Bamboo recombination unit whole-piece paving equipment and technological method thereof
By designing the entire sheet paving equipment of bamboo recombination units, using conveyor belts and quilting heads to achieve sewing and continuous paving of bamboo curtains, the problems of low manual paving efficiency and poor uniformity in the prior art are solved, and the preparation efficiency and performance of recombinant bamboo are improved.
Patent Information
- Application Number
- CN202510539094.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-06-27
AI Technical Summary
In the prior art, the paving of bamboo recombination units mainly relies on manual labor, resulting in high labor intensity, low efficiency, and difficulty in achieving uniformity of paving, resulting in unstable performance of recombinant bamboo.
A bamboo recombination unit is designed to complete laying equipment, including a conveyor belt, a quilting machine head, a winding device and a cutting device. The bamboo recombination unit is conveyed through the conveyor belt, and the quilting machine head is sewn to form a bamboo curtain, and then it is rolled and cut through the rolling and cutting device to realize the continuous paving of the bamboo curtain.
The preparation efficiency of recombinant bamboo is improved, the continuous preparation process is achieved, the labor intensity of workers is reduced, the performance and overall flatness of recombinant bamboo are improved, and its application scope is expanded.
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Figure CN120206594A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a processing technology of recombined bamboo products, and particularly to a whole-piece paving device and a process method for bamboo recombined units. Background Art
[0002] Bamboo recombined units, namely fiberized bamboo veneers, are narrow in width (2 - 12 cm wide). During the process of assembling and paving the recombined units after sizing and drying, manual labor is mainly relied on. The labor intensity is high, the efficiency is low, and it is difficult to pave evenly. As a result, the density and performance of different parts of the prepared recombined bamboo vary greatly, and phenomena such as wire skipping, cracking, and deformation are likely to occur, and the performance of the recombined bamboo is unstable. Therefore, there is an urgent need to design a mechanical device to replace the manual assembling and paving method, so as to improve the preparation efficiency of recombined bamboo and realize the continuity of the preparation process. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a whole-piece paving device for bamboo recombined units in view of the deficiencies of the above-mentioned prior art. The device has a scientific and reasonable structural design, can efficiently and quickly stitch bamboo recombined units to form a bamboo curtain, has a high processing efficiency, good whole-piece flatness, reduces the labor intensity of workers, improves the continuity level of the preparation of recombined wood, is beneficial to improving the performance of recombined bamboo, has strong practicability and good economic benefits, and can be popularized and applied in enterprises for preparing recombined bamboo.
[0004] To solve the above technical problems, the technical solution adopted by the present invention is: A whole-piece paving device for bamboo recombined units, characterized in that it includes a conveyor belt, a quilting head, a winding device, and a cutting device. A plurality of the conveyor belts are connected in parallel through a frame to form a conveying bottom frame, the conveying bottom frame is installed on a machine frame, the conveying inlet of the conveyor belt is communicated with the conveyor belt outlet of the previous process, the bamboo recombined units are conveyed on the conveying bottom frame, a plurality of quilting heads for stitching and connecting the bamboo recombined units to form a bamboo curtain are equidistantly installed above the conveying bottom frame, a winding device for winding the bamboo curtain is arranged in front of the conveying outlet of the conveying bottom frame, and a cutting device for cutting the bamboo curtain is arranged below the conveying outlet of the conveying bottom frame.
[0005] Preferably, the winding device includes a rotating arm and a winding disc. The middle position of the rotating arm is fixedly connected to the output shaft of a commutation motor, the commutation motor is fixedly connected to the machine frame through a motor bracket, the two ends of the rotating arm are rotationally connected to two winding discs through bearings, a winding motor for driving the winding disc to rotate is arranged at the end of the rotating arm, and two winding rods are symmetrically arranged on both sides of the center position of the winding disc. The gap between the two winding rods passes through the end of the bamboo curtain. When one winding disc is full of the bamboo curtain, the commutation motor rotates to make the two winding discs change positions and continue to wind the bamboo curtain.
[0006] Preferably, the cutting device includes a cutting track, a cutting motor, and a cutting saw blade. The cutting track is fixedly installed on the frame. The cutting track is located below the conveying outlet end of the conveying chassis. The cutting motor is movably installed on the cutting track. The rotating shaft of the cutting motor is coaxially and fixedly connected to the cutting saw blade. The top of the cutting saw blade is higher than the top surface of the bamboo curtain. The bamboo curtain is cut off by the cutting saw blade after the receiving tray is full. The bottom of the cutting motor is fixedly connected to a slider, and the slider is slidably connected to the cutting track. The cutting motor can be manually pushed, or a motor bridge can be installed on the cutting track, and the motor bridge is then connected to the slider. The motor bridge is a structure for connecting the motor and the slide rail system, and is used to realize the reciprocating movement of the slider in the slide rail driven by the motor.
