A cleaning device for hot pot base production line

Abstract

The present invention discloses a hot pot soup base production line cleaning device, comprising a base, a conveyor belt, a filling device, and a forming mold. The base and the filling device are sequentially arranged along the conveying direction of the conveyor belt, and a plurality of forming molds are arranged on the conveyor belt. A spray device and a wastewater recovery device are respectively arranged at the upper and lower ends of the base, and the spray device and the wastewater recovery device are arranged above and below the conveyor belt, respectively. A steam inlet and a water outlet are provided on the base. One end of the steam inlet is connected to a steam chamber in the spray device via a steam pipe and a steam inlet, and the other end of the steam inlet is connected to a steam generating device. The spray device is provided with a plurality of high-pressure nozzles, an upper scraper is provided on the spray device, and a lower scraper is provided on the wastewater recovery device. The present invention can realize the online cleaning of the hot pot soup base production line without stopping the machine, effectively solving the problems of difficult cleaning, low cleaning efficiency during shutdown, and easy contamination of the hot pot soup base in the prior art.

Description

Technical Field

[0001] The invention belongs to the technical field of production line cleaning devices, and particularly relates to a hot pot base production line cleaning device. Background Art

[0002] With the development of economy and the progress of society, hot pot has become a popular delicacy in the world. Various foods are increasingly developing in the direction of being delicious, healthy, hygienic and beautiful. Handmade hot pot base, as an important member of hot pot, is no exception.

[0003] A typical handmade hot pot base production line consists of handmade hot pot molds, a filling machine, a metal conveyor, a weighing system, and a freezer. The process works as follows: the stir-fried hot pot base is pumped into the filling machine, which then pumps the prepared hot pot base into pre-placed handmade hot pot molds on a metal conveyor according to a set metered flow. The metal conveyor then transports the filled molds to a weighing machine, where they are then transferred to a freezer for cooling and setting. Because the filling machine sprays material onto the conveyor belt and mold surfaces, this can cause grease to accumulate over time. Furthermore, handmade hot pot products often use high-melting-point fats like butter and shortening as their primary raw materials. These fats adhere tightly to the conveyor belt after cooling at room temperature, making them difficult to clean. This not only affects the efficiency of the conveyor belt but also increases the risk of microbial contamination and foreign matter, contaminating the hot pot base and affecting product quality. Summary of the Invention

[0004] In response to the above-mentioned shortcomings, the present invention provides a hot pot base production line cleaning device, which is easy to clean and can realize online cleaning of the hot pot base production line without stopping the machine, effectively solving the problems of cleaning difficulty, low efficiency of cleaning during shutdown, and easy contamination of the hot pot base in the prior art.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention to solve its technical problem is: to provide a hot pot soup base production line cleaning device, including a base, a conveyor belt, a filling device and a forming mold, the conveyor belt is sequentially provided with a base and a filling device along the conveying direction, and a plurality of forming molds are provided on the conveyor belt; the base is arranged on one side of the conveyor belt, and a spraying device and a wastewater recovery device are respectively provided at the upper and lower ends of the base, the spraying device and the wastewater recovery device are respectively arranged above and below the conveyor belt relative to each other, a steam inlet and a water outlet are provided on the base, one end of the steam inlet is connected to the steam chamber in the spraying device through a steam pipe and a steam inlet, and the other end of the steam inlet is connected to the steam generating device, the spraying device is provided with a plurality of high-pressure nozzles connected to the steam chamber, and the water outlet is connected to the wastewater recovery device through a drain pipe, an upper scraper is movably provided on the spraying device near the filling device, and a lower scraper is provided on the wastewater recovery device away from the filling device. A control panel and a control device are provided on the base, and the control panel, the spraying device and the wastewater recovery device are all connected to the control device.

