A method for stamping concrete

By designing an imprint concrete imprint construction device including a guide plate, a mixing mechanism, a flow guide mechanism and an imprinting mechanism, the labor consumption and uniformity problems caused by manual application of the maintenance agent are solved, and the stability of the uniform application and imprinting effect of the maintenance agent is achieved.

CN112609536BActive Publication Date: 2025-05-13MCC5 GROUP SHANGHAI CORPORATION LIMITED
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Patent Information

Application Number
CN202011493305.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-17
Publication Date
2025-05-13
Estimated Expiration
2040-12-17

AI Technical Summary

Technical Problem

In the prior art, the application of the curing agent in the concrete imprinting process is usually done manually, which leads to a large labor and material consumption and affects the uniformity of the curing agent and affects the subsequent imprinting effect.

Method used

An imprinted concrete imprinting construction device is designed, including a guide plate, a mixing mechanism, a flow guide mechanism and an imprinting mechanism. The device drives the pulley and belt through a motor drive, drives the stirring shaft and the stirring rod to mix the curing agent, and adjusts the humidity and dispersion uniformity of the curing agent through the deflector and water pipe. At the same time, the hydraulic rod and slider structure achieve stable movement and clear marks of the imprint.

Benefits of technology

The device can automatically apply a curing agent to improve its uniformity and quality, reduce manual labor, and ensure the stability of the imprinting effect and the clarity of the imprinting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a stamped concrete stamping construction device, including a guide plate, a mixing mechanism, a flow guide mechanism and a stamping mechanism installed on the outer wall of a box body; the mixing mechanism includes a motor, a stirring shaft and a stirring rod; the flow guide mechanism includes a partition, a fixed plate, a scraper and a water pipe; the stamping mechanism includes a hydraulic rod, a slide plate and a pressing plate. The present application can simultaneously convey the curing agent during stamping, and can achieve uniform stirring during the curing agent conveying process, ensure the mixing uniformity of the curing agent, and improve the quality of the curing agent; a scraper is provided to achieve uniform spreading of the curing agent, ensure the quality of subsequent stamping, and a water pipe is provided to achieve the adjustment of the humidity of the curing agent, which is conducive to improving the stamping quality; the falling of the pressing plate is convenient during stamping, and the guide plate is provided to improve the stability during movement, and can achieve manual stamping and hydraulic rod driven stamping, ensure clear stamping marks, and improve the quality after stamping.
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Description

Technical Field

[0001] The present application relates to an imprinting construction device, in particular to an imprinting concrete imprinting construction device. Background Art

[0002] Concrete stamping is a floor or wall with great artistic appeal that is made on an unhardened cast-in-place concrete base through a number of processes including coloring, hardening, stamping, demoulding, curing, and sealing protection. It is suitable for indoor and outdoor floor decoration, as well as for the decoration of building facades. The stamped concrete art floor technology system has developed rapidly in China due to its strong artistry, wide range of choices in colors and styles, low cost, and green environmental protection. In Shanghai's urban green space development projects, color stamped concrete art flooring has been widely promoted and adopted, achieving good social benefits and market recognition. Stamped concrete is painted and strengthened on the surface of paved concrete by dry-spreading color strengthener after the water on the surface disappears, and special tools are used to apply the color strengthener into the surface of the concrete to make it blend into one. When the moisture and gloss on the surface disappear, the color release curing agent is evenly spread, and the concrete surface is immediately stamped with a pre-selected mold to achieve various design styles, textures and colors. After the concrete has been properly cleaned and cured, a sealant is applied to the surface to make the surface of the art floor anti-pollution, anti-slip and strengthened again. The completed stamped concrete floor has excellent decorative properties and very stable physical properties.

