connecting groove is butted against the first cover plate, a first baffle is provided on the side of the two first cover plates away from the feeding direction of the first conveyor belt, the first baffle is fixedly connected to the frame, a first pushing block is provided between the first baffle and the first cover plate, the first pushing block is fixedly connected to a first pushing rod at one end away from the first cover plate, the first pushing rod is rotatably connected to one end of a first connecting rod, the other end of the first connecting rod is rotatably connected to the edge of a first turntable, the bottom central axis of the first turntable is connected to a motor, the outer side of the first pushing rod is sleeved with a sliding sleeve, the sliding sleeve is fixed on the frame, and the first pushing block is used to push the balancing block into the arrangement mechanism.
[0009] Preferably, the arrangement mechanism includes a magnetic scale arranged on one side of the first pushing mechanism, a material storage plate is fixedly connected above the movable end of the magnetic scale, a material storage groove is provided on the material storage plate, the length and width of the material storage groove match the length and width of the balance block, and the fixed end of the magnetic scale is fixedly connected to the frame.
[0010] Preferably, the material picking mechanism includes a first slide rail fixedly connected to the top of the frame, a first sliding beam slidably cooperates with the top of the first slide rail, a cylinder body of a first servo cylinder is fixedly connected to the middle of the first sliding beam, a first belt is fixedly connected to the top of the first sliding beam, a first pulley for enabling the first belt to run is provided in the first belt, the first pulley shaft is connected to the output shaft of the first servo motor, the first servo motor is fixedly connected to the frame, the output shaft of the first servo cylinder passes through the first sliding beam and is fixedly connected to the first cross plate, the cylinder body of the second servo cylinder is fixedly connected to the first stripping plate at both ends below the first cross plate, the output shaft of the second servo cylinder is fixedly connected to the first stripping plate, a first magnet is arranged between the first cross plate and the middle of the first stripping plate, the first magnet is fixed below the first cross plate, and the balance block sucked by the first magnet is sent to the sorting mechanism.
[0011] Preferably, the sorting mechanism includes a second slide rail fixedly connected to the top of the frame, a second sliding beam is slidably provided on the second slide rail, a cylinder body of a third servo cylinder is fixedly connected to the middle of the second sliding beam, a second belt is fixedly connected to the top of the second sliding beam, a second pulley is provided in the second belt to enable the second belt to run, the second pulley shaft is connected to the output shaft of a second servo motor, the second servo motor is fixedly connected to the frame, the cylinder body of the third servo cylinder is fixedly connected to the bottom of the second sliding beam, the output shaft of the third servo cylinder is fixedly connected to a first fixed plate, a sensor is fixedly connected to the bottom of the first fixed plate, and a second baffle is fixedly connected to the bottom of the first fixed plate, and the balancing block sorted by the second baffle is transported to the second pushing mechanism by the material picking mechanism.
[0012] Preferably, the second pushing mechanism includes a second conveyor belt, a second cover plate, a third cover plate, and a fourth cover plate are arranged above the second conveyor belt, the spacing between the second cover plate and the third cover plate matches the size of the balancing block, the spacing between the third cover plate and the fourth cover plate matches the size of the balancing block, a third baffle is arranged on the side of the second cover plate, the third cover plate, and the fourth cover plate away from the feeding direction of the second conveyor belt, the third baffle is fixed to the frame, a second pushing block is arranged between the third baffle and the second cover plate, the third cover plate, and the fourth cover plate, an end of the second pushing block away from the second cover plate is rotatably connected to one end of the second connecting rod, the other end of the second connecting rod is rotatably connected to the edge of the second turntable, the bottom center axis of the second turntable is connected to a motor, and the second pushing block is used to push the balancing block onto the sticking strip mechanism.
[0013] Preferably, the sticking strip mechanism includes a vertical plate, a support plate perpendicular to and fixedly connected to the vertical plate, the support plate is a herringbone structure, the support plate is docked with the discharge end of the second pushing mechanism, a fourth conveyor belt is arranged on the side of the support plate away from the second pushing mechanism, a plurality of clamping wheels are vertically and rotatably connected to the vertical plate, and the clamping wheels are arranged to match the shape of a side of the support plate close to the second pushing mechanism.
