Automatic mortar spreading machine

By designing an automatic ash laying machine, using the combination of guide piles, guide fences and ash grooves, the problems of high manual participation intensity and low degree of automation in the existing technology are solved, and an efficient and reliable ash laying process is achieved, and the machine's ability to adapt to complex construction environments is enhanced.

CN112302295BActive Publication Date: 2025-04-15夏江
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Patent Information

Application Number
CN202011427041.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-09
Publication Date
2025-04-15
Estimated Expiration
2040-12-09

AI Technical Summary

Technical Problem

In the prior art, the manual participation intensity during the ash laying process of ceramic tiles and floor tiles is high, the degree of automation is low, and the machine is prone to failure during the plastering process, and its ability to adapt to complex construction environments is not strong.

Method used

An automatic ash laying machine was designed, including a rack, conveying bed, guide piles, guide fences and ash grooves. Through the combination of guide piles and guide fences, the accurate brick entry and ash laying of bricks is achieved. The connecting rod connection between the ash groove and the guide fence improves the machine's adaptability, and through the design of springs and connecting rods, the automatic discharge of large particles is achieved to avoid the machine's stopping.

Benefits of technology

It reduces manual participation, improves the degree of automation, reduces the failure rate during the plastering process, enhances the adaptability of the machine in complex construction environments, and achieves a more efficient ash laying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an automatic plastering machine, which relates to the technical field of tools for building decoration engineering, and comprises a frame (1), a conveyor bed (2), guide piles (3), a guide fence (4), a mortar trough (5) and other components. The present invention combines the guide piles, the guide fence and the conveyor bed to form a brick receiving port and a brick transport platform, so that the bricks can move horizontally on the conveyor bed in the direction of the guide fence, thereby providing favorable conditions for plastering. The connection mode between the mortar trough and the guide fence is set to be a connecting rod connection, thereby improving the adaptability of the plastering machine to complex environments. The brick station is set to be a movable telescopic brick station, thereby reducing the floor space occupied by the plastering machine, thereby achieving the purpose of convenient brick retrieval and easy machine installation. A roller is installed above the conveyor bed to meet the requirements for plastering longer bricks, so that the plastering length is not limited. It can reduce manual participation, make brick preparation and brick retrieval more convenient, and at the same time solve common faults of the machine during the plastering process, thereby improving the adaptability of the machine to complex construction environments.
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Description

Technical Field

[0001] The invention relates to the technical field of tools used in building decoration engineering, and in particular to an automatic mortar laying device for ceramic tiles. Background Art

[0002] In the prior art, the plastering machine for plastering the back of ceramic tiles and floor tiles has three stages, the first is the brick preparation stage; the second is the plastering stage; and the third is the brick removal stage. All three stages require manual participation, which is labor-intensive. The existing auxiliary machinery has a low degree of automation, especially in the plastering process, it is easy to fail, and the adaptability to complex construction environments is not high. Summary of the invention

[0003] In order to overcome the above-mentioned shortcomings of the prior art, reduce manual participation, make brick preparation and brick removal more convenient, solve common machine failures during the plastering process, and improve the adaptability to complex construction environments, the present invention provides an automatic plastering machine.

[0004] The technical solution adopted by the present invention is: an automatic ash spreading machine, characterized in that it includes a frame 1, a conveying bed 2, guide piles 3, a guide fence 4, and an ash trough 5;

[0005] The frame 1 is a square frame, and a conveyor bed 2 is installed in the frame 1. The conveyor bed 2 is composed of a conveyor belt 201, a rotating shaft 202 and a motor 203 providing power;

[0006] A plurality of guide piles 3 are installed on both sides of the conveyor bed 2 and above the side of the frame 1, and a guide fence 4 is arranged behind the guide piles 3;

[0007] The guide piles 3 and guide fences 4 arranged on both sides are parallel to each other and consistent with the travel direction of the conveyor bed 2; wherein, the upper end of the guide piles 3 is inclined from the outside to the inside to 1 / 3 of the overall height, and a plurality of guide piles 3 form a spatial horizontal plane with a larger upper portion and a smaller lower portion; wherein, the upper opening is used as a brick receiving opening, and the size is larger to facilitate brick entry; the lower opening is small, so that the position of the bricks after entry can be restricted, so that each brick falls accurately on the conveyor bed;

[0008] The guide fences 4 are arranged on both sides of the rear of the space plane surrounded by the guide piles 3, and the spacing is preferably such that the bricks can pass through. When the bricks pass through, the orientation of the bricks is corrected so that the bricks are pushed forward in the direction of the guide fences 4, which provides favorable conditions for the next step of paving the bricks.