[0007] Preferably, a gantry is provided above the conveying chassis. The gantry is fixed on the frame. The gantry is perpendicular to the conveying chassis. A plurality of quilting heads are equidistantly installed on the gantry. The stitching action of the quilting heads is directly opposite to the bamboo reconstituted unit.
[0008] Preferably, a front limiting roller shaft and a rear limiting roller shaft are provided on the front and rear sides of the gantry. Both ends of the front limiting roller shaft and the rear limiting roller shaft are rotatably installed on the frame. The front limiting roller shaft is connected to a motor. The rear limiting roller shaft is a power-free roller shaft. A plurality of thickness-limiting guide wheels are equidistantly arranged on the front limiting roller shaft. A plurality of guiding wheels are equidistantly arranged on the rear limiting roller shaft. The vertical distance between the thickness-limiting guide wheels, the guiding wheels and the conveyor belt is greater than the thickness of a single-layer bamboo reconstituted unit and less than the thickness of a double-layer bamboo reconstituted unit. The thickness-limiting guide wheels can assist in correcting the bamboo reconstituted units with overlapping inclined lap sizes exceeding the requirements, ensuring uniform overlap between adjacent bamboo reconstituted units and facilitating stitching. The guiding wheels play a guiding role for the bamboo curtain, facilitating accurate winding of the bamboo curtain, and ensuring that the bamboo curtain is not broken or offset after cutting.
[0009] Preferably, a speed difference is set between the conveyor belt and the conveying device of the previous process, ensuring that the bamboo reconstituted units are orderly overlapped along the long sides before quilting on the conveyor belt, and the density is adjustable, facilitating quilting.
[0010] A process method for whole-sheet paving of bamboo reconstituted units using the whole-sheet paving equipment for bamboo reconstituted units described above includes the following steps: S1. The bamboo reconstituted units after sizing and drying, namely the bamboo veneers after sizing, are sequentially overlapped along the long sides at the inlet end of the conveyor belt and conveyed forward by the conveyor belt. During the overlapping process of the bamboo veneers after sizing, the density of the bamboo curtain after stitching is controlled by controlling the overlap size. The larger the overlap size, the more bamboo veneers there are in the bamboo curtain per unit area, that is, the greater the density of the bamboo curtain. The bamboo curtain with an overlap size of 2-5 mm is a high-density bamboo curtain, and the bamboo curtain with an overlap size of 0-2 mm is a low-density bamboo curtain; S2. During the forward movement of the bamboo veneer after gluing, it is stitched and connected by a quilting head to form a bamboo curtain. The stitching direction is perpendicular to the long side direction of the bamboo veneer after gluing, and the long side direction of the bamboo veneer after gluing is also the fiber direction of the bamboo. S3. Insert the front end of the bamboo curtain between two winding rods on the same receiving tray. Start the winding motor to drive the receiving tray to rotate and wind the bamboo curtain. S4. When the winding diameter limit of a single receiving tray is reached, start the cutting motor and drive the cutting motor to move along the cutting track to cut and disconnect the bamboo curtain. S5. Start the transposition motor to rotate the rotating arm by 180° to swap the positions of the two receiving trays. Repeat S3 - S4 until the other receiving tray reaches the winding limit. The wound bamboo curtain is cut by a paving cutting saw according to a preset size and then enters the paving and blanking process. When paving and blanking, the bamboo curtain with high density is paved on the surface part of the paved bamboo curtain blanking group, and the bamboo curtain with low density is paved on the core layer part of the paved bamboo curtain blanking group. The paved bamboo curtain blanking group is prepared into recombinant bamboo by a hot pressing forming process.
[0011] Preferably, when the bamboo recombinant unit in S1 is conveyed, the speed of the conveyor belt is dynamically adjusted by a controller, and the overlapping size is controlled by controlling the speed difference between the conveyor belt and the conveying speed of the drying process.
[0012] Preferably, a gradient density weaving is set when stitching and weaving the bamboo curtain. The quilting head is a quilting head with an adjustable stitch pitch of 0.5 - 3 mm; the stitching density of the bamboo curtain is 1 - 3 stitches / cm.
