A shearing machine for fabric shearing production
By introducing structures such as rotating frames and electric push rods into the shearing machine, the automatic replacement of shearing rollers is realized, which solves the problem of time-consuming and labor-intensive replacement of shearing machine in the prior art, and improves production efficiency and structural simplicity.
Patent Information
- Application Number
- CN202011146747.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2040-10-23
AI Technical Summary
The existing hair shearing machine needs to be disassembled and replaced when the shearing roller is damaged or the pattern is replaced, which is time-consuming and labor-intensive and increases the labor intensity of the operator.
A shearing machine structure including a rotating frame, a shearing roller body, a rotating shaft, an electric push rod and a limit block is designed. The automatic replacement of the shearing roller is achieved through the rotating frame and an electric push rod, simplifying the operation process.
The rapid replacement of shear rollers is achieved, which reduces operation difficulty and time, improves production efficiency, and reduces structural weight through micro electric push rods and simplifies the overall structure.
Smart Images

Figure CN112323331B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a wool shearing machine, in particular to a wool shearing machine used for fabric shearing production. Background Art
[0002] In the textile industry, pattern cutting is a process for deep processing of fabric surface cloth, and the processing objects are generally velvet and fabrics with relatively long velvet. Pattern cutting is generally completed on a shearing machine by a pattern shearing roller that lifts up the fabric, and the velvet part that is pushed out from the convex part of the pattern shearing roller is cut off, while the velvet part that is not pushed out from the concave part of the pattern shearing roller is not cut, thus forming a protruding pattern velvet. However, there is generally only one set of pattern shearing rollers installed on the shearing machine. Once the shearing roller is damaged, or the shearing roller needs to be replaced due to the need to change the type of shearing pattern, it is necessary to stop the machine for disassembly and replacement, which is not only time-consuming and labor-intensive, but also increases the labor intensity of the operator.
[0003] Therefore, there is an urgent need for a shearing machine for fabric shearing production which has a simple structure, is easy to maintain and replace, and has a time-saving and labor-saving replacement operation. Summary of the invention
[0004] The purpose of the present invention is to provide a shearing machine for fabric shearing production, which has a simple structure, is convenient to maintain and replace, and the replacement operation is also relatively time-saving and labor-saving.
[0005] The present invention provides the following technical solutions:
[0006] A shearing machine for fabric shearing production, comprising a frame group, a shearing roller group installed on the frame group and a first driving group for driving the shearing roller group to rotate; the frame group comprises two groups of side plates arranged opposite to each other and a supporting plate connected between the side plates, the shearing roller group comprises a rotating frame, a shearing roller body and a rotating shaft, the rotating frame is provided with two groups, and is rotatably connected to the two groups of side plates through the rotating shaft in a one-to-one correspondence, one end of the rotating shaft is fixed to the rotating frame, and the other end passes through the side plate and is drivingly connected to the first driving group installed on the outer side of the side plate, the two groups of shearing roller bodies are arranged in parallel between the two groups of rotating frames, and The short shafts at both ends of the shearing roller body pass through the rotating frame; the ends of the short shafts are connected to connecting blocks, and two groups of support blocks are fixed at the bottom of the connecting blocks. An electric push rod is installed on the support block, and a limiting block is fixed on the movable end of the electric push rod. A matching gap is formed between the two groups of limiting blocks. A second driving group is also installed on the side plate, and a matching block is fixed on the movable end of the second driving group through the side plate. The matching block is placed in the matching gap, and the side surfaces on both sides are matched and limited with the side surfaces of the two groups of limiting blocks, and the shearing roller body is driven to rotate by rotating the second driving group, and a blade for shearing is also provided on the side wall of the shearing roller body.
[0007] Furthermore, when the rotating frame rotates, a steel cloth guide roller is provided below the shearing roller body that rotates to the lowest side. The cloth guide roller is arranged between the two sets of side plates, and its two ends are rotatably connected to the two sets of side plates. There is a gap between the cloth guide roller and the lowest shearing roller body for the fabric to pass through.
