A LED soft product assembly equipment structure
By designing LED soft product assembly equipment, parallel product conveying lines are used to achieve alignment and synchronous transport of wires, FPC soft boards and frames, solving the efficiency of welding and assembly processes between wires and FPC soft boards on welding assembly machines, and improving production Efficiency and product quality.
Patent Information
- Application Number
- CN202011257198.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-12
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2040-11-12
AI Technical Summary
In welding assembly machine, how to efficiently complete the welding of wires and FPC soft boards, as well as the subsequent assembly process.
A structure of LED soft product assembly equipment is designed, including welding assembly machine, standstill buffer machine and cleaning glue sticker. The welding assembly machine is equipped with multiple stations in turn according to the conveying direction of the product conveying line. Through the parallel setting and constant speed of the first product conveying line and the second product conveying line, the alignment of the wire, FPC soft board and the frame is realized. Synchronous conveying to complete welding and assembly.
It realizes efficient welding and subsequent assembly process of wires and FPC soft boards, improving production efficiency and product quality.
Smart Images

Figure CN112377830B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to LED product assembly equipment, and in particular to the structure of the equipment. Background Art
[0002] A LED soft product includes a wire 70, a sleeve 71, an FPC soft board 72, a frame 73, and an end cap 74. The assembly process of the LED soft product includes: cutting the wire ( Figure 1 For cut wires), peel the ends of the wires (such as Figure 2 ), assemble the casing (such as Figure 3 ), strip the inner core wire (such as Figure 4 ), welding the inner core wire of the FPC soft board and the wire (as shown in Figure 5), assembling the frame (as shown in Figure 6), applying glue to the connection between the frame and the sleeve, applying glue to the connection between the frame and the end cover, assembling the end cover (as shown in Figure 7), letting the product stand for one time, cleaning the product with non-woven fabric, letting the product stand for two times, and gluing the product. Among them, cutting the wire, peeling the outer skin of the end of the wire, assembling the sleeve, stripping the inner core wire, welding the FPC soft board and the inner core wire of the wire, assembling the frame, applying glue to the connection between the frame and the sleeve, applying glue to the connection between the frame and the end cover, and assembling the end cover are completed on the welding assembly machine; leaving the product to stand for one time is completed on the static buffer machine; cleaning the product with non-woven fabric, leaving the product to stand for two times, and gluing the product are completed on the cleaning and gluing machine.
[0003] The welding assembly machine is provided with a product conveying line, which conveys the products to each assembly station in sequence. Summary of the invention
[0004] The technical problem solved by the present invention is: how to complete the welding of wires (with inner core wires stripped) and FPC soft boards on a welding assembly machine, as well as the subsequent assembly process.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an LED soft product assembly equipment structure, including a welding assembly machine, a static buffer machine, and a cleaning and gluing machine. The welding assembly machine is provided with a wire cutting station, a skin stripping station, a sleeve assembly station, an inner core stripping station, an FPC soft board loading station, a welding station of the FPC soft board and the wire, a frame assembly station, a first glue dispensing station for dispensing glue at the connection between the frame and the sleeve, a second glue dispensing station for dispensing glue at the connection between the frame and the end cover, and an end cover assembly station in sequence according to the conveying direction of the product conveyor line. The product conveyor line includes a first product conveyor line and a second product conveyor line, the head end of the first product conveyor line is located at the wire cutting station, the head end of the second product conveyor line is located at the FPC soft board loading station, the tail end of the first product conveyor line and the tail end of the second product conveyor line are both located at the end cover assembly station, and the first product conveyor line and the second product conveyor line are arranged in parallel and run at the same speed.
