Water injection filling machine

By setting up a nitrogen air curtain above the conveyor belt of the water injection potting machine, a nitrogen air curtain is formed to replace the air in the bottle, which solves the problem that the water injection potting machine cannot achieve full-process nitrogen protection, and reduces the residual oxygen level and Improved production efficiency.

CN112572911BActive Publication Date: 2025-02-14HAINAN STAR PHARM CO LTD
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Patent Information

Application Number
CN202011472562.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-15
Publication Date
2025-02-14
Estimated Expiration
2040-12-15

AI Technical Summary

Technical Problem

The water injection potting machine cannot achieve full nitrogen protection between the bottle feeding process and the wire drawing sealing process, resulting in high residual oxygen content of the finished product.

Method used

A water injection potting machine was designed, equipped with a bottle conveyor belt and a nitrogen gas curtain discharge. The nitrogen gas curtain is arranged above the bottle conveyor belt to form a nitrogen gas curtain, and continuously spray nitrogen to replace the air in the bottle to ensure the ampoule bottle. Protected by nitrogen throughout the process.

Benefits of technology

The entire process of nitrogen protection is achieved from the bottle feeding process to the wire drawing and sealing process, reducing the residual oxygen in the ampoule bottle, and improving the cleanliness and production efficiency of the potting machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a water injection filling machine, comprising a bottle feeding mechanism, a front nitrogen filling mechanism, a filling mechanism, a rear nitrogen filling mechanism, a wire drawing and sealing mechanism and a nitrogen air curtain row. The nitrogen air curtain row is arranged above the bottle feeding conveyor belt between the inlet of the bottle feeding mechanism and the front nitrogen filling mechanism, and the nitrogen air curtain row is arranged above the bottle feeding conveyor belt between the rear nitrogen filling mechanism and the wire drawing and sealing mechanism; the interior of the nitrogen air curtain row is a hollow air cavity, an air inlet pipe communicating with the air cavity is arranged on the outer wall of the nitrogen air curtain row, a strip-shaped air outlet is arranged at the bottom of the nitrogen air curtain row, and baffles are arranged on both sides of the air outlet. The bottle feeding conveyor belt rotates to drive the ampoule bottle to move forward from the inlet of the bottle feeding mechanism, and the ampoule bottle is always in the nitrogen air curtain formed by the narrow and long strip air outlet of the nitrogen air curtain row in the process of reaching the front nitrogen filling mechanism and the wire drawing and sealing mechanism, thereby solving the technical problem of nitrogen protection of the ampoule bottle throughout the process from the bottle feeding process to the wire drawing and sealing process.
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Description

Technical Field

[0001] The invention relates to the technical field of liquid canning, and in particular to a water injection filling machine. Background Art

[0002] The water injection filling and sealing machine is a machine suitable for filling and sealing ampoules in the pharmaceutical and chemical industries. The working process of this type of equipment generally includes bottle feeding, front nitrogen filling, liquid filling, rear nitrogen filling, wire drawing and sealing, and bottle output.

[0003] At present, the top of the water injection filling machine is equipped with a clean laminar flow hood. The clean laminar flow hood is to form a uniform flow layer after the air passes through the high-efficiency filter at a certain wind speed, so that the clean air is vertically unidirectional, thereby ensuring that the water injection filling machine reaches the high cleanliness required by the process when it is working. The water injection filling machine is only equipped with nitrogen filling devices before and after the liquid filling process to replace the air in the ampoule bottle by pre-nitrogen filling and post-nitrogen filling. The ampoule bottle is exposed to the clean air generated by the clean laminar flow hood in the path from the bottle delivery process to the pre-nitrogen filling process and the path from the post-nitrogen filling process to the wire drawing and sealing process. It is impossible to achieve nitrogen protection of the ampoule bottle from the bottle delivery process to the wire drawing and sealing process, and the residual oxygen content of the finished product is high. Summary of the invention

[0004] The embodiment of the present invention provides a water injection filling machine to solve the technical problem that the ampoule bottle lacks nitrogen protection throughout the process from the bottle feeding process to the wire drawing and sealing process.