[0013] Preferably, after the bamboo recombinant unit after sizing undergoes the drying process, thickness sorting is carried out. The bamboo recombinant units with the same thickness are conveyed into the conveyor belt in the same batch. The thickness error range of the thickness sorting is ±3 mm. At the outlet of the drying process, the moisture content of the bamboo recombinant unit is detected by an infrared thermal imager and is not greater than 12%. When the moisture content is greater than 12%, the drying time is extended to continue drying until the moisture content is below 12%. The thickness sorting and moisture content detection are carried out synchronously.
[0014] The present invention has the following advantages compared with the prior art: 1. The present invention conveys the bamboo recombinant unit through a conveyor belt, stitches and forms a bamboo curtain through a quilting head, winds the bamboo curtain through a receiving tray. After a single receiving tray is full, the bamboo curtain is cut off by a cutting saw blade and the two receiving trays are transposed to continue winding the bamboo curtain. The design is scientific and reasonable, and the practicability is strong.
[0015] 2. The present invention drives the rotating arm to rotate 180° by a transposition motor to swap the positions of the receiving trays at both ends, improves the work efficiency, increases the volume of the bamboo curtain wound at one time. The wound bamboo curtain is convenient for flexible cutting of the bamboo curtain width in the subsequent hot pressing process, and can reduce the occupancy rate of the storage space.
[0016] 3. The process of the present invention mainly includes the long-edge lapping and conveying - sewing into a bamboo curtain - winding - cutting - paving of the bamboo-based recombinant units from the drying process, and detecting the moisture content and lapping density of the bamboo-based recombinant units. In addition, in the paving process, bamboo curtains with high density are paved on the surface part of the recombinant bamboo, and bamboo curtains with low density are paved on the core part of the recombinant bamboo. After paving, the bamboo curtains are prepared into recombinant bamboo by hot pressing. The structural design of the present invention is scientific and reasonable, which can efficiently and quickly sew bamboo-based recombinant units to form a bamboo curtain and pave the blank, with high processing efficiency, good flatness of the whole sheet, being beneficial to improving the performance of recombinant bamboo, expanding the application range of recombinant bamboo, having strong practicability and good economic benefits.
[0017] The following further elaborates on the present invention in conjunction with the drawings and embodiments. Description of the Drawings
[0018] Figure 1 It is an isometric three-dimensional structural schematic diagram when the present invention is working.
[0019] Figure 2 It is a front view structural schematic diagram when the present invention is working.
[0020] Figure 3 It is a schematic diagram of paving after the bamboo curtain is wound up in the present invention.
[0021] Description of the reference numerals: 1 - Gantry 2 - Conveyor belt 3 - Quilting head 4 - Bamboo recombined unit 5 - Cutting track 6 - Cutting motor 7 - Cutting saw blade 8 - Receiving tray 9 - Reeling rod 10 - Rotating arm 11 - Transposition motor 12 - Limit roller shaft 13 - Reeling motor 14 - Thickness limiting guide wheel 15 - Paving cutting saw 16 - Bamboo curtain 17 - Paving bamboo curtain assembly blank Detailed Embodiment
[0022] Embodiment 1 As Figure 1 to Figure 2 shown, this embodiment provides an equipment for paving the whole sheet of bamboo-based recombinant units, including a conveyor belt 2, a quilting head 3, a winding device and a cutting device. A plurality of the conveyor belts 2 are connected in parallel through a frame to form a conveyor bottom frame, the conveyor bottom frame is installed on the machine frame, the conveying inlet of the conveyor belt is communicated with the conveyor belt outlet of the previous process, the conveyor bottom frame conveys the bamboo-based recombinant units 4, a plurality of quilting heads 3 for sewing and connecting the bamboo-based recombinant units 4 to form a bamboo curtain are equidistantly installed above the conveyor bottom frame, a winding device for winding the bamboo curtain is arranged in front of the conveying outlet of the conveyor bottom frame, and a cutting device for cutting the bamboo curtain is arranged below the conveying outlet of the conveyor bottom frame.
[0023] In this embodiment, the rewinding device includes a rotating arm 10 and a winding reel 8. The middle position of the rotating arm 10 is fixedly connected to the output shaft of a commutation motor 11. The commutation motor 11 is fixedly connected to the frame through a motor bracket. The two ends of the rotating arm 10 are rotatably connected to two winding reels 8 through bearings. A winding motor 13 for driving the winding reel 8 to rotate is arranged at the end of the rotating arm 10. On both sides of the center position of the winding reel 8, two winding rods 9 are symmetrically arranged. The gap between the two winding rods 9 passes through the end of the bamboo curtain. When one winding reel 8 is full of the bamboo curtain, the commutation motor 11 rotates to make the two winding reels 8 change positions and continue to wind the bamboo curtain.