[0006] Under the transportation of the first product conveyor line, the wire is transported from the wire cutting station to the outer skin stripping station, the sleeve assembly station, and the inner core stripping station in sequence. In this process, the wire is positioned on the wire jig. Under the transportation of the first product conveyor line, the wire is transported to the FPC soft board loading station. At this station, since the first product conveyor line and the second product conveyor line are arranged in parallel and run at the same speed, the aligned wire jig on the first product conveyor line and the frame jig on the second product conveyor line can move in parallel along the conveying direction of the conveyor line. Starting from the FPC soft board loading station, the FPC soft board and frame connected to the wire need to be supported and matched with the wire after alignment, therefore, the second product conveyor line came into being. Under the joint transportation of the first product conveyor line and the second product conveyor line, the wires and FPC soft boards are successively delivered to the welding station of the FPC soft board and the wires, the frame assembly station, the first glue dispensing station for dispensing glue at the connection between the frame and the sleeve, the second glue dispensing station for dispensing glue at the connection between the frame and the end cover, and the end cover assembly station, completing the welding of the wires and the FPC soft board, the assembly of the frame, and the assembly of the end cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The present invention will be further described below in conjunction with the accompanying drawings:
[0008] Figure 1 is a schematic diagram of the wire;
[0009] Figure 2 This is a schematic diagram of the wire end after the outer skin is peeled;
[0010] Figure 3 Schematic diagram of the end of the wire after the sleeve is assembled;
[0011] Figure 4 This is a schematic diagram of the inner core wire at the end of the wire being stripped after being split;
[0012] FIG5 is a schematic diagram of welding the inner core wire at the end of the wire to the FPC soft board;
[0013] FIG6 is a schematic diagram of a frame mounted on an FPC soft board;
[0014] FIG7 is a schematic diagram of the assembly of the frame and the end cap;
[0015] Figure 8 A schematic diagram of the assembly equipment structure for an LED soft product;
[0016] Fig. 9 is a schematic diagram of a welding assembly machine;
[0017] Fig.10 This is a schematic diagram of the wire fixture;
[0018] Fig.11 for Fig.10 Exploded diagram of
[0019] Fig.12 It is a schematic diagram of the combined structure of the cutting mechanism and the steering mechanism;
[0020] Fig.13 for Fig.12 A schematic diagram showing the combined structure of the cutting mechanism and the steering mechanism observed from the right side;
[0021] Fig.14 is a schematic diagram of the peeling mechanism;
[0022] Fig.15 for Fig.14 A partial exploded view of the present invention, wherein the body of the peeling rotating drum module 184 is hidden;
[0023] Fig.16 This is a schematic diagram of the clamping jaws at the outer skin stripping station, which is the same as the inner core stripping clamping jaws;
[0024] Fig.17 It is a schematic diagram of the combined structure of the casing feeding mechanism and the casing assembling mechanism;
[0025] 18 is a partial schematic diagram of the combined structure of the inner core stripping clamp, the wire splitting module, and the inner core stripping mechanism;
[0026] FIG19 is a schematic diagram of an inner core wire stripping mechanism;
[0027] FIG20 is a partial exploded view of FIG19 , wherein the barrel of the inner core wire stripping rotating barrel module 264 is hidden;
[0028] FIG21 is a schematic diagram of a shaping jaw;
[0029] Fig. 22 It is a schematic diagram of the combined structure of the FPC positioning platform and the FPC transfer mechanism;
[0030] Fig.23 It is a schematic diagram of the combined structure of the welding device and the air suction system;
[0031] Fig.24 It is a schematic diagram of the combined structure of the frame positioning platform, the frame transfer mechanism, the frame assembly mechanism, and the clamping roller;
[0032] Fig.25 is a schematic diagram of a first dispensing machine;
[0033] Fig.26 is a schematic diagram of a second dispensing machine;
[0034] Fig. 27 It is a schematic diagram of the combined structure of the end cover feeding mechanism, the end cover assembly mechanism, and the frame lifting mechanism;
[0035] Fig.28 A schematic diagram of a cleaning glue sticking machine;
[0036] Fig.29 It is a schematic diagram of the combined structure of the cleaning mechanism and the cleaning liquid supply mechanism;
[0037] Fig.30 It is a schematic diagram of the combined structure of the gluing mechanism and the cutting mechanism.
[0038] Explanation of symbols in the figure:
[0039] 10. Welding assembly machine; 101. Wire cutting station; 102. Skin stripping station; 103. Sleeve assembly station; 104. Inner core stripping station; 105. FPC board loading station; 106. FPC board and wire welding station; 107. Frame assembly station; 108. First glue dispensing station; 109. Second glue dispensing station; 1010. End cover assembly station; 1011. Shaping station;
[0040] 11. First product conveying line; 12. Second product conveying line; 13. Wire fixture; 131. Fixture base; 132. Fixture body; 133. Longitudinal movable block; 134. Horizontal movable block; 135. Wire clamp; 136. Longitudinal spring; 137. Driving member; 138. Fixture cylinder;
[0041] 14. Frame fixture; 15. Cutting mechanism; 151. Conveying wheel; 154. Pressing mechanism; 155. Pressing head; 156. Guide module; 160. Cutting actuator; 161. Cutting cylinder; 162. Power module; 163. Upper cutter module; 164. Lower cutter module; 165. First inclined plane; 166. Second inclined plane;
[0042] 17. Steering mechanism; 171. Cutting station motor; 172. Cutting station lifting module; 173. Cutting station clamp;