[0003] Concrete stamping refers to the process of stamping a floor on an unhardened concrete base. Before stamping, the concrete needs to be coated with a curing agent, which is usually applied manually, which not only increases labor and material resources but also affects the uniformity of the curing agent. The dryness and wetness of the curing agent affect the effect of subsequent stamping. It is not easy to adjust the humidity, and it is not easy to stably move the stamping mold during stamping, which easily leads to the problem that the stamping mark is not obvious. Therefore, a stamping concrete stamping construction device is proposed to address the above problems. Summary of the invention

[0004] A stamped concrete stamping construction device, comprising a guide plate, a mixing mechanism, a flow guide mechanism and a stamping mechanism installed on the outer wall of a box body;

[0005] The mixing mechanism comprises a motor, a stirring shaft and a stirring rod, wherein the motor is fixedly connected to the top of the box, the output end of the motor is fixedly connected to a pulley, the pulleys are connected via a belt transmission, one of the pulleys is fixedly connected to the stirring shaft, the surface of the stirring shaft is fixedly connected to the stirring rod, the bottom end of the stirring shaft is rotatably connected to the inside of a fixed bearing, the fixed bearing is fixedly connected to an inclined plate via a support rod, and the bottom end of the inclined plate is connected to a horizontally distributed flow guide pipe;

[0006] The flow guide mechanism includes a partition, a fixed plate, a scraper and a water pipe, the partition is fixedly connected to the inside of the box, the bottom of the box is fixedly connected to the fixed plate, the fixed plate is slidably connected to the scraper, the fixed plate and the scraper are both threadedly connected with bolts, the water pipe is fixedly penetrated and fixed to the bottom of the box, and a control valve is provided at the end of the water pipe;

[0007] The stamping mechanism includes a hydraulic rod, a slide plate and a pressure plate, the hydraulic rod is fixedly connected to the inside of the box, the bottom end of the hydraulic rod is fixedly connected to the limit block, the limit blocks are fixedly connected by a connecting rod, the slide plate is slidably connected to the inside of the guide plate, the side wall of the slide plate is fixedly connected to the extension plate, and the two ends of the slide plate are respectively fixedly connected to the pressure plate and the handle, the side wall of the guide plate is penetrated and plugged with the insertion rod, the insertion rod is fixedly connected to the fixing rod, and the fixing rod is fixedly connected to the outer wall of the guide plate through a spring.

[0008] Furthermore, there are two partitions, a water pipe is provided between the two partitions, the water pipe and the bottom end of the guide pipe are both horizontally distributed, and a plurality of guide holes are provided at the bottom of the guide pipe.

[0009] Furthermore, the guide plate is in a U-shaped structure, the slide plate inside the guide plate is slidably connected to the outer wall of the box body, the extension plate on one side of the slide plate is slidably connected to the inside of the opening of the box body, and a slot for inserting a rod is provided in the middle of the slide plate.

[0010] Furthermore, the extension plate extends to the inside of the box body, a square hole for the movement of the connecting rod is opened in the middle of the extension plate, and both sides of the extension plate are in contact with the limiting block.

[0011] Furthermore, the stirring shaft is rotatably connected to the top of the box body, and a plurality of stirring rods are evenly distributed on the surface of the stirring shaft, and the stirring rods are located on one side of the partition.

[0012] Furthermore, the hydraulic rod is located on one side of the partition, and two limit blocks are provided at the bottom end of the hydraulic rod, and the two limit blocks are respectively located on both sides of the extension plate.

[0013] Furthermore, the bottom of the box body is rotatably connected to the roller, and the top of the box body is provided with a through hole, and the through hole corresponds to between the two partitions.

[0014] Furthermore, the fixed plate and the scraper are both U-shaped structures, both sides of the inner wall of the scraper are provided with sliding grooves for moving the fixed plate, and the bottom end of the scraper is provided with an inclined surface.

[0015] Furthermore, the guide tube is in a T-shaped structure, the guide tube is located inside the fixed plate, and the outer wall of the fixed plate is slidably connected to the scraper.

[0016] Furthermore, the water pipe is located between the scraper and the pressing plate, one end of the pressing plate extends to the outside of the box, and the pressing plate contacts the ground.