[0009] A mortar trough 5 is installed on the guide fences 4 on both sides. The mortar trough 5 is a hollow component with a large opening at the upper end and a small opening at the lower end and surrounded on all sides. The mortar is filled in the mortar trough 5 and falls from the bottom and is spread flat on the brick body. After the brick body passes under the mortar trough 5, it pauses at the other end of the frame 1 and waits to be taken away.

[0010] The connection mode between the ash trough and the guide fence 4 is set to a connecting rod connection. The guide fence 4 is a hollow part. An upper connecting hole 501 and a lower connecting hole 401 are respectively set on both ends of the ash trough 5 and the guide fence 4. A spring 402 is installed in the inner cavity of the guide fence 4. The spring 402 is in an unsaturated compression state. The connecting rod 403 passes through the upper connecting hole 501, the lower connecting hole 401, and the spring 402 in sequence, and connects the ash trough 5, the guide fence 4, and the spring 402 from top to bottom. The elastic force of the spring 402 presses the guide fence 4 and the ash trough 5 from bottom to top, and at the same time ensures that the ash trough 5 can be lifted upward within a specific stroke from the unsaturated compression state of the spring 402 to the compression limit;

[0011] During the paving process, when large particles are encountered in the mortar, the ash trough 5 is squeezed and lifted by the large particles, the connecting rod 403 is pulled up, and the spring 402 is squeezed by the guide fence 4. After the particles are discharged smoothly, under the action of the ash trough 5's own gravity and the elastic force of the spring 402, the connecting rod 403 pulls the ash trough 5 to return to its original state, thereby achieving the goal of automatically discharging large particles and avoiding the machine from being stuck.

[0012] Preferably, a push bar 204 is installed on the conveyor belt 201, and the push bar 204 pushes the brick body to move forward.

[0013] Preferably, in order to reduce the floor space occupied by the mortar laying machine when in use, a brick station is provided in the brick discharging direction of the mortar trough, and the brick station is a virtual plane composed of horizontal support rods 605 fixed on both sides of the front end of the frame 1 and a movable telescopic sub-frame 6, and the telescopic sub-frame 6 includes a track 601, a pulley 602, a telescopic frame 603, and a blocking plate 604; wherein the track 601 is installed at a position inside the frame 1 and outside the conveyor bed 2, the pulley 602 is installed on the track 601, and the telescopic frame 603 is provided below the track 601, and the telescopic frame 603 is clamped by the pulley 602, so that it slides horizontally back and forth below the track 601 along the direction of brick movement;

[0014] The brick station is a platform composed of horizontal support rods 605 fixed on both sides of the front end of the frame 1 and vertical support rods 606 on the front end crossbar of the telescopic frame 603. The vertical support rods 606 are installed with a blocking plate 604, and the height of the blocking plate 604 is preferably such that it can be supported by the brick body;

[0015] During the mortar laying process, after the front end of the brick body contacts the blocking plate 604, the brick body pushes the blocking plate 604 to push the telescopic frame 603 out. After the brick body has completely passed through the mortar laying groove 5, the front end of the brick body stops on the vertical support rod 606 of the brick station, and the rear end of the brick stops on the horizontal support rods 605 on both sides of the front end of the frame 1. When taking the brick, first lift the front end of the brick, retract the telescopic frame 603 into the frame 1, and then you can easily take the brick away. In this way, the purpose of reducing components, making the machine structure compact, convenient brick taking and easy machine installation is achieved.

