Connector and power distributor

By designing connectors for insulated carriers and telescopic drive components, the problems of large space occupied by relays in charging equipment, complex wiring and high cost are solved, and flexible power distribution of multiple inputs and outputs is achieved.

CN112490726BActive Publication Date: 2025-08-08GUOCHUANG INNOVATION CENTER OF MOBILE ENERGY (JIANGSU) CO.,LTD.
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Patent Information

Application Number
CN202011415081.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-04
Publication Date
2025-08-08
Estimated Expiration
2040-12-04

AI Technical Summary

Technical Problem

The relays in existing charging equipment occupy a large space, complex wiring, high cost and poor flexibility.

Method used

A connector is designed, including an insulated carrier, a conductive assembly and a telescopic drive assembly, with input points on the conductive assembly, and the output member of the output assembly is retractable to achieve on and off, and the power distribution of multiple inputs and outputs is achieved through the superposition of multiple connectors.

Benefits of technology

Reduces equipment footprint, simplifies wiring, reduces costs, and increases flexibility, enabling power distribution of multiple inputs and outputs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of charging equipment, and in particular to a connector and a power distributor. A connector comprises: a carrier, which is an insulating carrier; two groups of conductive components, which are both assembled on the carrier and insulated from each other, and conductively matched within the same group of conductive components, with input points formed on each of the two groups of conductive components; at least one group of output components, which comprises two output members, which respectively maintain conductive matching with the two groups of conductive components and can move telescopically relative to the conductive components; a telescopic drive component, which is arranged corresponding to the output component and can drive the two output members of the output component to simultaneously telescope to achieve on and off. It solves the technical problems in the prior art that the charging equipment uses relays, which take up a large space, have complex wiring, are costly, and have poor flexibility.
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Description

Technical Field

[0001] The present invention relates to the technical field of charging equipment, and in particular to a connector and a power distributor. Background Art

[0002] In recent years, with the encouragement of the construction of new infrastructure and the development of new energy vehicles, the charging equipment of electric vehicles, as an important part, has also been continuously developing and growing. At present, charging devices are divided into DC charging and AC charging. Due to the long charging time of AC, many stations prefer DC charging devices. DC charging devices are divided into single-gun and multi-gun. Single-gun charging is to charge all modules inside the charging device at the same time with one gun, which is very efficient. However, the station needs to add more guns and can only invest in more charging devices, which is expensive. Multi-gun charging devices generally use several contactors in series and parallel to achieve power distribution. This method cannot fully dispatch a single module. Alternatively, array relays are used. This method is more expensive, the wiring is complex, workers are prone to misconnection, and subsequent maintenance is also more complicated.

[0003] With the development of electric vehicles, the demand for electric power switching is increasing. However, the one-pile-to-one-vehicle model results in a waste of resources. Therefore, flexible charging with power distribution has been introduced, which allows the power modules to be switched freely at the charging terminal, maximizing resource utilization. However, current electric power switching mainly adopts a relay stacking design. M power modules output N terminals, which generally requires M×N relay stacks. Relays take up a lot of space, are costly, have complex wiring, and are difficult to repair due to contact adhesion. They also have a high temperature rise and are not easy to expand. Summary of the Invention

[0004] In order to solve the technical problems existing in the prior art of charging equipment using relays, which occupy a large space, have complex wiring, high costs, and poor flexibility, the present invention provides a connector and a power distributor to solve the above technical problems. The technical solutions of the present invention are as follows:

[0005] A connector comprises: a carrier, which is an insulating carrier; two groups of conductive components, both of which are assembled on the carrier and insulated from each other, conductively engaged within the same group, and input points formed on each of the two groups of conductive components; at least one group of output components, the output components comprising two output members, which respectively maintain conductive engagement with the two groups of conductive components and can move telescopically relative to the conductive components; a telescopic drive component, the telescopic drive component being arranged corresponding to the output component and capable of driving the two output members of the output component to simultaneously extend and retract to achieve switching.