[0008] Preferably, the plurality of groups of first blades are distributed in a spiral shape on the side wall of one group of shearing roller bodies.
[0009] Preferably, a plurality of groups of second blades are equally spaced around the side walls of another group of shearing roller bodies.
[0010] Furthermore, the support block is a counterweight block, which is symmetrically distributed on both sides of the bottom of the connecting block, and through its own weight, when the rotating shaft rotates, the shearing roller body keeps the counterweight block downward by self-rotation.
[0011] Preferably, the shearing roller group further comprises two groups of annular slide rails, which are correspondingly arranged on the two groups of rotating frames and are rotatably connected to the annular slide grooves on the inner sides of the side plates.
[0012] Preferably, a sensor is installed on the inner side of the side panel above the second drive group, and a sensing block that can cooperate with the sensor is provided on the rotating frame on one side of the shearing roller body. After the sensor senses the sensing block, the controller controls the first drive group to stop and controls the electric push rod to extend, and the inner side surfaces of the two groups of limit blocks cooperate to limit the two outer side surfaces of the matching blocks, thereby limiting the second drive group and the shearing roller body.
[0013] Preferably, support legs are provided at the bottom of the support plate.
[0014] Preferably, the shearing roller bodies are symmetrically distributed on both sides of the rotating shaft.
[0015] Preferably, a rectangular mounting hole is provided at the end of the short shaft, and a mounting block that fits in the rectangular mounting hole is provided at the end of the connecting block, and the mounting block that extends into the rectangular mounting hole is fixed on the short shaft by screws.
[0016] The beneficial effects of the present invention are as follows: by arranging a rotating frame between the side plates and arranging a rotatably connected shearing roller body between the rotating frames, the shearing roller body can be replaced during its working process by rotating the rotating frame, and the shearing roller body can be automatically switched and replaced by two sets of electric push rods and the limiting blocks and matching blocks that cooperate with each other during replacement, which is more time-saving and labor-saving, and after the limiting blocks and the matching blocks are positioned in coordination, the second driving group can drive the shearing roller body to rotate and shear through the connecting block, and the overall operation process is only carried out through the rotational movement of the first driving group, and the two sets of electric push rods can adopt micro electric push rods, because after pushing the limiting block, when the second driving group drives the connecting block to rotate, the micro electric push rod is not subjected to force in the axial direction, so a micro electric push rod can be adopted to reduce the overall structural weight and make the structure simpler. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 is a side cross-sectional view of the present invention;
[0019] Figure 2 It is a structural cross-sectional view of the connection blocks and matching blocks on the two sets of shearing roller bodies when they are matched;
[0020] Figure 3 It is a schematic diagram of the position structure of the connecting block and the matching block after the rotating frame drives the two sets of shearing roller bodies to rotate;
[0021] Figure 4 It is a structural schematic diagram of the connecting block between the side plate and the rotating frame;
[0022] Markings in the figure: 1 is the frame, 2 is the shearing roller group, 3 is the annular slide rail, 4 is the induction block, 5 is the screw, 6 is the guide sleeve, 11 is the side plate, 12 is the support plate, 13 is the support leg, 21 is the rotating frame, 22 is the shearing roller body, 23 is the rotating shaft, 24 is the connecting block, 25 is the supporting block, 26 is the electric push rod, 27 is the limit block, 28 is the second drive group, and 29 is the matching block. DETAILED DESCRIPTION
[0023] Combination Figures 1 to 4The shearing machine for fabric shearing production shown in the figure, in this embodiment, includes a frame group 1, a shearing roller group 2 installed on the frame group 1 and a first driving group for driving the shearing roller group 2 to rotate; the frame group 1 includes two groups of side plates 11 arranged opposite to each other and a support plate 12 connected between the side plates 11, the shearing roller group 2 includes a rotating frame 21, a shearing roller body 22 and a rotating shaft 23, the rotating frame 21 is provided with two groups, and is rotatably connected to the two groups of side plates 11 through the rotating shaft 23 in a one-to-one manner, one end of the rotating shaft 23 is fixed to the rotating frame 21, and the other end passes through the side plate 11 and is driven and connected to the first driving group installed on the outer side of the side plate 11, the two groups of shearing roller bodies 22 are arranged in parallel between the two groups of rotating frames 21, and the short shafts at both ends of the shearing roller bodies 22 pass through the rotating frame 21; the ends of the short shafts are connected with connecting blocks 24 Two groups of support blocks 25 are also fixed to the bottom of the connecting block 24, and an electric push rod 26 is installed on the support block 25. The movable end of the electric push rod 26 is fixed with a limit block 27. In this embodiment, in order to improve the stability of the limit block movement, a guide sleeve 6 for a linear guide limit block can be provided outside the limit block, and a matching gap is formed between the two groups of limit blocks 27. A second driving group 28 is also installed on the side plate 11. The movable end of the second driving group 28 passes through the side plate 11 and is fixed with a matching block 29. The matching block 29 is placed in the matching gap, and the side surfaces on both sides are matched and limited with the side surfaces of the two groups of limit blocks 27. The shearing roller body 22 is driven to rotate by the rotation of the second driving group 28. A blade for shearing is also provided on the side wall of the shearing roller body 22, and in this embodiment, the first driving group and the second driving group 28 can adopt a rotating motor.