[0016] Preferably, in order to meet the requirements for laying long bricks, a reel-in roller device 8 is installed on the guide fence 4 at a position close to the brick feeding side of the mortar trough 5, and the reel-in roller device 8 and the conveyor bed 2 are clamped up and down to push the brick body; the specific method is: it includes an outer bracket 801, an inner bracket 802, a roller 803, a rotating shaft 804, a tension spring 805, and a pusher and puller 806, both ends of the roller 803 are fixed to the inner bracket 802 through bearings, and the roller 803 is rotated by a motor. The rotating shaft 804 and the tension spring 805 are respectively arranged at the front and rear of the roller 803, the rotating shaft 804 hinges the inner bracket 802 at both ends of the outer bracket 801, and the tension spring 805 pulls the inner bracket 802 and the outer bracket 801, so that the inner bracket 802 is suspended inside the outer bracket 801, and a push-pull device 806 is installed on the inner side of the top of the outer bracket 801. When the push-pull device 806 is in motion, the suspended inner bracket 802 is squeezed downward, so that the inner bracket 802 rotates downward with the rotating shaft 804 as a fulcrum, driving the roller 803 to descend, forming a conveying mode of clamping the brick body with the conveyor bed 2 from top to bottom, and installing an induction switch 807 next to the roller 803. The induction switch 807 controls the push-pull device 806. When there are no bricks, the push-pull device 806 contracts, driving the inner bracket 802 and the roller 803 to rise and reset, and the brick inlet is opened. After sensing the brick body entering, the inner bracket 802 drives the roller 803 to descend and clamp the brick body.

[0017] Preferably, a shock absorber 9 is installed on the rotating shaft 804 of the roller device 8. The lower section of the shock absorber 9 is a semicircular ring 901, and the upper section is a support rod 902. A shock-absorbing spring 903 is sleeved on the support rod 902. First, a strip hole 904 is opened at the hinge position between the two ends of the outer bracket 801 and the rotating shaft 804, so that the rotating shaft 804 can move up and down. A slot 905 is installed above the strip hole 904. The semicircular ring 901 is buckled on the rotating shaft 804, and the support rod 902 is installed in the slot 905 and can move up and down. The two ends of the shock-absorbing spring 903 respectively support the semicircular ring 901 and the slot 905, so that when the roller 803 contacts the brick body, it has a shock-absorbing and buffering effect, and the roller 803 is evenly stressed at both ends when working.

[0018] Preferably, in order to meet the requirements for long bricks to be stationed, a detachable support frame 10 is installed at the end of the telescopic frame 603, and casters 101 are set at the bottom of the support frame 10 to transfer the load-bearing gravity to the ground, so as to adapt to a larger load-bearing capacity without affecting the telescopic function of the telescopic frame 603; and the blocking plate 604 on the brick stationing platform is set as a rotatable structure, and the blocking plate 604 is connected to the vertical support rod 606 through an elastic connector, so that after the telescopic frame 603 is extended to the limit, the blocking plate 604 is squeezed by the brick body and can rotate, so that the brick body passes over the blocking plate 604 and is parked on the brick stationing platform, so that the mortar laying length and the brick stationing length are more adaptable.

[0019] Preferably, in order to meet the requirements of different ash laying thicknesses, adjusting screws are installed on the guide fence 4, and the guide fence 4 is set as an installation structure with a fixed horizontal position and adjustable up and down height. The position of the guide fence 4 is raised and lowered to drive the elevation of the ash laying device and the conveyor bed 2 to change, thereby achieving the requirements of adjusting various ash laying thicknesses.

[0020] Preferably, in order to facilitate cleaning and prevent the mortar in the ash trough 5 from contaminating the conveyor bed 2, a bridge 7 is installed below the ash trough 5. The bridge 7 is composed of a fixed frame 701 installed on the inner side of the track 601, a bearing 702, a rolling shaft 703, and a supporting roller 704 mounted on the rolling shaft 703. Both ends of the rolling shaft 703 are installed on the bearings 702 in the fixed frame 701. The bridge 7 supports the brick body, and the brick body is more stable below when passing through the ash trough 5 and is not easily damaged.

[0021] Preferably, the travel speed of the conveyor bed 2 is adjustable, and the size of the lower opening of the ash trough 5 is adjustable, so as to adjust the brick conveying and ash spreading speeds.