[0043] 18. Skin peeling mechanism; 181. First linear drive unit of skin peeling station; 182. Skin peeling station block; 183. Second linear drive unit of skin peeling station; 184. Skin peeling rotary cylinder module; 185. Skin peeling long rod module; 186. Fifth inclined plane; 187. Skin peeling tool; 188. External thread hole;
[0044] 19. Clamping jaws at the peeling station;
[0045] 21. Casing feeding mechanism; 211. Casing feeding module; 212. Casing pushing unit; 213. Casing limiting unit; 214. Casing feeding trough; 215. Limiting plate; 216. Pushing rod;
[0046] 23. Casing assembly mechanism; 231. Casing assembly station two-dimensional system; 232. Casing clamp;
[0047] 24. Stripping inner wire clamp; 25. Wire splitting module; 251. Stripping lower mold; 252. Stripping upper mold; 26. Stripping inner wire mechanism; 261. Stripping inner wire station first linear drive unit; 262. Stripping inner wire station block; 263. Stripping inner wire station second linear drive unit; 264. Stripping inner wire rotating cylinder module; 265. Stripping inner wire long rod module; 266. Sixth inclined plane; 267. Stripping inner wire cutter; 268. Inner wire threading hole;
[0048] 27. FPC positioning platform; 271. FPC longitudinal positioning plate; 272. FPC transverse positioning plate; 273. FPC positioning edge;
[0049] 28. FPC transfer mechanism; 281. FPC two-dimensional motion system; 282. First vacuum nozzle;
[0050] 29. Frame positioning platform; 291. Frame longitudinal positioning plate; 292. Frame transverse positioning plate; 293. Frame positioning edge;
[0051] 31. Frame transfer mechanism; 311. Frame two-dimensional motion system; 312. Second vacuum nozzle;
[0052] 32. Frame assembly mechanism; 321. Frame assembly linear drive unit; 322. Frame assembly plate;
[0053] 33. Welding device; 34. Air suction system;
[0054] 35. Shaping jaws; 351. Shaping station linear cylinder;
[0055] 36. Pinch roller; 361. Pinch roller clamping cylinder; 362. Pinch roller lifting unit; 363. Pinch roller lateral movement unit;
[0056] 37. The first dispensing machine; 38. The second dispensing machine;
[0057] 41. End cover feeding mechanism; 42. End cover assembly mechanism; 43. Frame lifting mechanism; 431. Frame clamping jaws; 432. Frame clamping jaw driving cylinder; 433. Frame clamping jaw lifting cylinder;
[0058] 50. Static cache machine;
[0059] 60. Clean the glue sticking machine;
[0060] 601, cleaning station; 602, static station; 603, gluing station; 604, rolling station;
[0061] 61. Cleaning station product support fixture; 62. Cleaning mechanism; 621. Cleaning station wheel; 622. Non-woven fabric; 623. Guide wheel; 63. Cleaning liquid supply mechanism; 631. Cleaning liquid container; 632. Dropper; 633. Sponge; 634. Sponge lifting device; 64. Gluing mechanism; 641. Adhesive tape wheel; 642. Gluing wheel; 643. Gluing mechanism; 644. Gluing station motor;
[0062] 65. Cutting mechanism; 651. Cutting cylinder; 652. Cutting blade; 66. Product support fixture for gluing station;
[0063] 67. Roller;
[0064] 700, assembled product; 70, wire; 71, sleeve; 72, FPC soft board; 73, frame; 74, end cover; 76, inner core wire. DETAILED DESCRIPTION
[0065] like Figure 8 , an LED soft product assembly equipment structure, including a welding assembly machine 10, a static buffer machine 50, and a cleaning and gluing machine 60.
[0066] like Fig. 9 The welding assembly machine is provided with a wire cutting station 101, a skin stripping station 102, a sleeve assembly station 103, an inner core stripping station 104, an FPC soft board loading station 105, a welding station 106 for the FPC soft board and the wire, a frame assembly station 107, a first glue dispensing station 108 for dispensing glue at the connection between the frame and the sleeve, a second glue dispensing station 109 for dispensing glue at the connection between the frame and the end cover, and an end cover assembly station 1010 in sequence according to the conveying direction of the product conveying line. The product conveying line includes a first product conveying line 11 and a second product conveying line 12. The head end of the first product conveying line is located at the wire cutting station, the head end of the second product conveying line is located at the FPC soft board loading station, the tail end of the first product conveying line and the tail end of the second product conveying line are both located at the end cover assembly station, and the first product conveying line and the second product conveying line are arranged in parallel and run at the same speed.
[0067] A wire jig 13 is provided on the first product conveying line 11 , and a frame jig 14 is provided on the second product conveying line 12 , and the frame jig is aligned with the wire jig.
[0068] Under the conveyance of the first product conveyor line 11, the wire fixture 13 sequentially arrives at the wire cutting station 101, the outer skin stripping station 102, the sleeve assembly station 103, and the inner core stripping station 104, and respectively completes the wire cutting, outer skin stripping, sleeve assembly, and inner core stripping. Starting from the FPC soft board loading station 105, the wire jig on the first product conveyor line is aligned with the frame jig on the second product conveyor line 12, and they move forward synchronously, and successively come to the FPC soft board loading station 105, the FPC soft board and wire welding station 106, the frame assembly station 107, the first glue dispensing station 108 for dispensing glue at the connection between the frame and the sleeve, the second glue dispensing station 109 for dispensing glue at the connection between the frame and the end cover, and the end cover assembly station 1010, and respectively complete the loading of the FPC soft board (alignment of the FPC soft board and the inner core of the wire), welding of the FPC soft board and the wire, putting the frame on the FPC soft board, two glue dispensing, and assembly of the end cover and the frame.
