A strip package appearance detection device
The multi-sided detection system for cigarette packages addresses detection blind spots by using synchronized conveyor belts and cameras for full-surface imaging, ensuring high-quality production standards.
Patent Information
- Application Number
- CN202011105440.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-15
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2040-10-15
AI Technical Summary
In the prior art, the strip pack appearance detection device has a blind spot on the transport surface, and it is impossible to achieve comprehensive detection of cigarette strips.
A strip pack appearance detection device including a frame, a detection device, a removal device and a conveyor device is designed. Using a combination of multiple conveyor belts and cameras, it ensures that all six sides of the strip pack can be photographed and transmitted simultaneously through bevel gears to achieve comprehensive inspection.
The six-sided comprehensive inspection of the strip package is realized, the problem of blind spots is solved, and the design of the conveyor device is easy to repair.
Smart Images

Figure CN112170264B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of strip package detection, and particularly to a strip package appearance detection device. Background Art
[0002] The cigarette industry mainly relies on high-speed and highly reliable tobacco packaging machines. While strictly controlling product quality during high-speed production and packaging, the appearance quality and missing packages of strip boxes are key points for defect detection.
[0003] After the cigarette sticks are packed into the small package boxes, the small package boxes are finally packed into the strip boxes. Although the quality of the cigarette sticks and their packages is strictly controlled through different processes in the cigarette production workshop, in the prior art, most of them take pictures of the strip packages through a conveyor belt and a camera, and transmit them to the processor for analysis and detection. However, there are detection blind spots on the transportation surface of such appearance quality detection devices, and the transportation surface of the strip package cannot be detected, thus it is impossible to achieve a comprehensive detection of the cigarette strips.
[0004] In view of this, we propose a strip package full six-sided detection device. Summary of the Invention
[0005] In view of this, the purpose of the present invention is to provide a strip package appearance detection device to solve the problem that there are detection blind spots on the transportation surface in the prior art and it is impossible to achieve a comprehensive detection of the cigarette strips.
[0006] The present invention solves the above technical problems through the following technical means:
[0007] A strip package appearance detection device includes a frame, a detection device, a rejection device, and a conveying device. The conveying device includes a first conveying device, a second conveying device, and a third conveying device. The first conveying device includes a first conveyor belt and a first driving roller and a first driven roller respectively installed at both ends of the first conveyor belt. Installation grooves are provided on both sides of the frame. An outer shell is fixedly installed outside the installation grooves through bolts. Through holes are provided on the outer shell. Both ends of the first driving roller are rotatably installed in the through holes through bearings. Both ends of the first driven roller are rotatably installed on the frame through bearings. A driving motor is provided on one side of the frame. The first driving roller is fixedly connected to the output shaft of the driving motor. The second conveying device and the third conveying device both include a second conveyor belt and a second driving roller and a second driven roller respectively installed at both ends of the second conveyor belt. The second driving roller and the second driven roller are both rotatably installed in the installation grooves through bearings. The second driving roller is located above the first driving roller. A first bevel gear is provided on the first driving roller at the position of the second driving roller. A second bevel gear is provided on the second driving roller.
[0008] Furthermore, the rejection device is installed between the second conveying device and the third conveying device, and the rejection device includes a mounting plate, a rejection plate, a knocker and a processor. The knocker is fixedly mounted on the mounting plate, a slot is provided on the mounting plate, the rejection plate is rotatably connected in the slot through a torsion spring, and the knocking end of the knocker is located above the rejection plate. The knocker, the first camera group, the second camera group, the third camera and the fourth camera are all electrically connected to the processor.
[0009] Furthermore, a guide plate is installed at one end of the first conveying device, and the strip bag enters the first conveyor belt of the first conveying device through the guide plate. The conveying surface of the strip bag is connected to the first conveyor belt in the first conveying device. A support block is provided in the second conveyor belt, and the support block is fixedly connected to the bottom surface of the mounting groove.
[0010] Further, the detection device includes a first detection device and a second detection device, the first detection device includes a mounting seat, and a first camera group, a second camera group and a third camera are installed on the mounting seat, the first camera group and the second camera group each include two cameras, and the two cameras are installed opposite to each other, the second detection device is installed at the bottom of the area between the second conveying device and the third conveying device, and the second detection device includes a fourth camera.
[0011] Furthermore, mounting blocks are integrally formed on both sides of the top of the frame, the mounting seat is rotatably installed between the two mounting blocks, a rotating shaft is fixedly connected inside the mounting seat, the rotating shaft is rotatably connected to the mounting blocks on both sides, a card slot is opened at the outer end of the rotating shaft on the mounting block, a shell is integrally formed on the mounting block, a card body is slidably arranged in the shell, card columns are integrally formed on both sides of the top surface of the card body, the card columns are inserted in the card slots, a column is integrally formed on the bottom surface of the shell, a spring is sleeved on the column, one end of the spring is connected to the bottom surface of the shell, and the other end is connected to the bottom surface of the card body.