[0022] Working process of the mortar machine:

[0023] Put the bricks on the conveyor bed 2 between the guide piles 3. The conveyor bed 2 works to push the bricks at a uniform speed. After the previous brick is pushed through the conveyor bed 2, the next brick continues to push the previous brick forward. When passing the lower end of the mortar trough 5, since there is a specific distance between the mortar trough 5 and the brick surface, the mortar in the mortar trough 5 is smeared on the brick surface under the action of gravity. The brick body that has completed the mortaring continues to move forward and finally stops on the brick station, completing the mortaring task.

[0024] Beneficial effects:

[0025] ① The guide piles, guide fences and conveyor bed are combined to form a brick receiving port and a brick transport platform, which is convenient for brick entry and allows the bricks to move horizontally on the conveyor bed in the direction of the guide fence, providing favorable conditions for mortar laying.

[0026] ② Set the connection mode between the ash trough and the guide fence to a connecting rod connection to improve the adaptability of the ash spreading machine to complex environments.

[0027] ③ Set the brick station as a movable telescopic brick station to reduce the floor space occupied by the mortar laying machine, so as to achieve the purpose of convenient brick retrieval and easy machine installation.

[0028] ④Install rollers above the conveyor bed to meet the requirements for laying longer bricks, so that the laying length is not restricted. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 Schematic diagram of the structure of the automatic ash spreading machine described in Example 1.

[0030] Figure 2 It is a structural diagram of the ash trough.

[0031] Figure 3 It is a structural schematic diagram A of the automatic ash spreading machine described in Example 2.

[0032] Figure 4 It is a structural schematic diagram B of the automatic ash spreading machine described in Example 2.

[0033] Figure 5 It is a structural schematic diagram of a guide fence.

[0034] Figure 6 This is a schematic diagram of the bridge structure.

[0035] Figure 7 This is a usage status diagram of the automatic ash spreading machine described in Example 2.

[0036] Figure 8 It is a schematic structural diagram of the winding roller device in Example 3.

[0037] Fig. 9 It is a schematic diagram of the structure of the shock absorber.

[0038] Fig.10 It is a schematic diagram of the structure of the automatic ash spreading machine described in Example 3.

[0039] Fig.11 It is a structural schematic diagram of the automatic ash spreading machine described in Example 4.

[0040] Fig.12 It is a schematic diagram of the structure of the rotatable blocking plate in Example 4.

[0041] In the figure, frame 1, conveyor bed 2, conveyor belt 201, rotating shaft 202, motor 203, push bar 204, guide pile 3, guide fence 4, lower connecting hole 401, spring 402, connecting rod 403, ash trough 5, connecting hole 501, telescopic sub-frame 6, track 601, pulley 602, telescopic frame 603, blocking plate 604, horizontal support rod 605, vertical support rod 606, bridge 7, fixed frame 701, bearing 702, rolling shaft 703, supporting roller 704, rolled-in roller device 8, outer bracket 801, inner bracket 802, roller 803, rotating shaft 804, tension spring 805, push-pull device 806, induction switch 807, shock absorber 9, semicircular ring 901, support rod 902, shock-absorbing spring 903, bar hole 904, slot 905, support frame 10, caster 101. DETAILED DESCRIPTION

