A pre-adjusted medicine bottle intelligent detection automatic bottle reverse device
By designing an intelligent detection and automatic bottle counter device for the medicine bottle including a bottom cover, a second electromagnet, a push rod and a splint, the problem of not being able to automatically correct the position of the medicine bottle in the prior art is solved, and the automatic correction of the position of the medicine bottle and the improvement of the working efficiency of the device are achieved.
Patent Information
- Application Number
- CN202011197707.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-30
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2040-10-30
AI Technical Summary
The existing bottle detection equipment cannot automatically correct the position of the bottle, resulting in the failure of the bottle cap spinning, affecting the working efficiency of the device.
An intelligent detection automatic bottle inverter device for pre-adjusting medicine bottles is designed. Through the bottom cover, the second electromagnet, push rod and splint, when the position of the medicine bottle is deviated, the inner rod is attracted by the magnetic force of the electromagnet and moves inward. The splint pushes the medicine bottle to achieve position correction.
Automatic correction of the position of the medicine bottle is realized, the working efficiency of the device is improved, and the need for manual correction and deviating the medicine bottle is avoided.
Smart Images

Figure CN112193780B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of intelligent detection, and in particular to an automatic bottle reverse device for intelligent detection of pre-adjusted medicine bottles. Background Art
[0002] The filling equipment in the medicine bottle product production line often fails in the cap spinning stage due to the inconsistent placement direction of the bottle cap itself.
[0003] The existing technology has the following deficiencies: the existing detection equipment is only used to detect the position of the medicine bottle. When deviation occurs, the position of the medicine bottle needs to be corrected manually, or the medicine bottle with position deviation needs to be ejected through a pushing mechanism, thereby affecting the working efficiency of the device. Summary of the invention
[0004] To this end, the present invention provides a pre-adjusted medicine bottle intelligent detection automatic bottle reverse device, through the bottom cover, the second electromagnet, the push rod and the splint, when the position of the medicine bottle deviates, the block will be blocked by the bottle mouth of the medicine bottle and cannot enter the bottle, when the bottom cover moves downward, the push rod will be pushed into the guide column until it contacts the contact sensor, at this time the second electromagnet will receive the contact sensor signal and start the second electromagnet, the inner rod will be attracted by the magnetic force of the electromagnet and will move inward until the second electromagnet blocks the blocking ring, so that the inward pushing length of the inner rod is fixed, and the medicine bottle is pushed by the splint at one end of the inner rod, so as to correct the position of the medicine bottle, so as to solve the problem caused by the inability to correct the position of the medicine bottle in the prior art.
[0005] In order to achieve the above-mentioned purpose, an embodiment of the present invention provides the following technical solution: a pre-adjusted medicine bottle intelligent detection automatic bottle reverse device, comprising a base, a conveyor belt is arranged on the top of the base, a main frame is fixedly installed on the top of the base, a second mounting plate is fixedly installed on the top of the main frame, and a first mounting plate is arranged on the bottom end of the second mounting plate.
[0006] The bottom end of the first mounting plate is provided with a plurality of bottom covers, the outer surface of the bottom cover is fixedly installed with side tubes, the interior of the bottom cover is provided with a mounting ring, the interior of the side tube is provided with an inner rod, one end of the inner rod is fixedly installed with a clamping plate, the outer surface of the inner rod is sleeved with a second spring, the outer surface of the inner rod is provided with a retaining ring, the inner rod is threadedly connected with the retaining ring, a chuck is fixedly installed at the bottom end of the first mounting plate, a guide column is provided at the bottom end of the chuck, a contact sensor is fixedly installed inside the guide column, a push rod is provided inside the guide column, a block is fixedly installed at the bottom end of the push rod, a second block is fixedly installed at the top of the push rod, a second cylinder is fixedly installed at the top of the second mounting plate, the output shaft of the second cylinder is fixedly connected to the first mounting plate, a second electromagnet is fixedly installed on the inner wall of the bottom cover, the second electromagnet is sleeved on the outer surface of the inner rod, and one end of the second spring is fixedly connected to the second electromagnet.