[0014] Preferably, the box loading mechanism includes a platform fixedly connected to the frame, a second stripping plate is provided above the platform, the output shaft of a fourth servo cylinder is fixedly connected above both ends of the second stripping plate, the cylinder body of the fourth servo cylinder is fixedly connected to a second fixed plate, a second magnet is provided between the second stripping plate and the middle of the second fixed plate, the second magnet is fixedly connected to the bottom surface of the second stripping plate, a vertical screw assembly is fixedly connected above the second fixed plate, the vertical screw assembly is fixedly connected to a transverse screw assembly, the transverse screw assembly is fixedly connected to the frame, the vertical screw assembly is fixedly connected to the output shaft of the motor, a fourth baffle is fixedly connected above the platform and the side surface perpendicular to the discharging direction of the second pushing mechanism, a third pushing block is provided above one end of the platform away from the fourth baffle, the output shaft of the fifth servo cylinder is fixedly connected to one end of the third pushing block away from the platform, and a storage platform is provided on the side of the platform away from the fifth servo cylinder.
[0015] The present invention has the following technical effects:
[0016] The above method can realize the forward and reverse identification of two balancing blocks of different specifications, so that the balancing blocks can be fed in the same arrangement order and sent to the first pushing mechanism. The two specifications of materials are respectively sent to the arranging mechanism through the first pushing mechanism. The arranging mechanism arranges the two different specifications of balancing blocks neatly and the picking mechanism sends the two different specifications of balancing blocks to the conveyor belt of the sprayer, thereby improving the spraying quality of the balancing blocks.
[0017] The spray machine conveyor belt sends the balancing blocks into the spray machine and then sends them out by the spray machine conveyor belt. The balancing block sorting mechanism sent out by the conveyor belt sorts the two rows of balancing blocks of different specifications into two rows of balancing blocks close to each other, and then passes through the material taking mechanism to transport the two rows of balancing blocks to the second pushing mechanism, and then passes through the second pushing mechanism to push the two rows of balancing blocks to the sticking strip mechanism, and then the adhesive strip is pasted on the sticking strip mechanism, and then the balancing blocks are boxed through the boxing mechanism. The whole process is fully automated, reducing manual work and greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 It is a schematic diagram of the top view structure of the present invention;
[0020] Figure 2It is a schematic diagram of the spiral feeding trough structure of the feeding mechanism;
[0021] Figure 3 It is a structural schematic diagram of the opening cross-section state of the feeding mechanism;
[0022] Figure 4 It is a structural schematic diagram of the second opening cross-section state of the feeding mechanism;
[0023] Figure 5 It is a structural schematic diagram of the cross-sectional state of the low baffle plate of the feeding mechanism;
[0024] Figure 6 It is a structural schematic diagram of the second cross-section state of the low baffle plate of the feeding mechanism;
[0025] Figure 7 It is a schematic diagram of the cross-sectional structure of the connecting groove;
[0026] Figure 8 It is a side view structural diagram of the first pushing mechanism;
[0027] Fig. 9 It is a schematic diagram of the top view of the arrangement mechanism and the first pushing mechanism;
[0028] Fig.10 It is a schematic diagram of the side structure of the material storage plate;
[0029] Fig.11 It is a schematic diagram of the structure of the material taking mechanism;
[0030] Fig.12 It is a schematic diagram of the coordination structure of the first transverse plate and the first material stripping plate in the material taking mechanism;
[0031] Fig.13 To organize the schematic diagram of the organization structure;
[0032] Fig.14 It is a schematic diagram of the top view of the structure of the second pushing mechanism;
[0033] Fig.15 It is a schematic diagram of the main structure of the sticking strip mechanism;
[0034] Fig.16 It is a schematic diagram of the side structure of the box loading mechanism;
[0035] Fig.17 It is a schematic diagram of the coordination structure of the second stripping plate and the second fixing plate of the box loading mechanism.