[0042] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0043] Example 1

[0044] like Figure 1 , 2As shown, in this embodiment, it includes a frame 1, a conveyor bed 2, guide piles 3, a guide fence 4, and an ash trough 5; the frame 1 is a square frame, and the conveyor bed 2 is installed in the frame 1. The conveyor bed 2 is composed of a conveyor belt 201, a rotating shaft 202 and a motor 203 that provides power. A push bar 204 is installed on the conveyor belt 201, and the brick body is pushed forward by the push bar 204; a plurality of guide piles 3 are installed on both sides of the conveyor bed 2 and above the frame 1, and a guide fence 4 is arranged behind the guide piles 3; the guide piles 3 and the guide fence 4 on both sides are parallel to each other and consistent with the travel direction of the conveyor bed 2; wherein, the upper end of the guide pile 3 is inclined from the outside to the inside to 1 / 3 of the overall height, and a plurality of guide piles 3 form A horizontal plane of space that is larger at the top and smaller at the bottom; wherein, the upper opening is used as a brick receiving opening, and its larger size facilitates brick entry; the lower opening is small, so that the position of the bricks after entering can be restricted, so that each brick can fall accurately on the conveyor bed; the guide fences 4 are arranged on both sides of the rear of the space plane surrounded by the guide piles 3, and the spacing is appropriate to accommodate the passage of bricks. When passing the bricks, the orientation of the bricks is corrected so that the bricks are pushed in the direction of the guide fences 4, providing favorable conditions for the next step of paving the bricks with mortar; mortar troughs 5 are installed on the guide fences 4 on both sides. The mortar troughs 5 are hollow components with a larger opening at the upper end and a smaller opening at the lower end, and are surrounded on all sides. The mortar is contained in the mortar troughs 5, and falls from the bottom and is spread flat on the bricks. After the bricks pass under the mortar troughs 5, they are suspended at the other end of the frame 1, waiting to be taken away.

[0045] Example 2

[0046] like Figure 3 , 4 As shown in Figures 5, 6 and 7, the automatic ash spreading machine described in this embodiment is basically the same as that described in Example 1, except that: the connection mode between the ash trough and the guide fence 4 is set to a connecting rod connection, the guide fence 4 is a hollow part, an upper connecting hole 501 and a lower connecting hole 401 are respectively set on both ends of the ash trough 5 and the guide fence 4, a spring 402 is installed in the inner cavity of the guide fence 4, and the spring 402 is in an unsaturated compression state. The connecting rod 403 passes through the upper connecting hole 501, the lower connecting hole 401 and the spring 402 in sequence, and the ash trough 5, the guide fence 4 and the spring 402 are connected in series from top to bottom. The elastic force of the spring 402 presses the guide fence 4 and the ash trough 5 from bottom to top, and at the same time ensures that the ash trough 5 can be lifted upward within a specific stroke from the unsaturated compression state of the spring 402 to the compression limit; during the paving process, when large particles are encountered in the mortar, the ash trough 5 is squeezed and lifted by the large particles, the connecting rod 403 is pulled up, and the spring 402 is squeezed by the guide fence 4. After the particles are discharged smoothly, under the action of the ash trough 5's own gravity and the elastic force of the spring 402, the connecting rod 403 pulls the ash trough 5 to restore its original state, thereby allowing large particles to be automatically discharged and avoiding the machine from being stuck.

[0047] Example 3

[0048] like Figure 8 , 9 As shown in Figures 10, the automatic mortar spreading machine described in this embodiment is basically the same as that described in Example 1, except that: in order to meet the mortar spreading requirements of long bricks, a reel-in roller device 8 is installed on the guide fence 4 close to the side of the mortar trough 5 where the bricks are fed, and the reel-in roller device 8 and the conveyor bed 2 are clamped up and down to push the bricks; the specific method is: it includes an outer bracket 801, an inner bracket 802, a roller 803, a rotating shaft 804, a tension spring 805, and a push-pull device 806, both ends of the roller 803 are fixed to the inner bracket 802 by bearings, and the motor provides power to rotate the roller 803, and the rotating shaft 804 and the tension spring 805 are respectively arranged at the front and rear of the roller 803, and the rotating shaft 804 hinges the inner bracket 802 to the inner ends of the outer bracket 801, The tension spring 805 pulls the inner bracket 802 and the outer bracket 801, so that the inner bracket 802 is suspended inside the outer bracket 801, and a push-pull device 806 is installed on the inner side of the top of the outer bracket 801. When the push-pull device 806 is in motion, the suspended inner bracket 802 is squeezed downward, so that the inner bracket 802 rotates downward with the rotating shaft 804 as a fulcrum, driving the roller 803 to descend, forming a conveying mode of clamping the brick body up and down with the conveyor bed 2. An induction switch 807 is installed next to the roller 803. The induction switch 807 controls the push-pull device 806. When there are no bricks, the push-pull device 806 contracts, driving the inner bracket 802 and the roller 803 to rise and reset, and the brick inlet is opened. After sensing the brick body entering, the inner bracket 802 drives the roller 803 to descend and clamp the brick body.