[0007] Furthermore, the top end of the bottom cover matches the chuck, and the bottom cover is threadedly connected to the chuck.
[0008] Furthermore, a fixing bolt is provided inside the clamping block, and the clamping block is fixedly connected to the push rod via the fixing bolt.
[0009] Furthermore, the mounting ring is sleeved on one end of the guide column, a connecting block is fixedly mounted on the bottom end of the chuck, and the mounting ring matches the connecting block.
[0010] Furthermore, a side groove is formed on the outer surface of the main frame, and a mounting frame is provided on one side of the side groove on the outer surface of the main frame.
[0011] Furthermore, a fixing plate is fixedly mounted on one side of the mounting frame, a first electromagnet is fixedly mounted on one end inside the fixing plate, and a push plate is provided at one end of the fixing plate.
[0012] Furthermore, an air pump is fixedly mounted on the other side of the mounting frame, and a first air cylinder is fixedly mounted on the outer surface of the main frame above the mounting frame.
[0013] Furthermore, the output shaft of the first cylinder is fixedly connected to the mounting frame, and the mounting frame is slidably connected to the main frame through the first cylinder.
[0014] Furthermore, the fixed plate is provided with an air pipe, one end of the air pipe is fixedly connected to the push plate, a nozzle is fixedly installed on the top of the push plate, and the nozzle is connected to the air pump through the air pipe.
[0015] Furthermore, a pressure gauge is fixedly installed on the top of the push plate, a first spring is fixedly installed inside the fixed plate at one end of the push plate, and a first stopper is fixedly installed at one end of the push plate.
[0016] The present invention has the following advantages: 1. By setting the bottom cover, the second electromagnet, the push rod and the splint, when the position of the medicine bottle deviates, the block will be blocked by the mouth of the medicine bottle and cannot enter the bottle. During the downward movement of the bottom cover, the push rod will be pushed into the guide column until it contacts the contact sensor. At this time, the second electromagnet will receive the contact sensor signal and start the second electromagnet. The inner rod will be attracted by the magnetic force of the electromagnet and move inward until the second electromagnet blocks the blocking ring, so that the inward push length of the inner rod is fixed, and the medicine bottle is pushed by the splint at one end of the inner rod, thereby correcting the position of the medicine bottle.
[0017] 2. By setting the card block, chuck, connecting ring and connecting block, when the specification of the medicine bottle or the size of the bottle mouth changes, the bottom cover, guide column or card block needs to be replaced. The card block is fixed to one end of the push rod by a fixing bolt. When replacing the card block, you only need to remove the fixing bolt. The top of the bottom cover is threadedly connected to the chuck. When replacing the bottom cover, the base can be rotated to disengage the bottom cover from the chuck, which is more convenient. When replacing the guide column, the connecting ring at the top of the guide column can be rotated to disengage the connecting ring from the connecting block, thereby releasing the limiting relationship between the guide column and the chuck, which is convenient for replacing and adjusting parts.
[0018] 3. By setting a fixed plate, a mounting frame, a pressure gauge and a first electromagnet, after the position of the medicine bottle is corrected, start the first electromagnet at one end of the fixed plate to push the push plate outward, and then start the first cylinder to push the mounting frame downward, driving the push plate on one side to move downward, so that one end of the push plate covers the bottle mouth, and the nozzle enters the medicine bottle. Then start the air pump and inject the gas from the nozzle into the medicine bottle through the air pipe. After a certain amount of gas is injected, turn off the air pump, and then observe whether the indication of the pressure gauge on the top of the push plate changes. When the air pressure changes, it means that the medicine bottle is damaged and the gas is leaking. The medicine bottle needs to be recovered in time, which increases the function of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0020] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0021] Figure 1 The present invention provides an overall structural diagram.
