An automated honeycomb pallet stacking, conveying and recycling device

Abstract

This invention proposes an automated honeycomb pallet stacking, conveying, and recycling device, comprising a pallet-separating and stacking module, and a feeding conveying module, a recycling module, and a recycling and stacking module sequentially arranged downstream of the pallet-separating and stacking module. This invention uses honeycomb pallets to hold spinnerets and filters. The pallet-separating and stacking module separates the pallets one by one. The separated honeycomb pallets move via a feeding conveyor belt. The recycling module transports the completed honeycomb pallets to the recycling conveyor belt, and the recycling and stacking module stacks the empty pallets. This effectively solves the problems of conveying spinnerets or filters and providing rapid batch feeding, facilitating the automation of the entire assembly process and addressing the industry problem of low efficiency in spinneret and nut assembly. It achieves full automation of spinneret and nut assembly machinery in the chemical fiber industry.

Description

Technical Field

[0001] The invention relates to the field of stacking and conveying machinery, in particular to an automatic honeycomb pallet stacking, conveying and recycling device. Background Art

[0002] The nozzle nut is a component of the chemical fiber spinning machine. It is assembled by putting the spinneret, gasket, filter screen, filter cloth and other parts into the nut in a certain order. It is used to spray the spinning solution to solidify into synthetic fibers. Due to the complicated process, the traditional assembly method in the industry is still to manually put the required parts into the nut one by one to complete the assembly. There are problems such as low efficiency, high labor intensity of workers, and low assembly qualification rate. Obviously, it can no longer meet the needs of the development of modern enterprises.

[0003] Therefore, an automated honeycomb pallet stacking, conveying and recycling device is provided, which can effectively solve the problem of spinneret or filter screen conveying and batch rapid feeding, provide convenience for the entire assembly automation, and solve the technical problem of low efficiency of nozzle nut assembly, which is a problem that technical personnel in this field urgently need to solve. Summary of the invention

[0004] The present invention is based on at least one of the above-mentioned technical problems and provides an automated honeycomb pallet stacking, conveying and recycling device which uses a honeycomb pallet to hold a spinneret and a filter screen. A tray-separating and stacking module separates the pallets one by one. The separated honeycomb pallets move through a feeding mechanical conveyor belt. The recovery module transports the honeycomb pallet after material collection to the recovery mechanical conveyor belt. The recovery and stacking module stacks the empty pallets, which can effectively solve the problems of spinneret or filter screen transportation and batch rapid feeding, provide convenience for the entire assembly automation, solve the industry problem of low nozzle nut assembly efficiency, and realize the full automation of nozzle nut assembly machinery in the chemical fiber industry.

[0005] In view of this, the present invention proposes an automated honeycomb pallet stacking, conveying and recycling device, comprising a palletizing module, and a feeding conveying module, a recycling module and a recycling palletizing module which are sequentially arranged downstream of the palletizing module;

[0006] The palletizing module includes a feed conveyor belt, a sidewall, a feed tray waiting area, a sensor for the feed tray waiting area, a small feed lifting air bar, a tray lifting and cutting cylinder, and a large feed lifting cylinder; the sidewall is located on both sides of the feed conveyor belt; the feed tray waiting area is located in the middle of the feed conveyor belt; the small feed lifting air bar is located at the bottom of the feed tray waiting area; the large feed lifting cylinder is located below the small feed lifting air bar; the feed tray waiting area sensor is set on the inside of the feed conveyor belt; the tray lifting and cutting cylinders are symmetrically set on the outside of the two feed conveyor belts;

[0007] The feeding conveying module includes a feeding motor, a working area and a working area sensor; wherein the feeding motor is located at the end of the feeding conveyor belt; the working area is located in the middle area of ​​the feeding conveyor belt; the working area sensor is located behind the feeding sub-disk waiting area, at the rear end of the middle area of ​​the feeding conveyor belt;

[0008] The recycling module includes a recycling cylinder, a positioning cylinder, a positioning pin, a recycling waiting area, a recycling conveyor belt, a recycling waiting area sensor and a recycling motor; wherein the recycling cylinder is located outside the recycling conveyor belt; the positioning cylinder is located below the recycling cylinder; the positioning pin is connected to the positioning cylinder and is located outside the recycling conveyor belt; the recycling waiting area is surrounded by the middle part of the recycling conveyor belt; the recycling waiting area sensor is arranged on the recycling cylinder; the recycling motor is located at the end of the recycling conveyor belt to drive the recycling conveyor belt;