[0005] In view of this, an embodiment of the present invention provides a water injection filling machine, comprising a bottle feeding mechanism, a front nitrogen filling mechanism, a filling mechanism, a rear nitrogen filling mechanism, a wire drawing and sealing mechanism and a nitrogen gas curtain row, the bottle feeding mechanism comprises a bottle feeding conveyor belt, and the front nitrogen filling mechanism, the filling mechanism, the rear nitrogen filling mechanism and the wire drawing and sealing mechanism are sequentially arranged in the conveying direction of the bottle feeding conveyor belt; the nitrogen gas curtain row is arranged above the bottle feeding conveyor belt between the inlet of the bottle feeding mechanism and the front nitrogen filling mechanism, and the nitrogen gas curtain row is arranged above the bottle feeding conveyor belt between the rear nitrogen filling mechanism and the wire drawing and sealing mechanism; the interior of the nitrogen gas curtain row is a hollow air cavity, and the cross-section of the air cavity in the width direction is an inverted trapezoid, an air inlet pipe connected to the air cavity is arranged on the outer wall of the nitrogen gas curtain row, and a strip-shaped air outlet is arranged at the bottom of the nitrogen gas curtain row parallel to the conveying direction of the bottle feeding conveyor belt, the air outlet is connected to the air cavity, and baffles are arranged on both sides of the air outlet.

[0006] Furthermore, it also includes an air curtain lifting mechanism for installing the nitrogen gas curtain row, the air curtain lifting mechanism includes a lifting rod, a locking device and a fixed plate, the lifting rod is arranged on one side of the bottle conveyor belt, the fixed plate can be slidably arranged on the lifting rod, one end of the fixed plate is fixedly connected to the nitrogen gas curtain row, the lifting rod is provided with a thread, the locking device includes two nuts located at the upper and lower ends of the fixed plate, the two nuts cooperate with the lifting rod thread to clamp the fixed plate to lock and fix the nitrogen gas curtain row on the lifting rod.

[0007] Furthermore, the bottle conveyor belt includes a conveying block, which is arranged on the bottle conveyor belt. The outer side of the conveying block has an arc-shaped recess for accommodating an ampoule bottle, and the outer side of the straight section of the bottle conveyor belt is provided with a side plate for limiting the ampoule bottle from escaping from the arc-shaped recess.

[0008] Furthermore, it also includes a bottle unscrambling mechanism, which includes a bottle-feeding mesh belt, an auger and a bottle-pushing wheel, the auger is arranged at the end of the bottle-feeding mesh belt, the bottle-pushing wheel is arranged at the end of the auger in the rotation and conveying direction, the bottle-pushing wheel is provided with a plurality of bottle-pushing grooves along its circumference, the bottle-pushing wheel is arranged at the entrance of the bottle-feeding conveyor belt, and an arc-shaped guard plate is provided on the periphery of the bottle-pushing wheel, and when the bottle-pushing wheel and the bottle-feeding conveyor belt rotate simultaneously, the bottle-pushing grooves correspond to the conveying blocks one by one.

[0009] Furthermore, the wire drawing and sealing mechanism includes a high-temperature flame spray nozzle, a wire drawing clamp and a second lifting mechanism. The high-temperature flame spray nozzle is arranged on one side of the bottle conveyor belt, and the wire drawing clamp is installed on the second lifting mechanism. The second lifting mechanism is on one side of the bottle conveyor belt, and the wire drawing clamp is located above the bottle conveyor belt.

[0010] Furthermore, the second lifting mechanism includes a mounting plate, a slide rail, a lead screw, a lead screw nut and a drive motor, the wire drawing clamp is fixed on the mounting plate, the mounting plate is slidably connected to the slide rail, the mounting plate is connected to the lead screw through the lead screw nut, and the lead screw is connected to the drive motor.

[0011] Furthermore, the front nitrogen filling mechanism, the filling mechanism and the rear nitrogen filling mechanism are all arranged on a first lifting mechanism, the first lifting mechanism includes a lifting plate, a push rod, a guide rod and a cam, the lifting plate is slidably arranged on the guide rod, the cam is located below the lifting plate, one end of the push rod is fixedly connected to the lifting plate and the other end is abutted against the side wall of the cam.

[0012] Furthermore, the front nitrogen filling mechanism and the rear nitrogen filling mechanism each include a nitrogen filling joint and a nitrogen filling pipe, one end of the nitrogen filling pipe has a mounting portion, and the nitrogen filling pipe is connected to the nitrogen filling joint via the mounting portion.

