A tray sorting device

By designing the sliding cooperation between the linkage components and locking components and the guide groove in the turn-over sorting device, the problem of damage to cargo throwing in the prior art is solved, and a more efficient and safe sorting process is achieved, and energy consumption and operating costs are reduced.

CN112478642BActive Publication Date: 2025-04-11DONGGUAN LISHENG MACHINERY EQUIP
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202011358308.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-27
Publication Date
2025-04-11
Estimated Expiration
2040-11-27

AI Technical Summary

Technical Problem

The existing turnover sorting device has a high impact force when the goods are tilted, which can easily lead to damage to the throwing of goods.

Method used

A turn-over sorting device is designed. By placing the pallet on the linkage member and using the sliding cooperation between the locking member and the guide groove, the pallet can be stably flipped and the throwing force is reduced.

Benefits of technology

It effectively reduces the impact force when the cargo is tilted, avoids damage to the throwing of goods, improves sorting efficiency, and reduces energy consumption and operating costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN112478642B_ABST
    Figure CN112478642B_ABST
Patent Text Reader

Abstract

The present invention discloses a tray flipping sorting device, comprising a base, a linkage component and a tray fixed to the linkage component, wherein the linkage component can be rotatably mounted on the base to drive the tray to flip, so that the tray switches between a first state capable of loading goods and a second state capable of unloading goods, a locking component is arranged on the base, the linkage component is provided with a guide groove, the locking component and the guide groove can be slidably matched, when the locking component is matched with the first end of the guide groove, the locking component locks the linkage component and puts the tray in the first state, and when the locking component is matched with the second end of the guide groove, the locking component locks the flipped linkage component and puts the tray in the second state. The device can effectively reduce the impact force when the goods are tilted, so as to effectively avoid the goods from being thrown and damaged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a tray turning sorting device. Background Art

[0002] Automatic sorting machines are key equipment in the logistics industry. They play an irreplaceable and important role in achieving accurate and fast delivery of logistics items. Therefore, the reliability, efficiency and cost of sorting machines affect the production efficiency and operating profits of the logistics industry.

[0003] Among them, automatic sorting machines are divided into flip tray sorting machines and cross belt sorting machines. Cross belt sorting machines are not compatible with the sorting of special-shaped parts such as tumbling, thin and light, while flip tray sorting machines can handle the sorting of objects of regular shapes while also being compatible with the sorting of special-shaped parts such as tumbling, thin and light. In addition, flip tray sorting machines can also be used for distribution and sorting in supermarkets, fresh food, clothing and other industries, with a wide range of applications.

[0004] At present, the flip tray sorting device used in the sorting machine is generally flipped through a lever rotating arm structure, which has the problems of complex structure and serious impact on the goods being thrown. Therefore, it is necessary to improve the structure of the existing flip tray sorting device. Summary of the invention

[0005] In order to overcome the deficiencies of the prior art, an object of the present invention is to provide a tilting tray sorting device, which can effectively reduce the impact force when the goods are tilted, so as to effectively avoid the goods being thrown and damaged.

[0006] The purpose of the present invention is achieved by the following technical solutions:

[0007] A flip tray sorting device comprises a base, a linkage component and a tray fixed to the linkage component, the linkage component can be rotatably installed on the base to drive the tray to flip, so that the tray can switch between a first state in which it can load goods and a second state in which it can unload goods, a locking component is arranged on the base, the linkage component has a guide groove, and the locking component and the guide groove can be slidably matched, when the locking component cooperates with the first end of the guide groove, the locking component locks the linkage component and puts the tray in the first state, and when the locking component cooperates with the second end of the guide groove, the locking component locks the flipped linkage component and puts the tray in the second state.

[0008] Furthermore, the linkage component is also provided with a locking groove, the locking groove is located at the first end of the guide groove and is communicated with the guide groove, and the locking component can switch between cooperating with the locking groove and disengaging from the locking groove.

[0009] Further, the groove width of the guide groove is larger than the outer diameter of the locking component, the locking groove is located on the top wall of the guide groove, and the opening of the locking groove is opposite to the bottom wall of the guide groove.