[0024] In order to improve the stability of the blade shearing effect when the shearing roller body 22 rotates, a steel cloth guide roller can be arranged under the shearing roller body 22 that rotates to the lowest side when the rotating frame 21 rotates. The cloth guide roller is arranged between the two groups of side plates 11, and its two ends are rotatably connected to the two groups of side plates 11. There is a gap between the cloth guide roller and the lowest shearing roller body 22 for the fabric to pass through.
[0025] The plurality of first blades are distributed in a spiral shape on the side wall of one of the shearing roller bodies 22 .
[0026] A plurality of groups of second blades are equally spaced around the side walls of another group of shearing roller bodies 22 .
[0027] The support block 25 is a counterweight block, which is symmetrically distributed on both sides of the bottom of the connecting block 24. Through its own weight, when the rotating shaft 23 rotates, the shearing roller body 22 keeps the counterweight block downward by self-rotation. When it is necessary to rotate the rotating frame 21 to replace the shearing roller body 22 for shearing, the counterweight block arranged at the bottom of the connecting block 24 can make the shearing roller body 22 revolve around the rotating shaft 23 while also rotating, thereby facilitating the automatic limit matching of the end faces of the matching block 29 and the limit block 27, reducing manual operations and reducing labor costs.
[0028] In order to improve the stability of the rotating frame 21 during rotation, the shearing roller group 2 also includes two groups of annular slide rails 3, which are correspondingly arranged on the two groups of rotating frames 21 and rotatably connected to the annular slide grooves on the inner sides of the side plates 11.
[0029] A sensor is also installed on the inner side of the side plate 11 above the second drive group 28, and a sensing block 4 that can cooperate with the sensor is also provided on the rotating frame 21 on one side of the shearing roller body 22. After the sensor senses the sensing block 4, the controller controls the first drive group to stop and controls the electric push rod 26 to extend. The inner side surfaces of the two groups of limit blocks 27 cooperate to limit the two outer side surfaces of the matching blocks 29, thereby limiting the second drive group 28 and the shearing roller body 22.
[0030] A supporting leg 13 is provided at the bottom of the supporting plate 12 .
[0031] The shearing roller bodies 22 are symmetrically distributed on both sides of the rotating shaft 23 .
[0032] A rectangular mounting hole is provided at the end of the short shaft, and a mounting block that fits in the rectangular mounting hole is provided at the end of the connecting block 24. The mounting block extending into the rectangular mounting hole is fixed on the short shaft by screws 5, thereby improving the detachable connection effect.