[0006] A connector of the present application can directly connect to the input power supply by setting an input point on the conductive component, eliminating the need for an input channel and reducing the space occupied; the output component maintains conductive coordination with the conductive component, and the output member of the output component can be extended and retracted relative to the conductive component. When the output member is extended, an electrical connection with the output channel can be established; when the output member is retracted, the electrical connection with the output channel can be disconnected. When there are two or more groups of output components, one input power supply can output more than two channels simultaneously; further, by setting at least two connectors to overlap, at least two inputs and at least two outputs can be achieved, and cross-distribution of power can be performed. Compared with the prior art, the connector of the present application takes up less space, requires less wiring, and has better flexibility.

[0007] According to one embodiment of the present invention, the carrier extends in a straight line, and a receiving groove for receiving the conductive components is formed on the carrier, and two groups of conductive components are symmetrically assembled in the receiving groove.

[0008] According to one embodiment of the present invention, the conductive assembly includes at least two conductive members, which are spaced apart in the accommodating groove. An output member is provided between two adjacent conductive members, and the output member maintains contact with both adjacent conductive members.

[0009] According to one embodiment of the present invention, the output member and the adjacent conductive member are cooperatively provided with a limiting protrusion and a limiting groove to limit the telescopic range of the output member.

[0010] According to one embodiment of the present invention, the conductive assembly includes a main conductive member and at least one branch conductive member, all the branch conductive members are in conductive cooperation with the main conductive member, and the output member is slidably assembled on the branch conductive members.

[0011] According to an embodiment of the present invention, all the branch conductive members in the conductive assembly are arranged in parallel with each other, and the branch conductive members are arranged perpendicular to the main conductive member.

[0012] According to one embodiment of the present invention, the telescopic drive assembly includes a drive member and a reset member, the drive member is an electromagnetic drive member, and the two output members of the output assembly extend relative to the conductive assembly under the action of the reset member and retract relative to the conductive assembly under the magnetic attraction of the electromagnetic drive member.

[0013] According to one embodiment of the present invention, the telescopic drive assembly includes a driving member and a screw rod, the output member is threadedly assembled on the end of the screw rod, the driving member drives the screw rod to rotate, and the two output members telescope along the screw rod.

[0014] According to one embodiment of the present invention, the two output members of the output assembly are telescopic relative to two different planes, and the outer ends of the output members are spherical ends.

[0015] A power distributor comprises: at least one connector; an input power source connected to an input point; and at least one set of output channels, the output channels being arranged corresponding to the output components, wherein the output members of the output components can be electrically connected to the corresponding output channels when extended.

[0016] Based on the above technical solution, the technical effects that can be achieved by the present invention are:

[0017] 1. A connector of the present invention can directly connect to the input power supply by setting an input point on the conductive component, eliminating the need for an input channel and reducing the space occupied; the output component maintains conductive coordination with the conductive component, and the output member of the output component can be extended and retracted relative to the conductive component. When the output member is extended, an electrical connection with the output channel can be established; when the output member is retracted, the electrical connection with the output channel can be disconnected. When there are two or more groups of output components, one input power supply can output more than two channels simultaneously; further, at least two connectors are stacked to achieve at least two inputs and at least two outputs, and cross-distribution of power can be performed. Compared with the prior art, the connector of the present application occupies less space, requires fewer wiring, is convenient to expand, and has good flexibility;

[0018] 2. The connector of the present invention can accommodate a conductive component by providing an accommodating groove, thereby reducing the volume of the connector; the structure of the conductive component is provided to include at least two conductive members arranged at intervals, and the output member is provided between two adjacent conductive members and maintains contact with the conductive members, so that the output member and the corresponding conductive component can maintain a conductive state, and the expansion and contraction of the output member relative to the conductive member only controls the on-off connection with the output channel; further, the output member and the conductive member are provided with a limiting protrusion and a limiting groove to limit the expansion and contraction range of the output member and prevent the output member from falling out of the conductive component; in addition, the structure of the conductive component can also be provided to include a main conductive member and at least one branch conductive member, the branch conductive member is conductively matched with the main conductive member, and the output member is slidably assembled on the branch conductive member, which can also maintain a conductive state between the output member and the corresponding conductive component, and the expansion and contraction of the output member relative to the conductive member controls the on-off connection with the output channel;

[0019] 3. The telescopic drive assembly of the connector of the present invention can adopt a structure in which an electromagnetic drive member and a reset member cooperate, or a structure in which a drive member and a screw rod are used, both of which can control the telescopic movement of the output member;