[0010] Furthermore, it also includes a lifting component, a first end of the lifting component is pivotally connected to the base, a positioning shaft is fixed to the second end of the lifting component, the linkage component is rotationally connected to the positioning shaft, and the rotation center of the linkage component is perpendicular to the pivot center of the lifting component.

[0011] Furthermore, the lifting component includes a floating plate and a pair of spaced-apart connecting rods, the first end of the connecting rod is fixed to the first end of the floating plate, the second end of the connecting rod is pivotally connected to the base via a rotating shaft, and the positioning shaft is fixed to the second end of the floating plate.

[0012] Furthermore, a support frame is fixed on the base, and the support frame includes at least a pair of vertical plates arranged at intervals and a horizontal plate arranged on the top of the pair of vertical plates. The second end of the connecting rod is arranged between the pair of vertical plates, the rotating shaft is fixed to the second end of the connecting rod, and the two ends of the rotating shaft are respectively rotatably connected to the pair of vertical plates, and the locking component is fixed on the horizontal plate.

[0013] Furthermore, a support seat is arranged between the linkage component and the pallet, the top of the support seat is arranged as an inclined surface, the inclined surface is inclined upward toward the unloading direction of the pallet, and a unloading port is arranged on one side of the pallet close to its unloading direction.

[0014] Furthermore, the pallet includes a bottom support plate and a baffle, wherein the baffle is arranged on the top of the bottom support plate and is arranged around the edge of the bottom support plate, and the baffle is provided with the unloading port.

[0015] Further, the support seat includes a first support plate and a second support plate arranged at intervals, the top of the first support plate and the second support plate are both provided with the inclined surface, and the height dimension of the first support plate is smaller than the height dimension of the second support plate; the pallet includes a bottom support plate, a first baffle and a second baffle, the first baffle and the second baffle are both configured on the top of the bottom support plate and arranged around the edge of the bottom support plate, the first baffle is close to the first support plate, the first end of the second baffle is connected to the first support plate, the second end of the second baffle extends to be close to the second support plate, and the unloading port is opposite to the second support plate.

[0016] Furthermore, at least one pair of running wheels and guide wheels are arranged at the bottom of the base, the pair of running wheels are respectively arranged on both sides of the base, and the guide wheel is located between the pair of running wheels.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] By arranging the tray on the linkage component, the linkage component is rotatably connected to the base to realize the flipping action of the tray. The swing amplitude of the linkage component is small when changing the position, and the time required for the tray to switch from the first state to the second state is short, which is conducive to improving the sorting efficiency and thus helps to reduce the width of the grid.

[0019] The distance between the tray and the rotation center of the linkage component is short, and the throwing force on the items to be sorted is small, so that the items to be sorted can be smoothly transported to the set grid, and there is no phenomenon that the items to be sorted are damaged by throwing;

[0020] Secondly, the cooperation of the locking component and the guide groove not only enables the pallet to stably carry the items to be sorted, but also guides the pallet by slidingly cooperating with the locking component and the guide groove during the pallet flipping process, making the flipping action of the pallet smoother, so that the items to be sorted can be more smoothly transported to the set grid, reducing the throwing force on the items to be sorted. At the same time, the cooperation of the locking component and the guide groove can also limit the pallet, preventing the pallet from flipping over and contacting the track or frame to affect normal operation.

[0021] In addition, no driving components are provided on the tilting tray sorting device, making the overall structure of the tilting tray sorting device more compact, easier to assemble and layout, and the weight is greatly reduced, making it run more smoothly and stably on the track, requiring less driving force, which helps to reduce energy consumption and lower operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of a tray sorting machine of the present invention;

[0023] Figure 2 for Figure 1 The structure diagram of the tilting tray sorting machine shown is from another perspective;

[0024] Figure 3 for Figure 2 The schematic diagram of the structure of the track frame in the tilting tray sorting machine shown;

[0025] Figure 4 for Figure 2 The assembly relationship diagram between the tilt tray sorting trolley and the track in the tilt tray sorting machine shown;

