A modular automobile lap joint assembly platform
By designing a modular truck scale lap joint assembly platform, using components such as pads, limiters, and positioning pins, the automatic fixing and adjustment of lap joint accessories is realized, which solves the problems of manual dependence and difficulty in ensuring accuracy in the traditional assembly process. , improving production efficiency and product quality.
Patent Information
- Application Number
- CN202011038483.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-28
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2040-09-28
AI Technical Summary
The assembly process of traditional automobile scale lap joints relies on manual assistance, resulting in large labor consumption and difficult to guarantee accuracy. There is a risk of lap joint accessories falling, affecting production efficiency and product quality.
A modular car balance connecting group assembly table is designed. The combination of padding, horizontal limit device, sliding, positioning and marketing and limit boards can be used to achieve automation and fixation and adjustment of the connecting accessories to reduce manual intervention.
This assembly can effectively reduce artificial intervention, improve the production accuracy and quality of the coats, reduce the labor labor of the work, improve production efficiency, and apply to the production of different specifications.
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Figure CN112192123B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile scale assembly, in particular to a modular automobile scale lap joint assembly platform. Background Art
[0002] Traditionally, in the production of automobile scale lap joints, manual assistance for leveling and manual welding are used. However, this not only requires a large amount of manpower expenditure, but also the lap joint accessories are relatively heavy. Even if multiple workers can temporarily assist in fixing them, once one person's strength is not controlled well, product deviation will occur. In severe cases, the lap joint accessories will fall and injure the operator. Moreover, the processing accuracy of the automobile scale lap joint has a decisive influence on the measurement accuracy of the automobile scale product. In the past, the production accuracy of the scale lap joints was controlled by manual measurement, which often had large errors and was not suitable for mass production, affecting production efficiency. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a modular automobile lap joint assembly platform.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a modular automobile scale joint assembly platform, comprising an operating table and a pad, a pad is fixedly provided on the upper surface of the operating table, a limiting hole is penetrated through the upper surface of the operating table, and a movable limiting device 1 is fixedly provided on the upper surface of the operating table, an intermediate pad is fixedly provided at the central axis of the operating table, a lateral limiting device is fixedly connected to the right side of the upper surface of the pad, and a slide groove is provided in the middle of the upper surface of the pad, and a positioning pin is movably embedded in the slide groove, a limiting plate 1 is fixedly provided on the inner side of the upper surface of the pad, and a limiting plate 2 is embedded in the inner upper end of the pad, a limiting plate 3 is fixedly provided in the middle of the surface of the operating table, a bracket is fixedly provided at the bottom end of the operating table, and a splint is hingedly connected to the left side of the bracket, the other end of the splint penetrates the limiting hole, and a movable limiting device 2 is fixedly provided at the bottom end of the operating table, and the movable limiting device 2 is aligned with the center line of the splint. There are two groups of pads, limit holes, movable limit device 1, lateral limit device, slide groove, positioning pin, limit plate 1, limit plate 2, bracket, splint, and movable limit device 2, which are mirror-symmetrically arranged along the center length direction of the operating table. The lap joint type assembly table is also provided with a third group of limit holes, brackets, splints, and movable limit device 2, which are aligned with the center line of limit plate 3 and are used in conjunction with each other. The installation positions of limit plate 2 and limit plate 3 are on the same straight line.
[0005] Preferably, there are two groups of pads, limit holes, movable limit device 1, lateral limit device, slide groove, positioning pin, limit plate 1, limit plate 2, limit plate 3, bracket, splint, and movable limit device 2, and they are arranged in a mirror-symmetrical manner along the center width direction of the operating table.
[0006] Preferably, two slide grooves are provided on the pad, the slide grooves are arranged parallel to each other, and the positioning pin slides along the slide grooves, the opening positions of the slide grooves are determined according to the production specifications of the lap joint, the positioning pin includes a base, a sleeve, a pin, a pin cap, and a pull ring, the base is trapezoidal, the sleeve is a hollow cylinder, and is fixedly arranged on the base, the pin is a cylinder, and the pin and the sleeve are matched, the pin cap is fixedly arranged on the top of the pin, and the pin cap is fixedly arranged with a pull ring, and the positioning pin is arranged with different sizes and heights according to lap joints of different production specifications.