[0020] 4. The power distributor of the present invention includes at least one connector and at least one group of output channels. The input power supply can be directly connected to the input point, eliminating the need to set up the input channel. By reasonably setting the number of connectors and output components in the connectors, and the number of output channel groups, power distribution methods such as one-way input and multiple outputs, multiple-way input and one-way output, and multiple-way input and multiple outputs can be achieved, which has good flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic structural diagram of a connector according to a first embodiment of the present invention;

[0022] Figure 2 is a top view of the connector;

[0023] Figure 3 for Figure 2 AA cross-section of

[0024] Figure 4 It is a schematic diagram of the structure of the conductive part and the output part;

[0025] Figure 5 This is a schematic structural diagram of a power distributor according to the first embodiment;

[0026] Figure 6 This is a schematic structural diagram of a connector according to a second embodiment of the present invention;

[0027] Figure 7 This is a schematic structural diagram of a power distributor according to Embodiment 2;

[0028] In the figure: 1-carrier; 2-conductive component; 21-input point; 22-conductive part; 221-limiting groove; 23-main conductive part; 24-branch conductive part; 3-output component; 31-output part; 311-spherical end; 312-limiting protrusion; 4-telescopic drive component; 41-drive part; 42-reset part; 5-fastener; 6-output channel; 61-positive output copper busbar; 62-negative output copper busbar. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0031] Unless otherwise specifically stated, the relative arrangement of the parts and steps, the numerical expressions and the numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as being merely exemplary and not as limiting. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0032] In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0033] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0034] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0035] Example 1

[0036] like Figure 1-5 As shown, this embodiment provides a connector, including a carrier 1, which is an insulating carrier. A conductive component 2 and an output component 3 are assembled on the carrier 1. The conductive components 2 are divided into two groups, and an input point 21 is formed on each of the two groups of conductive components 2 to directly connect to the input power supply. The two groups of conductive components 2 are insulated from each other and conductively cooperate with each other within the same group of conductive components 2. There is at least one group of output components 3, and each group of output components 3 includes two output members 31. The two output members 31 maintain conductive cooperation with the two groups of conductive components 2, and the two output members 31 can be extended relative to the conductive components 2. When the two output members 31 are extended relative to the conductive components 2, they can connect to the external output channel 6; when the two output members 31 are retracted relative to the conductive components 2, they can disconnect from the external output channel 6. The connector of the present application is directly connected to the input power supply through the input point, and the corresponding circuit can be controlled by simply extending and retracting the output component 3, eliminating the need for the external input channel, simplifying the structure, and reducing the volume.

[0037] The carrier 1 extends in a straight line and is formed with mounting grooves for accommodating the conductive components 2. There are two mounting grooves corresponding to the two groups of conductive components 2. To facilitate processing and installation, the two mounting grooves are symmetrically arranged on one side of the carrier 1. Figure 1 As shown, the mounting groove is a long groove extending along the extension direction of the carrier 1 , and the two mounting grooves are separated by the carrier 1 to achieve insulation matching of the two groups of conductive components 2 .

[0038] As the preferred technical solution of this embodiment, in order to reduce weight and facilitate the installation of other structures, the carrier 1 has a hollow structure and is a square body. Two adjacent corners of the carrier 1 are respectively formed with installation grooves, and the cross-section of the installation groove can be a square groove.

[0039] The conductive components 2 are divided into two groups, and the two groups of conductive components 2 are respectively assembled in two mounting grooves. In this embodiment, the conductive component 2 includes at least two conductive parts 22, one of which is formed with an input point 21, and at least two conductive parts 22 are arranged in the receiving groove at intervals. There is a gap between two adjacent conductive parts 22 to accommodate the output part 31 of the output component 3, and the output part 31 is slidably assembled between the two adjacent conductive parts 22, and the output part 31 maintains contact with the two conductive parts 22 to achieve conductive matching. Preferably, in order to ensure the stable assembly of the conductive component 2, after the conductive parts 22 are arranged in the receiving groove, the fasteners 5 are used to fix the conductive parts 22 in the receiving groove. The fasteners 5 can be selected from but not limited to U-shaped fasteners to simultaneously fasten two conductive parts 22 located in the same axial position. Preferably, in order to avoid complicated wiring, the input point 21 is set on the outer end of the conductive part 22 located at the outermost end.