[0013] Furthermore, one end of the nitrogen filling pipe away from the mounting portion is a nitrogen nozzle, and a side wall of the nitrogen filling pipe close to the nitrogen nozzle is evenly provided with a plurality of nitrogen filling holes along the circumferential direction.

[0014] Furthermore, a sealing ring is provided inside the nitrogen charging joint.

[0015] It can be seen from the above technical solutions that the embodiments of the present application have the following advantages:

[0016] The present application provides a water injection filling machine, comprising a bottle feeding mechanism, a front nitrogen filling mechanism, a filling mechanism, a rear nitrogen filling mechanism, a wire drawing and sealing mechanism and a nitrogen gas curtain row, the bottle feeding mechanism comprises a bottle feeding conveyor belt, and the front nitrogen filling mechanism, the filling mechanism, the rear nitrogen filling mechanism and the wire drawing and sealing mechanism are sequentially arranged in the conveying direction of the bottle feeding conveyor belt; a nitrogen gas curtain row is arranged above the bottle feeding conveyor belt between the inlet of the bottle feeding mechanism and the front nitrogen filling mechanism, and a nitrogen gas curtain row is arranged above the bottle feeding conveyor belt between the rear nitrogen filling mechanism and the wire drawing and sealing mechanism; the interior of the nitrogen gas curtain row is a hollow air cavity, and the cross-section of the air cavity in the width direction is an inverted trapezoid, an air inlet pipe connected to the air cavity is arranged on the outer wall of the nitrogen gas curtain row, and a strip-shaped air outlet is arranged at the bottom of the nitrogen gas curtain row parallel to the conveying direction of the bottle feeding conveyor belt, the air outlet is connected to the air cavity, and baffles are arranged on both sides of the air outlet.

[0017] The bottle conveyor belt rotates to drive the ampoule bottle to move forward from the entrance of the bottle feeding mechanism. The ampoule bottle is always in the nitrogen air curtain formed by the narrow strip outlet of the nitrogen air curtain row when reaching the front nitrogen filling mechanism and the wire drawing and sealing mechanism. The nitrogen air curtain enters the ampoule bottle to replace the air in the bottle. The baffles on both sides of the outlet form a channel for the mouth of the ampoule bottle to pass through. The continuously sprayed nitrogen air curtain and the excess nitrogen overflowing from the ampoule bottle form a nitrogen protection area in the channel. The mouth of the ampoule bottle is always in the nitrogen protection area, which solves the technical problem that the ampoule bottle lacks nitrogen protection throughout the process from the bottle feeding process to the wire drawing and sealing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a water injection filling machine provided in an embodiment of the present application;

[0019] Figure 2 A cross-sectional schematic diagram of a nitrogen gas curtain row provided in an embodiment of the present application;

[0020] Figure 3 A bottom view schematic diagram of a nitrogen gas curtain row provided in an embodiment of the present application;

[0021] Figure 4 This is a schematic diagram of the structure of the air curtain lifting mechanism provided in the embodiment of the present application;

[0022] Figure 5 This is a schematic diagram of the structure of the bottle unscrambling mechanism provided in an embodiment of the present application;

[0023] Figure 6 This is a schematic structural diagram of a first lifting mechanism provided in an embodiment of the present application;

[0024] Figure 7 This is a schematic diagram of the structure of the nitrogen filling tube provided in the embodiment of the present application.

[0025] Wherein, the accompanying drawings are marked as follows:

[0026] 10. Bottle conveyor belt; 11. Conveying block; 12. Arc notch; 13. Side plate; 20. Front nitrogen filling mechanism; 30. Filling mechanism; 40. Rear nitrogen filling mechanism; 50. Wire drawing sealing mechanism; 51. Wire drawing clamp; 60. Nitrogen air curtain row; 61. Air cavity; 62. Air inlet pipe; 63. Air outlet; 64. Baffle; 70. Bottle feeding mesh belt; 71. Auger; 72. Bottle shifting wheel; 73. Bottle shifting groove; 74. Arc guard plate; 80. Slide rail; 81. Lead screw; 90. Lifting rod; 91. Fixed plate; 92. Locking device; 100. Lifting plate; 110. Guide rod; 120. Push rod; 130. Cam; 140. Nitrogen filling pipe; 141. Mounting part; 142. Nitrogen nozzle; 143. Nitrogen filling hole. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0028] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0029] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0030] Example 1

[0031] For easier understanding, see Figures 1 to 7 A water injection filling machine provided in an embodiment of the present application includes a bottle feeding mechanism, a front nitrogen filling mechanism 20, a filling mechanism 30, a rear nitrogen filling mechanism 40, a wire drawing sealing mechanism 50 and a nitrogen air curtain exhaust 60.