[0022] Figure 2 A top view of the base provided by the present invention.
[0023] Figure 3 The present invention provides Figure 2 Enlarged view of point A.
[0024] Figure 4 This is a structural diagram of the placement of the bottom cover provided by the present invention.
[0025] Figure 5 This is a diagram of the installation structure of the guide rod provided by the present invention.
[0026] Figure 6 A partial side view of the main frame provided by the present invention.
[0027] Figure 7 This is a diagram of the internal structure of the fixing plate provided by the present invention.
[0028] In the figure: 1 base, 2 conveyor belt, 3 main frame, 31 side groove, 32 fixed plate, 321 first electromagnet, 33 push plate, 331 pressure gauge, 332 nozzle, 333 first stopper, 34 mounting frame, 35 air pump, 36 first cylinder, 37 air pipe, 38 first spring, 4 first mounting plate, 41 bottom cover, 411 second electromagnet, 42 side pipe, 43 mounting ring, 44 inner rod, 441 clamping plate, 442 second spring, 443 stopper ring, 45 chuck, 46 guide column, 461 contact sensor, 47 push rod, 471 block, 472 fixing bolt, 473 second stopper, 48 connecting block, 5 second mounting plate, 51 second cylinder. DETAILED DESCRIPTION
[0029] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Refer to the instruction manual Figure 1-3 , a pre-adjusted medicine bottle intelligent detection automatic bottle reverse device of this embodiment includes a base 1, a conveyor belt 2 is arranged at the top of the base 1, a main frame 3 is fixedly installed at the top of the base 1, a second mounting plate 5 is fixedly installed at the top of the main frame 3, a first mounting plate 4 is arranged at the bottom end of the second mounting plate 5, a plurality of bottom covers 41 are arranged at the bottom end of the first mounting plate 4, a side tube 42 is fixedly installed on the outer surface of the bottom cover 41, a mounting ring 43 is arranged inside the bottom cover 41, an inner rod 44 is arranged inside the side tube 42, a clamping plate 441 is fixedly installed at one end of the inner rod 44, a second spring 442 is sleeved on the outer surface of the inner rod 44, a retaining ring 443 is arranged on the outer surface of the inner rod 44, and the inner rod 44 and The retaining ring 443 is threadedly connected, and a chuck 45 is fixedly installed on the bottom end of the first mounting plate 4, and a guide column 46 is provided at the bottom end of the chuck 45. A contact sensor 461 is fixedly installed inside the guide column 46, and a push rod 47 is provided inside the guide column 46. A block 471 is fixedly installed on the bottom end of the push rod 47, and a second block 473 is fixedly installed on the top of the push rod 47. A second cylinder 51 is fixedly installed on the top of the second mounting plate 5, and the output shaft of the second cylinder 51 is fixedly connected to the first mounting plate 4, and a second electromagnet 411 is fixedly installed on the inner wall of the bottom cover 41. The second electromagnet 411 is sleeved on the outer surface of the inner rod 44, and one end of the second spring 442 is fixedly connected to the second electromagnet 411.
[0031] The specific implementation scenario is as follows: when the present invention is in use, the conveyor belt 2 moves the medicine bottle to the bottom of the first mounting plate 4, and then the first cylinder 36 is started to push the first mounting plate 4 downward, so that the bottom cover 41 covers the medicine bottle, and the block 471 at the bottom end of the push rod 47 inside the bottom cover 41 matches the size of the bottle mouth. When the position of the medicine bottle is accurate, the block 471 will be inserted into the bottle from the bottle mouth. When the position of the medicine bottle deviates, the block 471 will be blocked by the bottle mouth of the medicine bottle and cannot enter the bottle. In the process of the bottom cover 41 moving downward, the push rod 47 will be pushed into the guide column 46 until it contacts the contact sensor 461. At this time, the second electromagnet 411 will receive the contact sensor 461 signal, start the second electromagnet 411, and the inner The rod is attracted by the magnetic force of the second electromagnet 411 and will move inward until the second electromagnet 411 blocks the retaining ring 443, so that the length of the inner rod 44 pushed inward is fixed, and the medicine bottle is pushed by the clamping plate 441 at one end of the inner rod 44, so that the position of the medicine bottle is corrected. After the correction is completed, the block 471 will correspond to the position of the bottle mouth, and the push rod 47 will slide downward due to gravity, and the top of the push rod 47 will be separated from the contact sensor 461. At this time, the second electromagnet 411 will be closed, and the second spring 442 will push the inner rod 44 outward. The retaining ring 443 is threadedly connected to the inner rod 44. When it is necessary to adjust the length of the inner rod 44 pushed inward, the retaining ring 443 can be rotated to adjust the position of the retaining ring 443 on the inner rod 44.
