Sleeve Press Assembly Machine

By designing a sleeve pressing assembly machine containing multiple pressing and testing mechanisms, the full automation of the sleeve pressing assembly process is achieved, and the problems of high cost, low efficiency and low product quality in the prior art are solved, and the working efficiency and product quality are significantly improved.

CN112264799BActive Publication Date: 2025-04-15LAKEFORCE SPRING TECH (CHANGZHOU) CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202011271404.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-13
Publication Date
2025-04-15
Estimated Expiration
2040-11-13

AI Technical Summary

Technical Problem

Existing sleeve press-fit assembly technology requires multiple manual operations, resulting in high cost, low efficiency and low product quality.

Method used

A sleeve pressing assembly machine is designed, including a frame, a turntable, a variety of pressing mechanisms, testing mechanisms and sorting mechanisms, to realize the full automation of loading, flipping, shut-off inspection, stud loading, secondary compression, inspection and sorting processes.

Benefits of technology

Through fully automated processes, work efficiency is significantly improved, cost is reduced, product quality is improved, and defects in mechanized operations are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN112264799B_ABST
    Figure CN112264799B_ABST
Patent Text Reader

Abstract

The present invention relates to a sleeve pressing and assembling machine, comprising a frame, a turntable is arranged on the frame, a first pressing mechanism, a flipping mechanism, a go / no-go gauge mechanism and a stud feeding mechanism are arranged in sequence on the frame along the outer circumference of the turntable, a translation mechanism is arranged on one side of the frame located on the turntable, a second pressing mechanism, a detection mechanism and a sorting mechanism are arranged on the translation mechanism, a plurality of die bases are arranged on the turntable, the first pressing mechanism comprises a first pressing machine, a carrying clamp is arranged on the first pressing machine, and the carrying clamp can move between the first pressing machine and the die base at its corresponding position under the drive of a cylinder. When the present invention is used, the processes of loading and pressing, flipping, go / no-go gauge detection, bolt loading, secondary pressing, defective product detection and sorting can be fully automated to realize sleeve pressing, which greatly improves work efficiency and reduces costs, and mechanized operation products are not prone to defects, and product quality is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical field:

[0001] The invention relates to the technical field of automated assembly, and in particular to a sleeve pressing assembly machine. Background technology:

[0002] The sleeve press assembly requires multiple processes. In the past, the operation was generally performed by multiple people operating multiple machines separately. The cost was very high and the work efficiency was low. In addition, due to manual production, the products produced were prone to defects and the product quality was low. Summary of the invention:

[0003] The purpose of the present invention is to provide a sleeve pressing and assembling machine which can effectively improve the efficiency of sleeve pressing and assembling work, save costs and improve product quality in view of the defects of the prior art.

[0004] The present invention is realized by the following technical scheme: a sleeve pressing assembly machine, comprising a frame, a turntable is arranged on the frame, a first pressing mechanism, a turning mechanism, a go / no-go gauge mechanism and a stud feeding mechanism are arranged on the frame in sequence along the outer circumference of the turntable, a translation mechanism is arranged on one side of the frame located on the turntable, a second pressing mechanism, a detection mechanism and a sorting mechanism are arranged on the translation mechanism, a plurality of mold bases are arranged on the turntable,

[0005] The first pressing mechanism comprises a first pressing machine, the first pressing machine is provided with a carrying clamp, and the carrying clamp can move between the first pressing machine and a die base at a corresponding position thereof under the drive of a cylinder;

[0006] The flip mechanism includes a flip cylinder and a flip clamp, and the flip cylinder can drive the flip clamp to flip;

[0007] The go / no-go gauge mechanism includes a go / no-go gauge detector, and a baffle cylinder is provided on the go / no-go gauge detector. The baffle cylinder can push the baffle at the lower part of the die base to move so that the blanking hole on the baffle is opposite to the material position; the stud feeding mechanism includes a stud picking claw, and the stud picking claw can clamp the stud from the feeding place to the die base at the corresponding position of the stud feeding mechanism;

[0008] The translation mechanism can move the material from the turntable to the detection mechanism;

[0009] The second pressing mechanism comprises a second pressing machine and a pressing die, and the second pressing machine can drive the pressing die to press tightly;

[0010] The testing mechanism includes an outer diameter testing machine and a tension testing machine;

[0011] The sorting mechanism comprises a sorting tube, a sorting cylinder and a sorting clamp. The sorting tube is provided with a plurality of material channels. The sorting cylinder can push the sorting tube to move so that one of the material channels is opposite to the material position on the sorting clamp.

[0012] In the above technical solution, an infrared detection device is installed at the position of the turntable corresponding to the first pressing mechanism and the flipping mechanism.

[0013] In the above technical solution, a feed pipe is provided on one side of the first pressing mechanism, and a feed slider and a feed cylinder are installed on the first pressing mechanism. The feed cylinder can push the feed slider to move back and forth between the feed pipe and the first pressing machine.

[0014] In the above technical solution, the translation mechanism includes a translation jaw, and the translation jaw is mounted on the output shaft of the stepper motor through a guide rail assembly.