[0024] In this embodiment, the cutting device includes a cutting track 5, a cutting motor 6 and a cutting saw blade 7. The cutting track 5 is fixedly installed on the frame. The cutting track 5 is located below the end position of the conveying outlet of the conveying chassis. The cutting motor 6 is movably installed on the cutting track 5. The rotating shaft of the cutting motor 6 is coaxially and fixedly connected to the cutting saw blade 7. The top of the cutting saw blade 7 is higher than the top surface of the bamboo curtain. The bamboo curtain is cut off by the cutting saw blade 7 after the winding reel 8 is full. The bottom of the cutting motor 6 is fixedly connected to a slider. The slider is slidably connected to the cutting track 5. A motor cross bridge is installed on the cutting track 5, and the motor cross bridge is connected to the slider again. The motor cross bridge is a structure for connecting the motor and the slide rail system, and is used to realize the reciprocating movement of the slider in the slide rail driven by the motor. When the cutting saw blade 7 is at the end position of the movable range, it keeps a distance from the edge of the bamboo curtain.
[0025] In this embodiment, a gantry 1 is arranged above the conveying chassis. The gantry 1 is fixed on the frame. The gantry 1 is perpendicular to the conveying chassis. A plurality of quilting heads 3 are equidistantly installed on the gantry 1. The sewing action of the quilting head 3 is directly opposite to the bamboo reconstituted unit 4.
[0026] In this embodiment, a front limit roller shaft and a rear limit roller shaft are arranged on the front and rear sides of the gantry 1. Both ends of the front limit roller shaft and the rear limit roller shaft are rotatably installed on the frame. The front limit roller shaft is connected to a motor. The rear limit roller shaft is a power-free roller shaft. A plurality of thickness-limiting guide wheels 14 are equidistantly arranged on the front limit roller shaft. A plurality of guiding wheels 12 are equidistantly arranged on the rear limit roller shaft. The vertical distance between the thickness-limiting guide wheels 14 and the guiding wheels 12 and the conveyor belt 2 is greater than the thickness of a single-layer bamboo reconstituted unit 4 and less than the thickness of a double-layer bamboo reconstituted unit 4. The thickness-limiting guide wheels 14 can assist in correcting the bamboo reconstituted units with overlapping inclined lap sizes exceeding the requirements, ensuring uniform lap between adjacent bamboo reconstituted units and facilitating sewing. The guiding wheels 12 play a guiding role for the bamboo curtain, facilitating the accurate winding of the bamboo curtain, and ensuring that the bamboo curtain is not cut off or offset after cutting.
[0027] In this embodiment, a speed difference is set between the conveyor belt 2 and the conveying device of the previous process to ensure that the bamboo reorganization units 4 fall on the conveyor belt 2 before quilting and overlap the long edges in an orderly manner, and the density is adjustable to facilitate quilting.
[0028] Example 2 This embodiment provides a process for paving bamboo reorganization units in one piece, comprising the following steps: S1, the bamboo reorganization units 4 after sorting, debonding, dipping and drying enter the material laying table. There is a speed difference between the conveyor belt of the material laying table and the conveyor belt 2 of this embodiment. At the exit of the drying process, the moisture content of the bamboo reorganization units 4 is detected by an infrared thermal imager to be no more than 12%. When the moisture content is greater than 12%, the drying time is extended to continue drying until the moisture content is below 12%; the bamboo reorganization units 4 are subjected to thickness sorting after the drying process, and the bamboo reorganization units 4 of the same thickness are conveyed to the conveyor belt 2 in the same batch. The distances between the thickness limiting guide wheels 14 and the debonding wheels 12 corresponding to the conveyor belt 2 of different batches are different to suit the bamboo reorganization units 4 of different thicknesses. The thickness error range of thickness sorting is ±3mm, and the bamboo reorganization units 4 of the same thickness standard are sewn into bamboo curtains to ensure the uniform thickness and stable performance of the same bamboo curtains; S2, the bamboo reorganization units 4 after moisture content and thickness detection, that is, the glued bamboo veneers are overlapped along the long sides at the entrance end of the conveyor belt 2 in sequence, and are transported forward via the conveyor belt 2. During the overlap of the glued bamboo veneers, the overlap size is controlled to control the density of the bamboo curtain after stitching. There is an adjustable speed difference between the output conveyor belt of the drying