[0069] Combination Fig.10 , Fig.11 The wire jig 13 includes a jig base 131, a jig body 132, a longitudinal movable block 133, a pair of transverse movable blocks 134, and a pair of wire clamps 135; the jig body is fixed on the jig base, the jig body is provided with a longitudinal groove and a transverse groove, the longitudinal movable block is movably matched in the longitudinal groove, and a longitudinal spring 136 is provided between the longitudinal movable block and the jig body; a pair of driving members 137 are provided on the longitudinal movable block, the transverse movable block is provided with an inclined groove, a pair of transverse movable blocks are matched in the transverse groove, and a pair of transverse movable blocks and a pair of driving members are matched in a one-to-one manner; a pair of wire clamps are matched in a one-to-one manner with a pair of transverse movable blocks; each station arranged in sequence according to the conveying direction of the product conveying line is provided with a jig cylinder 138 capable of driving the longitudinal movable block. Under normal circumstances, the longitudinal spring 136 acts on the longitudinal movable block 133, the pair of driving members 137 acts on the pair of transverse movable blocks 134, the pair of transverse movable blocks have a tendency to close, the pair of transverse movable blocks drive the pair of wire clamps 135 to close, and the pair of wire clamps clamp the wire. If it is necessary to loosen the wire by a pair of wire clamps, for example, the steering mechanism 17 bends the wire, the jig cylinder 138 extends and acts on the longitudinal movable block 133, the pair of wire clamps 135 separate, and the wire can be pulled.
[0070] Combination Fig.12 , Fig.13The wire cutting station 101 is provided with a cutting mechanism 15 and a steering mechanism 17; the cutting mechanism includes a pair of conveying wheels 151, a pressing mechanism 154, and a cutting actuator 160, and the pressing mechanism and the pair of conveying wheels are located at the front and rear sides of the cutting actuator; the cutting actuator includes a cutting cylinder 161, a power module 162 driven by the cutting cylinder, an upper cutter module 163 and a lower cutter module 164 driven by the power module, the upper cutter module is provided with a first inclined surface 165, the lower cutter module is provided with a second inclined surface 166, the power module is provided with a third inclined surface that cooperates with the first inclined surface and can drive the upper cutter module downward, and the power module is provided with a fourth inclined surface that cooperates with the second inclined surface and can drive the lower cutter module upward; the steering mechanism 17 includes a cutting station motor 171, a cutting station lifting module 172 connected to the cutting station motor, and a cutting station clamp 173 installed on the cutting station lifting module, and the cutting station clamp is located in front of the cutting mechanism. A pair of conveying wheels 151 clamp the wire, and at least one conveying wheel rotates to drive the wire to feed to the wire cutting station. When the length of the wire required to make a product reaches a predetermined value, the pressing head 155 of the pressing mechanism 154 moves downward under the guidance of the guide module 156, pressing on the wire fixture 13 to stabilize the wire. Afterwards, driven by the cutting cylinder 161, the power module drives the upper cutter module 163 and the lower cutter module 164 to move toward each other through the third and fourth inclined planes to cut the wire. Afterwards, the cutting station clamp 173 of the steering mechanism 17 clamps the cut wire, the cutting station motor 171 rotates, the cutting station clamp bends the wire, and inserts one end of the wire into the adjacent wire fixture, so that the two ends of the cut wire are clamped by two adjacent wire fixtures 13 respectively.
[0071] Combination Figures 14 to 16The peeling station 102 is provided with a peeling mechanism 18 and a peeling station clamp 19, the peeling mechanism comprises a first linear drive unit 181 of the peeling station, a peeling station block 182 driven by the first linear drive unit of the peeling station, a second linear drive unit 183 of the peeling station installed on the peeling station block, a peeling rotating drum module 184 installed on the peeling station block, and a peeling long rod module 185 installed in the peeling rotating drum module The peeling long rod-shaped module is connected to the second linear drive unit of the peeling station, and a fifth inclined plane 186 is provided at the front end of the peeling long rod-shaped module, and the fifth inclined plane is movably inserted in the peeling tool 187, and the peeling tool is movably fitted in the front end face of the peeling rotating cylinder module. The front end face of the peeling rotating cylinder module is provided with a thread hole 188, and the peeling tool is located beside the thread hole; the peeling station clamp 19 is located in front of the peeling rotating cylinder module 184. The peeling station clamp 19 clamps one end of the wire, and under the drive of the first linear drive unit 181 of the peeling station, the peeling station block 182 moves forward, and one end of the wire extends into the outer wire hole 188. Then, the second linear drive unit 183 of the peeling station drives the peeling long rod module 185 to move forward, and the fifth inclined surface 186 drives the peeling tool 187 to slide toward the outer wire hole; then, driven by the motor, the peeling rotating cylinder module 184 rotates, and the peeling tool cuts off the outer skin of the wire. The first linear drive unit 181 of the peeling station is reset, and the peeling tool peels the cut outer skin off the wire.