[0009] The recycling palletizing module includes a recycling palletizing area, a recycling palletizing area sensor, a pallet lifting and cutting-in cylinder, a large recycling jacking cylinder and a small recycling jacking cylinder; the recycling palletizing area is located between the recycling conveyor belts and downstream of the recycling waiting area; the recycling palletizing area sensor is arranged on the inner side of the recycling conveyor belt; the pallet lifting and cutting-in cylinder is located on the outer side of the recycling conveyor belt; the small recycling jacking cylinder is located below the recycling palletizing area; and the large recycling jacking cylinder is located below the small recycling jacking cylinder.

[0010] The palletizing module further comprises a limiting plate; the limiting plate is fixedly arranged on the feeding conveyor belt.

[0011] The upper surface of the honeycomb tray is provided with a spinneret filter placement hole, a suction cup groove, a tray positioning pin, a positioning hole, and a cut-in groove surface; a plurality of spinneret filter placement holes are evenly arranged on the upper surface of the honeycomb tray; the suction cup groove is arranged on the corresponding two sides of the upper surface of the honeycomb tray; the cut-in groove surface is arranged on the corresponding two sides of the upper surface of the honeycomb tray where no suction cup groove is arranged; the tray positioning pins are arranged on the four corners of the upper surface of the honeycomb tray; the positioning holes are respectively arranged at both ends of the cut-in groove surface; the lower surface of the honeycomb tray is provided with a tray positioning hole; the tray positioning hole corresponds to the position of the tray positioning pin.

[0012] Through the above technical scheme, the present invention provides an automated honeycomb pallet stacking, conveying and recycling device, which utilizes a combination of a cylinder and a conveyor belt. The honeycomb pallets filled with spinnerets or filter screens are separated and moved to the working area one by one in a stacking state. After the material is taken, the empty pallets are stacked and recycled for next use, ultimately realizing the convenience of transporting, grabbing and assembling spinnerets or filter screens. It has the following advantages:

[0013] (1) The device realizes the automation of pallet sorting, loading, recycling and palletizing, replacing manual work and saving labor costs;

[0014] (2) Each honeycomb tray used in the device can accommodate 64 spinnerets or filter screens, which can quickly feed in batches and improve the feeding efficiency of the spinnerets or filter screens;

[0015] (3) The honeycomb pallets stacked by the device can be used and replenished continuously, and the operation can be cyclically operated without interruption, thereby improving the utilization rate of the honeycomb pallets. At the same time, it also greatly saves the assembly space of the nozzle nuts and reduces the operating area. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The upper surface structure diagram of the honeycomb tray of the present invention is shown.

[0017] Figure 2 The bottom structure diagram of the honeycomb tray of the present invention is shown.

[0018] Figure 3 The side structure diagram of the honeycomb tray after palletizing of the present invention is shown.

[0019] Figure 4 The schematic diagram of the structure of the automatic honeycomb pallet stacking, conveying and recycling device of the present invention is shown.

[0020] Figure 5 A top view of the automated honeycomb pallet stacking, conveying and recycling device of the present invention is shown.

[0021] Figure 6 An oblique upward view of the automated honeycomb pallet stacking, conveying and recycling device of the present invention is shown.

[0022] Figure 7 The top views of the honeycomb tray of the present invention in four areas are shown.