[0026] Figure 5 for Figure 2 The assembly relationship diagram between the tilt tray sorting trolley and the track in the tilt tray sorting machine shown;

[0027] Figure 6 for Figure 4The structure diagram of the tilting tray sorting trolley shown is in the first perspective;

[0028] Figure 7 for Figure 6 The structure diagram of the tilting tray sorting trolley shown is in the second viewing angle;

[0029] Figure 8 for Figure 6 The structure diagram of the tilting tray sorting trolley shown is in the third perspective;

[0030] Fig. 9 for Figure 6 The exploded view of the tilt tray sorting trolley shown;

[0031] Fig.10 for Figure 2 The enlarged view of the part A in the tilting tray sorting machine shown;

[0032] Fig.11 for Fig.10 The structural schematic diagram of the unloading device shown;

[0033] Fig.12 for Fig.11 An exploded view of the unloading device shown;

[0034] Fig.13 for Figure 2 The enlarged view of the part B in the tilting tray sorting machine shown;

[0035] Fig.14 for Fig.13 The structural schematic diagram of the reset device is shown.

[0036] In the figure: 1, frame; 2, track; 21, bottom plate; 22, side plate; 23, top plate; 24, baffle; 3, tilting sorting trolley; 31, base; 32, linkage component; 321, positioning hole; 322, guide groove; 323, locking groove; 33, tray; 331, bottom support plate; 332, first baffle; 333, second baffle; 34, locking component; 35, lifting component; 351, floating plate; 352, connecting rod; 353, positioning shaft; 36, walking wheel; 37, guide wheel; 38, support seat; 381, base Plate; 382, ​​first support plate; 383, second support plate; 39, roller; 310, support frame; 320, flange; 4, unloading device; 41, base; 42, cylinder; 43, connecting block; 44, guide block; 441, first inclined plane; 45, slider; 46, guide rail; 47, fixing plate; 51, driving sprocket; 52, driven sprocket; 53, traction chain; 6, scanning device; 7, reset device; 71, reset track; 711, second inclined plane; 72, bracket; 8, feeding area; 9, sorting area; 91, grid. DETAILED DESCRIPTION

[0037] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0038] See also Figure 1-Figure 2 , shows a tilt tray sorting machine of a preferred embodiment of the present invention, which includes a frame 1, a track 2, a plurality of tilt tray sorting carts 3, an unloading device 4, a driving device (not shown in the figure), a traction device, a scanning device 6, a resetting device 7 and a control device (not shown in the figure), wherein the unloading device 4 is used to drive the tilt tray sorting cart 3 to flip so as to unload the items to be sorted, the driving device drives the traction device so that the traction device pulls the tilt tray sorting cart 3 to run on the track 2, the scanning device 6 is used to read the bar code or QR code of the items to be sorted located on the tilt tray sorting cart 3 to obtain the grid opening 91 information of the items to be sorted, and uses the control device to control the tilt tray sorting cart 3 to run to the corresponding grid opening 91 position, and the resetting device 7 is used to drive the tilt tray sorting cart 3 to reset to a state where it can carry the items to be sorted.

[0039] See also Figure 1-Figure 2 The tray sorting machine is equipped with a supply area 8 for loading the tray sorting trolley 3 and a sorting area 9 for the tray sorting trolley 3 to transport the items to be sorted and sort them to the set grid 91. The supply area 8 and the sorting area 9 are both arranged outside the frame 1. The supply area 8 can be loaded manually or automatically. Each sorting area 9 is equipped with a plurality of chute structures arranged in sequence along the length direction of the frame 1, and each chute structure is equipped with a grid 91. Figure 3 The track 2 is fixed to the top of the frame 1. The track 2 is preferably a ring structure that can achieve horizontal circulation, with a small footprint and strong sorting capacity. Of course, in other embodiments, the track 2 can also be a straight strip structure or a special-shaped structure.