[0036] Among them, 1 is a frame, 2 is a feeding mechanism, 201 is a spiral feeding trough, 202 is an opening, 203 is an adjustable baffle, 204 is a low baffle plate, 205 is a material pusher, 3 is a connecting groove, 4 is an arrangement mechanism, 401 is a magnetic ruler, 402 is a material storage plate, 403 is a material storage trough, 5 is a first material pushing mechanism, 501 is a first conveyor belt, 502 is a first cover plate, 503 is a first baffle, 504 is a first material pushing block, 505 is a sliding sleeve, 506 is a first push rod, 507 is The first connecting rod, 508 is the first turntable, 6 is the material taking mechanism, 601 is the first sliding beam, 602 is the first slide rail, 603 is the first servo motor, 604 is the first pulley, 605 is the first belt, 606 is the first servo cylinder, 607 is the first transverse plate, 608 is the second servo cylinder, 609 is the first stripping plate, 610 is the first magnet, 7 is the sprayer, 701 is the sprayer conveyor belt, 8 is the sorting mechanism, 801 is the second pulley, 802 is the second pulley Belt, 803 is the second sliding beam, 804 is the third servo cylinder, 805 is the first fixed plate, 806 is the sensor, 807 is the second baffle, 808 is the second servo motor, 809 is the second slide rail, 9 is the second pusher mechanism, 901 is the second cover plate, 902 is the third cover plate, 903 is the fourth cover plate, 904 is the third baffle, 905 is the second turntable, 906 is the second connecting rod, 907 is the second pusher block, 908 is the second conveyor belt, 10 is the sticking strip mechanism, 1 001 is a vertical plate, 1002 is a clamping wheel, 1003 is a support plate, 1004 is a fourth conveyor belt, 11 is a box loading mechanism, 1101 is a platform, 1102 is a fourth baffle, 1103 is a transverse screw assembly, 1104 is a vertical screw assembly, 1105 is a second fixed plate, 1106 is a fourth servo cylinder, 1107 is a second material stripping plate, 1108 is a fifth servo cylinder, 1109 is a storage platform, 1110 is a third pushing block, and 1111 is a second magnet. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0039] Reference Figure 1-17As shown, the present invention provides a balancing block production line, comprising a frame 1, a feeding mechanism 2 arranged on the frame 1 along a production direction, a first pushing mechanism 5 for pushing out the balancing blocks sent out by the feeding mechanism 2, an arranging mechanism 4 for arranging the balancing blocks pushed out by the first pushing mechanism 5, a taking mechanism 6 for taking out the balancing blocks on the arranging mechanism 4, a sorting mechanism 8 for arranging the balancing blocks taken out by the taking mechanism 6, a second pushing mechanism 9 for pushing out the balancing blocks sorted by the sorting mechanism 8, a sticking mechanism 10 for sticking the balancing blocks pushed out by the second pushing mechanism 9, and a boxing mechanism 11 for boxing the sticking mechanism 10;
[0040] The feeding mechanism 2 includes a spiral feeding trough 201, which spirally rises from the inside to the outside, and a material storage tray is fixedly connected to the bottom of the spiral feeding trough 201, and a vibration motor is fixedly connected to the bottom of the material storage tray. The outermost side of the spiral feeding trough 201 is provided with an opening 202, a low material baffle plate 204, and a material lever 205 in sequence, and an adjustable baffle plate 203 is movably connected in the opening 202, and the height of the low material baffle plate 204 is less than the thickness of the balance block;
[0041] A material taking mechanism 6 is also provided between the arranging mechanism 8 and the second material pushing mechanism 9 .
[0042] Reference Figure 1 As shown, Figure 1 The left side is used for feeding the 10g weight balance weight. The balance weight is vibrated to the outermost circle of the spiral feeding trough 201 by the vibration motor of the feeding mechanism 2. The length of the adjustable baffle 203 extending into the opening 202 is less than half of the width of the balance weight. Figure 3 and Figure 4 As shown, when the balance block passes through the opening 202, the vertical balance block can continue to move forward if its length is greater than the width of the opening 202. When the horizontal balance block passes through the opening 202, it falls back into the storage tray through the opening 202 due to gravity. Figure 5 and Figure 6 As shown, since the front edge of the balancing block is rounded during the stamping process, when the balancing block passes through the low material baffle plate 204, the balancing block placed in the forward direction continues to move forward under the action of the low material baffle plate 204, and the balancing block placed in the reverse direction cannot be blocked by the low material baffle plate 204 due to the rounded front edge, and thus falls back into the material storage tray;
[0043] Reference Figure 1 As shown, Figure 1The right side is used for loading a 5g balancing weight. The vibration motor of the feeding mechanism 2 vibrates the balancing weight to the outermost circle of the spiral feeding trough 201. The length of the adjustable baffle 203 extending into the opening 202 is greater than the width of the balancing weight. The balancing weight moves forward normally. The distance between the material shifting rod 205 and the supporting edge of the spiral feeding trough 201 is less than the length of the balancing weight. When the balancing weight passes through the material shifting rod 205, the material shifting rod 205 shifts the balancing weight from the spiral feeding trough 201 down and drops it back into the storage tray.