[0007] Preferably, the slide groove is trapezoidal and matches the base.
[0008] Preferably, the second movable limiting device includes a screw, a fixing part, and a rotating wheel. The fixing part is fixedly arranged on the bottom surface of the operating table. The screw is arranged to pass through one side of the operating table and the fixing part. The other end of the screw is fixedly connected to the rotating wheel.
[0009] Preferably, the splint is C-shaped with a larger lower end and a smaller upper end. The movable angle of the splint is the length of the limit hole. When the splint is in the maximum clamping state, the vertical gap between the splint and the limit plate three is smaller than the thickness of the lap joint support plate, and the center line of the splint is in a vertical state. In this way, since the lower end of the splint is larger and the upper end is smaller, it can fall back and open by its own gravity when the external force is removed.
[0010] Preferably, the end of the screw rod is rounded and abuts against the clamping plate, and the screw rod extends transversely and is aligned with the center of the side surface of the clamping plate.
[0011] Optionally, the movable limit device 1, the movable limit device 2, and the lateral limit device are electric hydraulic limit devices or pneumatic limit devices. Hydraulic push rod limit devices or pneumatic push rod limit devices are more common and will not be described in detail here.
[0012] Preferably, the movable limiting device is a screw wheel structure, and the lateral limiting device is a screw adjustment structure. The screw adjustment structure is relatively common and will not be described in detail here.
[0013] Preferably, the lap joint includes a support plate, a sensor mounting plate, a transverse support plate, a built-in support plate, a side support plate, and a concave support plate. The front end of the support plate is welded with a built-in support plate symmetrically along the center line, and the left and right sides of the front end of the support plate are welded with side support plates symmetrically along the center line. The concave support plate is respectively welded to the top of the built-in support plate and the side support plate and the side wall of the built-in support plate, and the outer edge of the side support plate is welded with a transverse support plate. The sensor mounting plates are respectively welded to the top of the transverse support plate and the other side of the side support plate, and a through hole is opened on the sensor mounting plate.
[0014] The present invention provides a modular automobile lap joint assembly platform, which has the following beneficial effects:
[0015] (1) The lap joint assembly table places the lap joint accessories upright on the pad by using a pad, a transverse limiting device, a slide groove, a positioning pin, a limiting plate 1, a limiting plate 2, and a limiting plate 3, and performs preliminary limiting by the limiting plate 1, the limiting plate 2, and the limiting plate 3, and fixes the left and right sides of the transverse limiting device by the transverse limiting device, fixes the concave support plate by the movable limiting device 1, and then fixes the small accessories by the positioning pin, and adjusts the position by the slide groove.
[0016] (2) The lap joint assembly table fixes all the lap joint accessories and applies a certain amount of pressure, thereby reducing manpower expenditure, and limits the accessories so that the lap joint produced will not deviate, thereby ensuring the accuracy and quality of the product after welding.
[0017] (3) The lap joint assembly table can produce lap joints of different specifications. A set of equipment can meet the diversified production needs of enterprises and realize intensive production.
[0018] (4) The lap joint assembly table can reduce the physical labor of workers, save manpower, improve production efficiency, improve production quality, and standardize products. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall and local three-dimensional structure of the present invention.
[0020] Figure 2 It is a schematic diagram of the overall top view of the structure of the present invention.
[0021] Figure 3 It is a schematic diagram of the overall front view structure of the present invention.
[0022] Figure 4 It is a schematic diagram of the pad structure of the present invention.
[0023] Figure 5 It is a schematic diagram of the partial structure of the operating table, clamping plate and rotating wheel of the present invention.
[0024] Figure 6 This is a schematic diagram of the finished structure of the lap joint.