[0040] See Figure 4 as well as Figure 5The track 2 can be specifically an aluminum profile structure or a sheet metal structure. The track 2 includes a bottom plate 21, a side plate 22, a top plate 23 and a baffle 24. The side plates 22 are configured with four pieces. The four side plates 22 are respectively arranged at intervals on the top of the bottom plate 21. The adjacent side plates 22 are enclosed to form a track groove, wherein the two pairs of side plates 22 located on the outside are enclosed to form a first track groove, and the pair of side plates 22 located in the middle are enclosed to form a second track groove. The top plates 23 are configured with two pieces. The first end of each top plate 23 is fixed to the side plate 22 located on the outside of the bottom plate 21, and the second end of each top plate 23 extends to the top of the side plate 22 located in the middle of the bottom plate 21, and the top plate 23 is opposite to the bottom plate 21. The baffle 24 is vertically arranged on the inner side of the top plate 23, so that the track 2 forms a structure that is as closed as possible, which helps to reduce the entry of foreign matter and dust. Specifically in this embodiment, the traveling wheels 36 of the tiltable sorting trolley 3 cooperate with the first track groove, and the guide wheels 37 of the tiltable sorting trolley 3 cooperate with the second track groove, thereby ensuring the smooth travel and guiding of the tiltable sorting trolley 3, and enabling the tiltable sorting trolley 3 to withstand the lateral force during unloading and resetting, thereby ensuring the stability of the tiltable sorting trolley 3 when unloading materials and resetting.

[0041] Continue to see Figure 1-Figure 2 A plurality of tray sorting trolleys 3 are sequentially mounted on the track 2. The tray sorting trolley 3 includes a tray sorting device and a running wheel 36. Figure 4-Figure 8 The flip tray sorting device includes a base 31, a linkage component 32 and a tray 33 fixed to the linkage component 32; the tray 33 is used to carry the items to be sorted; the linkage component 32 can be rotatably installed on the base 31 to drive the tray 33 to flip left and right relative to the track 2, so that the tray 33 can switch between a first state in which it can load goods and a second state in which it can unload goods, so as to stably carry the items to be sorted and be able to sort the items to be sorted to the set grid 91; a locking component 34 is arranged on the base 31, and the linkage component 32 is provided with an arc-shaped guide groove 322, and the locking component 34 and the guide groove 322 can be slidably matched. When the locking component 34 and the first state of the guide groove 322 are locked, When the locking component 34 is engaged with the second end of the guide groove 322, the locking component 34 locks the flipped linkage component 32 and places the tray 33 in the second state, which plays a role of limiting and prevents the tray 33 from flipping over and contacting the track 2 or the frame 1, thereby affecting its normal operation on the track 2; the walking wheel 36 is arranged at the bottom of the base 31, and the walking wheel 36 is movably engaged with the track 2, so that the flip tray sorting trolley 3 can run smoothly along the extension direction of the track 2.

[0042] As a preferred embodiment, in order to enable the tray 33 to carry the items to be sorted more stably, the linkage component 32 is also provided with a locking groove 323, which is located at the first end of the guide groove 322 and is connected to the guide groove 322. The locking component 34 can switch between cooperating with the locking groove 323 and disengaging from the locking groove 323, which can reliably lock the tray 33 in the above-mentioned first state and allow the tray 33 to smoothly switch to the above-mentioned second state.

[0043] As a preferred embodiment, the width of the guide groove 322 is larger than the outer diameter of the locking component 34 , the locking groove 323 is located on the top wall of the guide groove 322 , and the opening of the locking groove 323 is opposite to the bottom wall of the guide groove 322 .

[0044] As a preferred embodiment, in order to unlock the cooperation between the locking component 34 and the locking groove 323, the tilting tray sorting trolley 3 also includes a lifting component 35, the first end of the lifting component 35 is pivotally connected to the base 31, and the second end of the lifting component 35 is fixedly provided with a positioning shaft 353, the positioning hole 321 of the linkage component 32 is rotatably connected to the positioning shaft 353, and the end of the positioning shaft 353 is bolted with a flange 320 for limiting the linkage component 32 to prevent the linkage component 32 from being separated from the positioning shaft 353. The rotation center of the lifting member 35 is perpendicular to the pivot center of the lifting member 35. In this way, the unloading device 4 lifts the linkage member 32 away from one end of the unloading port of the pallet 33, so that the lifting member 35 drives the linkage member 32 and the pallet 33 to move upward, so that the locking member 34 is separated from the locking groove 323, and the locking connection between the two is unlocked. When the linkage member 32 is lifted to make the bottom wall of the guide groove 322 on it contact with the locking member 34, the linkage member 32 rotates around its rotation center, thereby driving the pallet 33 to flip over and realize unloading. Of course, in other embodiments, the locking groove 323 can also be configured as a shallower concave structure, so that the locking member 34 and the locking groove 323 can be matched directly by using the force applied to the linkage member 32 by the unloading device 4. Of course, the reliability of this structure is slightly lower.