[0012] Furthermore, a toggle block is integrally formed on the outside of the card body, and the toggle block is provided with anti-slip grooves.
[0013] Beneficial effects of the present invention:
[0014] 1. A device for inspecting the appearance of tobacco strips of the present invention, through a first conveying device, a second conveying device and a third conveying device, can expose the conveying surface of the first conveying device to the photographing field of view of a fourth camera when the tobacco strip is located between the second conveying device and the third conveying device, thereby solving the problem that the common appearance quality inspection devices on the market have a blind spot in the inspection of the transport surface and cannot realize a comprehensive inspection of the tobacco strips.
[0015] 2. In the present invention, the first bevel gear is meshed with the second bevel gear, so that a single drive motor can drive the first conveying device, the second conveying device and the third conveying device to work synchronously at the same time.
[0016] 3. The present invention presses the toggle block to move the card body downward, thereby disengaging the card column from the card slot, and then rotating the mounting seat 180 degrees so that the internal components are located directly above, which is convenient for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a strip package appearance inspection device of the present invention;
[0018] Figure 2 It is a schematic diagram of the planar structure of a strip package appearance inspection device of the present invention without the outer shell;
[0019] Figure 3 It is a schematic diagram of the internal structure of a strip package appearance inspection device of the present invention;
[0020] Figure 4 It is a schematic diagram of the disassembled structure of a strip package appearance inspection device of the present invention;
[0021] Figure 5 It is a schematic diagram of the coordination structure of a first active roller and a second active roller in a strip bag appearance inspection device of the present invention;
[0022] Figure 6 It is a structural schematic diagram of a first detection device in a strip package appearance detection device of the present invention;
[0023] Figure 7 It is a schematic diagram of the internal structure of the first detection device of a strip package appearance detection device of the present invention.
[0024] Among them, the frame 1, the mounting block 11, the mounting groove 12, the shell 13, the column 131, the spring 132, the first detection device 21, the second detection device 22, the mounting seat 211, the first camera group 212, the second camera group 213, the third camera 214, the fourth camera 215, the rotating shaft 22, the card slot 221, the first conveying device 31, the first conveying belt 311, the first active roller 312, the first driven roller 313, the first bevel gear 314, the second conveying device 32, the third conveying device 33, the second conveying belt 341, the second active roller 342, the second driven roller 343, the second bevel gear 344, the guide plate 35, the support block 36, the strip bag 4, the shell 5, the drive motor 61, the card body 7, the card column 71, the toggle block 72, the mounting plate 81, the rejection plate 82, the knocker 83, and the processor 84. DETAILED DESCRIPTION
[0025] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments:
[0026] As Figures 1-7 shown, a strip package appearance detection device of the present invention includes a frame 1, a detection device, a rejection device, and a conveying device. The conveying device includes a first conveying device 31, a second conveying device 32, and a third conveying device 33. The first conveying device 31 includes a first conveyor belt 311, a first driving roller 312, and a first driven roller 313 respectively installed at both ends of the first conveyor belt 311. Installation grooves 12 are provided on both sides of the frame 1. A housing 5 is fixedly installed outside the installation grooves 12 by bolts. Through holes are provided on the housing 5. Both ends of the first driving roller 312 are rotatably installed in the through holes through bearings, and both ends of the first driven roller 313 are rotatably installed on the frame 1 through bearings. A driving motor 61 is provided on one side of the frame 1. The first driving roller 312 is fixedly connected to the output shaft of the driving motor 61. The driving motor 61 rotates the first driving roller 312, driving the first conveyor belt 311 to move. Thus, the strip package 4 on the first conveyor belt 311 moves along with the first conveyor belt 311.
[0027] Both the second conveying device 32 and the third conveying device 33 include a second conveyor belt 341, a second driving roller 342, and a second driven roller 343 respectively installed at both ends of the second conveyor belt 341. The second driving roller 342 and the second driven roller 343 are both rotatably installed in the installation grooves 12 through bearings. The second driving roller 342 is located above the first driving roller 312. A first bevel gear 314 is provided on the first driving roller 312 at the position of the second driving roller 342, and a second bevel gear 344 is provided on the second driving roller 342. Through the meshing of the first bevel gear 314 and the second bevel gear 344, when the driving motor 61 drives the first driving roller 312 to rotate, the second driving roller 342 is driven to rotate. Thus, both the first conveyor belt 311 and the second conveyor belt 341 move, and the first conveying device 31, the second conveying device 32, and the third conveying device 33 synchronously convey the strip packages.