[0015] In the above technical solution, the guide rail assembly is also provided with a lifting cylinder, and the lifting cylinder can drive the guide rail assembly to move up and down.

[0016] In the above technical solution, two hole position detection devices are provided on the go / no-go gauge detection machine.

[0017] In the above technical solution, the tension testing machine is installed on a track, and can move the material to the drop position of the sorting mechanism under the action of the pushing cylinder.

[0018] The beneficial effects of the present invention are as follows: when the present invention is used, the processes of loading and pressing, turning over, go / no-go gauge detection, stud loading, secondary pressing, defective product detection and sorting can be fully automated to realize sleeve pressing, which greatly improves work efficiency and reduces costs. Moreover, mechanized operation products are not prone to defects, and product quality is greatly improved. Description of the drawings:

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of another direction of the present invention;

[0021] Figure 3 It is a top view schematic diagram of the present invention;

[0022] Figure 4 is a three-dimensional schematic diagram of the first pressing mechanism in the present invention;

[0023] Figure 5 It is a three-dimensional schematic diagram of the flipping mechanism in the present invention;

[0024] Figure 6 It is a three-dimensional schematic diagram of the go / no-go gauge mechanism in the present invention;

[0025] Figure 7 is a three-dimensional schematic diagram of the second pressing mechanism in the present invention;

[0026] Figure 8 It is a three-dimensional schematic diagram of the tensile testing machine in the present invention;

[0027] Fig. 9 for Figure 1 A partial enlarged schematic diagram of

[0028] Fig.10 It is a three-dimensional structural schematic diagram of the finished sleeve of the present invention;

[0029] The numbers are as follows: frame 100; turntable 110; mold base 111; infrared detection device 112 translation mechanism 120; translation clamp 121; guide rail assembly 122; stepper motor 123; lifting cylinder 124; first pressing mechanism 200; first pressing machine 210; transport clamp 220; feed pipe 230; feed slide 240; feed cylinder 250; flip mechanism 300; flip cylinder 310; flip clamp 320; go / no-go gauge Mechanism 400; go / no-go gauge detection machine 410; hole position detection device 411; baffle cylinder 420; baffle 430; stud feeding mechanism 500; stud material taking clamp 510; second pressing mechanism 600; second pressing machine 610; pressing mold 620; detection mechanism 700; outer diameter detection machine 710; tension detection machine 720; sorting mechanism 800; sorting tube 810; sorting cylinder 820; sorting clamp 830; material 900. Specific implementation method:

[0030] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0031] like Figures 1 to 9 As shown, a sleeve pressing assembly machine comprises a frame 100, a turntable 110 is arranged on the frame 100, a first pressing mechanism 200, a turning mechanism 300, a go / no-go gauge mechanism 400 and a stud feeding mechanism 500 are arranged in sequence along the outer circumference of the turntable 110 on the frame 100, a translation mechanism 120 is arranged on one side of the turntable 110 of the frame 100, a second pressing mechanism 600, a detection mechanism 700 and a sorting mechanism 800 are arranged on the translation mechanism 120, and a plurality of mold bases 111 are arranged on the turntable 110;

[0032] The first pressing mechanism 200 includes a first pressing machine 210, on which a carrying clamp 220 is mounted. The carrying clamp 220 can move between the first pressing machine 210 and the die holder 111 at a corresponding position thereof under the drive of a cylinder.

[0033] The flip mechanism 300 includes a flip cylinder 310 and a flip clamp 320, and the flip cylinder 310 can drive the flip clamp 320 to flip;

[0034] The go / no-go gauge mechanism 400 includes a go / no-go gauge detector 410, on which a baffle cylinder 420 is provided. The baffle cylinder 420 can push a baffle 430 at the lower part of the die base 111 to move so that the blanking hole on the baffle 430 is opposite to the material position.

[0035] The stud feeding mechanism 500 includes a stud picking jaw 510, which can pick up the stud from the feeding place and put it into the mold base 111 at the corresponding position of the stud feeding mechanism 500;

[0036] The translation mechanism 120 can move the material from the turntable 110 to the detection mechanism 700;

[0037] The second pressing mechanism 600 includes a second pressing machine 610 and a pressing die 620. The second pressing machine 610 can drive the pressing die 620 to press tightly.

[0038] The testing mechanism 700 includes an outer diameter testing machine 710 and a tension testing machine 720;

[0039] The sorting mechanism 800 includes a sorting tube 810, a sorting cylinder 820 and a sorting clamp 830. The sorting tube 810 is provided with a plurality of material channels. The sorting cylinder 820 can push the sorting tube 810 to move so that one of the material channels is opposite to the material position on the sorting clamp 830.

[0040] like Figure 1 As shown, an infrared detection device 112 is installed at the position of the turntable 110 corresponding to the first pressing mechanism 200 and the turning mechanism 300 .

[0041] like Figure 4 As shown, a feed pipe 230 is provided on one side of the first pressing mechanism 200 , and a feed slider 240 and a feed cylinder 250 are installed on the first pressing mechanism 200 . The feed cylinder 250 can push the feed slider 240 to move back and forth between the feed pipe 230 and the first pressing machine 210 .