[0025] Figure 7 Schematic diagram of the positioning pin structure
[0026] In the figure: 1, operating table; 101, limiting hole; 102, movable limiting device 1; 103, middle pad; 2, pad; 201, lateral limiting device; 202, slide; 203, positioning latch; 2031, base; 2032, sleeve; 2033, latch; 2034, latch cap; 2035, pull ring; 204, limiting plate 1; 205, limiting plate 2; 206, limiting plate 3, 3, clamp; 4, rotating wheel; 401, screw; 402, fixing piece;
[0027] A, support plate; B, sensor mounting plate; B1, through hole; C, horizontal support plate; D, built-in support plate; E, side support plate; F, concave support plate; G, front vertical support plate. DETAILED DESCRIPTION
[0028] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0029] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, the term "setting" can be either a "fixed setting" or a "movable setting", and the "fixed setting" can be conventional technical means such as welding, riveting, bolting, and gluing.
[0030] like Figure 6 As shown, the lap joint includes: a support plate A, a sensor mounting plate B, a through hole B1, a transverse support plate C, a built-in support plate D, a side support plate E, and a concave support plate F. The front end of the support plate A is welded with a built-in support plate D which is symmetrical about the center line, and the left and right sides of the front end of the support plate A are welded with side support plates E which are symmetrical about the center line, the concave support plate F is respectively welded to the top of the built-in support plate D and the side wall of the side support plate E, the front vertical support plate G is respectively welded to the side wall of the built-in support plate D and the side support plate E and the side wall of the built-in support plate D, the outer edge of the side support plate E is welded with a transverse support plate C, and the sensor mounting plate B is respectively welded to the top of the transverse support plate C and the other side of the side support plate E.
[0031] like Figure 1-2 As shown, the present invention provides a technical solution: a modular automobile scale lap joint assembly platform, including an operating platform 1 and a pad 2, the pad 2 is fixedly connected to the four top corners of the upper surface of the operating platform 1 by bolts, a limiting hole 101 is arranged through the upper surface of the operating platform 1, and a movable limiting device 102 is fixedly connected to the upper surface of the operating platform 1 by bolts, an intermediate pad 103 is fixedly connected to the central axis of the operating platform 1 by bolts, and a limiting plate 3 206 is fixedly fixed to the middle of the surface of the operating platform 1 by bolts.
[0032] like Figure 4 As shown, a transverse limit device 201 is fixedly connected to the lower right side of the upper surface of the pad 2, and two slide grooves 202 are opened in the middle of the pad 2. The slide grooves 202 are movably embedded with positioning pins 203. The slide grooves 202 are arranged parallel to each other, and the positioning pins 203 slide along the slide grooves 202. The opening positions of the slide grooves 202 are determined according to the production specifications of the lap joint. A limiting plate 1 204 is fixedly connected to the left side of the upper surface of the pad 2, and a limiting plate 2 205 is embedded at the left bottom end of the pad 2.
[0033] like Figure 5 As shown, the bottom end of the operating table 1 is fixedly connected with a bracket 104 by bolts, and the left side of the bracket 104 is hingedly connected with a clamping plate 3, the other end of the clamping plate 3 passes through the limiting hole 101, and a movable limiting device 2 4 is fixedly provided at the bottom end of the operating table 1, and the movable limiting device 2 4 is aligned with the center line of the clamping plate 3, and the movable limiting device 2 4 includes a screw rod 401, a fixing member 402, and a rotating wheel. The fixing member 402 is bolted to the bottom surface of the operating table 1, and the screw rod 401 passes through one side of the operating table 1 and the fixing member 402, and the other end of the screw rod 401 is fixedly connected with a rotating wheel.
[0034] like Figure 7 As shown, the positioning pin 203 includes a base 2031, a sleeve 2032, a pin 2033, a pin cap 2034, and a pull ring 2035. The base 2031 is trapezoidal, the sleeve 2032 is a hollow cylinder, and is fixedly set on the base 2031. The pin 2033 is a cylinder, and the pin 2033 and the sleeve 2032 are matched. The pin cap 2034 is fixedly set on the top of the pin 2033, and the pin cap 2034 is fixedly set with a pull ring 2035. The positioning pin 203 is set with different sizes and heights according to the overlaps of different production specifications.