[0044] Through the above method, the forward and reverse identification of two balancing blocks of different specifications can be realized, so that the balancing blocks are fed in the same arrangement order and sent to the first pushing mechanism 5, and the materials of the two specifications are respectively sent to the arranging mechanism 4 through the first pushing mechanism 5, and the arranging mechanism 4 arranges the two balancing blocks of different specifications neatly and sends the two balancing blocks of different specifications to the spraying machine conveyor belt 701 by the feeding mechanism 6, and the spraying machine conveyor belt 701 sends the balancing blocks into the spraying machine 7, and then sends them out by the spraying machine conveyor belt 701, and the balancing block sorting mechanism 8 sent by the conveyor belt 701 sorts the two rows of balancing blocks of different specifications into two rows of balancing blocks close to each other, and then transports the two rows of balancing blocks to the second pushing mechanism 9 through the feeding mechanism 6, and pushes the two rows of balancing blocks to the sticking strip mechanism 10 through the second pushing mechanism 9, and the adhesive strip is pasted on the sticking strip mechanism 10, and then the balancing blocks are boxed through the boxing mechanism 11. The whole process is fully automated, which reduces manual work and greatly improves production efficiency.
[0045] Further optimized solution, the first pushing mechanism 5 includes a first conveyor belt 501, two first cover plates 502 symmetrically arranged above the first conveyor belt 501, Figure 1 As shown, Figure 1 The left side in the middle is a 10g balance weight, and the distance between the two first cover plates 502 matches the length of the balance weight. Figure 1 The right side of the middle is a 5g balance block, the spacing between the two first cover plates 502 matches the length of the balance block, the discharge end of the spiral feeding trough 201 is butted with one end of the connecting groove 3, the connecting groove 3 is a concave structure, and the other end of the connecting groove 3 is butted with the first cover plate 502, and the first baffle plate 503 is arranged on the side of the two first cover plates 502 away from the feeding direction of the first conveyor belt 501, the first baffle plate 503 is fixedly connected to the frame 1, and a first pusher is arranged between the first baffle plate 503 and the first cover plate 502 Block 504, one end of the first pushing block 504 away from the first cover plate 502 is fixedly connected with the first pushing rod 506, the first pushing rod 506 is rotatably connected to one end of the first connecting rod 507, the other end of the first connecting rod 507 is rotatably connected to the edge of the first turntable 508, the bottom center axis of the first turntable 508 is connected to the motor, the outer side of the first pushing rod 506 is sleeved with a sliding sleeve 505, the sliding sleeve 505 is fixed on the frame 1, and the first pushing block 504 is used to push the balancing block into the arrangement mechanism 4.
[0046] The balancing block sent out from the spiral feeding trough 201 is sent to the first conveyor belt 501 through the connecting groove 3. The first conveyor belt 501 transports the balancing block to the first baffle 503. The motor rotates to drive the first turntable 508 to rotate, and then drives the first pushing block 504 to do reciprocating motion, pushing the balancing block onto the arrangement mechanism 4.
[0047] A further optimization scheme is that the arrangement mechanism 4 includes a magnetic scale 401 arranged on one side of the first pushing mechanism 5, and a material storage plate 402 is fixedly connected above the movable end of the magnetic scale 401, and a material storage groove 403 is opened on the material storage plate 402, and the length and width of the material storage groove 403 match the length and width of the balance block, and the fixed end of the magnetic scale 401 is fixedly connected to the frame 1.
[0048] The balancing blocks pushed out by the first pushing block 504 enter the material storage slot 403 on the material storage plate 402 at one time, and the balancing blocks are arranged neatly.