[0028] A guide plate 35 is installed at one end of the first conveying device 31. The strip package 4 enters the first conveyor belt 311 of the first conveying device 31 through the guide plate 35. The conveying surface of the strip package 4 is in contact with the first conveyor belt 311 in the first conveying device 31. A support block 36 is provided inside the second conveyor belt 341. The support block 36 is fixedly connected to the bottom surface of the installation groove 12. The support block 36 supports the second conveyor belt 341, enabling the second conveyor belt 341 to ensure that the strip package 4 is clamped and transported forward.
[0029] When the first conveyor 31 conveys the strip pack 4 to the second conveyor 32 and the third conveyor 33, the end surfaces of the first conveyor belts 311 on the second conveyor 32 and the third conveyor 33 guide the strip pack 4, so that the strip pack 4 enters between the second conveyor 32 and the third conveyor 33. The second conveyor 32 and the third conveyor 33 clamp the strip pack 4 for conveyance, so that the conveying surface of the strip pack 4 on the first conveyor, i.e., the lower surface, is exposed.
[0030] The detection device includes a first detection device 21 and a second detection device 22. The first detection device 21 includes a mounting seat 211, on which a first camera group 212, a second camera group 213 and a third camera 214 are mounted. The first camera group 212 and the second camera group 213 each include two cameras, which are mounted opposite to each other. The first camera group 212 is used to take pictures of the front and back sides of the bag 4, and the second camera group 213 is used to take pictures of the sides of the bag 4. The third camera 214 is used to take pictures of the top surface of the bag 4. The second detection device 22 is mounted at the bottom of the area between the second conveying device 32 and the third conveying device 33. The second detection device includes a fourth camera 215, which is used to take pictures of the bottom surface of the bag 4.
[0031] Both sides of the top of the frame 1 are integrally formed with mounting blocks 11, and the mounting seat 211 is rotatably mounted between the two mounting blocks 11. A rotating shaft 22 is fixedly connected inside the mounting seat 211, and the rotating shaft 22 is rotatably connected to the mounting blocks 11 on both sides. A clamping groove 221 is provided at the outer end of the mounting block 11. A housing 13 is integrally formed on the mounting block 11, and a card body 7 is slidably arranged inside the housing 13. Both sides of the top surface of the card body 7 are integrally formed with clamping columns 71, and the clamping columns 71 are inserted into the clamping groove 221 to prevent the rotating shaft 22 from rotating. A column 131 is integrally formed on the bottom surface of the housing 13, and a spring 132 is sleeved on the column 131. One end of the spring 132 is connected to the bottom surface of the housing 13, and the other end is connected to the bottom surface of the card body 7. A toggle block 72 is integrally formed outside the card body 7, and an anti-slip pattern 721 is provided on the toggle block 72. When the first detection device needs to be repaired, the card body 7 can be moved downward by pressing the toggle block 72, thereby disengaging the card column 71 from the card slot 221, and then rotating the mounting seat 211 by 180 degrees so that the internal components are directly above, which is convenient for maintenance. Then, the toggle block 72 is released to allow the card column 71 to be inserted into the card slot 221 again, preventing the mounting seat 211 from rotating.
[0032] The rejection device is installed between the second conveying device 32 and the third conveying device 33. The rejection device includes a mounting plate 81, a rejection plate 82, a knocker 83 and a processor 84. The knocker 83 is fixedly installed on the mounting plate 81. A slot is opened on the mounting plate 81. The rejection plate 82 is rotatably connected in the slot through a torsion spring. The knocking end of the knocker 83 is located above the rejection plate 82. The knocker 83, the first camera group 212, the second camera group 213, the third camera 214 and the fourth camera 215 are all electrically connected to the processor 84. After the first camera group 212, the second camera group 213, the third camera 214 and the fourth camera 215 take pictures of the surface of the strip package 4, the pictures are transmitted to the processor 84 for analysis and detection whether they are qualified. If they are unqualified, when it is calculated that the unqualified strip package 4 is located at the rejection device, the processor 84 controls the knocker 83 to work. The knocker 83 can be a telescopic device commonly used in the prior art, such as a cylinder, an electric push rod, etc. The telescopic device knocks the reject plate 82 downward, and the reject plate 82 rejects the unqualified strip packages 4.