[0045] See also Figure 8 The lifting component 35 includes a floating plate 351 and a pair of spaced connecting rods 352 , the first end of the connecting rod 352 is fixed to the first end of the floating plate 351 , the second end of the connecting rod is pivotally connected to the base 31 through a rotating shaft, and the positioning shaft 353 is fixed to the second end of the floating plate 351 .

[0046] As a preferred embodiment, a support frame 310 is fixed on the base 31, and the support frame 310 includes at least a pair of vertical plates arranged at intervals and a horizontal plate arranged on the top of the pair of vertical plates. The second end of the connecting rod 352 is arranged between the pair of vertical plates, the rotating shaft is fixed to the second end of the connecting rod 352, and the two ends of the rotating shaft are respectively rotatably connected to the pair of vertical plates, and the locking component 34 is fixed on the horizontal plate.

[0047] See also Figure 4 as well as Figure 5 , a pair of running wheels 36 may be provided, and a pair of running wheels 36 are respectively provided on both sides of the base 31, and the pair of running wheels 36 are arranged diagonally (i.e., staggered arrangement), so that the tilting tray sorting trolley 3 can be stably installed on the track 2. In this embodiment, two pairs of running wheels 36 are preferably provided, and the two pairs of running wheels 36 are arranged at intervals at both ends of the base 31, and each pair of running wheels 36 is respectively provided on opposite sides of the base 31, and the running wheels 36 cooperate with the first track groove on the track 2, so that the tilting tray sorting trolley 3 can be more stably installed on the track 2, and the stable transportation of the items to be sorted is realized.

[0048] As a preferred embodiment, a guide wheel 37 is also configured at the bottom of the base 31. The guide wheel 37 is located in the middle of the base 31. The guide wheel 37 cooperates with the second track groove on the track 2 to play a guiding role and realize the directional operation of the tipping sorting trolley 3.

[0049] As a preferred embodiment, a support seat 38 is arranged between the linkage component 32 and the tray 33. The top of the support seat 38 is arranged as an inclined surface, which is inclined upward toward the unloading direction of the tray 33. The tray 33 is provided with a unloading port on one side close to its unloading direction. In this way, the unloading port on the tray 33 is raised to prevent the items to be sorted from slipping during transportation, or to prevent the items to be sorted from being thrown out by centrifugal force in the turning section, so as to achieve stable transportation. It can be suitable for carrying goods with regular shapes or goods that are not easy to roll, and can also be suitable for carrying goods that can be normally sorted, such as lightly thrown goods, round goods, etc., which are not suitable for sorting by cross-belt sorters. It has strong sorting adaptability.

[0050] As a preferred embodiment, the pallet 33 includes a bottom pallet 331 and a baffle. The baffle is arranged on the top of the bottom pallet 331 and is arranged around the edge of the bottom pallet 331. The baffle is provided with a unloading port. The top surface of the bottom pallet 331 is provided with a plurality of spaced protrusions, which can enhance the mechanical strength of the pallet 33 while forming a gap between the items to be sorted and the bottom pallet 331, so as to avoid forming a local vacuum and causing the items to be sorted to be tightly attached to the bottom pallet 331, thereby ensuring efficient unloading.