[0049] Further optimization scheme, the material taking mechanism 6 includes a first slide rail 602 fixedly connected to the top of the frame 1, a first sliding beam 601 is slidably matched above the first slide rail 602, a cylinder body of a first servo cylinder 606 is fixedly connected to the middle of the first sliding beam 601, a first belt 605 is fixedly connected to the top of the first sliding beam 601, a first pulley 604 for running the first belt 605 is provided in the first belt 605, the first pulley 604 shaft is connected to the output shaft of the first servo motor 603, and the first servo motor 60 3 is fixedly connected to the frame 1, the output shaft of the first servo cylinder 606 passes through the first sliding beam 601 and is fixedly connected to the first cross plate 607, the two ends below the first cross plate 607 are fixedly connected to the cylinder body of the second servo cylinder 608, the output shaft of the second servo cylinder 608 is fixedly connected to the first stripping plate 609, a first magnet 610 is arranged between the first cross plate 607 and the middle part of the first stripping plate 609, the first magnet 601 is fixed below the first cross plate 607, and the balance block sucked by the first magnet 601 is sent to the sorting mechanism 8.
[0050] The first magnet 601 on the material picking mechanism 6 absorbs the balancing block from the material storage trough 403, and drives the first pulley 604 to rotate by controlling the first servo motor 603 to rotate, thereby driving the first sliding beam 601 to slide along the first slide rail 602, and sending the balancing block to the top of the sprayer conveyor belt 701. At this time, the first servo cylinder 606 extends, driving the first material stripping plate 609 to move downward, thereby pushing the balancing block to the sprayer conveyor belt 701. The static balancing block is sent into the sprayer 7 through the operation of the sprayer conveyor belt 701, and the balancing block after spraying is sent out through the sprayer conveyor belt 701.
[0051] A further optimized solution is that the sorting mechanism 8 includes a second slide rail 809 fixedly connected to the top of the frame 1, a second sliding beam 803 is slidably provided on the second slide rail 809, a cylinder body of a third servo cylinder 804 is fixedly connected to the middle of the second sliding beam 803, a second belt 802 is fixedly connected to the top of the second sliding beam 803, a second pulley 801 is provided in the second belt 802 to enable the second belt 802 to run, the second pulley 801 is connected to the output shaft of a second servo motor 808, the second servo motor 808 is fixedly connected to the frame 1, the cylinder body of the third servo cylinder 804 is fixedly connected to the bottom of the second sliding beam 803, the output shaft of the third servo cylinder 804 is fixedly connected to a first fixed plate 805, a sensor 806 is fixedly connected to the bottom of the first fixed plate 805, a second baffle 807 is fixedly connected to the bottom of the first fixed plate 805, and the balancing block sorted by the second baffle 807 is transported to the second pushing mechanism 9 by the material taking mechanism 6.
[0052] The sensor 806 senses the passage of the balancing block sent out by the sprayer conveyor belt 701 and transmits the signal to the controller. The controller controls the third servo cylinder 804 to extend, thereby driving the second baffle 807 to move downward. After the second baffle 807 contacts the sprayer conveyor belt 701, the controller controls the second servo motor 808 to rotate, driving the second belt 802 to run, so that the two rows of balancing blocks of different specifications are close to each other, so that the distance between the two is suitable for the use of the second pushing mechanism 9, and then the two rows of balancing blocks of different specifications are transported to the second pushing mechanism 9 through the material picking mechanism 6.
[0053] Further optimization scheme, the second pushing mechanism 9 includes a second conveyor belt 908, and a second cover plate 901, a third cover plate 902, and a fourth cover plate 903 are arranged above the second conveyor belt 908. The spacing between the second cover plate 901 and the third cover plate 902 matches the size of the balance block, and the spacing between the third cover plate 902 and the fourth cover plate 903 matches the size of the balance block. The second cover plate 901, the third cover plate 902, and the fourth cover plate 903 are arranged with a third baffle on the side away from the feeding direction of the second conveyor belt 908 904, the third baffle 904 is fixedly connected to the frame 1, and a second pushing block 907 is arranged between the third baffle 904 and the second cover plate 901, the third cover plate 902, and the fourth cover plate 903. The second pushing block 907 is rotatably connected to one end of the second connecting rod 906 at one end away from the second cover plate 901, and the other end of the second connecting rod 906 is rotatably connected to the edge of the second turntable 905. The central axis at the bottom of the second turntable 905 is connected to a motor. The second pushing block 907 is used to push the balancing block onto the sticking strip mechanism 10.