[0049] A shock absorber 9 is installed on the rotating shaft 804 of the roller device 8. The lower section of the shock absorber 9 is a semicircular ring 901, and the upper section is a support rod 902. A shock absorbing spring 903 is sleeved on the support rod 902. First, strip holes 904 are opened at the hinged positions of the two ends of the outer bracket 801 and the rotating shaft 804, so that the rotating shaft 804 can move up and down. A card slot 905 is installed above the strip hole 904. The semicircular ring 901 is buckled on the rotating shaft 804, and the support rod 902 is installed in the card slot 905 and can move up and down. The two ends of the shock absorbing spring 903 respectively support the semicircular ring 901 and the card slot 905, so that when the roller 803 contacts the brick body, it has a shock absorbing and buffering effect, and the left and right ends of the roller 803 are evenly stressed during operation.

[0050] Example 4

[0051] like Fig.11 , 12As shown, the automatic mortar spreading machine described in this embodiment is basically the same as that described in Embodiment 1, except that: in order to reduce the floor space occupied by the mortar spreading machine when in use, a brick station is set in the brick discharging direction of the mortar trough, and the brick station is a virtual plane composed of horizontal support rods 605 fixed on both sides of the front end of the frame 1 and a movable telescopic sub-frame 6, and the telescopic sub-frame 6 includes a track 601, a pulley 602, a telescopic frame 603, and a blocking plate 604; wherein, the track 601 is installed at a position inside the frame 1 and outside the conveyor bed 2, the pulley 602 is installed on the track 601, and the telescopic frame 603 is set below the track 601, and the telescopic frame 603 is clamped by the pulley 602, so that it slides horizontally back and forth below the track 601 along the direction of brick movement;

[0052] The brick station is a platform composed of horizontal support rods 605 fixed on both sides of the front end of the frame 1 and vertical support rods 606 on the front end crossbar of the telescopic frame 603. The vertical support rods 606 are installed with a blocking plate 604, and the height of the blocking plate 604 is preferably such that it can be supported by the brick body;

[0053] During the mortar laying process, after the front end of the brick body contacts the blocking plate 604, the brick body pushes the blocking plate 604 to push the telescopic frame 603 out. After the brick body has completely passed through the mortar laying groove, the front end of the brick body stops on the vertical support rod 606 of the brick station, and the rear end of the brick stops on the horizontal support rods 605 on both sides of the front end of the frame 1. When taking the brick, first lift the front end of the brick, retract the telescopic frame 603 into the frame 1, and then you can easily take the brick away. In this way, the purpose of reducing components, making the machine structure compact, convenient brick taking and easy machine installation is achieved.

[0054] In addition, a detachable support frame 10 is installed at the end of the telescopic frame 603 to transfer the weight of the load to the ground, so as to adapt to a larger load-bearing capacity. At the same time, casters 101 are set at the bottom of the support frame 10 without affecting the telescopic function of the telescopic frame 603; and the blocking plate 604 on the brick-stationing platform is set as a rotatable structure, and the blocking plate 604 is connected to the vertical support rod 606 through an elastic connector, so that after the telescopic frame 603 is extended to the limit, the blocking plate 604 can be rotated by the squeeze of the brick body, so that the brick body passes over the blocking plate 604 and is parked on the brick-stationing platform, so that the mortar laying machine has a stronger adaptability and the mortar laying length and the brick stationing length are not limited.

[0055] In order to meet the requirements of different ash laying thicknesses, adjusting screws are installed on the guide fence 4, and the guide fence 4 is set as an installation structure with a fixed horizontal position and adjustable up and down height. The position lifting of the guide fence 4 drives the elevation of the ash laying device and the conveyor bed 2 to change, thereby achieving the requirements of adjusting various ash laying thicknesses.

[0056] In order to facilitate cleaning and prevent the mortar in the ash trough 5 from being contaminated on the conveyor bed 2, a bridge 7 is installed below the ash trough 5. The bridge 7 is composed of a fixed frame 701 installed on the inner side of the track 601, a bearing 702, a rolling shaft 703, and a supporting roller 704 mounted on the rolling shaft 703. Both ends of the rolling shaft 703 are installed on the bearings 702 in the fixed frame 701. The bridge 7 supports the brick body, so that the brick body is more stable below when passing through the ash trough 5 and is not easily damaged.