[0032] The bottle feeding mechanism comprises a bottle feeding conveyor belt 10, and a front nitrogen filling mechanism 20, a filling mechanism 30, a rear nitrogen filling mechanism 40 and a wire drawing and sealing mechanism 50 are sequentially arranged in the conveying direction of the bottle feeding conveyor belt 10; the bottle feeding conveyor belt 10 performs intermittent rotational motion, and the bottle feeding conveyor belt 10 drives the ampoule bottles to sequentially pass through the front nitrogen filling mechanism 20, the filling mechanism 30, the rear nitrogen filling mechanism 40 and the wire drawing and sealing mechanism 50. A nitrogen gas curtain row 60 is arranged above the bottle feeding conveyor belt 10 between the entrance of the bottle feeding mechanism and the front nitrogen filling mechanism 20, and a nitrogen gas curtain row 60 is arranged above the bottle feeding conveyor belt 10 between the rear nitrogen filling mechanism 40 and the wire drawing and sealing mechanism 50.

[0033] The interior of the nitrogen gas curtain row 60 is a hollow air cavity 61, and the cross-section of the air cavity 61 in the width direction is an inverted trapezoid. An air inlet pipe 62 connected to the air cavity 61 is provided on the outer wall of the nitrogen gas curtain row 60, and the air cavity 61 can temporarily accommodate the nitrogen flowing in from the air inlet pipe 62.

[0034] like Figure 3 As shown, a strip-shaped gas outlet 63 is provided at the bottom of the nitrogen gas curtain row 60 in the extending direction. The gas outlet 63 is parallel to the conveying direction of the bottle conveyor belt 10. The gas outlet 63 is connected to the air cavity 61. Nitrogen gas flows from the air cavity 61 through the strip-shaped gas outlet 63 to form a nitrogen gas curtain. In this embodiment, as shown in FIG. Figure 2 As shown, the shape of the air cavity 61 in the width direction is set to be an inverted trapezoid, a through air outlet 63 is set at the bottom of the inverted trapezoidal air cavity 61, and a through air inlet pipe 62 is set on the side wall or the upper wall of the inverted trapezoidal air cavity 61. The nitrogen gas that continuously enters the inverted trapezoidal air cavity 61 obtains a larger flow rate when flowing out from the air outlet 63 due to the inverted trapezoidal shape, so that the air in the ampoule bottle below the nitrogen air curtain row 60 is better replaced.

[0035] The shape of the air cavity 61 is not limited to an inverted trapezoid, but can also be an inverted triangle or a semicircle. The air outlet 63 and the air inlet pipe 62 are adaptively arranged to connect the air cavity 61, so that the nitrogen gas can obtain a higher flow rate when it comes out of the air outlet 63. In order to obtain a higher flow rate for the nitrogen gas flowing out of the air outlet 63, the air inlet pipe 62 and the air outlet 63 can also be modified, such as setting the width of the air outlet 63 to be smaller than the diameter of the air inlet pipe 62, and the air inlet pipe 62 continuously transports nitrogen gas to the air cavity 61, which also allows the nitrogen gas flowing out of the air outlet 63 to obtain a higher flow rate.

[0036] Baffles 64 are provided on both sides of the air outlet 63, and the baffles 64 form a passage for the mouth of the ampoule bottle to pass through.

[0037] It can be seen from the above technical solution that the intermittent rotation of the bottle conveyor belt 10 drives the ampoule bottle to intermittently move forward from the entrance of the bottle feeding mechanism. The ampoule bottle is always in the nitrogen air curtain formed by the narrow and long strip-shaped air outlet 63 of the nitrogen air curtain row 60 when reaching the front nitrogen filling mechanism 20 or the wire drawing and sealing mechanism 50. The nitrogen air curtain enters the ampoule bottle to replace the air in the bottle. The baffles 64 on both sides of the air outlet 63 form a channel for the bottle mouth of the ampoule bottle to pass through. The continuously sprayed nitrogen air curtain and the excess nitrogen overflowing from the ampoule bottle form a nitrogen protection area in the channel. The bottle mouth of the ampoule bottle is always in the nitrogen protection area, which solves the technical problem that the ampoule bottle lacks nitrogen protection throughout the process from the bottle feeding process to the wire drawing and sealing process.