[0054] Two rows of balancing blocks of different specifications are placed on the second conveyor belt 908 through the material taking mechanism 6, and the balancing blocks are transported to the third baffle 904 through the second conveyor belt 908. The second pushing block 907 is driven by the rotation of the motor to make reciprocating motion, and the balancing blocks are sent to the sticking strip mechanism 10.
[0055] A further optimized solution is that the sticking strip mechanism 10 includes a vertical plate 1001, a support plate 1003 which is perpendicular to and fixedly connected to the vertical plate 1001, the support plate 1003 is a herringbone structure, the support plate 1003 is connected to the discharge end of the second pushing mechanism 9, a fourth conveyor belt 1004 is arranged on the side of the support plate 1003 away from the second pushing mechanism 9, and a plurality of clamping wheels 1002 are vertically and rotatably connected to the vertical plate 1001, and the clamping wheels 1002 are arranged to match the shape of the side wall of the support plate 1003 close to the second pushing mechanism 9.
[0056] The balancing block pushed in by the second pushing block 907 and the rubber strip fed in from under the support plate 1003 are bonded together and the clamping wheel 1002 presses and bonds the two together. A cutting mechanism is provided on the side of the support plate 1003 away from the second pushing block 907. The same function can be achieved by replacing the first pushing block 504 in the first pushing mechanism 5 with a blade. No further details will be given here. The cut-off balancing block and rubber strip are pushed into the fourth conveyor belt 1004 by the subsequent balancing block. The balancing block after the rubber strip is pasted is fed into the box loading mechanism 11 via the fourth conveyor belt 1004.
[0057] A further optimized solution is that the box loading mechanism 11 includes a platform 1101 fixedly connected to the frame 1, a second stripping plate 1107 is arranged above the platform 1, the output shaft of the fourth servo cylinder 1106 is fixedly connected to the upper ends of the second stripping plate 1107, the cylinder body of the fourth servo cylinder 1106 is fixedly connected to the second fixed plate 1105, a second magnet 1111 is arranged between the second stripping plate 1107 and the middle part of the second fixed plate 1105, the second magnet 1111 is fixedly connected to the bottom surface of the second stripping plate 1107, a vertical screw assembly 1104 is fixedly connected to the upper part of the second fixed plate 1105, and the vertical screw assembly 1104 is fixedly connected to the upper part of the second fixed plate 1105. 04 is fixedly connected with a transverse screw assembly 1103, the transverse screw assembly 1103 is fixedly connected to the frame 1, the vertical screw assembly 1104 is fixedly connected with the output shaft of the motor, the platform 1101 is fixedly connected with a fourth baffle 1102 above the side perpendicular to the discharge direction of the second pushing mechanism 9, a third pushing block 1110 is arranged above the end of the platform 1101 away from the fourth baffle 1102, the end of the third pushing block 1110 away from the platform 1101 is fixedly connected with the output shaft of the fifth servo cylinder 1108, and a storage platform 1109 is arranged on the side of the platform 1101 away from the fifth servo cylinder 1108.
[0058] The running direction of the third pushing block 1110 is perpendicular to the running direction of the fourth conveyor belt 1004. The balancing block after the adhesive strip is attached is extended by the fifth servo cylinder 1108, which drives the third pushing block 1110 to move, thereby pushing the balancing block to the platform 1101. When the balancing block on the platform 1101 meets the four conditions, the motor drives the vertical screw assembly 1104 to make the second stripping plate 1107 and the second fixed plate 1105 move downward together, so that the second magnet 1111 attracts the balancing block, and the horizontal screw assembly 1103 moves, thereby moving the second fixed plate 1105 to send the balancing block to the packaging box placed on the storage platform 1109. When the balancing block enters the packaging box, the fourth servo cylinder 1106 is controlled to extend, and the fourth servo cylinder 1106 pushes the second stripping plate 1107 to move downward, pushing the balancing block off the second magnet 1111, so that the balancing block falls into the packaging box, and repeats the above movement. After the box is full, it can be packed.