[0042] like Figure 2 , 3 As shown, the translation mechanism 120 includes a translation jaw 121, which is mounted on the output shaft of a stepper motor 123 through a guide rail assembly 122, and can be more accurately delivered to the workstations of the second pressing mechanism 600 and the outer diameter detection machine 710 through the stepper motor 123.

[0043] like Figure 2 , 3As shown, the guide rail assembly 122 is also provided with a lifting cylinder 124, which can drive the guide rail assembly 122 to move up and down, so that the material 900 can be lifted and inserted into the processing position of the second pressing mechanism 600.

[0044] like Figure 6 As shown, two hole position detection devices 411 are provided on the go / no-go gauge detection machine 410, which correspond to the two hole positions on the measuring tube respectively. When the material 900 is qualified, the measuring tube is inserted into the material 900, and the hole position detection device 411 corresponds to the two hole positions on the measuring tube, so that it can be seen whether the material is qualified.

[0045] like Figure 8 As shown, the tension testing machine 720 is installed on a track, and can move the material to the drop position of the sorting mechanism 800 under the action of the pushing cylinder 721.

[0046] In addition, in the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "side" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0048] Finally, it should be noted that the above embodiments are only specific implementations of the present invention, which are used to illustrate the technical solutions of the present invention, rather than to limit them. The protection scope of the present invention is not limited thereto. Although the present invention is described in detail with reference to the above embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above embodiments within the technical scope disclosed by the present invention, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A sleeve pressing assembly machine, comprising a frame (100), wherein a rotating disk (110) is provided on the frame (100), characterized in that: The frame (100) is provided with a first pressing mechanism (200), a turning mechanism (300), a go / no-go gauge mechanism (400) and a stud feeding mechanism (500) in sequence along the outer periphery of the turntable (110); a translation mechanism (120) is provided on one side of the frame (100) located on the turntable (110); a second pressing mechanism (600), a detection mechanism (700) and a sorting mechanism (800) are provided on the translation mechanism (120); and a plurality of mold bases (111) are provided on the turntable (110). The first pressing mechanism (200) comprises a first pressing machine (210), the first pressing machine (210) being provided with a transporting clamp (220), the transporting clamp (220) being able to move between the first pressing machine (210) and a die base (111) at a corresponding position thereof under the drive of an air cylinder; The flipping mechanism (300) comprises a flipping cylinder (310) and a flipping clamp (320) thereof, and the flipping cylinder (310) can drive the flipping clamp (320) to flip; The go / no-go gauge mechanism (400) comprises a go / no-go gauge detection machine (410), the go / no-go gauge detection machine (410) is provided with a baffle cylinder (420), the baffle cylinder (420) can push a baffle (430) at the bottom of the die base (111) to move so that the blanking hole on the baffle (430) is opposite to the material position, and the go / no-go gauge detection machine (410) is provided with two hole position detection devices (411); The stud feeding mechanism (500) comprises a stud picking jaw (510), and the stud picking jaw (510) can pick up the stud from the feeding place and put it into the mold base (111) at the corresponding position of the stud feeding mechanism (500); The translation mechanism (120), the translation mechanism (120) can move the material from the turntable (110) to the detection mechanism (700); The second pressing mechanism (600) comprises a second pressing machine (610) and a pressing die (620), and the second pressing machine (610) can drive the pressing die (620) to press; The detection mechanism (700) comprises an outer diameter detection machine (710) and a tension detection machine (720); The sorting mechanism (800) comprises a sorting tube (810), a sorting cylinder (820) and a sorting clamp (830); the sorting tube (810) is provided with a plurality of material channels; the sorting cylinder (820) can push the sorting tube (810) to move so that one of the material channels is positioned opposite to the material on the sorting clamp (830); An infrared detection device (112) is installed at a position of the rotating disk (110) corresponding to the first pressing mechanism (200) and the turning mechanism (300).

2. The sleeve pressing assembly machine according to claim 1, characterized in that: A feed pipe (230) is provided on one side of the first pressing mechanism (200), and a feed slider (240) and a feed cylinder (250) are installed on the first pressing mechanism (200). The feed cylinder (250) can push the feed slider (240) to move back and forth between the feed pipe (230) and the first pressing machine (210).

3. The sleeve pressing assembly machine according to claim 1, characterized in that: The translation mechanism (120) comprises a translation clamp (121), and the translation clamp (121) is mounted on the output shaft of the stepping motor (123) via a guide rail assembly (122).

4. The sleeve pressing assembly machine according to claim 3, characterized in that: The guide rail assembly (122) is also provided with a lifting cylinder (124), and the lifting cylinder (124) can drive the guide rail assembly (122) to move up and down.

5. The sleeve pressing assembly machine according to claim 1, characterized in that: The tension testing machine (720) is installed on a track and can move the material to the material dropping position of the sorting mechanism (800) under the action of the pushing cylinder (721).

Citation Information

Patent Citations

  • Sleeve press-fit assembling machine

    CN213672773U