[0023] Among them, in the figure, 1 is a honeycomb tray, 2 is a spinneret filter placement hole, 3 is a suction cup groove, 4 is a tray positioning pin, 5 is a positioning hole, 6 is a cut-in groove surface, 7 is a tray positioning hole, 8 is a cut-in groove upper edge, 9 is a cut-in groove lower edge, 10 is a cut-in groove, 11 is an upper honeycomb tray, 12 is a lower honeycomb tray, 13 is two stacked honeycomb trays, 14 is a tray lifting and cutting cylinder, 15 is a recycling stacking area, 16 is a tray lifting and cutting cylinder, 17 is a recycling conveyor belt, 18 is a recycling motor, 19 is an input Material conveyor belt, 20 is the waiting area for the feeding tray, 21 is the working area, 22 is the recovery cylinder, 23 is the positioning pin, 24 is the positioning cylinder, 25 is the recovery waiting area, 26 is the limit plate, 27 is the side guard, 28 is the feeding motor, 29 is the recovery stacking area sensor, 30 is the feeding tray waiting area sensor, 31 is the recovery waiting area sensor, 32 is the working area sensor, 33 is the small feeding lifting air bar, 34 is the large feeding lifting cylinder, 35 is the large recovery lifting cylinder, 36 is the small recovery lifting cylinder. DETAILED DESCRIPTION

[0024] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0026] The present invention provides an automated honeycomb tray stacking, conveying and recycling device, which can effectively solve the problem of spinneret or filter screen conveying and batch rapid feeding, provide convenience for the entire assembly automation, solve the industry problem of low efficiency of nozzle nut assembly, and realize the full automation of nozzle nut assembly machinery in the chemical fiber industry. Its structure is as follows Figure 1-7 .

[0027] like Figure 1-7 The present invention proposes an automated honeycomb pallet stacking, conveying and recycling device, comprising a palletizing module, and a feeding conveying module, a recycling module and a recycling palletizing module which are sequentially arranged downstream of the palletizing module;

[0028] The palletizing module includes a feed conveyor belt 19, a sidewall 27, a feed tray waiting area 20, a feed tray waiting area sensor 30, a small feed lifting air bar 33, a tray lifting and cutting cylinder 16 and a large feed lifting cylinder 34; wherein the sidewall 27 is located on both sides of the feed conveyor belt 19; the feed tray waiting area 20 is located in the middle of the feed conveyor belt 19; the small feed lifting air bar 33 is located at the bottom of the feed tray waiting area 20; the large feed lifting cylinder 34 is located below the small feed lifting air bar 33; the feed tray waiting area sensor 30 is arranged on the inner side of the feed conveyor belt 19; the tray lifting and cutting cylinder 16 is symmetrically arranged on the outer sides of the two feed conveyor belts 19;

[0029] The feeding conveying module includes a feeding motor 28, a working area 21 and a working area sensor 32; wherein the feeding motor 28 is located at the end of the feeding conveyor belt 19; the working area 21 is located in the middle area of ​​the feeding conveyor belt 19; the working area sensor 32 is located behind the feeding sub-disk waiting area 20, at the rear end of the middle area of ​​the feeding conveyor belt 19;

[0030] The recycling module includes a recycling cylinder 22, a positioning cylinder 24, a positioning pin 23, a recycling waiting area 25, a recycling conveyor belt 17, a recycling waiting area sensor 31 and a recycling motor 18; wherein the recycling cylinder 22 is located outside the recycling conveyor belt 17; the positioning cylinder 24 is located below the recycling cylinder 22; the positioning pin 23 is connected to the positioning cylinder 24 and is located outside the recycling conveyor belt 17; the recycling waiting area 25 is surrounded by the middle part of the recycling conveyor belt 17; the recycling waiting area sensor 31 is arranged on the recycling cylinder 22; the recycling motor 18 is located at the end of the recycling conveyor belt 17 to drive the recycling conveyor belt 17;

[0031] The recycling and palletizing module includes a recycling and palletizing area 15, a recycling and palletizing area sensor 29, a pallet closing lifting and cutting-in cylinder 14, a large recycling and jacking cylinder 35 and a small recycling and jacking cylinder 36; wherein the recycling and palletizing area 15 is located between the recycling conveyor belts 17 and downstream of the recycling waiting area 25; the recycling and palletizing area sensor 29 is arranged on the inner side of the recycling conveyor belt 17; the pallet closing lifting and cutting-in cylinder 14 is located on the outer side of the recycling conveyor belt 17; the small recycling and jacking cylinder 36 is located below the recycling and palletizing area 15; and the large recycling and jacking cylinder 35 is located below the small recycling and jacking cylinder 36.

[0032] In order to further optimize the technical solution, it is proposed that the palletizing module further includes a limiting plate 26 ; the limiting plate 26 is fixedly arranged on the feeding conveyor belt 19 .