[0032] Refer to the instruction manual Figure 4-5 This embodiment is a pre-adjusted medicine bottle intelligent detection automatic bottle reverse device, the top of the bottom cover 41 matches the chuck 45, the bottom cover 41 is threadedly connected to the chuck 45, the inside of the clamping block 471 is provided with a fixing bolt 472, the clamping block 471 is fixedly connected to the push rod 47 by the fixing bolt 472, the mounting ring 43 is sleeved on one end of the guide column 46, the bottom end of the chuck 45 is fixedly installed with a connecting block 48, and the mounting ring 43 matches the connecting block 48.
[0033] The specific implementation scenario is as follows: when the specification of the medicine bottle or the size of the bottle mouth changes, the bottom cover 41, the guide column 46 or the block 471 needs to be replaced. The block 471 is fixed to one end of the push rod 47 by the fixing bolt 472. When replacing the block 471, it is necessary to remove the fixing bolt 472. The top of the bottom cover 41 is threadedly connected to the chuck 45. When replacing the bottom cover 41, the bottom cover 41 can be rotated to disengage the bottom cover 41 from the chuck 45, which is more convenient. When replacing the guide column 46, the mounting ring 43 at the top of the guide column 46 can be rotated to disengage the mounting ring 43 from the connecting block 48, thereby releasing the limiting relationship between the guide column 46 and the chuck 45, which is convenient for replacing and adjusting parts.
[0034] Refer to the instruction manual Figure 6-7In this embodiment, a pre-adjusted medicine bottle intelligent detection automatic bottle reverse device is provided, the outer surface of the main frame 3 is provided with a side groove 31, the outer surface of the main frame 3 is provided with a mounting frame 34 on one side of the side groove 31, a fixing plate 32 is fixedly installed on one side of the mounting frame 34, a first electromagnet 321 is fixedly installed on one end of the fixing plate 32, a push plate 33 is provided on one end of the fixing plate 32, an air pump 35 is fixedly installed on the other side of the mounting frame 34, and a first cylinder 36 is fixedly installed on the outer surface of the main frame 3 above the mounting frame 34, the first cylinder The output shaft of 36 is fixedly connected to the mounting frame 34, and the mounting frame 34 is slidably connected to the main frame 3 through the first cylinder 36. The fixed plate 32 is provided with an air pipe 37, one end of the air pipe 37 is fixedly connected to the push plate 33, and a nozzle 332 is fixedly installed on the top of the push plate 33. The nozzle 332 is connected to the air pump 35 through the air pipe 37, and a pressure gauge 331 is fixedly installed on the top of the push plate 33. A first spring 38 is fixedly installed at one end of the push plate 33 inside the fixed plate 32, and a first stopper 333 is fixedly installed at one end of the push plate 33.