[0072] like Fig.17 The sleeve assembly station 103 is provided with a sleeve feeding mechanism 21 and a sleeve assembly mechanism 23; the sleeve feeding mechanism includes a sleeve feeding device, a sleeve feeding module 211, a sleeve pushing unit 212, and a sleeve limiting unit 213. The sleeve feeding device (such as a vibration plate) supplies sleeves to the sleeve feeding trough 214 of the sleeve feeding module. The limiting plate 215 of the sleeve limiting unit can be inserted into the sleeve feeding trough to limit the sleeve entering the sleeve feeding trough. The pushing rod 216 of the sleeve pushing unit extends into the sleeve feeding trough to push the sleeve in the sleeve feeding trough; the sleeve assembly mechanism 23 includes a sleeve assembly station two-dimensional system 231 that can move back and forth and rise and fall, and a sleeve clamp 232 installed on the sleeve assembly station two-dimensional system. The limit plate 215 is installed on a cylinder that can drive it to rise and fall. The sleeve enters the sleeve feeding trough 214 and is located between the limit plate and the push rod 216. After that, the limit plate moves downward and exits the sleeve feeding trough. Driven by the cylinder, the push rod pushes the sleeve to move and then reset, providing space for the sleeve clamp 232 to clamp the sleeve. After that, the sleeve clamp clamps the sleeve from the sleeve feeding trough and then puts it on the wire in a translational manner.
[0073] In conjunction with Figures 18 to 20, the inner core wire stripping station 104 is provided with an inner core wire stripping claw 24, a wire splitting module 25, and an inner core wire stripping mechanism 26; the wire splitting module is located behind the inner core wire stripping claw, and the wire splitting module includes a lower splitting mold 251 and an upper splitting mold 252 that can be lifted and lowered, the lower splitting mold is provided with a wire splitting groove, and the upper splitting mold is provided with a wire splitting convex head; the inner core wire stripping mechanism is located behind the wire splitting module, and the inner core wire stripping mechanism 26 includes a first linear drive unit 261 of the inner core wire stripping station, a stripping station block 262 driven by the first linear drive unit of the inner core wire stripping station, and an inner core wire stripping station installed on the inner core wire stripping station block. The second linear drive unit 263 and the stripping inner core rotating cylinder module 264 installed on the stripping inner core station block are provided with a stripping inner core long rod module 265, which is connected to the stripping inner core station second linear drive unit, and the stripping inner core long rod module is provided with a sixth inclined surface 266 at the front end, which is movably arranged in the stripping inner core tool 267, and the stripping inner core tool is movably matched in the front end face of the stripping inner core rotating cylinder module, and the stripping inner core rotating cylinder module is provided with a hole 268 for passing the inner core, and the stripping inner core tool is located beside the hole. In actual operation, the stripping inner core clamp 24 first clamps the wire (including the sleeve), and then the line splitting upper mold 251 and the line splitting upper mold 252 are closed up and down, and the line splitting convex head is matched into the line splitting groove to separate the two strands of inner core wires. Afterwards, the inner core stripping mechanism 26 strips the inner core wire of one strand, and two inner core stripping stations 104 are provided to strip the inner core wires of two strands. The inner core stripping mechanism 26 strips the inner core wire similarly to the outer skin stripping mechanism 18 strips the outer skin of the wire, which will not be described in detail here.
[0074] As shown in FIG21 , along the conveying direction of the product conveying line, a shaping station 1011 is provided after the inner core wire stripping station 104. The shaping station is provided with a shaping clamp 35, and the shaping clamp is arranged on a shaping station linear cylinder 351 capable of driving the linear displacement of the shaping clamp. The shaping clamp clamps a pair of inner core wires to make them flat, so as to facilitate the subsequent welding of the inner core wires with the FPC soft board.
[0075] like Fig. 22The FPC soft board loading station 105 is provided with an FPC feeding device, an FPC positioning table 27, and an FPC transfer mechanism 28. The FPC positioning table is located between the frame fixture of the FPC soft board loading station and the FPC feeding device; the FPC positioning table includes an FPC longitudinal positioning plate 271 driven by an FPC longitudinal positioning cylinder, an FPC transverse positioning plate 272 driven by an FPC transverse positioning cylinder, and an FPC positioning edge 273 arranged on the FPC positioning table; the FPC transfer mechanism 28 includes an FPC two-dimensional motion system 281 capable of forward and backward movement and lifting, and a first vacuum suction nozzle 282 installed on the FPC two-dimensional motion system. The first vacuum suction nozzle sucks the FPC soft board from the FPC feeding device and places it on the FPC positioning table 27. The FPC transverse positioning plate 272 and the FPC longitudinal positioning plate 271 move, and with the assistance of the FPC positioning edge 273, the FPC soft board is positioned longitudinally and transversely. Afterwards, the first vacuum nozzle 282 transfers the FPC soft board to the frame fixture 14 located at the FPC soft board loading station 105 and aligns it with the inner core wire of the wire (clamped by the wire fixture).