[0038] Example 2

[0039] For easier understanding, see Figure 1 and Figure 4 The embodiment of the present application is a further improvement on embodiment 1. In the present embodiment, it also includes an air curtain lifting mechanism for installing the nitrogen gas curtain row 60. The air curtain lifting mechanism includes a lifting rod 90, a locking device 92 and a fixing plate 91. The lifting rod 90 is arranged on one side of the bottle conveyor belt 10. The fixing plate 91 is slidably arranged on the lifting rod 90. One end of the fixing plate 91 is fixedly connected to the nitrogen gas curtain row 60. The lifting rod 90 is provided with a thread. The locking device 92 includes two nuts located at the upper and lower ends of the fixing plate 91. The two nuts cooperate with the lifting rod 90 thread to clamp the fixing plate 91 to lock and fix the nitrogen gas curtain row 60 on the lifting rod 90.

[0040] It should be noted that in the production of water injection filling, the bottle mouth heights of ampoules of different specifications are different, and the height of the nitrogen gas curtain row 60 needs to be adjusted according to the specifications of the ampoule bottle, so that the nitrogen gas curtain sprayed by the nitrogen gas curtain row 60 can replace the air in the ampoule bottle to achieve the best effect. When the height of the nitrogen gas curtain row 60 needs to be increased, first loosen the nut above the fixed plate 91, move it upward along the lifting rod 90 to a predetermined height, and then raise the nitrogen gas curtain row 60 along the lifting rod 90 to the position of the nut above the fixed plate 91, rotate the nut below the fixed plate 91 and move it upward along the lifting rod 90 until it cooperates with the nut above the fixed plate 91 to clamp the fixed plate 91, so that the nitrogen gas curtain row 60 is locked and fixed at a predetermined height. If the height of the nitrogen gas curtain row 60 needs to be lowered, first loosen the nut under the fixed plate 91, move it downward along the lifting rod 90 to a predetermined height, and then lower the nitrogen gas curtain row 60 along the lifting rod 90 to the position of the nut under the fixed plate 91, rotate the nut above the fixed plate 91 and move it downward along the lifting rod 90 until it cooperates with the nut under the fixed plate 91 to clamp the fixed plate 91, so that the nitrogen gas curtain row 60 is locked and fixed at a predetermined height.

[0041] Example 3

[0042] For easier understanding, see Figure 1 and Figure 5 The embodiment of the present application is a further improvement on the embodiment 1 or 2. The bottle conveyor belt 10 includes a conveyor block 11, which is arranged on the bottle conveyor belt 10. The outer side of the conveyor block 11 has an arc-shaped notch 12. The arc-shaped notch 12 matches the shape of the bottle body of the ampoule bottle. The bottle conveyor belt 10 is evenly provided with a plurality of conveyor blocks 11. The arc-shaped notch 12 of the conveyor block 11 accommodates the ampoule bottle. The bottle conveyor belt 10 rotates intermittently, driving the transmission block 11 to move forward, so that the ampoule bottle passes through the front nitrogen filling mechanism 20, the filling mechanism 30, the rear nitrogen filling mechanism 40 and the wire drawing and sealing mechanism 50 in sequence. The front nitrogen filling mechanism 20, the filling mechanism 30, the rear nitrogen filling mechanism 40 and the wire drawing and sealing mechanism 50 are also arranged at the same intervals, and the distance between every two conveyor blocks 11 is equal to the interval between each mechanism. That is, at the same time, the front nitrogen filling mechanism 20, the filling mechanism 30, the rear nitrogen filling mechanism 40 and the wire drawing sealing mechanism 50 respectively correspond to a conveying block 11, and perform corresponding operations on the ampoule bottle at the same time to improve the working efficiency of the water injection filling and sealing machine.

