A modular assembly component for aluminum doors

Abstract

The present invention discloses a modular assembly component for an aluminum door, which includes a first profile unit, a second profile unit, a third profile unit, a buckle profile and a fourth profile unit. One end of the first profile unit and the second profile unit respectively has a flat end wall. The other end of the first profile unit is provided with a first splicing structure, and the other end of the second profile unit is provided with a second splicing structure. One end of the third profile unit is provided with a first splicing structure, and the other end of the third profile unit is provided with a second splicing structure. The first profile unit, the second profile unit and a plurality of third profile units are spliced together through the cooperation of the first splicing structure and the second splicing structure to form a door body, and the buckle profile is buckled on the top and bottom of the door body; it can directly form a door panel by assembling the profile frames, and can achieve modular assembly to meet the production needs of door panels of different sizes, and the assembly is simpler and faster. Moreover, the fourth profile unit can be used to achieve fine size adjustment to meet the slight size changes in the production of non-standard door bodies.

Description

Technical Field

[0001] The present invention belongs to the technical field of aluminum alloy doors, and particularly relates to a modular assembly component capable of being assembled to form an aluminum door. Background Art

[0002] At present, the door panels of existing aluminum alloy doors are all assembled by a profile frame and an aluminum plate body. Four profile frames are spliced to form the door frame body structure, and then the aluminum plate body is adhesively bonded or welded to cover the inner and outer surfaces of the door frame body structure. When manufacturing such door panels, profile frames and aluminum plate bodies of different sizes need to be cut respectively according to different size specifications, which will result in a relatively large workload in production and processing, thus affecting the production and processing efficiency and increasing the labor cost of production. Moreover, it will increase the inventory of aluminum plates in production enterprises and increase the material cost. Summary of the Invention

[0003] Aiming at the deficiencies of the prior art, the present invention aims to provide an aluminum door modular assembly component that can directly assemble and combine profile frames to form a door panel, can achieve modular assembly to meet the production needs of door panels of different sizes, and is simpler, more convenient and faster to assemble.

[0004] To achieve the above object, the present invention adopts the following technical solutions:

[0005] An aluminum door modular assembly component includes a first profile unit, a second profile unit, a third profile unit, and a buckle profile. One end of the first profile unit and the second profile unit respectively has a flat end wall. At the other end of the first profile unit, a first splicing structure is provided. At the other end of the second profile unit, a second splicing structure is provided. At one end of the third profile unit, a first splicing structure is provided. At the other end of the third profile unit, a second splicing structure is provided. The first splicing structure and the second splicing structure can be spliced in cooperation. One side of the buckle profile has an opening buckle groove. The first profile unit, the second profile unit, and several third profile units are spliced in cooperation through the first splicing structure and the second splicing structure to form a door body, and the buckle profile can be buckled on the top and bottom of the door body through the opening buckle groove; the aluminum door modular assembly component further includes a fourth profile unit, which is used to replace the first profile unit or the second profile unit, and the fourth profile unit is equally spaced and separated by a partition wall in its inner cavity along its length direction to form several unit bodies, so that the fourth profile unit can be cut according to needs, and a certain number of unit bodies are retained to achieve fine size adjustment to meet the slight size changes in the production of non-standard door bodies; at one end of the cavity side wall of the cavity of the first profile unit and the second profile unit close to the flat end wall, a magnet frame installation part is provided. In the cavity of the first profile unit or the second profile unit, a magnet frame is installed and fixed through the magnet frame installation part, and a magnet is installed in the magnet frame; on the cavity side wall of the inner cavity of the unit body, a magnet frame installation part is provided, and through this magnet frame installation part, a magnet frame can be installed and fixed, and a magnet is installed in the magnet frame.

[0006] During production, the first profile unit, the second profile unit, the third profile unit, and the buckle profile are stocked in inventory, and the corresponding number of third profile units is selected according to the width requirement of the door body and spliced and combined with the first profile unit and the second profile unit. Then, the buckle profile with the required length is cut according to needs, and the buckle profile is buckled on the top and bottom of the door body formed by the splicing and combination of the first profile unit, the second profile unit, and the third profile unit to form a complete door body with standard dimensions. It can realize directly forming a door panel by splicing and combining profile frames, and can meet the production needs of door panels with different width dimensions by selecting different numbers of third profile units, and the splicing is also simpler and faster; it can reduce the workload of production and processing, improve the production and splicing efficiency, reduce the labor cost of production and processing, and at the same time, the production enterprise does not need to stock aluminum sheets and can reduce the inventory cost of materials.