[0040] The output component 3 is at least one group, and each group of output components 3 includes two output members 31. The two output members 31 are respectively conductively matched with two groups of conductive components 2, that is, in each group of output components 3, one output member 31 is cross-arranged and maintained in contact with at least two conductive members 22 in one group of conductive components 2; the other output member 31 is cross-arranged and maintained in contact with at least two conductive members 22 in another group of conductive components 2.

[0041] As a preferred technical solution of this embodiment, the output member 31 is slidably engaged with the adjacent conductive member 22. Specifically, the output member 31 and the adjacent conductive member 22 are provided with a limiting structure to limit the telescopic range of the output member 31 relative to the adjacent conductive member 22. In this embodiment, limiting protrusions 312 are formed on both sides of the output member 31, and limiting grooves 221 are provided on the two adjacent conductive members 22. When assembled, the two limiting protrusions 312 on the output member 31 extend into the two guide Electronics 22 and slides along the limiting groove 221. The limiting groove 221 is a long groove, which can limit the sliding range of the output member 31 through the limiting structure and prevent the output member 31 from separating from the conductive component 2.

[0042] As a preferred technical solution of this embodiment, the telescopic end of the output member 31 is a spherical end to facilitate contact with the external output channel and prevent damage to the external output channel.

[0043] Driven by the telescopic drive assembly 4, the output assembly 3 extends and retracts relative to the conductive assembly 2. The telescopic drive assembly 4 is arranged corresponding to the output assembly 3, with each group of output assemblies 3 corresponding to a group of telescopic drive assemblies 4. In this embodiment, the telescopic drive assembly 4 includes a driver 41 and a reset member 42. The driver 41 is an electromagnetic driver, mounted on the carrier 1. Two symmetrical magnetic ends extend from the driver 41, corresponding to the two output members 31. When the electromagnetic driver is energized and generates a magnetic force, the two output members 31 are attracted and retracted, disconnecting the electrical connection with the external output channel. When the electromagnetic driver is de-energized and loses its magnetic force, the two output members 31 extend outward under the action of the reset member 42, establishing an electrical connection with the external output channel. More specifically, the end of the output member 31, away from the spherical end 311, is provided with a hole, into which the magnetic end of the electromagnetic driver can extend. The magnetic end is also fitted with a reset member 42. One end of the reset member 42 acts on the carrier 1, and the other end acts on the output member 31. The reset member 42 can be, but is not limited to, a spring.

[0044] As an alternative to the telescopic drive assembly 4, the telescopic drive assembly 4 can also utilize a drive member combined with a screw, which can be one or two. The output member 31 is threadedly engaged with the screw. When the drive member drives the screw to rotate in two directions, the output member 31 can reciprocate along the screw. Gears can be used for transmission between the drive member and the screw.

[0045] like Figure 5 As shown, this embodiment also provides a power distributor, including the above-mentioned connector, input power and output channel 6, the input power is directly connected to the two input points 21 on the connector, and the output channel 6 is arranged on the outside of the connector and is arranged corresponding to the output component 3.

[0046] The output channels 6 are arranged in at least one group, and the number of groups corresponds to the number of output assemblies 3. Each group of output channels 6 includes a positive output copper busbar 61 and a negative output copper busbar 62. These busbars 61 and 62 are arranged on either side of the connector, corresponding to the arrangement of the output assemblies 3. When the output member 31 is extended by the telescopic drive assembly 4, it contacts the corresponding copper busbar, forming an electrical connection.

[0047] As a preferred technical solution of this embodiment, at least two groups of output components 3 and at least two groups of output channels 6 can be provided, thereby achieving a power distribution method with one input and one or more outputs. Furthermore, at least two connectors can be provided, at least two of which can be stacked and arranged. The length of the output channel 6 can be appropriately extended, so that at least two connectors can share the output channel 6, thereby achieving a power distribution method with multiple inputs and multiple outputs.

[0048] Example 2

[0049] like Figure 6-7 As shown, this embodiment is essentially the same as the first embodiment, differing in the configuration of the conductive assembly 2 and the output assembly 3. In this embodiment, the conductive assembly 2 includes a main conductive member 23 and a branch conductive member 24. The main conductive member 23 is assembled integrally into the mounting slot. There is at least one branch conductive member 24, which electrically cooperates with the main conductive member 23. The output member 31 is slidably assembled onto the branch conductive member 24. The input point 21 is located at one end of the main conductive member 23.