[0057] The travel speed of the conveyor bed 2 is adjustable, and the size of the lower opening of the ash trough 5 is adjustable, so as to adjust the brick conveying and ash spreading speeds.

Claims

1. An automatic ash spreading machine, comprising a frame (1), a conveyor bed (2), guide piles (3), a guide fence (4), and an ash trough (5); the frame (1) is a square frame, the conveyor bed (2) is installed in the frame (1), and the conveyor bed (2) is composed of a conveyor belt (201), a rotating shaft (202), and a motor (203) for providing power; A plurality of guide piles (3) are installed on both sides of the conveyor bed (2) and above the side of the frame (1), and a guide fence (4) is arranged behind the guide piles (3); the guide piles (3) and the guide fence (4) arranged on both sides are parallel to each other and consistent with the moving direction of the conveyor bed (2); wherein: The guide piles (3) are inclined from the outside to the inside from the upper end to 1 / 3 of the overall height, and a plurality of guide piles (3) form a spatial horizontal plane that is larger at the top and smaller at the bottom; the upper opening is used as a brick receiving opening, and is larger in size to facilitate brick entry; the lower opening is smaller, so that the position of the bricks after entry can be restricted, so that each brick falls accurately on the conveyor bed; the guide fences (4) are arranged on both sides of the rear of the spatial plane surrounded by the guide piles (3), and the spacing is preferably such that the bricks can pass through, and the orientation of the bricks is corrected when the bricks pass through, so that the bricks are pushed in the direction of the guide fences (4), providing favorable conditions for the next step of mortaring the bricks; mortar troughs (5) are installed on the guide fences (4) on both sides, and the mortar troughs (5) are hollow components with a larger upper opening and a smaller lower opening, and are surrounded on all four sides. Mortar is contained in the mortar troughs (5) and falls from the bottom and is laid flat on the bricks, and the bricks pass through the bottom of the mortar troughs (5). Then it is suspended at the other end of the frame (1); it is characterized in that the connection mode between the ash trough and the guide fence (4) is set to be a connecting rod connection; the guide fence (4) is a hollow part, and an upper connecting hole (501) and a lower connecting hole (401) are respectively set at the two ends of the ash trough (5) and the guide fence (4), and a spring (402) is installed in the inner cavity of the guide fence (4), and the spring (402) is in an unsaturated compression state. The connecting rod (403) passes through the upper connecting hole (501), the lower connecting hole (401), and the spring (402) in sequence, and connects the ash trough (5), the guide fence (4), and the spring (402) from top to bottom into one, so that the elastic force of the spring (402) presses the guide fence (4) and the ash trough (5) from bottom to top, and at the same time ensures that the ash trough (5) can be lifted upward within the stroke from the unsaturated compression state of the spring (402) to the compression limit.

2. The automatic ash spreading machine according to claim 1, characterized in that: A brick station is provided in the brick discharging direction of the ash trough. The brick station is a virtual plane composed of horizontal support rods (605) fixed on both sides of the front end of the frame (1) and a movable telescopic sub-frame (6). The telescopic sub-frame (6) includes a track (601), a pulley (602), a telescopic frame (603), and a blocking plate (604). The track (601) is installed inside the frame (1) and outside the conveyor bed (2). The pulley (602) is installed on the track (601). ) is provided below the frame (1), and the telescopic frame (603) is clamped by a pulley (602) so as to slide horizontally back and forth along the direction of movement of the brick body under the track (601); the brick station is composed of horizontal support rods (605) fixed on both sides of the front end of the frame (1) and vertical support rods (606) on the cross rods at the front end of the telescopic frame (603), and a blocking plate (604) is installed on the vertical support rod (606), and the height of the blocking plate (604) is preferably such that it can be supported by the brick body.