process and the conveyor belt 2 in this embodiment, ensuring that the bamboo reorganization units 4 are overlapped and stacked head to tail like collapsed dominoes when they fall on the conveyor belt 2, and the density is adjustable, so as to prepare for the subsequent hot pressing process to stack and assemble the finished materials to improve the mechanical properties of the finished materials. The larger the overlap size, the more bamboo veneers per unit area of the bamboo curtain, that is, the greater the density of the bamboo curtain. The overlap size of 2-5mm is a high-density bamboo curtain, and the overlap size of 0-2mm is a low-density bamboo curtain; S3, in the process of advancing, the bamboo veneer is connected by the up and down reciprocating motion of the quilting machine head 3 to sew the bamboo pieces together to form a bamboo curtain; when sewing and weaving the bamboo curtain, a gradient density weaving is set, the quilting machine head 3 is a 0.5-3mm needle pitch adjustable quilting machine head 3, and the bamboo curtain sewing density is 1-3 needles / cm; S4, extend the front end of the bamboo curtain between the two reeling rods 9 on the same receiving tray 8, turn on the reeling motor 13 to drive the receiving tray 8 to rotate, and reel in the bamboo curtain; S5, when the winding diameter limit of a single receiving tray 8 is reached, the cutting motor 6 is turned on, and the cutting motor 6 is driven by the motor bridge to move along the cutting track 5 from one end to the other end to cut the bamboo curtain; S6. Turn on the commutation motor 11 to rotate the rotating arm 10 by 180° to swap the positions of the two material receiving trays 8, and repeat S3 - S4 until the other material receiving tray 8 reaches the winding limit. As Figure 3 shown, the rolled bamboo curtain 16 is cut by the paving cutting saw 15 according to a preset size and then enters the paving and blanking process. When paving and blanking, the high - density bamboo curtain is paved on the surface part of the paving bamboo curtain blank 17, and the low - density bamboo curtain is paved on the core layer part of the paving bamboo curtain blank 17. After paving, the paving bamboo curtain blank 17 is manufactured into recombinant bamboo by using a hot - pressing forming process.
[0029] The above are only the preferred embodiments of the present invention and do not impose any limitations on the present invention. Any simple modification, change, and equivalent change made to the above embodiments according to the technical essence of the invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A bamboo reorganization unit whole sheet paving equipment, characterized in that: The invention comprises a conveyor belt (2), a quilting machine head (3), a winding device and a cutting device. A plurality of the conveyor belts (2) are connected in parallel through a frame to form a conveyor chassis. The conveyor chassis is mounted on a frame. The conveying inlet of the conveyor belt is connected to the conveyor belt outlet of the previous process. The bamboo reassembly unit (4) is conveyed on the conveyor chassis. A plurality of quilting machine heads (3) for sew-connecting the bamboo reassembly units (4) to form a bamboo curtain (16) are equidistantly mounted above the conveyor chassis. A winding device for winding up the bamboo curtain (16) is arranged in front of the conveying outlet of the conveyor chassis. A cutting device for cutting the bamboo curtain (16) is arranged below the conveying outlet of the conveyor chassis.
2. The bamboo reorganization unit whole sheet paving equipment according to claim 1 is characterized in that: The reeling device comprises a rotating arm (10) and a receiving tray (8), the middle position of the rotating arm (10) is fixedly connected to the output shaft of a transposition motor (11), the transposition motor (11) is fixedly connected to a frame via a motor bracket, the two ends of the rotating arm (10) are rotatably connected to two receiving trays (8) via bearings, the end position of the rotating arm (10) is provided with a reeling motor (13) for driving the receiving tray (8) to rotate, two reeling rods (9) are symmetrically provided on both sides of the center position of the receiving tray (8), and the gap between the two reeling rods (9) passes through the end of the bamboo curtain (16).
3. The bamboo reorganization unit whole sheet paving equipment according to claim 1 is characterized in that: The cutting device comprises a cutting track (5), a cutting motor (6) and a cutting saw blade (7); the cutting track (5) is fixedly mounted on a frame, the cutting track (5) is located below a conveying outlet end of a conveying chassis, the cutting motor (6) is movably mounted on the cutting track (5), a rotating shaft of the cutting motor (6) is coaxially fixedly connected to the cutting saw blade (7), and a top of the cutting saw blade (7) is higher than a top surface of the bamboo curtain (16).