[0035] The specific implementation scenario is as follows: after the position of the medicine bottle is corrected, the first electromagnet 321 at one end of the fixed plate 32 is started to push the push plate 33 outward, and then the first cylinder 36 is started to push the mounting frame 34 downward, driving the push plate 33 on one side to move downward, so that one end of the push plate 33 covers the bottle mouth, and the nozzle 332 enters the medicine bottle, and then the air pump 35 is started to inject gas from the nozzle 332 into the medicine bottle through the air pipe 37. After a certain amount of gas is injected, the air pump 35 is turned off, and then the reading of the air pressure gauge 331 on the top of the push plate 33 is observed to see if there is any change. When there is no change, it means that the medicine bottle is well sealed and has not been damaged. When the air pressure changes, it means that the medicine bottle is damaged and the gas is leaking. The medicine bottle needs to be recovered in time, thereby increasing the function of the device.
[0036] Working principle: Refer to the instruction manual Figure 1-3When in use, the conveyor belt 2 moves the medicine bottle to the bottom of the first mounting plate 4, and then the first cylinder 36 is started to push the first mounting plate 4 downward so that the bottom cover 41 covers the medicine bottle. The block 471 at the bottom end of the push rod 47 inside the bottom cover 41 matches the size of the bottle mouth. When the position of the medicine bottle is accurate, the block 471 will be inserted into the bottle from the bottle mouth. When the position of the medicine bottle deviates, the block 471 will be blocked by the bottle mouth of the medicine bottle and cannot enter the bottle. In the process of the bottom cover 41 moving downward, the push rod 47 will be pushed into the guide column 46 until it contacts the contact sensor 461. At this time, the second electromagnet 411 will receive the signal of the contact sensor 461 and start the second electromagnet 411. The inner rod is attracted by the magnetic force of the second electromagnet 411 and moves inward until the second electromagnet 411 blocks the blocking ring 443, so that the length of the inner rod 44 pushed inward is fixed, and the medicine bottle is pushed by the clamping plate 441 at one end of the inner rod 44, thereby correcting the position of the medicine bottle.
[0037] Refer to the instruction manual Figure 4-5 When the specification of the medicine bottle or the size of the bottle mouth changes, the bottom cover 41, the guide column 46 or the block 471 needs to be replaced. The block 471 is fixed to one end of the push rod 47 by a fixing bolt 472. When replacing the block 471, it is necessary to remove the fixing bolt 472. The top of the bottom cover 41 is threadedly connected to the chuck 45. When replacing the bottom cover 41, the bottom cover 41 can be rotated to disengage the bottom cover 41 from the chuck 45, which is more convenient. When replacing the guide column 46, the mounting ring 43 at the top of the guide column 46 can be rotated to disengage the mounting ring 43 from the connecting block 48.
[0038] Refer to the instruction manual Figure 6-7 After the position of the medicine bottle is corrected, the first electromagnet 321 at one end of the fixed plate 32 is started to push the push plate 33 outward, and then the first cylinder 36 is started to push the mounting frame 34 downward, driving the push plate 33 on one side to move downward, so that one end of the push plate 33 covers the bottle mouth, and the nozzle 332 enters the medicine bottle, and then the air pump 35 is started to inject gas from the nozzle 332 into the medicine bottle through the air pipe 37. After a certain amount of gas is injected, the air pump 35 is turned off, and then the reading of the air pressure gauge 331 on the top of the push plate 33 is observed to see if there is any change. When there is no change, it means that the medicine bottle has a good sealing performance and is not damaged. When the air pressure changes, it means that the medicine bottle is damaged and the gas is leaking, and the medicine bottle needs to be recovered in time.