[0017] The beneficial effect of the present application is that the present application provides an imprinted concrete construction device with a curing agent spreading function and capable of improving the imprinting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the present application;

[0020] Figure 2 This is a front view structural schematic diagram of an embodiment of the present application;

[0021] Figure 3 This is a side structural schematic diagram of an embodiment of the present application;

[0022] Figure 4 This is a schematic diagram of a top view of an embodiment of the present application;

[0023] Figure 5 This is a schematic diagram of the three-dimensional structure of a fixing plate according to an embodiment of the present application.

[0024] In the figure: 1, box body, 2, guide plate, 3, partition, 4, motor, 5, pulley, 6, belt, 7, stirring shaft, 8, stirring rod, 9, fixed bearing, 10, support rod, 11, inclined plate, 12, guide pipe, 13, roller, 14, fixed plate, 15, scraper, 16, bolt, 17, water pipe, 18, control valve, 19, hydraulic rod, 20, limit block, 21, connecting rod, 22, slide plate, 23, extension plate, 24, pressure plate, 25, handle, 26, plug rod, 27, fixed rod, 28, spring. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0027] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0028] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0029] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0031] See also Figure 1-5 As shown, a stamped concrete stamping construction device comprises a guide plate 2 installed on the outer wall of a box body 1, a mixing mechanism, a diversion mechanism and a stamping mechanism;

[0032] The mixing mechanism includes a motor 4, a stirring shaft 7 and a stirring rod 8, wherein the motor 4 is fixedly connected to the top of the box 1, the output end of the motor 4 is fixedly connected to the pulley 5, and the pulleys 5 are connected to each other through a belt 6 transmission, one of the pulleys 5 is fixedly connected to the stirring shaft 7, the surface of the stirring shaft 7 is fixedly connected to the stirring rod 8, the bottom end of the stirring shaft 7 is rotatably connected to the inside of a fixed bearing 9, the fixed bearing 9 is fixedly connected to an inclined plate 11 through a support rod 10, and the bottom end of the inclined plate 11 is connected to a horizontally distributed guide pipe 12;

[0033] The flow guide mechanism includes a baffle 3, a fixed plate 14, a scraper 15 and a water pipe 17, wherein the baffle 3 is fixedly connected to the inside of the box body 1, the bottom of the box body 1 is fixedly connected to the fixed plate 14, the fixed plate 14 is slidably connected to the scraper 15, the fixed plate 14 and the scraper 15 are both threadedly connected to the bolts 16, the water pipe 17 is fixedly penetrated and fixed to the bottom of the box body 1, and a control valve 18 is provided at the end of the water pipe 17;

[0034] The stamping mechanism includes a hydraulic rod 19, a slide plate 22 and a pressure plate 24. The hydraulic rod 19 is fixedly connected to the inside of the box body 1. The bottom end of the hydraulic rod 19 is fixedly connected to the limit block 20. The limit blocks 20 are fixedly connected via a connecting rod 21. The slide plate 22 is slidably connected to the inside of the guide plate 2. The side wall of the slide plate 22 is fixedly connected to the extension plate 23. The two ends of the slide plate 22 are respectively fixedly connected to the pressure plate 24 and the handle 25. The side wall of the guide plate 2 is penetrated and plugged with an insertion rod 26. The insertion rod 26 is fixedly connected to a fixing rod 27. The fixing rod 27 is fixedly connected to the outer wall of the guide plate 2 via a spring 28.