[0076] like Fig.23 The welding station 106 for the FPC soft board and the wire is provided with a welding device 33 capable of lifting and rotating and an air suction system 34, and the welding device welds the aligned inner core wires and the FPC soft board.
[0077] like Fig.24The frame assembly station 107 is provided with a frame feeding device, a frame positioning platform 29, a frame transfer mechanism 31, and a frame assembly mechanism 32. The frame positioning platform and the frame assembly mechanism are located between the frame fixture and the frame feeding device of the frame assembly station; the frame positioning platform 29 includes a frame longitudinal positioning plate 291 driven by a frame longitudinal positioning cylinder, a frame transverse positioning plate 292 driven by a frame transverse positioning cylinder, and a frame positioning edge 293 arranged on the frame positioning platform; the frame transfer mechanism 31 includes a frame two-dimensional motion system 311 capable of moving forward and backward and lifting, and a second vacuum suction nozzle 312 installed on the frame two-dimensional motion system; the frame assembly mechanism 32 includes a frame assembly linear drive unit 321, and a frame assembly plate 322 driven by the frame assembly linear drive unit, and the frame assembly plate can extend between the frame transverse positioning plate 292 and the frame positioning edge 293. The second vacuum suction nozzle 312 transfers the frame to the frame positioning platform 29. After the frame positioning platform positions the frame vertically and horizontally, the frame assembly plate 322 pushes the frame toward the FPC soft board on the frame fixture under the drive of the frame assembly linear drive unit 321, so that the frame is sleeved on the FPC soft board. As an improvement, the frame assembly station 107 is provided with a pair of clamping rollers 36 capable of clamping the wire, one of the pair of clamping rollers is installed on the clamping roller clamping cylinder 361, and the device composed of a pair of clamping rollers and the clamping roller clamping cylinder is installed on the clamping roller lifting unit 362, and the clamping roller lifting unit is installed on the clamping roller transverse movement unit 363. Under normal circumstances, the clamping rollers are located above the product conveyor line. When assembling the frame, the wire is located between the pair of clamping rollers under the drive of the clamping roller transverse movement unit 363 and the clamping roller lifting unit 362. Under the action of the clamping roller clamping cylinder 361, the pair of clamping rollers clamp the wire so that the wire slightly lifts the frame fixture 14. In this way, the frame can be smoothly matched with the FPC soft board.
[0078] like Fig.25 The first glue dispensing station 108 is provided with a first glue dispensing machine 37 for dispensing glue at the connection between the frame and the sleeve. Fig.26 The second glue dispensing station 109 is provided with a second glue dispensing machine 38 for dispensing glue on the connection between the frame and the end cover.
[0079] like Fig. 27The end cap assembly station 1010 is provided with an end cap feeding mechanism 41, an end cap assembly mechanism 42, and a frame lifting mechanism 43. The end cap feeding mechanism is the same as the sleeve feeding mechanism 21, and the end cap assembly mechanism is the same as the sleeve assembly mechanism 23. The frame lifting mechanism 43 includes a frame clamp 431, a frame clamp driving cylinder 432 for driving the linear displacement of the frame clamp, and a frame clamp lifting cylinder 433 for driving the frame clamp driving cylinder to lift. When assembling the end cap, the frame clamp 431 clamps the frame on the frame fixture 14 and lifts it slightly under the drive of the frame clamp driving cylinder and the frame clamp lifting cylinder. After that, the end cap assembly mechanism 42 assembles the end cap at one end of the frame to form an LED soft product.
[0080] like Figure 8 The static buffer machine 50 is provided with a plurality of static fixtures, and the assembled LED soft products are manually transferred to the static fixtures for static placement.
[0081] like Fig.28 The cleaning and gluing machine 60 is provided with a cleaning station 601 , a static station 602 , a gluing station 603 , and a rolling station 604 .
[0082] like Fig.29 The cleaning station 601 is provided with a cleaning station product support fixture 61, a cleaning mechanism 62, and a cleaning liquid supply mechanism 63. The cleaning mechanism includes a cleaning station wheel 621, a non-woven fabric 622 wrapped around the cleaning station wheel, and a guide wheel 623 for guiding the non-woven fabric. The product is positioned on the cleaning station product support fixture, and the rotation of the cleaning station wheel 621 drives the non-woven fabric to rub against the surface of the product to clean the product. The cleaning liquid supply mechanism 63 includes a cleaning liquid container 631, a dropper 632 connected to the cleaning liquid container, a sponge 633 located below the dropper, and a sponge lifting device 634 connected to the sponge. The dropper drips the cleaning liquid into the sponge, and the sponge lifting device descends, driving the sponge to contact the non-woven fabric 622.