[0039] Although the present invention has been described in detail above by general description and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, these modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
Claims
1. A pre-adjusted medicine bottle intelligent detection automatic bottle reverse device, comprising a base (1), characterized in that: A conveyor belt (2) is arranged at the top of the base (1); a main frame (3) is fixedly mounted at the top of the base (1); a second mounting plate (5) is fixedly mounted at the top of the main frame (3); a first mounting plate (4) is arranged at the bottom end of the second mounting plate (5); a plurality of bottom covers (41) are arranged at the bottom end of the first mounting plate (4); a side tube (42) is fixedly mounted on the outer surface of the bottom cover (41); a mounting ring (43) is arranged inside the bottom cover (41); an inner rod (44) is arranged inside the side tube (42); a clamping plate (441) is fixedly mounted at one end of the inner rod (44); a second spring (442) is sleeved on the outer surface of the inner rod (44); a retaining ring (443) is arranged on the outer surface of the inner rod (44); the inner rod (44) is threadedly connected to the retaining ring (443); and the first A chuck (45) is fixedly mounted on the bottom end of a mounting plate (4), a guide column (46) is provided at the bottom end of the chuck (45), a contact sensor (461) is fixedly mounted inside the guide column (46), a push rod (47) is provided inside the guide column (46), a block (471) is fixedly mounted on the bottom end of the push rod (47), a second stopper (473) is fixedly mounted on the top end of the push rod (47), a second cylinder (51) is fixedly mounted on the top end of the second mounting plate (5), an output shaft of the second cylinder (51) is fixedly connected to the first mounting plate (4), a second electromagnet (411) is fixedly mounted on the inner wall of the bottom cover (41), the second electromagnet (411) is sleeved on the outer surface of the inner rod (44), and one end of the second spring (442) is fixedly connected to the second electromagnet (411); The top end of the bottom cover (41) matches the chuck (45), and the bottom cover (41) is threadedly connected to the chuck (45); A fixing bolt (472) is disposed inside the clamping block (471), and the clamping block (471) is fixedly connected to the push rod (47) via the fixing bolt (472).
2. The intelligent detection and automatic bottle reverse device for pre-adjusted medicine bottles according to claim 1 is characterized by: The mounting ring (43) is sleeved on one end of the guide column (46); a connecting block (48) is fixedly mounted on the bottom end of the chuck (45); and the mounting ring (43) matches the connecting block (48).
3. The intelligent detection and automatic bottle reverse device for pre-adjusted medicine bottles according to claim 1, characterized in that: The outer surface of the main frame (3) is provided with a side groove (31), and the outer surface of the main frame (3) is provided with a mounting frame (34) on one side of the side groove (31).
4. The intelligent detection and automatic bottle reverse device for pre-adjusted medicine bottles according to claim 3 is characterized by: A fixing plate (32) is fixedly mounted on one side of the mounting frame (34), a first electromagnet (321) is fixedly mounted on one end inside the fixing plate (32), and a push plate (33) is provided at one end of the fixing plate (32).
5. The intelligent detection and automatic bottle reverse device for pre-adjusted medicine bottles according to claim 4, characterized in that: An air pump (35) is fixedly mounted on the other side of the mounting frame (34), and a first air cylinder (36) is fixedly mounted on the outer surface of the main frame (3) above the mounting frame (34).
6. The intelligent detection and automatic bottle reverse device for pre-adjusted medicine bottles according to claim 5, characterized in that: The output shaft of the first cylinder (36) is fixedly connected to the mounting frame (34), and the mounting frame (34) is slidably connected to the main frame (3) via the first cylinder (36).
7. The intelligent detection and automatic bottle reverse device for pre-adjusted medicine bottles according to claim 5, characterized in that: The fixed plate (32) is provided with an air pipe (37), one end of the air pipe (37) is fixedly connected to the push plate (33), a nozzle (332) is fixedly mounted on the top end of the push plate (33), and the nozzle (332) is connected to the air pump (35) through the air pipe (37).
8. The intelligent detection and automatic bottle reverse device for pre-adjusted medicine bottles according to claim 7, characterized in that: A pressure gauge (331) is fixedly mounted on the top of the push plate (33), a first spring (38) is fixedly mounted on one end of the push plate (33) inside the fixed plate (32), and a first stopper (333) is fixedly mounted on one end of the push plate (33).
Citation Information
Patent Citations
Intelligent detection and automatic bottle reversing device for pre-adjusting medicine bottles
CN213737363U