[0006] The beneficial effects of the present invention are as follows: during cleaning, the steam inlet is connected to the steam generating device, and the steam generated by the steam generating device enters the steam chamber through the steam pipe and the steam inlet, and cleans the conveyor belt and other items below through the high-pressure nozzle. The waste water generated by cleaning will flow into the waste water recovery device below the conveyor belt, and the waste water will be discharged from the water outlet through the drain pipe in the waste water recovery device to continuously clean the conveyor belt; the spraying device and the waste water recovery device are respectively arranged above and below the conveyor belt relative to each other, so as to ensure that the waste water generated after spraying falls into the waste water recovery device as much as possible and is discharged, so as to avoid causing other pollution; and the upper scraper is movably arranged on the spraying device close to the filling equipment side, and the far end is close to the conveyor belt, so as to make the waste water on the conveyor belt flow smoothly into the waste water recovery device, so as to ensure that the conveyor belt is clean and dry; similarly, the lower scraper is arranged on the side of the filling equipment below the conveyor belt, which can also make The waste water on the conveyor belt enters the waste water recovery device along the lower scraper plate, so as to ensure the cleanliness of the conveyor belt; the whole device is controlled by the control panel and the control device, which is fast and efficient, easy to operate, can quickly start and shut down the whole device, and is easy to use; the cleaning device of the present invention can realize the online cleaning of the hot pot base production line, and does not require special shutdown for cleaning, thereby improving the production efficiency of the production line, and adopts high-temperature and high-pressure steam for cleaning. This is because hot pot base mostly adopts fats with higher melting points such as butter, and high-temperature and high-pressure steam can complete the cleaning work well, flushing impurities such as fats and fats into the waste water recovery device, preventing fats and fats from condensing in devices such as conveyor belts to cause pollution, and purifying the working environment of the entire production line; at the same time, high-temperature and high-pressure steam can also kill most microorganisms, reduce the risk of microbial contamination and the risk of foreign matter being brought in, prevent the contamination of hot pot base, improve product quality, and play a positive role.

[0007] Furthermore, the wastewater recovery device includes a concave bottom plate, on which a heating coil is arranged.

[0008] The beneficial effects of adopting the above-mentioned further scheme are: the concave bottom plate is low in the middle and high on both sides, which can quickly collect wastewater into the concave part of the bottom plate and then discharge it through the outlet through the drain pipe. The higher ends can also prevent wastewater from flowing into the ground from both ends and polluting the production environment; the heating coil is used to heat the wastewater to prevent butter and other grease in the wastewater from condensing on the bottom plate or causing pipe blockage, thereby ensuring the normal operation of the wastewater recovery device.

[0009] Furthermore, the distal ends of the upper wiper plate and the lower wiper plate are in close contact with the surface of the conveyor belt.

[0010] The beneficial effect of adopting the above further solution is that the wastewater on the conveyor belt can be hung out by sticking to the surface of the conveyor belt, so that it can flow into the wastewater recovery device as much as possible, thereby ensuring the cleanliness of the conveyor belt.

[0011] Furthermore, the length of the spraying device is 3-5 cm greater than the width of the conveyor belt.

[0012] The beneficial effect of adopting the above further solution is: ensuring that the spraying device can cover the width range of the conveyor belt, avoiding dead corners that cannot be sprayed during operation, performing all-round cleaning, and purifying the production environment.

[0013] Furthermore, the wastewater recovery device is 10-30 cm wider than the spraying device.

[0014] The beneficial effect of adopting the above further solution is: ensuring that the wastewater can fall into the wastewater recovery device as much as possible, and avoiding falling on the ground to cause pollution to the production environment.

[0015] Furthermore, an ultraviolet lamp is also provided on the spraying device.

[0016] The beneficial effect of adopting the above further solution is: further improving the sterilization effect of the cleaning device, supplementing the steam sterilization function, and achieving a better sterilization effect.

[0017] Furthermore, the water outlet is connected to the waste water tank through a pipe.

[0018] The beneficial effect of adopting the above further solution is that the wastewater is discharged into the wastewater tank, cooled and then separated and cleaned regularly, which reduces the difficulty of wastewater separation in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of a cleaning device;

[0020] Figure 2 It is a rear view of the cleaning device;

[0021] Figure 3is a side view of the cleaning device;

[0022] Figure 4 is a schematic diagram of a spray device;

[0023] Figure 5 is a schematic diagram of a wastewater recovery device;

[0024] Among them, 1. Base; 11. Steam inlet; 12. Water outlet; 13. Drain pipe; 14. Steam pipe; 15. Control panel; 2. Spray device; 21. Steam chamber; 22. High-pressure nozzle; 23. Steam inlet; 3. Wastewater recovery device; 31. Bottom plate; 32. Heating coil; 4. Lower wiper; 5. Upper wiper; 6. Conveyor belt; 7. Filling equipment; 8. Molding mold. DETAILED DESCRIPTION