3. The automatic ash spreading machine according to claim 1, characterized in that: A rolled-in roller device (8) is installed on the guide fence (4) at a position close to the brick feeding side of the ash trough (5); the rolled-in roller device (8) and the conveyor bed (2) are clamped up and down to push the brick body; the specific method is: comprising an outer bracket (801), an inner bracket (802), a roller (803), a rotating shaft (804), a tension spring (805), and a pusher (806); both ends of the roller (803) are fixed to the inner bracket (802) through bearings; the roller (803) is rotated by a motor provided inside the inner bracket (802); the roller (803) is provided with a rotating shaft (804) and a tension spring (805) at the front and rear of the roller (803); the rotating shaft (804) hinges the inner bracket (802) to the two ends of the outer bracket (801); the tension spring (805) pulls the inner bracket (802) to rotate. ) and an outer bracket (801), so that the inner bracket (802) is suspended inside the outer bracket (801), and a push-pull device (806) is installed on the inner side of the top of the outer bracket (801). When the push-pull device (806) is in motion, the suspended inner bracket (802) is pressed downward, so that the inner bracket (802) rotates downward with the rotating shaft (804) as a fulcrum, driving the roller (803) to descend, forming a conveying mode in which the brick body is clamped up and down with the conveying bed (2). An induction switch (807) is installed next to the roller (803), and the induction switch (807) controls the push-pull device (806). When no brick is sensed, the push-pull device (806) contracts, driving the inner bracket (802) and the roller (803) to rise and reset; after sensing that a brick body has entered, the inner bracket (802) drives the roller (803) to descend, clamping the brick body.

4. The automatic ash spreading machine according to claim 3, characterized in that: A shock absorber (9) is installed on the rotating shaft (804) of the rolled-in roller device (8). The lower section of the shock absorber (9) is a semicircular ring (901), and the upper section is a support rod (902). A shock absorbing spring (903) is sleeved on the support rod (902). First, strip holes (904) are opened at the hinged positions of the two ends of the outer bracket (801) and the rotating shaft (804) so ​​that the rotating shaft (804) can move up and down. A clamping groove (905) is installed above the strip hole (904). The semicircular ring (901) is buckled on the rotating shaft (804). The support rod (902) is installed in the clamping groove (905) so that it can move up and down. The two ends of the shock absorbing spring (903) respectively support the semicircular ring (901) and the clamping groove (905), so that the roller (803) has a shock absorbing and buffering effect when it contacts the brick body, and the roller (803) is evenly stressed at both ends when working.

5. The automatic ash spreading machine according to claim 2, characterized in that: A detachable support frame (10) is installed at the end of the telescopic frame (603), and casters (101) are arranged at the bottom of the support frame (10) to transfer the weight of the load to the ground, so as to adapt to a larger load-bearing capacity without affecting the telescopic function of the telescopic frame (603); and the blocking plate (604) on the brick-stationing platform is arranged as a rotatable structure, and the blocking plate (604) is connected to the vertical support rod (606) through an elastic connector, so that after the telescopic frame (603) is extended to the limit, the blocking plate (604) can be rotated by the compression of the brick body, so that the brick body passes over the blocking plate (604) and is parked on the brick-stationing platform, so that the mortar spreading machine has a stronger adaptability and the mortar spreading length and the brick stationing length are not limited.

6. The automatic ash spreading machine according to claim 1, characterized in that: An adjusting screw is installed on the guide fence (4), and the guide fence (4) is set as an installation structure with a fixed horizontal position and adjustable vertical height. The elevation of the guide fence (4) drives the elevation of the ash spreading device and the conveyor bed (2) to change, thereby achieving the requirement of adjusting various ash spreading thicknesses.

7. The automatic ash spreading machine according to claim 1, characterized in that: To prevent the mortar in the ash trough (5) from being contaminated on the conveying bed (2), a bridge (7) is installed below the ash trough (5). The bridge (7) is composed of a fixed frame (701) installed inside the track (601), a bearing (702), a rolling shaft (703), and a supporting roller (704) sleeved on the rolling shaft (703). Both ends of the rolling shaft (703) are installed on the bearings (702) in the fixed frame (701). The bridge (7) supports the brick body, and the brick body is more stable below when passing through the ash trough (5) and is not easily damaged.

Citation Information

Patent Citations

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    CN110700521A

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