[0035] like Figure 1-7 There are 6 limit holes 101, 4 movable limit devices 102, 2 intermediate pads 103, 6 brackets 104, 4 limit plates 205, 2 limit plates 206, 6 splints 3, 6 movable limit devices 24, 8 slide grooves 202, and 8 positioning pins 203.
[0036] Preferably, the pad 2, the limiting hole 101, the movable limiting device 102, the lateral limiting device 201, the positioning pin 203, the limiting plate 1 204, the limiting plate 205, the bracket 104, the splint 3, and the movable limiting device 2 4 are respectively arranged in a center mirror-symmetrical manner along the length direction and the width direction of the operating table 1.
[0037] Preferably, the distances between the slide grooves 202 are different according to different production specifications of the lap joints.
[0038] Preferably, the slide groove 202 is trapezoidal and matches the base 2031 .
[0039] Preferably, the splint 3 is C-shaped with a larger lower end and a smaller upper end. The movable angle of the splint 3 is the length of the limit hole. When the splint 3 is in the maximum clamping state, the vertical gap between the splint 3 and the limit plate 206 is smaller than the thickness of the lap joint support plate A, and the center line of the splint 3 is in a vertical state. In this way, since the lower end of the splint 3 is larger and the upper end is smaller, when the external force is removed, it can fall back and open by its own gravity.
[0040] Preferably, the movable limiting device 102 is also a screw wheel structure, and the lateral limiting device 201 is also a screw wheel adjustment structure, which will not be described in detail here.
[0041] Preferably, the end of the screw 401 is rounded, and the screw 401 extends laterally and is aligned with the center of the side of the splint 3. When the rotating wheel 4 drives the screw 401, the splint 3 is pushed inward and the lap joint accessory placed on the upper end of the pad 2 is fixed laterally.
[0042] Preferably, the height of the sleeve 2032 is consistent with the height of the transverse support plate C, and different heights are matched according to different production specifications of the lap joint.
[0043] In order to improve the automation level of the equipment, the movable limit device 1, the movable limit device 2, and the lateral limit device can be set as an electric hydraulic limit device or a pneumatic limit device. The hydraulic push rod limit device or the pneumatic push rod limit device is more common and will not be described here.
[0044] During use, first, the support plate A is horizontally placed between the horizontal limit device 201, the limit plate 1 204 and the limit plate 205 and the limit plate 3 206 at the upper end of the pad 2 for preliminary fixation, and then the extension length of the horizontal limit device 201 is adjusted according to the horizontal length of the support plate A until the support plate A is fixed left and right, and then the screw 401 is driven by rotating the rotating wheel 4 to push the clamping plate 3 horizontally, so that the clamping plate 3 is pressed inward, and the support plate A is tightly fitted with the limit plate 205 and the limit plate 3 206, and then the built-in support plate D is placed parallel to the predetermined position of the support plate A and welded, and then the side support plate E is close to the limit plate 1 204 and the support plate A and welded, the concave support plate F is hoisted between the two side support plates E, and then the movable limit device 10 is rotated to 2 Apply extrusion force inward to make the concave support plate F fit tightly against the two sides of the side support plate E and the inner side of the support plate A and weld them, then weld the transverse support plate C to the edge of the side support plate E, finally pass the positioning pin 203 through the sensor mounting plate B with the reserved through hole B1 to fix it, and insert the bottom end of the positioning pin 203 into the slide groove 202 opened with the pad 2 to slide until the sensor mounting plate B is placed at the 90° right angle vertex formed by the support plate A and the side support plate E, finally weld the sensor mounting plate B to the support plate A and the side support plate E at the fitting place, after the welding is completed, reverse the operation of its movable limit device 102, the transverse limit device 201, the positioning pin 203 and the rotating wheel 4 to release the fixation and take out the overall lap joint, and complete the whole process.