[0033] In order to further optimize the technical solution, it is proposed that the upper surface of the honeycomb tray 1 is provided with a spinneret filter placement hole 2, a suction cup groove 3, a tray positioning pin 4, a positioning hole 5, and a cut-in groove surface 6; a number of spinneret filter placement holes 2 are evenly arranged on the upper surface of the honeycomb tray 1; the suction cup groove 3 is arranged on the corresponding two sides of the upper surface of the honeycomb tray 1; the cut-in groove surface 6 is arranged on the corresponding two sides of the upper surface of the honeycomb tray 1 where the suction cup groove 3 is not arranged; the tray positioning pin 4 is arranged on the four corners of the upper surface of the honeycomb tray 1; the positioning holes 5 are respectively arranged at both ends of the cut-in groove surface 6; a tray positioning hole 7 is arranged on the lower surface of the honeycomb tray 1; the tray positioning hole 7 corresponds to the position of the tray positioning pin 4.

[0034] The principle and method of use of the present invention are as follows: first, two honeycomb trays 1 loaded with spinnerets or filter screens are stacked together through the tray positioning pins 4 of the upper honeycomb tray 11 and the tray positioning holes 7 of the lower honeycomb tray 12, and the stacked honeycomb trays 1 group are placed close to the limiting plate 26 in the feeding sub-disk waiting area 20 between the two retaining edges 27 on the feeding conveyor belt 19, and the two sides with the cutting groove 10 and the positioning hole 5 are placed parallel to the retaining edge 27, and the surface with the suction cup groove 3 is placed upwards, and after the sensor 30 of the feeding sub-disk waiting area senses, the small feeding lifting air bar 33 performs an extending action to lift the two honeycomb trays that have been placed in place and stacked in the feeding sub-disk waiting area 20 to a certain height, and at this time, the sub-disk lifting and cutting cylinders 16 on both sides extend out and extend into the upper honeycomb tray 11 cutting The upper edge 8 of the inlet groove and the lower edge 9 of the lower honeycomb tray 12 are cut into the groove surface of the inlet groove 10, and the upper honeycomb tray 11 is supported and separated from the lower honeycomb tray 12. After the separation is completed, the small inlet lifting air bar 33 is retracted, and the lower honeycomb tray 12 is placed on the inlet conveyor belt 19. The inlet motor 28 drives the inlet conveyor belt 19 to move, and the lower honeycomb tray 12 is transported to the working area 21. After the working area sensor 32 senses, the inlet motor 28 stops, and the positioning cylinder 24 on the recovery cylinder 22 extends, and the positioning pin 23 is extended into the positioning hole 5 of the upper honeycomb tray 11 to complete the positioning. At this time, the large inlet lifting cylinder 34 extends to lift the upper honeycomb tray 11, and then the inlet cylinders 16 on both sides of the separation are retracted. After retraction, the large inlet lifting cylinder 34 is retracted. The upper honeycomb tray 11 is placed on the feeding conveyor belt 19, and the lower honeycomb tray 12 in the working area 21 is completed to take the material and becomes an empty tray. At this time, the recovery cylinder 22 drives the positioning cylinder 24 and the positioning pin 23 to move the lower honeycomb tray 12 positioned to the recovery conveyor belt 17 in the recovery waiting area 25. The recovery waiting area sensor 31 senses, and the recovery motor 18 executes the action to drive the recovery conveyor belt 17 to move the lower honeycomb tray 12 to the recovery stacking area 15. The recovery stacking area sensor 29 senses, and the recovery motor 18 stops. At the same time, the feeding motor 28 drives the feeding conveyor belt 19 to move, and the upper honeycomb tray 11 is transported to the working area 21, and then the action of the lower honeycomb tray 12 is repeated. When the upper honeycomb tray 11 is moved to the recovery sensor 31 in the recovery waiting area 25, the recovery motor 18 stops. When the conveyor belt 17 is on, the sensor 31 of the recycling waiting area senses, and at this time, the large recycling jacking cylinder 35 performs an extension action to lift the lower honeycomb pallet 12, and the closing tray lifting and cutting cylinders 14 on both sides extend in to hold the lower honeycomb pallet 12. At this time, the large recycling jacking cylinder 35 retracts, and after the retraction is completed, the recycling motor 18 executes an action to drive the recycling conveyor belt 17 to move, and the upper honeycomb pallet 11 is transported to the recycling stacking area 15. The recycling stacking area sensor 29 senses, the recycling motor 18 stops, and the small recycling jacking cylinder 36 extends out to lift the upper honeycomb pallet 11 through the pallet locating pin 4 and the pallet locating hole 7 of the lower honeycomb pallet 12 for stacking. At this time, the closing tray lifting and cutting cylinders 14 on both sides retract, and after the retraction is completed, the small recycling jacking cylinder 36 performs a retraction action.The process of separating, transporting and closing two honeycomb trays 1 is completed.