4. The bamboo reorganization unit whole sheet paving equipment according to claim 1 is characterized in that: A gantry (1) is arranged above the conveying chassis, the gantry (1) is fixed on the frame, the gantry (1) is perpendicular to the conveying chassis, a plurality of quilting machine heads (3) are equidistantly mounted on the gantry (1), the suturing action ends of the quilting machine heads (3) facing the bamboo reassembly unit (4).
5. The bamboo reorganization unit whole sheet paving equipment according to claim 4 is characterized in that: A front limiting roller and a rear limiting roller are arranged on the front and rear sides of the gantry (1); both ends of the front limiting roller and the rear limiting roller are rotatably mounted on the frame; the front limiting roller is connected to a motor; the rear limiting roller is a non-powered roller; a plurality of thickness limiting guide wheels (14) are equidistantly arranged on the front limiting roller; a plurality of dredging wheels (12) are equidistantly arranged on the rear limiting roller; and a vertical distance between the thickness limiting guide wheels (14), the dredging wheels (12) and the conveyor belt (2) is greater than the thickness of the single-layer bamboo reorganization unit (4) and less than the thickness of the double-layer bamboo reorganization unit (4).
6. A process for paving bamboo reorganization units by using the bamboo reorganization unit whole sheet and paving equipment described in any one of claims 1 to 5, characterized in that: The following steps are involved: S1, the bamboo reorganization units (4) from the drying process after gluing, i.e., the glued bamboo veneers, are overlapped along the long sides in sequence at the entrance end of the conveyor belt (2), and are transported forward via the conveyor belt (2). During the overlapping process of the glued bamboo veneers, the overlap size is controlled to control the density of the bamboo curtain (16) after stitching. The larger the overlap size, the more bamboo veneers per unit area of the bamboo curtain (16), i.e., the higher the density of the bamboo curtain (16). The overlap size of 2-5 mm is a high-density bamboo curtain, and the overlap size of 0-2 mm is a low-density bamboo curtain; S2, the glued bamboo veneers are sewn together by the quilting machine head (3) during the process of moving forward to form a bamboo curtain (16), and the sewing direction is perpendicular to the long side direction of the glued bamboo veneers, and the long side direction of the glued bamboo veneers is also the fiber direction of the bamboo material; S3, extending the front end of the bamboo curtain (16) between the two reeling rods (9) on the same receiving tray (8), turning on the reeling motor (13) to drive the receiving tray (8) to rotate, and reeling the bamboo curtain (16); S4, when the winding diameter limit of a single receiving tray (8) is reached, the cutting motor (6) is turned on, and the cutting motor (6) is driven to move along the cutting track (5) to cut the bamboo curtain (16); S5, turning on the position change motor (11) to rotate the rotating arm (10) 180 degrees so that the two receiving trays (8) are swapped, and S3-S4 are repeated until the other receiving tray (8) reaches the winding limit. The rolled bamboo curtain (16) is cut according to the preset size by the paving cutting saw (15) and then enters the paving assembly process. During the paving assembly, the high-density bamboo curtain is paved on the surface part of the paving bamboo curtain assembly (17), and the low-density bamboo curtain is paved on the core part of the paving bamboo curtain assembly (17). After paving, the paving bamboo curtain assembly (17) is prepared by a hot pressing molding process to complete the recombinant bamboo.
7. The method for paving bamboo reorganized units as described in claim 6 is characterized in that: The S1 type bamboo reorganization unit (4) dynamically adjusts the speed of the conveyor belt (2) through a controller during transportation, and controls the overlap size by controlling the speed difference between the conveyor belt (2) and the conveying speed of the drying process.
8. The method for paving bamboo reorganized units as described in claim 7 is characterized in that: When sewing and weaving the bamboo curtain (16), gradient density weaving is set, and the quilting machine head (3) is a 0.5-3mm needle distance adjustable quilting machine head (3); the sewing density of the bamboo curtain (16) is 1-3 needles / cm.
9. The method for paving bamboo reorganized units as described in claim 7 is characterized in that: After the gluing, the bamboo recombinant units (4) are subjected to thickness sorting after a drying process. Bamboo recombinant units (4) of the same thickness are transported to the conveyor belt (2) in the same batch. The thickness error range of the thickness sorting is ±3 mm. At the exit of the drying process, the moisture content of the bamboo recombinant units (4) is detected by an infrared thermal imager to be no greater than 12%. If the moisture content is greater than 12%, the drying time is extended and the drying is continued until the moisture content is below 12%.
Citation Information
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Uniform paving curtain sewing machine for original whole bamboo spread material
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