[0035] There are two partitions 3, and a water pipe 17 is arranged between the two partitions 3. The bottom ends of the water pipe 17 and the guide pipe 12 are horizontally distributed, and a plurality of guide holes are arranged at the bottom of the guide pipe 12; the guide plate 2 is U-shaped, and the slide plate 22 inside the guide plate 2 is slidably connected to the outer wall of the box body 1, and the extension plate 23 on one side of the slide plate 22 is slidably connected to the inside of the opening opened in the box body 1, and a slot for inserting the plug rod 26 is opened in the middle of the slide plate 22; the extension plate 23 extends to the inside of the box body 1, and a square hole for moving the connecting rod 21 is opened in the middle of the extension plate 23, and both sides of the extension plate 23 contact the limiting block 20; the stirring shaft 7 is rotatably connected to the top of the box body 1, and a plurality of stirring rods 8 are evenly distributed on the surface of the stirring shaft 7, and the stirring rods 8 are located One side of the partition 3; the hydraulic rod 19 is located on one side of the partition 3, and two limit blocks 20 are provided at the bottom end of the hydraulic rod 19, and the two limit blocks 20 are respectively located on both sides of the extension plate 23; the bottom of the box body 1 is rotatably connected to the roller 13, and a through hole is opened on the top of the box body 1, and the through hole corresponds to between the two partitions 3; the fixed plate 14 and the scraper 15 are both U-shaped structures, and both sides of the inner wall of the scraper 15 are provided with sliding grooves for moving the fixed plate 14, and the bottom end of the scraper 15 is provided with an inclined surface; the guide pipe 12 is T-shaped structure, the guide pipe 12 is located inside the fixed plate 14, and the outer wall of the fixed plate 14 is slidably connected to the scraper 15; the water pipe 17 is located between the scraper 15 and the pressure plate 24, one end of the pressure plate 24 extends to the outside of the box body 1, and the pressure plate 24 contacts the ground.

[0036] When the present application is in use, the electrical components appearing in the present application are all externally connected to a power source and a control switch. The movement of the box body 1 is achieved through the roller 13. When stamping is performed, the pulley 5 is driven to rotate by the motor 4. When the belt 6 is driven, the pulley 5 drives the stirring shaft 7 to rotate, and then drives the stirring rod 8 to achieve mixing and stirring of the curing agent. When the stirring shaft 7 achieves stable rotation inside the fixed bearing 9, the curing agent enters the guide pipe 12 through the inclined plate 11 and is transported to the ground, thereby improving the uniformity of the curing agent and ensuring the quality of the curing agent. The curing agent spread on the ground is located inside the scraper 15. At this time, the bolt 16 is unscrewed to make the scraper 15 fall to the ground. At this time, the scraper 15 is driven by the box body 1 to scrape the curing agent evenly, thereby ensuring the uniform spreading of the curing agent and the concrete.

[0037] When the curing agent is relatively dry, the control valve 18 is opened to allow the water contained between the partitions 3 to flow out through the water pipe 17 to humidify the curing agent to ensure that the humidity of the curing agent is appropriate. When the box body 1 drives the pressing plate 24 to move to the next position, the fixing rod 27 is pulled to stretch the spring 28, driving the insertion rod 26 to separate from the insertion hole in the middle of the slide plate 22. At this time, the slide plate 22 falls, so that the slide plate 22 drives the pressing plate 24 to contact the ground. At this time, the construction personnel stand on the pressing plate 24 to realize the imprinting of the concrete surface. The slide plate 22 When moving, the extension plate 23 is driven to move at the same time, and the limit block 20 can also be driven to move by the extension of the hydraulic rod 19. When the limit block 20 at the top contacts the extension plate 23, it presses against the extension plate 23 and squeezes downward to achieve the stamping process of the concrete. After the operation is completed, when the limit block 20 is driven to move by shortening the hydraulic rod 19, the extension plate 23 and the slide plate 22 are pulled upward, and the pressing plate 24 is fixed by loosening the insertion rod 26, which is convenient for continuing the stamping. A handle 25 is provided to directly lift the pressing plate 24 for easy operation.