[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automated honeycomb pallet stacking, conveying and recycling device, characterized in that: It includes a palletizing module, and a feeding conveying module, a recycling module and a recycling palletizing module which are sequentially arranged downstream of the palletizing module; The palletizing module comprises a feed conveyor belt, a sidewall, a feed tray waiting area, a sensor for the feed tray waiting area, a small feed lifting air bar, a tray lifting and cutting cylinder and a large feed lifting cylinder; wherein the sidewall is located on both sides of the feed conveyor belt; the feed tray waiting area is located in the middle of the feed conveyor belt; the small feed lifting air bar is located at the bottom of the feed tray waiting area; the large feed lifting cylinder is located below the small feed lifting air bar; the feed tray waiting area sensor is arranged on the inner side of the feed conveyor belt; the tray lifting and cutting cylinder is symmetrically arranged on the outer sides of the two feed conveyor belts; The feeding conveying module includes a feeding motor, a working area and a working area sensor; wherein the feeding motor is located at the end of the feeding conveyor belt; the working area is located in the middle area of ​​the feeding conveyor belt; the working area sensor is located behind the feeding sub-disk waiting area, at the rear end of the middle area of ​​the feeding conveyor belt; The recycling module includes a recycling cylinder, a positioning cylinder, a positioning pin, a recycling waiting area, a recycling conveyor belt, a recycling waiting area sensor and a recycling motor; wherein the recycling cylinder is located outside the recycling conveyor belt; the positioning cylinder is located below the recycling cylinder; the positioning pin is connected to the positioning cylinder and is located outside the recycling conveyor belt; the recycling waiting area is surrounded by the middle part of the recycling conveyor belt; the recycling waiting area sensor is arranged on the recycling cylinder; the recycling motor is located at the end of the recycling conveyor belt to drive the recycling conveyor belt; The recycling palletizing module includes a recycling palletizing area, a recycling palletizing area sensor, a pallet closing lifting and cutting cylinder, a large recycling jacking cylinder and a small recycling jacking cylinder; wherein the recycling palletizing area is located between the recycling conveyor belts and downstream of the recycling waiting area; the recycling palletizing area sensor is arranged on the inner side of the recycling conveyor belt; the pallet closing lifting and cutting cylinder is located on the outer side of the recycling conveyor belt; the small recycling jacking cylinder is located below the recycling palletizing area; and the large recycling jacking cylinder is located below the small recycling jacking cylinder.

2. The automatic honeycomb pallet stacking, conveying and recycling device according to claim 1 is characterized in that: The tray stacking module further includes a limiting plate; the limiting plate is fixedly arranged on the feeding conveyor belt.

3. The automated honeycomb pallet stacking, conveying and recycling device according to claim 1, characterized in that: The upper surface of the honeycomb tray is provided with a spinneret filter placement hole, a suction cup groove, a tray positioning pin, a positioning hole, and a cut-in groove surface; the spinneret filter placement holes are arranged in a number and are evenly arranged on the upper surface of the honeycomb tray; the suction cup groove is arranged on the corresponding two sides of the upper surface of the honeycomb tray; the cut-in groove surface is arranged on the corresponding two sides of the upper surface of the honeycomb tray where the suction cup groove is not arranged; the tray positioning pins are arranged on the four corners of the upper surface of the honeycomb tray; the positioning holes are respectively arranged at both ends of the cut-in groove surface; a tray positioning hole is arranged on the lower surface of the honeycomb tray; the tray positioning hole corresponds to the position of the tray positioning pin.

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