[0083] like Fig.30 , the gluing station 603 is provided with a gluing station product support fixture 66, a gluing mechanism 64, and a cutting mechanism 65. The gluing mechanism is provided with a tape wheel 641 for winding the tape, a glue pressing wheel 642 for pressing the tape onto the product, and a glue pressing mechanism 643. The glue pressing wheel 642 and the glue pressing mechanism 643 are arranged front and back, the product is positioned on the gluing station product support fixture, is pulled forward, the glue pressing wheel and the glue pressing mechanism press the tape onto the product, and the tape wheel is rotated. After the tape attached to the product reaches a predetermined length, the glue pressing mechanism is driven by the gluing station motor 644 to rotate upward, and the tape between the glue pressing wheel and the glue pressing mechanism is straightened. Afterwards, the cutting cylinder 651 of the cutting mechanism drives the cutting blade 652 to move and cut the tape. Afterwards, the glue pressing mechanism is reset to press the subsequent tape onto the next product.
[0084] like Fig.28 The rolling station 604 is provided with a rolling roller 67, which compacts the tape attached to the product.
[0085] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.
Claims
1. An LED soft product assembly equipment structure, comprising a welding assembly machine (10), a static buffer machine (50), and a cleaning glue sticking machine (60), wherein the welding assembly machine is provided with a wire cutting station (101), a skin stripping station (102), a sleeve assembly station (103), an inner core stripping station (104), an FPC soft board loading station (105), a FPC soft board and wire welding station (106), a frame assembly station (107), a first glue dispensing station (108) for dispensing glue at the connection between the frame and the sleeve, a second glue dispensing station (109) for dispensing glue at the connection between the frame and the end cover, and an end cover assembly station (1010), characterized in that: The product conveyor line comprises a first product conveyor line (11) and a second product conveyor line (12), the head end of the first product conveyor line is located at the wire cutting station, the head end of the second product conveyor line is located at the FPC soft board loading station, the tail end of the first product conveyor line and the tail end of the second product conveyor line are both located at the end cover assembly station, and the first product conveyor line and the second product conveyor line are arranged in parallel and run at the same speed; The wire cutting station (101) is provided with a cutting mechanism (15) and a steering mechanism (17); the cutting mechanism comprises a pair of conveying wheels (151), a pressing mechanism (154), and a cutting actuator (160), wherein the pressing mechanism and the pair of conveying wheels are located at the front and rear sides of the cutting actuator; the cutting actuator comprises a cutting cylinder (161), a power module (162) driven by the cutting cylinder, an upper cutting module (163) driven by the power module, and a lower cutting module (164), wherein the upper cutting module is provided with a first inclined The lower cutter module is provided with a second inclined surface (166), the power module is provided with a third inclined surface that cooperates with the first inclined surface and can drive the upper cutter module downward, and the power module is provided with a fourth inclined surface that cooperates with the second inclined surface and can drive the lower cutter module upward; the steering mechanism (17) comprises a cutting station motor (171), a cutting station lifting module (172) connected to the cutting station motor, and a cutting station clamp (173) installed on the cutting station lifting module, and the cutting station clamp is located in front of the cutting mechanism; The peeling station (102) is provided with a peeling mechanism (18) and a peeling station clamp (19), the peeling mechanism comprising a first linear drive unit (181) of the peeling station, a peeling station plate (182) driven by the first linear drive unit of the peeling station, a second linear drive unit (183) of the peeling station installed on the peeling station plate, and a peeling rotating drum module (184) installed on the peeling station plate, wherein a peeling long rod module (181) is installed in the peeling rotating drum module. 85), the peeling long rod-shaped module is connected to the second linear drive unit of the peeling station, the front end of the peeling long rod-shaped module is provided with a fifth inclined surface (186), the fifth inclined surface is movably arranged in the peeling tool (187), the peeling tool is movably matched in the front end surface of the peeling rotating drum module, the front end surface of the peeling rotating drum module is provided with a thread hole (188), and the peeling tool is located beside the thread hole; the peeling station clamp (19) is located in front of the peeling rotating drum module (184); The sleeve assembly station (103) is provided with a sleeve feeding mechanism (21) and a sleeve assembly mechanism (23); the sleeve feeding mechanism comprises a sleeve feeding device, a sleeve feeding module (211), a sleeve pushing unit (212), and a sleeve limiting unit (213); the sleeve feeding device supplies sleeves to a sleeve feeding trough (214) of the sleeve feeding module; the limiting plate (215) of the sleeve limiting unit can be inserted into the sleeve feeding trough to limit the sleeve entering the sleeve feeding trough; the pushing rod (216) of the sleeve pushing unit extends into the sleeve feeding trough to push the sleeve in the sleeve feeding trough; the sleeve assembly mechanism (23) comprises a sleeve assembly station two-dimensional system (231) capable of moving