[0033] The working principle of the present invention is as follows: by arranging a rotating frame 21 between the side plates 11, and arranging a rotatably connected shearing roller body 22 between the rotating frames 21, the shearing roller body 22 can be replaced during the working process by rotating the rotating frame 21, and the shearing roller body 22 can be automatically switched and replaced by the two sets of electric push rods 26 and the matching limit blocks 27 and matching blocks 29 during replacement, which is more time-saving and labor-saving. After the limit blocks 27 and the matching blocks 29 are matched and positioned, the second drive group 28 can drive the shearing roller body 22 to rotate and shear through the connecting block 24. The overall operation process is only carried out through the rotation movement of the first drive group, and the two sets of electric push rods 26 can adopt micro electric push rods 26. Because after pushing the limit block 27, when the second drive group 28 drives the connecting block 24 to rotate, the micro electric push rod 26 is not subjected to force in the axial direction. Therefore, the micro electric push rod 26 can be adopted to reduce the overall structural weight and make the structure simpler.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A shearing machine for fabric shearing production, characterized in that: It comprises a frame group, a shearing roller group installed on the frame group, and a first driving group for driving the shearing roller group to rotate; The frame group includes two groups of side plates arranged opposite to each other and a support plate connected between the side plates, the shearing roller group includes a rotating frame, a shearing roller body and a rotating shaft, the rotating frame is provided with two groups, and is rotatably connected to the two groups of side plates through the rotating shaft in a one-to-one manner, one end of the rotating shaft is fixed to the rotating frame, and the other end passes through the side plate and is drivingly connected to the first driving group installed on the outer side of the side plate, the two groups of shearing roller bodies are arranged in parallel between the two groups of rotating frames, and the short shafts at both ends of the shearing roller bodies pass through the rotating frames; The end of the short shaft is connected to a connecting block, and two groups of support blocks are fixed at the bottom of the connecting block. An electric push rod is installed on the support block, and a limit block is fixed on the movable end of the electric push rod, and a matching gap is formed between the two groups of limit blocks. A second driving group is also installed on the side plate, and a matching block is fixed on the movable end of the second driving group through the side plate, and the matching block is placed in the matching gap, and the side surfaces on both sides are matched and limited with the side surfaces of the two groups of limit blocks, and the shearing roller body is driven to rotate by the rotation of the second driving group, and a blade for shearing is also provided on the side wall of the shearing roller body; When the rotating frame rotates, a steel cloth guide roller is also arranged below the shearing roller body which rotates to the lowest side. The cloth guide roller is arranged between the two sets of side plates, and its two ends are rotatably connected to the two sets of side plates. There is a gap between the cloth guide roller and the lowest shearing roller body for the fabric to pass through. The support block is a counterweight block, which is symmetrically distributed on both sides of the bottom of the connection block, and through its own weight, when the rotating shaft rotates, the shearing roller body keeps the counterweight block downward by self-rotation; The shearing roller group also includes two sets of annular slide rails, which are correspondingly arranged on two sets of rotating frames and are rotatably connected with the annular slide grooves on the inner sides of the side plates; A sensor is also installed on the inner side of the side plate above the second drive group, and a sensing block that can cooperate with the sensor is also provided on the rotating frame on one side of the shearing roller body. After the sensor senses the sensing block, the controller controls the first drive group to stop and controls the electric push rod to extend, and the inner side surfaces of the two groups of limit blocks cooperate to limit the two outer side surfaces of the cooperation blocks, thereby limiting the second drive group and the shearing roller body.
2. A shearing machine for fabric shearing production according to claim 1, characterized in that: The plurality of first blades are distributed in a spiral shape on the side wall of one group of the shearing roller bodies.
3. A shearing machine for fabric shearing production according to claim 2, characterized in that: A plurality of groups of second blades are equally spaced around the side walls of another group of shearing roller bodies.
4. A shearing machine for fabric shearing production according to claim 1, characterized in that: The bottom of the support plate is provided with support legs.
5. A shearing machine for fabric shearing production according to claim 1, characterized in that: The shearing roller bodies are symmetrically distributed on both sides of the rotating shaft.
6. A shearing machine for fabric shearing production according to claim 1, characterized in that: The end of the short shaft is provided with a rectangular mounting hole, and the end of the connecting block is provided with a mounting block matched in the rectangular mounting hole. The mounting block extending into the rectangular mounting hole is fixed on the short shaft by screws.