[0051] As a preferred embodiment, the support seat 38 includes a base plate 381, a first support plate 382 and a second support plate 383 vertically and spaced apart on the base plate 381, the tops of the first support plate 382 and the second support plate 383 are both provided with inclined surfaces, and the height dimension of the first support plate 382 is smaller than the height dimension of the second support plate 383, so that the tray 33 can be tilted at an angle in the front and rear directions, so that there is no obstruction between the front and rear adjacent tilting tray sorting carts, which is more convenient for manual loading; on this basis, the tray 33 includes a bottom support plate 331, a first stop plate 332, and a bottom support plate 333. The first baffle plate 332 and the second baffle plate 333, the first baffle plate 332 and the second baffle plate 333 are both configured on the top of the bottom support plate 331 and are arranged around the edge of the bottom support plate 331, the first baffle plate 332 is close to the first support plate 382, ​​the first end of the second baffle plate 333 is connected to the first support plate 382, ​​the second end of the second baffle plate 333 extends to be close to the second support plate 383, and the unloading port is opposite to the second support plate 383. In this way, the tray 33 can save a baffle plate, the cost is lower, and at the same time, it is more convenient for loading and unloading operations of items to be sorted.

[0052] See also Fig. 9 As a preferred embodiment, the unloading device 4 is fixed on the frame 1, the number of the unloading devices 4 is adapted to the number of the openings 91, the position of the unloading devices 4 is opposite to the position of the openings 91, that is, the unloading device 4 and the openings 91 are respectively arranged on both sides of the track 2. In this embodiment, the unloading device 4 is located on the inner side (first side) of the track 2, and the unloading device 4 is used to drive the linkage component 32 to rotate. The output end of the unloading device 4 can switch between a state of contact with the linkage component 32 and a state of disengagement from the linkage component 32. When the tip-up sorting trolley 3 runs to the corresponding position of the opening 91, it can drive the tray 33 to tilt toward the outside of the track 2, so that the items to be sorted are transported to the set openings 91 located on the outside of the track 2. At the same time, when the tip-up sorting trolley 3 is operating normally, the output end of the unloading device 4 will not hinder the normal operation of the tip-up sorting trolley 3.

[0053] See also Figure 9-11The unloading device 4 includes a base 41, a linear telescopic mechanism, a connecting block 43, a guide block 44, a slider 45, a guide rail 46 arranged along the telescopic direction of the linear telescopic mechanism, and a fixed plate 47. The bottom of the base 41 is fixed to the frame 1, and the fixed end of the linear telescopic mechanism and the fixed plate 47 are both fixed to the top of the base 41. The movable end of the linear telescopic mechanism is provided with a connecting block 43, and the guide block 44 is fixed to the connecting block 43. The guide block 44 is fixed to the slider 45, and the slider 45 is slidably matched with the guide rail 46. The guide rail 46 is fixed on the fixed plate 47. The top of the guide block 44 is provided with a first inclined surface 441, and the end of the linkage component 32 away from the unloading port of the pallet 33 is provided with a toggle member that can cooperate with the first inclined surface 441. In this way, the linkage component 32 is lifted by the sliding cooperation between the first inclined surface 441 and the toggle member, so that the linkage component 32 is flipped. In this embodiment, the linear telescopic mechanism is preferably a cylinder 42 to simplify the structure and reduce the cost. Of course, in other embodiments, the linear telescopic mechanism may also be a driving structure such as an electric cylinder or a linear motor or an electromagnet.

[0054] As a preferred embodiment, the toggle member is preferably a roller 39 rotatably arranged on the linkage member 32, and the roller 39 rolls with the first inclined surface 441 to reduce the friction between the toggle member and the first inclined surface 441, so that the linkage member 32 can be turned more smoothly and more efficiently. Of course, the toggle member can also be a toggle block or a toggle plate.