[0007] As a preferred solution, the first splicing structure is a first convex wall flush with the two side walls of the profile unit respectively, and a splicing groove is formed between the first convex walls; the second splicing structure is a second convex wall offset inwards respectively relative to the two side walls of the profile unit, and the second convex wall is inserted into the splicing groove tightly against the inner side of the first convex wall and welded to the first convex wall.

[0008] As a preferred solution, the magnet frame mounting part is a protruding clamping rib.

[0009] As a preferred solution, the first profile unit, the second profile unit and the third profile unit all have hollow inner cavities, and materials such as fireproof cotton and thermal insulation foam can be filled in the hollow inner cavities.

[0010] The present invention has the following beneficial effects:

[0011] The modular assembly component of the aluminum door of the present invention can directly form a door panel by assembling the profile frames, can realize modular assembly to meet the production needs of door panels of different sizes, and the assembly is simpler, more convenient and faster. It can reduce the workload of production and processing, improve the production assembly efficiency, reduce the labor cost of production and processing. At the same time, the production enterprise does not need to reserve the aluminum sheets in stock, which can reduce the inventory cost of materials; and the size can also be finely adjusted through the fourth profile unit to meet the subtle size changes in the production of non-standard door bodies. Description of the Drawings

[0012] Figure 1 It is a schematic diagram when the first profile unit, the second profile unit and the third profile unit of the modular assembly component of the aluminum door of the present invention are spliced to form a door panel with a standard size specification;

[0013] Figure 2 It is a schematic diagram when the fourth profile unit of the modular assembly component of the aluminum door of the present invention replaces the first profile unit and is cut and then spliced with the second profile unit and the third profile unit to form a door panel with a non-standard size specification;

[0014] Figure 3 It is a cross-sectional structure diagram of the first profile unit of the modular assembly component of the aluminum door of the present invention;

[0015] Figure 4 It is a cross-sectional structure diagram of the second profile unit of the modular assembly component of the aluminum door of the present invention;

[0016] Figure 5 It is a cross-sectional structure diagram of the third profile unit of the modular assembly component of the aluminum door of the present invention;

[0017] Figure 6 It is a cross-sectional structure diagram of the buckle profile of the modular assembly component of the aluminum door of the present invention;

[0018] Figure 7 It is a cross-sectional structure diagram of the fourth profile unit of the modular assembly component of the aluminum door of the present invention.

[0019] In the figure: 1. First profile unit; 2. Second profile unit; 3. Third profile unit; 4. Clamping plate profile; 5. Flat end wall; 6. First splicing structure; 7. Second splicing structure; 8. Open clamping groove; 9. Fourth profile unit; 10. Partition wall; 11. Unit body; 12. Magnet frame installation part; 13. Magnet frame; 14. Magnet; 15. First convex wall; 16. Splicing groove; 17. Second convex wall; 18. Clamping rib; 19. Hollow inner cavity. Specific embodiments

[0020] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so as to more clearly understand the technical idea claimed by the present invention.

[0021] As Figure 3-7 shown, the modular assembly component of the aluminum door of the present invention includes a first profile unit 1, a second profile unit 2, a third profile unit 3, a clamping plate profile 4 and a fourth profile unit 9. The first profile unit 1, the second profile unit 2 and the third profile unit 3 all have a hollow inner cavity 19, and materials such as fireproof cotton and thermal insulation foam can be filled in the hollow inner cavity 19. One end of the first profile unit 1 and the second profile unit 2 respectively has a flat end wall 5. The other end of the first profile unit 1 is provided with a first splicing structure 6, and the other end of the second profile unit 2 is provided with a second splicing structure 7. One end of the third profile unit 3 is provided with a first splicing structure 6, and the other end of the third profile unit 3 is provided with a second splicing structure 7. The first splicing structure 6 and the second splicing structure 7 can be cooperatively spliced. The first splicing structure 6 is preferably a first convex wall 15 flush with the two side walls of the profile unit respectively. A splicing groove 16 is formed between the first convex walls 15. The second splicing structure 7 is preferably a second convex wall 17 offset inwards relative to the two side walls of the profile unit respectively. The second convex wall 17 is inserted into the splicing groove 16 closely against the inner side of the first convex wall 15 and is welded to the first convex wall 15. One side of the clamping plate profile 4 has an open clamping groove 8. The first profile unit 1, the second profile unit 2 and a plurality of third profile units 3 are cooperatively spliced through the first splicing structure 6 and the second splicing structure 7 to form a door body, and the clamping plate profile 4 can be clamped to the top and bottom of the door body through the open clamping groove 8.