[0043] Furthermore, a side plate 13 is provided on the outer side of the straight section of the bottle conveyor belt 10 , and when the conveying block 11 drives the ampoule bottle to move forward, the side plate 13 restricts the ampoule bottle from escaping from the arc-shaped notch 12 .

[0044] Example 4

[0045] For easier understanding, see Figure 5 The embodiment of the present application is a further improvement of the embodiment 1, 2 or 3. In the embodiment, it also includes a bottle unscrambling mechanism, which includes a bottle feeding mesh belt 70, an auger 71 and a bottle-pushing wheel 72. The auger 71 is arranged at the end of the bottle feeding mesh belt 70 in the moving direction, and the bottle-pushing wheel 72 is arranged at the end of the auger 71 in the rotating conveying direction. The bottle-pushing wheel 72 has a plurality of bottle-pushing grooves 73 along its circumference. The bottle-pushing wheel 72 is connected to the entrance of the bottle-feeding conveyor belt 10. The periphery of the bottle-pushing wheel 72 is provided with an arc-shaped guard plate 74. When the bottle-pushing wheel 72 and the bottle-feeding conveyor belt 10 rotate at the same time, the bottle-pushing grooves 73 correspond to the conveying block 11 one by one. A guide rod is arranged at the entrance of the bottle-feeding conveyor belt 10. When the bottle-pushing grooves 73 rotate to the entrance of the bottle-feeding conveyor belt 10, the guide rod guides the ampoule bottles in the bottle-pushing grooves 73 into the conveying block 11.

[0046] It should be noted that a large number of ampoules are piled on the bottle feeding mesh belt 70. The bottle feeding mesh belt 70 moves forward and drives the ampoules to the auger 71 at the end of the moving direction of the bottle feeding mesh belt 70. The auger 71 rotates intermittently to move the disordered ampoules in an orderly manner along the axial direction of the auger 71, and intermittently enters the bottle-moving groove 73 of the bottle-moving wheel 72. The bottle-moving wheel 72 also rotates intermittently, driving the ampoules that have entered the bottle-moving groove 73 to move toward the bottle-feeding conveyor belt 10. When the ampoules reach the entrance of the bottle-feeding conveyor belt 10, they are transferred to the arc-shaped recess 12 of the conveying block 11. The outer periphery of the bottle-moving wheel 72 is provided with an arc-shaped guard plate 74. On the arc-shaped route from the auger 71 to the bottle-feeding conveyor belt 10, when the bottle-moving wheel 72 transfers the ampoules, the arc-shaped guard plate 74 prevents the ampoules from being thrown out of the bottle-moving groove 73 due to centrifugal force.

[0047] Example 5

[0048] For easier understanding, see Figure 1 The embodiment of the present application is a further improvement of embodiment 1 or 2 or 3 or 4. In this embodiment, the wire drawing sealing mechanism 50 includes a high temperature flame spray nozzle, a wire drawing clamp 51 and a second lifting mechanism. The high temperature flame spray nozzle is arranged on one side of the bottle conveyor belt 10. The wire drawing clamp 51 is installed on the second lifting mechanism. The second lifting mechanism is on one side of the bottle conveyor belt 10. The wire drawing clamp 51 is located above the bottle conveyor belt 10. After the ampoule bottle is filled with liquid medicine, it is transferred to the wire drawing sealing mechanism 50 by the bottle conveyor belt 10 for sealing. The high temperature flame spray nozzle arranged on one side of the bottle conveyor belt 10 sprays fire and heats the bottleneck of the ampoule bottle. The bottleneck of the ampoule bottle is heated to a molten state. The wire drawing clamp 51 located above the bottle conveyor belt 10 descends to the bottleneck position of the ampoule bottle through the second lifting mechanism to clamp the molten bottleneck, and then rises through the second lifting mechanism to perform wire drawing sealing of the ampoule bottle.

[0049] Specifically, the second lifting mechanism includes a mounting plate, a slide rail 80, a lead screw 81, a lead screw nut and a driving motor. The wire drawing clamp 51 is fixed on the mounting plate, the mounting plate is slidably connected to the slide rail 80, the mounting plate is connected to the lead screw 81 through the lead screw nut, and the lead screw 81 is connected to the driving motor. The mounting plate is slidably arranged on the slide rail 80, the driving motor drives the lead screw 81 to rotate in forward and reverse rotation, the lead screw nut moves up and down along the lead screw 81, and the mounting plate also moves up and down accordingly, so that the wire drawing clamp 51 can move up and down to approach or move away from the bottleneck of the ampoule bottle.