[0055] See also Figure 12-14 As a preferred embodiment, the tray sorting machine further comprises a reset device 7 located on the outer side (second side) of the track 2, the reset device 7 is located at the tail end of the sorting area 9 (the running direction of the tray sorting trolley 3 on the track 2 is: the head end of the sorting area 9 - the tail end of the sorting area 9), the reset device 7 comprises a reset track 71, the top of the reset track 71 is provided with a second inclined surface 711, the bottom end of the second inclined surface 711 is adjacent to the tail end of the sorting area 9, and the top end of the second inclined surface 711 is away from the sorting area 9. At the rear end of the tray 33, the second inclined surface 711 can slidably cooperate with the bottom of the tray 33 in the second state, so that the tray 33 can rise along the reset track 71 during the operation of the tipping sorting trolley 3, and drive the linkage component 32 to rotate, rise and reset until the locking groove 323 thereon cooperates with the locking component 34, and then the tray 33 is lifted and reset to the first state, which is beneficial for a pure mechanical structure to be used as the reset device 7 of the tipping sorting trolley 3, with a simple structure and low energy consumption, which is beneficial for reducing operating costs.

[0056] As a preferred embodiment, the reset device 7 further includes a bracket 72 , a first end of the bracket 72 is fixed to the reset rail 71 , and a second end of the bracket 72 is fixed to the outer side of the frame 1 , so that the reset device 7 can be assembled on the frame 1 .

[0057] As a preferred embodiment, the driving device is a motor (not shown in the figure) arranged in the frame 1, and the traction device includes a ring-shaped traction chain 53, a driving sprocket 51 and a driven sprocket 52. The traction chain 53 is wound around the driving sprocket 51 and the driven sprocket 52. The base 31 of the tilting tray sorting trolley 3 is fixedly connected to the traction chain 53, and the output end of the motor is transmission-connected to the driving sprocket 51. In this way, the tilting tray sorting trolley 3 is driven to move on the track 2.

[0058] The tilting tray sorting device of the present invention has the following advantages:

[0059] By arranging the tray 33 on the linkage component 32, the linkage component 32 is rotatably connected to the base 31 to realize the flipping action of the tray 33. When the linkage component 32 changes its position, the swing amplitude is small, and the time required for the tray 33 to switch from the first state to the second state is short, which is conducive to improving the sorting efficiency, thereby helping to reduce the width of the grid 91.

[0060] The distance between the rotation center of the tray 33 and the linkage component 32 is short, and the throwing force on the items to be sorted is small, so that the items to be sorted can be smoothly transported to the set grid 91, and there is no phenomenon that the items to be sorted are damaged by throwing;

[0061] The locking member 34 and the guide groove 322 are arranged in cooperation with each other so that the tray 33 can stably carry the items to be sorted, and can also guide the tray 33 by slidingly cooperating with the locking member 34 and the guide groove 322 during the turning of the tray 33, so that the turning action of the tray 33 is smoother, so that the items to be sorted can be more smoothly transported to the set grid 91, and the throwing force on the items to be sorted is reduced. At the same time, the locking member 34 and the guide groove 322 are arranged in cooperation with each other so that the tray 33 can be limited, so as to prevent the tray 33 from turning over excessively and contacting with the track 2 or the frame 1, thereby affecting the normal operation.

[0062] The tilting tray sorting trolley 3 is separated from the unloading device 4, that is, no driving components are provided on the tilting tray sorting trolley 3, so that the overall structure of the tilting tray sorting trolley 3 is more compact, more convenient for assembly and layout, and the weight is greatly reduced, so that the operation on the track 2 is smoother and more stable, and the required driving force is smaller, which helps to reduce energy consumption and lower the operating cost;

[0063] The tray 33-type bearing structure is used, which can be used for normal sorting of lightly thrown, rounded and other items that are not suitable for sorting by cross-belt sorters, and has strong sorting adaptability;

[0064] It is beneficial to use a pure mechanical structure as the reset device 7 of the tilting tray sorting trolley 3, which has a simple structure, low energy consumption, and is beneficial to reducing operating costs;

[0065] The main drive adopts a common motor-driven traction chain 53, and the tilting tray sorting trolley 3 adopts a purely mechanical structure. The entire system has a low cost and great economic value.

[0066] When the main ring speed of the tilting sorting trolley 3 is 1.2m / s, the sorting efficiency can reach 8640 pieces / hour. If a double-end feeding configuration is adopted, the maximum theoretical processing efficiency can reach 17280 pieces / hour, and the sorting efficiency is high;

[0067] It is suitable for low-speed operation and is more suitable for manual feeding mode. It does not require a multi-level feeding system. At the same time, several slots 91 and track 2 are designed in an integrated manner. The system structure is very compact. The total width of the entire tray sorter, including the chute and bag rack, is about 3.5 meters. It occupies a small area and can be flexibly arranged. It is especially suitable for places with limited space.