[0045] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A modular automobile lap joint assembly platform, characterized in that: The lap joint assembly table comprises an operating table (1) and a pad (2), the pad (2) being fixedly arranged on the upper surface of the operating table (1), a limiting hole (101) being provided through the upper surface of the operating table (1), and a movable limiting device (102) being fixedly arranged on the upper surface of the operating table (1), an intermediate pad (103) being fixedly arranged at the central axis of the operating table (1), and a lateral limiting device (201) being fixedly connected to the upper surface of the pad (2), and A slide groove (202) is provided in the middle of the upper surface of the pad (2), and a positioning pin (203) is movably embedded in the slide groove (202). A limiting plate 1 (204) is fixedly provided on the upper surface of the pad (2), and a limiting plate 2 (205) is embedded in the upper end of the pad (2). A limiting plate 3 (206) is fixedly provided in the middle of the surface of the operating table (1), and a bracket (104) is fixedly provided at the bottom end of the operating table (1), and the left side of the bracket (104) is fixedly provided. The side hinge is connected with a clamping plate (3), the other end of the clamping plate (3) passes through the limiting hole (101), and the bottom end of the operating table (1) is fixedly provided with a movable limiting device 2 (4), and the movable limiting device 2 (4) is aligned with the center line of the clamping plate (3); the pad (2), the limiting hole (101), the movable limiting device 1 (102), the lateral limiting device (201), the slide groove (202), the positioning pin (203), the limiting plate 1 (204), the limiting plate 2 (205), the bracket (104), the clamping plate (3), and the movable limiting device 2 (4) are in two groups and are arranged in a mirror-symmetrical manner along the center of the length direction of the operating table (1); the lap joint assembly table is also provided with a third group of limiting holes (101), the bracket (104), the clamping plate (3), and the movable limiting device 2 (4) and are aligned with the center line of the limiting plate 3 (206) and used in conjunction with each other; the installation positions of the limiting plate 2 (205) and the limiting plate 3 (206) are on the same straight line; The pad (2) is provided with two slide grooves (202), the slide grooves (202) are arranged parallel to each other, and the positioning pin (203) slides along the slide grooves (202), the opening position of the slide groove (202) is determined according to the production specification requirements of the lap joint, the positioning pin (203) comprises a base (2031), a sleeve (2032), a pin (2033), a pin cap (2034), and a pull ring (2035), the sleeve (2032) is a hollow cylinder, and is fixedly arranged on the base (2031), the pin (2033) is a cylinder, and the pin (2033) matches the sleeve (2032), the pin cap (2034) is fixedly arranged on the top of the pin (2033), and the pin cap (2034) is fixedly arranged with a pull ring (2035); The clamping plate (3) is C-shaped, with a larger lower end and a smaller upper end. The movable angle of the clamping plate (3) is the length of the limit hole (101).
2. A modular automobile lap joint assembly platform according to claim 1, characterized in that: The pad (2), the limiting hole (101), the movable limiting device 1 (102), the transverse limiting device (201), the sliding groove (202), the positioning pin (203), the limiting plate 1 (204), the limiting plate 2 (205), the limiting plate 3 (206), the bracket (104), the clamping plate (3), and the movable limiting device 2 (4) are arranged in two groups and are mirror-symmetrically arranged along the center of the width direction of the operating table (1).
3. According to a modular automobile scale lap joint assembly platform as described in claim 1, the movable limiting device 2 (4) comprises a screw (401), a fixing part (402), and a rotating wheel, the fixing part (402) is fixedly arranged on the bottom surface of the operating table (1), the screw (401) is penetrated through one side of the operating table (1) and the fixing part (402), the other end of the screw (401) is fixedly connected to the rotating wheel, the movable limiting device 1 (102) is also a screw rotating wheel structure, and the lateral limiting device (201) is also a screw adjustment structure.
4. A modular automobile lap joint assembly platform according to claim 3, characterized in that: The end of the screw rod (401) is rounded, and the screw rod (401) extends transversely and is aligned with the center of the side surface of the clamping plate (3).
5. The modular automobile lap joint assembly platform according to claim 1, characterized in that: The movable limiting device 1 (102), the movable limiting device 2 (4), and the transverse limiting device (201) are electric hydraulic limiting devices or pneumatic limiting devices.
Citation Information
Patent Citations
Modularized motor truck scale lap joint group type assembly table
CN213672568U