[0050] Example 6

[0051] For easier understanding, see Figure 1 and Figure 6 The embodiment of the present application is a further improvement on embodiment 1 or 2 or 3 or 4 or 5. In this embodiment, the front nitrogen filling mechanism 20, the filling mechanism 30 and the rear nitrogen filling mechanism 40 are all arranged on the first lifting mechanism, and the first lifting mechanism includes a lifting plate 100, a push rod 120, a guide rod 110 and a cam 130. Specifically, the front nitrogen filling mechanism 20, the filling mechanism 30 and the rear nitrogen filling mechanism 40 are all arranged on the lifting plate 100, and the lifting plate 100 is slidably arranged on the guide rod 110, and the cam 130 is located below the lifting plate 100, and one end of the push rod 120 is fixedly connected to the lifting plate 100 and the other end is abutted against the side wall of the cam 130.

[0052] It should be noted that the front nitrogen filling mechanism 20, the filling mechanism 30 and the rear nitrogen filling mechanism 40 are all arranged on the lifting plate 100, and the cam 130 rotates to drive the push rod 120 to move up and down, thereby driving the lifting plate 100 connected to the push rod 120 to move up and down, and then realizing the lifting plate 100 to move up and down along the guide rod 110. The front nitrogen filling mechanism 20, the filling mechanism 30 and the rear nitrogen filling mechanism 40 are all arranged on the first lifting mechanism, and they are lifted and lowered together with the first lifting mechanism. When the first lifting mechanism descends, the ampoule bottles at the front nitrogen filling station, the filling station and the rear nitrogen filling station are simultaneously pre-filled with nitrogen, filled, and rear-filled with nitrogen, thereby improving the working efficiency of the water injection filling and sealing machine.

[0053] Example 7

[0054] For easier understanding, see Figure 7 The embodiment of the present application is a further improvement of embodiment 1 or 2 or 3 or 4 or 5 or 6. In this embodiment, the front nitrogen charging mechanism 20 and the rear nitrogen charging mechanism 40 both include a nitrogen charging joint and a nitrogen charging pipe 140. One end of the nitrogen charging pipe 140 has a mounting portion 141, and the nitrogen charging pipe 140 is connected to the nitrogen charging joint through the mounting portion 141. Specifically, the nitrogen charging joint is provided with external threads along its circumference, and the mounting portion 141 is preferably a trachea nut matched with the external threads of the nitrogen charging joint, so that the nitrogen charging pipe 140 can be detachably connected to the nitrogen charging joint, which is convenient for the maintenance and replacement of the nitrogen charging pipe.

[0055] Furthermore, one end of the nitrogen filling tube 140 away from the mounting portion 141 is a nitrogen nozzle 142, and a plurality of nitrogen filling holes 143 are evenly arranged along the circumferential direction on the side wall of the nitrogen filling tube 140 close to the nitrogen nozzle 142. The nitrogen filling tube 140 extends into the ampoule bottle, and through the nitrogen nozzle 142 at the bottom of the tube body and the nitrogen filling holes 143 on the side wall, nitrogen is rapidly diffused in the ampoule bottle to displace the air in the bottle. The nitrogen filling joint has a sealing ring inside, and the nitrogen filling tube 140 is connected to the nitrogen filling joint through the mounting portion 141 to prevent nitrogen from leaking from the connection between the mounting portion 141 and the nitrogen filling joint.