[0068] The equipment is applicable to the following industries: shoes and clothing, books and periodicals, e-commerce, medicine, daily consumer goods, express delivery, postal services, etc. The types of objects that can be sorted include: regular-shaped objects, irregular-shaped objects, and soft-packaged objects.

[0069] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A tray sorting device, characterized in that: The pallet comprises a base, a linkage component and a pallet fixedly mounted on the linkage component, wherein the linkage component can be rotatably mounted on the base to drive the pallet to flip, so that the pallet can be switched between a first state capable of loading goods and a second state capable of unloading goods, a locking component is arranged on the base, the linkage component is provided with a guide groove, and the locking component and the guide groove can be slidably matched, when the locking component is matched with a first end of the guide groove, the locking component locks the linkage component and places the pallet in the first state, and when the locking component is matched with the second end of the guide groove, the locking component locks the flipped linkage component and places the pallet in the second state; The linkage component is further provided with a locking groove, the locking groove is located at the first end of the guide groove and is connected to the guide groove, and the locking component can switch between cooperating with the locking groove and disengaging from the locking groove; The groove width of the guide groove is larger than the outer diameter of the locking component, the locking groove is located on the top wall of the guide groove, and the opening of the locking groove is opposite to the bottom wall of the guide groove; It also includes a lifting component, wherein a first end of the lifting component is pivotally connected to the base, a positioning shaft is fixedly arranged at a second end of the lifting component, the linkage component is rotationally connected to the positioning shaft, and a rotation center of the linkage component is perpendicular to a pivot center of the lifting component; The lifting component comprises a floating plate and a pair of connecting rods arranged at intervals, wherein the first end of the connecting rod is fixedly mounted on the first end of the floating plate, the second end of the connecting rod is pivotally connected to the base via a rotating shaft, and the positioning shaft is fixedly mounted on the second end of the floating plate; A support frame is fixedly arranged on the base, and the support frame at least includes a pair of vertical plates arranged at intervals and a horizontal plate arranged on the top of the pair of vertical plates, the second end of the connecting rod is arranged between the pair of vertical plates, the rotating shaft is fixedly arranged on the second end of the connecting rod, and the two ends of the rotating shaft are respectively rotatably connected with the pair of vertical plates, and the locking component is fixedly arranged on the horizontal plate; A support seat is arranged between the linkage component and the pallet, the top of the support seat is arranged as an inclined surface, the inclined surface is inclined upward toward the unloading direction of the pallet, and a unloading port is arranged on one side of the pallet close to its unloading direction.

2. A tray sorting device as claimed in claim 1, characterized in that: The pallet includes a bottom support plate and a baffle plate. The baffle plate is arranged on the top of the bottom support plate and around the edge of the bottom support plate. The baffle plate is provided with the unloading port.

3. A tray sorting device as claimed in claim 1, characterized in that: The support seat includes a first support plate and a second support plate arranged at intervals, the tops of the first support plate and the second support plate are both provided with the inclined surface, and the height dimension of the first support plate is smaller than the height dimension of the second support plate; the pallet includes a bottom support plate, a first baffle plate and a second baffle plate, the first baffle plate and the second baffle plate are both arranged on the top of the bottom support plate and arranged around the edge of the bottom support plate, the first baffle plate is close to the first support plate, the first end of the second baffle plate is connected to the first support plate, the second end of the second baffle plate extends to be close to the second support plate, and the unloading port is opposite to the second support plate.

4. A tray sorting device as claimed in claim 1, characterized in that: At least one pair of running wheels and guide wheels are arranged at the bottom of the base, the pair of running wheels are arranged at two sides of the base respectively, and the guide wheel is located between the pair of running wheels.

Citation Information

Patent Citations

  • Turning plate jacking device and turning plate type sorting line

    CN108516295A

  • Tray turning and sorting device

    CN214086319U