[0059] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0060] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A balancing weight production line, characterized by: The invention comprises a frame (1), a feeding mechanism (2) arranged on the frame (1) along a production direction, a first pushing mechanism (5) for pushing out a balancing block sent out by the feeding mechanism (2), an arranging mechanism (4) for arranging the balancing blocks pushed out by the first pushing mechanism (5), a taking mechanism (6) for taking out the balancing blocks on the arranging mechanism (4), a spraying machine (7), a sorting mechanism (8) for arranging the balancing blocks sprayed by the spraying machine (7), a second pushing mechanism (9) for pushing out the balancing blocks sorted by the sorting mechanism (8), a sticking mechanism (10) for sticking a strip to the balancing blocks pushed out by the second pushing mechanism (9), and a boxing mechanism (11) for boxing the balancing blocks; The feeding mechanism (2) comprises a spiral feeding trough (201), the spiral feeding trough (201) spirally ascends from the inside to the outside, a material storage tray is fixedly connected to the bottom of the spiral feeding trough (201), a vibration motor is fixedly connected to the bottom of the material storage tray, an opening (202), a low material baffle plate (204), and a material shifting rod (205) are sequentially arranged at the outermost side of the spiral feeding trough (201), an adjustable baffle plate (203) is movably connected in the opening (202), and the height of the low material baffle plate (204) is less than the thickness of the balance block; The material taking mechanism (6) is also arranged between the arranging mechanism (8) and the second material pushing mechanism (9); The material taking mechanism (6) comprises a first slide rail (602) fixedly connected to the top of the frame (1); a first sliding beam (601) is slidably matched above the first slide rail (602); a cylinder body of a first servo cylinder (606) is fixedly connected to the middle of the first sliding beam (601); a first belt (605) is fixedly connected to the top of the first sliding beam (601); a first pulley (604) for enabling the first belt (605) to run is provided inside the first belt (605); the first pulley (604) is connected to the output shaft of a first servo motor (603); the first servo motor (603) is connected to the frame (1) Fixed connection, the output shaft of the first servo cylinder (606) passes through the first sliding beam (601) and is fixedly connected to the first transverse plate (607), the cylinder body of the second servo cylinder (608) is fixedly connected to the two ends below the first transverse plate (607), the output shaft of the second servo cylinder (608) is fixedly connected to the first stripping plate (609), a first magnet (610) is arranged between the first transverse plate (607) and the middle part of the first stripping plate (609), the first magnet (610) is fixed below the first transverse plate (607), and the balance block sucked by the first magnet (610) is sent to the spraying machine (7); The arranging mechanism (8) comprises a second slide rail (809) fixedly connected to the upper part of the frame (1); a second sliding beam (803) is slidably arranged on the second slide rail (809); a cylinder body of a third servo cylinder (804) is fixedly connected to the middle part of the second sliding beam (803); a second belt (802) is fixedly connected to the upper part of the second sliding beam (803); a second belt pulley (801) for making the second belt (802) run is arranged inside the second belt (802); a second servo motor (808) is connected to the shaft of the second belt pulley (801) The output shaft of the third servo cylinder (804) is fixedly connected to the frame (1); the cylinder body of the third servo cylinder (804) is fixedly connected to the bottom of the second sliding beam (803); the output shaft of the third servo cylinder (804) is fixedly connected to a first fixed plate (805); the bottom of the first fixed plate (805) is fixedly connected to a sensor (806); the bottom of the first fixed plate (805) is fixedly connected to a second baffle (807); and the balancing block after being sorted by the second baffle (807) is transported to the second pushing mechanism (9) by the material taking mechanism (6).
2. A balancing weight production line according to claim 1, characterized in that: The first pushing mechanism (5) comprises a first conveyor belt (501), two first cover plates (502) symmetrically arranged above the first conveyor belt (501), the spacing between the two first cover plates (502) matching the length of the balance block, the discharge end of the spiral feeding trough (201) is butt-jointed with one end of a connecting groove (3), the connecting groove (3) is an inwardly concave structure, the other end of the connecting groove (3) is butt-jointed with the first cover plate (502), a first baffle plate (503) is arranged on one side of the two first cover plates (502) away from the feeding direction of the first conveyor belt (501), the first baffle plate (503) is fixedly connected to the frame (1), and the first baffle plate (503) is connected to the frame (1). A first pushing block (504) is arranged between the first cover plates (502), one end of the first pushing block (504) away from the first cover plate (502) is fixedly connected to a first pushing rod (506), the first pushing rod (506) is rotatably connected to one end of a first connecting rod (507), the other end of the first connecting rod (507) is rotatably connected to the edge of a first turntable (508), a motor is connected to the central axis at the bottom of the first turntable (508), a sliding sleeve (505) is sleeved on the outer side of the first pushing rod (506), the sliding sleeve (505) is fixed on the frame (1), and the first pushing block (504) is used to push the balancing block into the arrangement mechanism (4).