[0056] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A water injection filling machine, comprising a bottle feeding mechanism, a front nitrogen filling mechanism, a filling mechanism, a rear nitrogen filling mechanism, a wire drawing and sealing mechanism and a nitrogen air curtain discharge, characterized in that: The bottle feeding mechanism comprises a bottle feeding conveyor belt, and the front nitrogen filling mechanism, the filling mechanism, the rear nitrogen filling mechanism and the wire drawing and sealing mechanism are sequentially arranged in the conveying direction of the bottle feeding conveyor belt; The nitrogen air curtain row is arranged above the bottle conveying conveyor belt between the entrance of the bottle conveying mechanism and the front nitrogen filling mechanism, and the nitrogen air curtain row is arranged above the bottle conveying conveyor belt between the rear nitrogen filling mechanism and the wire drawing and sealing mechanism; The interior of the nitrogen gas curtain row is a hollow air cavity, and the cross section of the air cavity in the width direction is an inverted trapezoid, an inverted triangle or a semicircle. An air inlet pipe connected to the air cavity is arranged on the outer wall of the nitrogen gas curtain row, and a strip-shaped air outlet is arranged at the bottom of the nitrogen gas curtain row parallel to the conveying direction of the bottle conveying conveyor belt, and the air outlet is connected to the air cavity, and baffles are arranged on both sides of the air outlet; The bottle conveying conveyor belt comprises a conveying block, which is arranged on the bottle conveying conveyor belt, and the outer side of the conveying block has an arc-shaped recess for accommodating the ampoule bottle, and the outer side of the straight section of the bottle conveying conveyor belt is provided with a side plate for limiting the ampoule bottle from escaping from the arc-shaped recess; It also includes a bottle unscrambling mechanism, which includes a bottle feeding mesh belt, an auger and a bottle-pushing wheel, wherein the auger is arranged at the end of the bottle feeding mesh belt, the bottle-pushing wheel is arranged at the end of the auger in the rotation and conveying direction, the bottle-pushing wheel is provided with a plurality of bottle-pushing grooves along its circumference, the bottle-pushing wheel is arranged at the entrance of the bottle-feeding conveyor belt, and an arc-shaped guard plate is arranged on the periphery of the bottle-pushing wheel, and when the bottle-pushing wheel and the bottle-feeding conveyor belt rotate simultaneously, the bottle-pushing grooves correspond to the conveying blocks one by one; The wire drawing and sealing mechanism comprises a high temperature flame spray nozzle, a wire drawing clamp and a second lifting mechanism, wherein the high temperature flame spray nozzle is arranged on one side of the bottle conveying conveyor belt, the wire drawing clamp is installed on the second lifting mechanism, the second lifting mechanism is on one side of the bottle conveying conveyor belt, and the wire drawing clamp is located above the bottle conveying conveyor belt; The second lifting mechanism comprises a mounting plate, a slide rail, a lead screw, a lead screw nut and a drive motor, the wire drawing clamp is fixed on the mounting plate, the mounting plate is slidably connected to the slide rail, the mounting plate is connected to the lead screw through the lead screw nut, and the lead screw is connected to the drive motor; The front nitrogen charging mechanism, the filling mechanism and the rear nitrogen charging mechanism are all arranged on a first lifting mechanism, which includes a lifting plate, a push rod, a guide rod and a cam. The lifting plate is slidably arranged on the guide rod, the cam is located below the lifting plate, and one end of the push rod is fixedly connected to the lifting plate and the other end is abutted against the side wall of the cam.

2. The water injection filling machine according to claim 1, characterized in that: It also includes an air curtain lifting mechanism for installing the nitrogen gas curtain row, the air curtain lifting mechanism includes a lifting rod, a locking device and a fixing plate, the lifting rod is arranged on one side of the bottle conveyor belt, the fixing plate can be slidably arranged on the lifting rod, one end of the fixing plate is fixedly connected to the nitrogen gas curtain row, the lifting rod is provided with a thread, the locking device includes two nuts located at the upper and lower ends of the fixing plate, the two nuts cooperate with the lifting rod thread to clamp the fixing plate to lock and fix the nitrogen gas curtain row on the lifting rod.

3. The water injection filling machine according to claim 1, characterized in that: The front nitrogen filling mechanism and the rear nitrogen filling mechanism both include a nitrogen filling joint and a nitrogen filling pipe. One end of the nitrogen filling pipe has a mounting portion, and the nitrogen filling pipe is connected to the nitrogen filling joint through the mounting portion.

4. The water injection filling machine according to claim 3, characterized in that: One end of the nitrogen filling pipe away from the mounting portion is a nitrogen nozzle, and a plurality of nitrogen filling holes are evenly arranged along the circumferential direction on the side wall of the nitrogen filling pipe close to the nitrogen nozzle.

5. The water injection filling machine according to claim 3, characterized in that: The nitrogen filling joint has a sealing ring inside.

Citation Information

Patent Citations

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    CN105217553A

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    CN204281276U

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