[0050] Specifically, at least one support seat 11 extends between the two mounting slots of the carrier 1. All support seats 11 are arranged in parallel, and two branch slots are formed on each support seat 11. The two branch slots are respectively connected to the two mounting slots. Branch conductive members 24 are assembled in the branch slots. The branch conductive members 24 can contact the corresponding main conductive members 23 to achieve conductive coordination. The two output members 31 of the output assembly 3 are slidably assembled on the branch conductive members 24. Preferably, the two output members 31 are telescopic relative to the two vertical surfaces of the support seat 11. Further preferably, the branch slots are perpendicular to the mounting slots. After installation, the branch conductive members 24 are perpendicular to the main conductive members 23.

[0051] The power divider in this embodiment is arranged in the output channels 6 outside the connector, and the positive output copper busbar 61 and the negative output copper busbar 62 are arranged corresponding to the output components 3. In this embodiment, in the same group of output channels 6, the positive output copper busbar 61 and the negative output copper busbar 62 are arranged vertically.

[0052] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in this field without departing from the purpose of the present invention.

Claims

1. A connector, characterized in that: include: A carrier (1), wherein the carrier (1) is an insulating carrier; Two groups of conductive components (2), both groups of conductive components (2) are assembled on the carrier (1) and are insulated from each other, and are electrically conductive within the same group of conductive components (2), and input points (21) are respectively formed on the two groups of conductive components (2); At least one set of output components (3), the output components (3) comprising two output members (31), the two output members (31) respectively maintaining conductive cooperation with the two sets of conductive components (2) and being capable of telescopic movement relative to the conductive components (2); A telescopic drive assembly (4), the telescopic drive assembly (4) being arranged corresponding to the output assembly (3), and the telescopic drive assembly (4) being capable of driving two output members (31) of the output assembly (3) to simultaneously telescope to achieve switching; The carrier (1) extends in a straight line, and a receiving groove for receiving the conductive component (2) is formed on the carrier (1), and two groups of conductive components (2) are symmetrically assembled in the receiving groove; The telescopic drive assembly (4) comprises a drive member (41) and a reset member (42), wherein the drive member (41) is an electromagnetic drive member, and the two output members (31) of the output assembly (3) extend relative to the conductive assembly (2) under the action of the reset member (42), and retract relative to the conductive assembly (2) under the magnetic attraction of the electromagnetic drive member; Alternatively, the telescopic drive assembly (4) comprises a driving member and a screw rod, the output member (31) is threadedly assembled on the end of the screw rod, the driving member drives the screw rod to rotate, and the two output members (31) are telescopic along the screw rod; The two output members (31) of the output assembly (3) are telescopic relative to two different planes, and the outer ends of the output members (31) are spherical ends (311).

2. A connector according to claim 1, characterized in that: The conductive assembly (2) comprises at least two conductive members (22), the at least two conductive members (22) being arranged at intervals in the accommodating groove, an output member (31) being provided between two adjacent conductive members (22), and the output member (31) being in contact with both adjacent conductive members (22).

3. A connector according to claim 2, characterized in that: The output member (31) and the adjacent conductive member (22) are cooperatively provided with a limiting protrusion (312) and a limiting groove (221) to limit the telescopic range of the output member (31).

4. The connector according to claim 1, wherein: The conductive component (2) comprises a main conductive member (23) and at least one branch conductive member (24), all the branch conductive members (24) are conductively matched with the main conductive member (23), and the output member (31) is slidably assembled on the branch conductive member (24).

5. A connector according to claim 4, characterized in that: All the branch conductive members (24) in the conductive assembly (2) are arranged in parallel at intervals, and the branch conductive members (24) are arranged perpendicular to the main conductive member (23).

6. A power distributor, characterized in that: include: At least one connector according to any one of claims 1 to 5; An input power source, the input power source being connected to the input point (21); At least one group of output channels (6), the output channels (6) being arranged corresponding to the output components (3), and the output members (31) of the output components (3) being electrically connected to the corresponding output channels (6) in an extended state.

Citation Information

Patent Citations

  • Connector and power divider

    CN213989303U