[0025] The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In one embodiment of the present invention, Figure 1-5As shown, a hot pot soup base production line cleaning device is provided, comprising a base 1, a conveyor belt 6, a filling device 7 and a forming mold 8. The conveyor belt 6 is sequentially provided with the base 1 and the filling device 7 along the conveying direction, and a plurality of forming molds 8 are provided on the conveyor belt 6; the base 1 is provided on one side of the conveyor belt 6, and a spray device 2 and a waste water recovery device 3 are provided at the upper and lower ends of the base 1, respectively. The spray device 2 and the waste water recovery device 3 are respectively arranged above and below the conveyor belt 6. A steam inlet 11 and a water outlet 12 are provided on the base 1. One end of the steam inlet 11 is connected to a steam pipe 14 and a steam inlet 23. It is connected to the steam chamber 21 in the spray device 2, and the other end of the steam inlet 11 is connected to the steam generating device. The spray device 2 is provided with a plurality of high-pressure nozzles 22 connected to the steam chamber 21. The water outlet 12 is connected to the wastewater recovery device 3 through the drain pipe 13. An upper scraper 5 is movably provided on the side of the spray device 2 close to the filling equipment 7, and a lower scraper 4 is provided on the side of the wastewater recovery device 3 away from the filling equipment 7. A control panel 15 and a control device are provided on the base 1. The control panel 15, the spray device 2 and the wastewater recovery device 3 are all connected to the control device, and the control device is a computer.During cleaning, the steam inlet 11 is connected to the steam generating device, and the steam generated by the steam generating device enters the steam chamber 21 through the steam pipe 14 and the steam inlet 23, and cleans the conveyor belt 6 and other items below through the high-pressure nozzle 22. The waste water generated by cleaning will flow into the wastewater recovery device 3 below the conveyor belt 6, and the waste water will be discharged from the water outlet 12 through the drain pipe 13 in the wastewater recovery device 3, so as to continuously clean the conveyor belt 6; the spray device 2 and the wastewater recovery device 3 are respectively arranged above and below the conveyor belt 6 relative to each other. This is to ensure that the waste water generated after spraying falls into the wastewater recovery device 3 as much as possible and is discharged, so as to avoid causing other pollution; the upper scraper 5 is movably arranged on the spray device 2 near the filling equipment 7 side, and the far end is close to the conveyor belt 6, so as to smoothly flow the waste water on the conveyor belt 6 into the wastewater recovery device 3, so as to ensure that the conveyor belt 6 is clean and dry; similarly, the lower scraper 4 is arranged below the conveyor belt 6 and the filling equipment 7 is arranged below the conveyor belt 6. On the other hand, the waste water on the conveyor belt 6 can also enter the waste water recovery device 3 along the lower scraper plate 4 to ensure the cleanliness of the conveyor belt 6; the entire device is controlled by the control panel 15 and the control device, which is fast and efficient, easy to operate, can quickly start and shut down the entire device, and is easy to use; the cleaning device of the present invention can realize the online cleaning of the hot pot base production line, without the need for special shutdown for cleaning, thereby improving the production efficiency of the production line, and high-temperature and high-pressure steam is used during cleaning. This is because hot pot base mostly uses butter and other oils with higher melting points, and high-temperature and high-pressure steam can complete the cleaning work very well, flushing impurities such as grease into the waste water recovery device 3, preventing grease from condensing in devices such as the conveyor belt 6, causing pollution, and purifying the working environment of the entire production line; at the same time, high-temperature and high-pressure steam can also kill most microorganisms, reduce the risk of microbial contamination and the risk of foreign matter being brought in, prevent the contamination of the hot pot base, improve product quality, and have a positive effect.