[0033] The present invention provides a strip pack appearance inspection device. During inspection, the strip pack 4 first passes through the first conveying device 31, and the first camera group 212, the second camera group 213 and the third camera 214 respectively take photos of the front, back, two sides and the top of the strip pack 4, and transmit the taken photos to the processor 84. Subsequently, the strip pack 4 is transported between the second conveying device 32 and the third conveying device 33, and the bottom surface of the strip pack 4 is photographed by the fourth camera 215 at the bottom, and the photographed photos are transmitted to the processor 84. The processor 84 analyzes the pictures and detects whether they are qualified. If they are unqualified, when it is calculated that the unqualified strip pack 4 is located at the rejection device, the processor 84 controls the knocker 83 to work, and the knocker 83 knocks the rejection plate 82 downward, and the rejection plate 82 rejects the unqualified strip pack 4. Compared with the prior art, the present invention solves the problem that the prior art has a detection blind spot on the transport surface and cannot achieve comprehensive detection of tobacco strips.
[0034] When the present invention is repaired, the card body 7 can be moved downward by pressing the toggle block 72, thereby disengaging the card column 71 from the card slot 221, and then rotating the mounting seat 211 by 180 degrees, so that the internal components are directly above, which is convenient for maintenance. Then, the toggle block 72 is released, so that the card column 71 is again inserted into the card slot 221, preventing the mounting seat 211 from rotating.
[0035] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, which should be included in the scope of the claims of the present invention. The techniques, shapes, and structural parts not described in detail in the present invention are all known technologies.
Claims
1. A strip package appearance detection device, characterized in that: The invention comprises a frame, a detection device, a rejection device and a conveying device, wherein the conveying device comprises a first conveying device, a second conveying device and a third conveying device, wherein the first conveying device comprises a first conveying belt and a first driving roller and a first driven roller respectively installed at two ends of the first conveying belt, both sides of the frame are provided with mounting grooves, a shell is fixedly installed outside the mounting grooves by bolts, a through hole is provided on the shell, two ends of the first driving roller are rotatably installed in the through holes through bearings, two ends of the first driven roller are rotatably installed on the frame through bearings, a driving motor is provided on one side of the frame, the first driving roller is fixedly connected to the output shaft of the driving motor, the second conveying device and the third conveying device clamp and convey the strip package, the second conveying device and the third conveying device both comprise a second conveying belt and a second driving roller and a second driven roller respectively installed at two ends of the second conveying belt, the second driving roller and the second driven roller are both rotatably installed in the mounting grooves through bearings, the second driving roller is located at the upper end of the first driving roller, a first bevel gear is provided on the first driving roller at the position of the second driving roller, and a second bevel gear is provided on the second driving roller; The detection device includes a first detection device and a second detection device, the first detection device includes a mounting seat, and a first camera group, a second camera group and a third camera are installed on the mounting seat, the first camera group and the second camera group each include two cameras, and the two cameras are installed opposite to each other, the second detection device is installed at the bottom of the area between the second conveying device and the third conveying device, and the second detection device includes a fourth camera.
2. The strip package appearance detection device according to claim 1, characterized in that: The rejection device is installed between the second conveying device and the third conveying device. The rejection device includes a mounting plate, a rejection plate, a knocker and a processor. The knocker is fixedly installed on the mounting plate. A slot is provided on the mounting plate. The rejection plate is rotatably connected in the slot through a torsion spring. The knocking end of the knocker is located above the rejection plate. The knocker, the first camera group, the second camera group, the third camera and the fourth camera are all electrically connected to the processor.
3. The strip package appearance detection device according to claim 2, wherein: A guide plate is installed at one end of the first conveying device, and the strip bag enters the first conveyor belt of the first conveying device through the guide plate. The conveying surface of the strip bag is connected to the first conveyor belt in the first conveying device. A support block is provided in the second conveyor belt, and the support block is fixedly connected to the bottom surface of the installation groove.
4. The strip package appearance detection device according to claim 1, characterized in that: Mounting blocks are integrally formed on both sides of the top of the frame, and the mounting seat is rotatably installed between the two mounting blocks. A rotating shaft is fixedly connected in the mounting seat, and the rotating shaft is rotatably connected to the mounting blocks on both sides. A card slot is opened at the outer end of the rotating shaft on the mounting block, and a shell is integrally formed on the mounting block, and a card body is slidably arranged in the shell. Card columns are integrally formed on both sides of the top surface of the card body, and the card columns are inserted in the card slots. A column is integrally formed on the bottom surface of the shell, and a spring is sleeved on the column, one end of the spring is connected to the bottom surface of the shell, and the other end is connected to the bottom surface of the card body.
5. The strip package appearance detection device according to claim 4, characterized in that: A toggle block is integrally formed on the card body, and anti-slip grooves are arranged on the toggle block.
Citation Information
Patent Citations
Strip package appearance detection device
CN214516104U