forward and backward and lifting and lowering, and a sleeve clamp (232) installed on the sleeve assembly station two-dimensional system; The inner core wire stripping station (104) is provided with an inner core wire stripping clamp (24), a wire splitting module (25), and an inner core wire stripping mechanism (26); the wire splitting module is located behind the inner core wire stripping clamp, and comprises a lower splitting module (251) and an upper splitting module (252) capable of being raised and lowered, the lower splitting module is provided with a wire splitting groove, and the upper splitting module is provided with a wire splitting convex head; the inner core wire stripping mechanism is located behind the wire splitting module, and comprises a first linear drive unit (261) of the inner core wire stripping station, a stripping station plate (262) driven by the first linear drive unit of the stripping station, and a second linear drive unit (261) of the inner core wire stripping station installed on the stripping station plate. A linear drive unit (263), an inner core stripping rotating drum module (264) installed on the inner core stripping station block, an inner core stripping long rod module (265) installed in the inner core stripping rotating drum module, the inner core stripping long rod module being connected to the second linear drive unit of the inner core stripping station, a sixth inclined surface (266) being provided at the front end of the inner core stripping long rod module, the sixth inclined surface being movably inserted into an inner core stripping tool (267), the inner core stripping tool being movably fitted in the front end face of the inner core stripping rotating drum module, an inner core stripping hole (268) being provided on the front end face of the inner core stripping rotating drum module, and the inner core stripping tool being located beside the inner core stripping hole; The FPC soft board loading station (105) is provided with an FPC feeding device, an FPC positioning table (27), and an FPC transfer mechanism (28); the FPC positioning table is located between the frame fixture of the FPC soft board loading station and the FPC feeding device; the FPC positioning table includes an FPC longitudinal positioning plate (271) driven by an FPC longitudinal positioning cylinder, an FPC transverse positioning plate (272) driven by an FPC transverse positioning cylinder, and an FPC positioning edge (273) arranged on the FPC positioning table; the FPC transfer mechanism (28) includes an FPC two-dimensional motion system (281) capable of forward and backward movement and lifting and lowering, and a first vacuum suction nozzle (282) installed on the FPC two-dimensional motion system; The frame assembly station (107) is provided with a frame feeding device, a frame positioning platform (29), a frame transfer mechanism (31), and a frame assembly mechanism (32), wherein the frame positioning platform and the frame assembly mechanism are located between a frame fixture and the frame feeding device of the frame assembly station; the frame positioning platform (29) comprises a frame longitudinal positioning plate (291) driven by a frame longitudinal positioning cylinder, a frame transverse positioning plate (292) driven by a frame transverse positioning cylinder, and a frame positioning edge (293) arranged on the frame positioning platform; the frame transfer mechanism (31) comprises a frame two-dimensional motion system (311) capable of forward and backward movement and lifting and lowering, and a second vacuum suction nozzle (312) mounted on the frame two-dimensional motion system; the frame assembly mechanism (32) comprises a frame assembly linear drive unit (321), and a frame assembly plate (322) driven by the frame assembly linear drive unit, wherein the frame assembly plate can extend between the frame transverse positioning plate (292) and the frame positioning edge (293); The end cover assembly station (1010) is provided with an end cover feeding mechanism (41), an end cover assembly mechanism (42), and a frame lifting mechanism (43); the frame lifting mechanism (43) comprises a frame clamping jaw (431), a frame clamping jaw driving cylinder (432) for driving the frame clamping jaw to linearly move, and a frame clamping jaw lifting cylinder (433) for driving the frame clamping jaw driving cylinder to lift and lower; A wire jig (13) is provided on the first product conveying line (11), and a frame jig (14) is provided on the second product conveying line (12), wherein the frame jig is aligned with the wire jig.
2. The LED flexible product assembly equipment structure according to claim 1, characterized in that: The wire jig (13) comprises a jig base (131), a jig body (132), a longitudinal movable block (133), a pair of transverse movable blocks (134), and a pair of wire clamps (135); the jig body is fixed on the jig base, the jig body is provided with a longitudinal groove and a transverse groove, the longitudinal movable block is movably engaged in the longitudinal groove, and a longitudinal spring (136) is provided between the longitudinal movable block and the jig body; a pair of driving members (137) are provided on the longitudinal movable block, an inclined groove is provided on the transverse movable block, a pair of transverse movable blocks are engaged in the transverse groove, and the pair of transverse movable blocks are engaged with the pair of driving members in a one-to-one manner; a pair of wire clamps are engaged with the pair of transverse movable blocks in a one-to-one manner; and a jig cylinder (138) capable of driving the longitudinal movable block is provided at each station arranged in sequence according to the conveying direction of the product conveying line.
Citation Information
Patent Citations
Assembling equipment structure of LED (light-emitting diode) flexible product
CN213420690U