3. A balancing weight production line according to claim 2, characterized in that: The arrangement mechanism (4) comprises a magnetic scale (401) arranged on one side of the first material pushing mechanism (5); a material storage plate (402) is fixedly connected above the movable end of the magnetic scale (401); a material storage groove (403) is provided on the material storage plate (402); the length and width of the material storage groove (403) match the length and width of the balance block; and the fixed end of the magnetic scale (401) is fixedly connected to the frame (1).
4. A balancing weight production line according to claim 1, characterized in that: The second pushing mechanism (9) comprises a second conveyor belt (908), and a second cover plate (901), a third cover plate (902), and a fourth cover plate (903) are arranged above the second conveyor belt (908), the spacing between the second cover plate (901) and the third cover plate (902) matches the size of the balancing block, and the spacing between the third cover plate (902) and the fourth cover plate (903) matches the size of the balancing block, and a third baffle plate (904) is arranged on the side of the second cover plate (901), the third cover plate (902), and the fourth cover plate (903) away from the feeding direction of the second conveyor belt (908). The baffle plate (904) is fixedly connected to the frame (1); a second push block (907) is arranged between the third baffle plate (904) and the second cover plate (901), the third cover plate (902) and the fourth cover plate (903); one end of the second push block (907) away from the second cover plate (901) is rotatably connected to one end of a second connecting rod (906); the other end of the second connecting rod (906) is rotatably connected to the edge of a second turntable (905); a motor is connected to the central axis at the bottom of the second turntable (905); and the second push block (907) is used to push the balancing block onto the sticking strip mechanism (10).
5. The balancing weight production line according to claim 1, characterized in that: The sticking strip mechanism (10) comprises a vertical plate (1001), a support plate (1003) vertically and fixedly connected to the vertical plate (1001), the support plate (1003) being a herringbone structure, the support plate (1003) being butt-jointed with the discharge end of the second pushing mechanism (9), a fourth conveyor belt (1004) being arranged on the side of the support plate (1003) away from the second pushing mechanism (9), a plurality of clamping wheels (1002) being vertically and rotatably connected to the vertical plate (1001), the clamping wheels (1002) being matched with the side wall of the support plate (1003) close to the second pushing mechanism (9).
6. The balancing weight production line according to claim 1, characterized in that: The box loading mechanism (11) comprises a platform (1101) fixedly connected to the frame (1); a second stripping plate (1107) is arranged above the platform (1101); the output shaft of a fourth servo cylinder (1106) is fixedly connected above both ends of the second stripping plate (1107); the cylinder body of the fourth servo cylinder (1106) is fixedly connected to a second fixed plate (1105); a second magnet (1111) is arranged between the second stripping plate (1107) and the middle part of the second fixed plate (1105); the second magnet (1111) is fixedly connected to the bottom surface of the second stripping plate (1107); a vertical lead screw assembly (1104) is fixedly connected above the second fixed plate (1105); the vertical lead screw assembly (1104) is fixedly connected to the A transverse screw assembly (1103) is connected, the transverse screw assembly (1103) is fixedly connected to the frame (1), the vertical screw assembly (1104) is fixedly connected to the output shaft of the motor, a fourth baffle (1102) is fixedly connected above the platform (1101) and the side surface perpendicular to the discharge direction of the second pushing mechanism (9), a third pushing block (1110) is arranged above the end of the platform (1101) away from the fourth baffle (1102), the end of the third pushing block (1110) away from the platform (1101) is fixedly connected to the output shaft of a fifth servo cylinder (1108), and a storage platform (1109) is arranged on the side of the platform (1101) away from the fifth servo cylinder (1108).
Citation Information
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