[0027] Wastewater recovery device 3 includes a concave base 31, on which a heating coil 32 is mounted. This concave base 31 is low in the middle and high at the sides, allowing wastewater to be quickly collected in a recessed area of ​​base 31 for discharge through drain pipe 13 and outlet 12. The higher ends also prevent wastewater from flowing onto the ground and polluting the production environment. The heating coil 32 heats the wastewater, preventing fats such as butter from condensing on base 31 or causing pipe blockage, thereby ensuring the proper operation of wastewater recovery device 3. The distal ends of upper and lower wipers 5 and 4 are in close contact with the surface of conveyor belt 6. This contact allows wastewater to flow from conveyor belt 6 and flow as much as possible into wastewater recovery device 3, ensuring a clean conveyor belt. The length of spray device 2 is 3-5 cm greater than the width of conveyor belt 6, ensuring that spray device 2 covers the entire width of conveyor belt 6. During operation, this prevents blind spots from being sprayed, allowing for comprehensive cleaning and purification of the production environment. Wastewater recovery device 3 is 10-30 cm wider than spray device 2, ensuring that wastewater falls into the device as much as possible, preventing it from falling onto the ground and polluting the production environment. Spray device 2 is also equipped with a UV lamp to further enhance the sterilization function of the cleaning device, supplementing the steam sterilization function and achieving a more effective sterilization effect. The water outlet 12 is connected to the wastewater tank via a pipe. Wastewater is discharged into the wastewater tank, cooled, and then regularly separated and cleaned, reducing the difficulty of wastewater separation in the later stages.

[0028] During use, the steam inlet 11 of the base 1 is connected to the steam generating device. The steam generated by the steam generating device enters the steam chamber 21 through the steam pipe 14 and the steam inlet 23, and cleans the conveyor belt 6 and other items below through the high-pressure nozzle 22. The wastewater generated by the cleaning will flow into the wastewater recovery device 3 below the conveyor belt 6. The wastewater is discharged from the water outlet 12 through the drain pipe 13 in the wastewater recovery device 3, and the conveyor belt 6 is continuously cleaned. The device of the present invention is easy to clean and can realize the online cleaning of the hot pot soup base production line without stopping the machine, effectively solving the problems of difficult cleaning, low efficiency of cleaning during shutdown, and easy contamination of the hot pot soup base in the prior art.

[0029] Although the specific embodiments of the present invention are described in detail in conjunction with the accompanying drawings, this should not be construed as limiting the scope of protection of this patent. Within the scope described by the claims, various modifications and variations that can be made by those skilled in the art without creative work still fall within the scope of protection of this patent.

Claims

1. A hot pot soup base production line cleaning device, characterized in that: The invention comprises a base (1), a conveyor belt (6), a filling device (7) and a forming mold (8), wherein the conveyor belt (6) is provided with the base (1) and the filling device (7) in sequence along the conveying direction, and a plurality of forming molds (8) are provided on the conveyor belt (6); the base (1) is provided on one side of the conveyor belt (6), and a spray device (2) and a waste water recovery device (3) are provided at the upper and lower ends of the base (1), respectively, and the spray device (2) and the waste water recovery device (3) are respectively provided above and below the conveyor belt (6), and a steam inlet (11) and a water outlet (12) are provided on the base (1), and one end of the steam inlet (11) is connected to the spray device (2) through a steam pipe (14) and a steam inlet (23). The steam chamber (21) in the device (2) is connected, the other end of the steam inlet (11) is connected to the steam generating device, the spraying device (2) is provided with a plurality of high-pressure nozzles (22) connected to the steam chamber (21), the water outlet (12) is connected to the wastewater recovery device (3) through a drain pipe (13), an upper wiper (5) is movably provided on the side of the spraying device (2) close to the filling device (7), and a lower wiper (4) is provided on the side of the wastewater recovery device (3) away from the filling device (7), and a control panel (15) and a control device are provided on the base (1), and the control panel (15), the spraying device (2) and the wastewater recovery device (3) are all connected to the control device; The wastewater recovery device (3) comprises a concave bottom plate (31), and a heating coil (32) is provided on the bottom plate (31); The spraying device (2) is also provided with an ultraviolet lamp.

2. The hot pot soup base production line cleaning device according to claim 1, characterized in that: The distal ends of the upper wiper plate (5) and the lower wiper plate (4) are in close contact with the surface of the conveyor belt (6).

3. The hot pot soup base production line cleaning device according to claim 1, characterized in that: The length of the spraying device (2) is 3-5 cm greater than the width of the conveyor belt (6).

4. The hot pot soup base production line cleaning device according to claim 1, characterized in that: The wastewater recovery device (3) is 10-30 cm wider than the spraying device (2).

5. The hot pot soup base production line cleaning device according to claim 1, characterized in that: The water outlet (12) is connected to the waste water tank through a pipeline.

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