[0022] In production, the first profile unit 1, the second profile unit 2, the third profile unit 3 and the clamping plate profile 4 are stocked in inventory, and the corresponding number of third profile units 3 is selected according to the width requirement of the door body and spliced and combined with the first profile unit 1 and the second profile unit 2. Then, the clamping plate profile 4 with the required length is cut according to needs, and the clamping plate profile 4 is clamped to the top and bottom of the door body formed by the splicing and combination of the first profile unit 1, the second profile unit 2 and the third profile unit 3 to form as Figure 1The complete door body with the standard size specification shown can directly form a door panel by assembling profile frames, and by selecting different numbers of the third profile units 3, it can meet the production requirements of door panels with different width dimensions, and the assembly is simpler and faster; it can not only reduce the workload of production and processing, improve the production and assembly efficiency, and reduce the labor cost of production and processing, but also does not require the production enterprise to reserve aluminum sheets in stock, and can reduce the inventory cost of materials.

[0023] In addition, as Figure 2 shown, the fourth profile unit 9 is used to replace the first profile unit 1. Of course, the fourth profile unit 9 can also be designed to replace the second profile unit 2. The fourth profile unit 9 is equally spaced and separated by the partition wall 10 in its inner cavity along its length direction to form a number of unit bodies 11. In this way, the fourth profile unit 9 can be cut according to needs, and a certain number of unit bodies 11 are retained to achieve fine size adjustment to meet the minor size changes in the production of non-standard door bodies. The partition wall 10 at the outermost end of the cut fourth profile unit 9 forms the new door edge end wall of the fourth profile unit 9.

[0024] At one end of the cavity side wall of the cavities of the first profile unit 1 and the second profile unit 2 close to the flat end wall 5, there is also provided a magnet frame mounting portion 12. A magnet frame 13 is installed and fixed in the cavity of the first profile unit 1 or the second profile unit 2 through the magnet frame mounting portion 12, and a magnet 14 is installed in the magnet frame 13. On the cavity side wall of the inner cavity of each unit body 11 of the fourth profile unit 9, there is also provided a magnet frame mounting portion 12. Through this magnet frame mounting portion 12, the magnet frame 13 can be installed and fixed, and the magnet 14 is installed in the magnet frame 13. The magnet frame mounting portion 12 is preferably a protruding clamping rib 18.

[0025] It should be noted here that: the profiles mentioned above all refer to aluminum profiles.

[0026] For those skilled in the art, various corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the claims of the present invention.

Claims

1. An aluminum door modular assembly component, characterized in that, It includes a first profile unit, a second profile unit, a third profile unit and a buckle profile. One end of the first profile unit and the second profile unit respectively has a flat end wall. The other end of the first profile unit is provided with a first splicing structure, the other end of the second profile unit is provided with a second splicing structure, one end of the third profile unit is provided with the first splicing structure, and the other end of the third profile unit is provided with a second splicing structure. The first splicing structure and the second splicing structure can be cooperatively spliced. One side of the buckle profile has an opening buckle groove. The first profile unit, the second profile unit and a plurality of the third profile units are cooperatively spliced through the first splicing structure and the second splicing structure to form a door body, and the buckle profile can be buckled on the top and bottom of the door body through the opening buckle groove. The aluminum door modular assembly further includes a fourth profile unit, the fourth profile unit replaces the first profile unit or the second profile unit, and the fourth profile unit is equidistantly separated by a partition wall in its inner cavity along its length direction to form a plurality of unit bodies. A magnet frame installation part is arranged at one end of the cavity side wall of the cavity of the first profile unit and the second profile unit close to the flat end wall. A magnet frame is installed and fixed in the cavity of the first profile unit or the second profile unit through the magnet frame installation part, and a magnet is installed in the magnet frame. A magnet frame installation part is arranged on the cavity side wall of the inner cavity of the unit body.

2. The aluminum door modular assembly component according to any one of claim 1, characterized in that, The first splicing structure is a first convex wall flush with the two side walls of the profile unit respectively, and a splicing groove is formed between the first convex walls. The second splicing structure is a second convex wall offset inwards relative to the two side walls of the profile unit respectively. The second convex wall is inserted into the splicing groove closely against the inner side of the first convex wall and is welded to the first convex wall.

3. The aluminum door modular assembly component according to claim 1, characterized in that, The magnet frame installation part is a protruding clamping rib.

4. The aluminum door modular assembly component according to claim 1, wherein, The first profile unit, the second profile unit and the third profile unit all have a hollow inner cavity.

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