[0038] The benefits of this application are:

[0039] 1. The present application can simultaneously deliver the curing agent during embossing, and can also achieve uniform stirring during the delivery of the curing agent, thereby ensuring the uniformity of the curing agent and improving the quality of the curing agent;

[0040] 2. In the present application, a scraper is provided during the curing agent transportation to achieve uniform spreading of the curing agent, thereby ensuring the quality of subsequent embossing. At the same time, a water pipe is provided to adjust the humidity of the curing agent, thereby improving the embossing quality.

[0041] 3. This application facilitates the falling of the pressing plate during stamping, and the provision of a guide plate can improve stability during movement. At the same time, it can realize manual stamping and hydraulic rod driven stamping, ensuring clear stamping marks and improving the quality after stamping.

[0042] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A stamping construction device for stamped concrete, using a stamping device, characterized in that: It comprises a guide plate (2) installed on the outer wall of the box body (1), a mixing mechanism, a flow guiding mechanism and a stamping mechanism; The mixing mechanism comprises a motor (4), a stirring shaft (7) and a stirring rod (8), wherein the motor (4) is fixedly connected to the top of the housing (1), the output end of the motor (4) is fixedly connected to a pulley (5), the pulleys (5) are connected to each other by a belt (6), one of the pulleys (5) is fixedly connected to the stirring shaft (7), the surface of the stirring shaft (7) is fixedly connected to the stirring rod (8), the bottom end of the stirring shaft (7) is rotatably connected to the inside of a fixed bearing (9), the fixed bearing (9) is fixedly connected to an inclined plate (11) via a support rod (10), and the bottom end of the inclined plate (11) is connected to a horizontally distributed flow guide pipe (12); The flow guide mechanism comprises a baffle (3), a fixed plate (14), a scraper (15) and a water pipe (17); the baffle (3) is fixedly connected to the inside of the box body (1); the bottom of the box body (1) is fixedly connected to the fixed plate (14); the fixed plate (14) is slidably connected to the scraper (15); the fixed plate (14) and the scraper (15) are both threadedly connected to bolts (16); the water pipe (17) is fixedly passed through the bottom of the box body (1); and a control valve (18) is provided at the end of the water pipe (17); The stamping mechanism comprises a hydraulic rod (19), a slide plate (22) and a pressing plate (24); the hydraulic rod (19) is fixedly connected to the inside of the box body (1); the bottom end of the hydraulic rod (19) is fixedly connected to a limit block (20); the limit blocks (20) are fixedly connected to each other via a connecting rod (21); the slide plate (22) is slidably connected to the inside of the guide plate (2); the side wall of the slide plate (22) is fixedly connected to an extension plate (23); and the two ends of the slide plate (22) are respectively fixedly connected to the pressing plate (24) and a handle (25); the side wall of the guide plate (2) is inserted through an insertion rod (26); the insertion rod (26) is fixedly connected to a fixing rod (27); and the fixing rod (27) is fixedly connected to the outer wall of the guide plate (2) via a spring (28).

2. The stamped concrete stamping construction device according to claim 1, characterized in that: There are two partitions (3), a water pipe (17) is provided between the two partitions (3), the bottom ends of the water pipe (17) and the guide pipe (12) are both horizontally distributed, and a plurality of guide holes are provided at the bottom of the guide pipe (12).

3. The stamped concrete stamping construction device according to claim 1, characterized in that: The guide plate (2) is of a U-shaped structure; a slide plate (22) inside the guide plate (2) is slidably connected to the outer wall of the box body (1); an extension plate (23) on one side of the slide plate (22) is slidably connected to the inside of an opening of the box body (1); and a slot for inserting a plug rod (26) is provided in the middle of the slide plate (22).

4. The stamped concrete stamping construction device according to claim 3, characterized in that: The extension plate (23) extends to the interior of the box body (1), a square hole for the connection rod (21) to move is provided in the middle of the extension plate (23), and both sides of the extension plate (23) contact the limit block (20).

5. The stamped concrete stamping construction device according to claim 1, characterized in that: The stirring shaft (7) is rotatably connected to the top of the box body (1), and a plurality of stirring rods (8) are evenly distributed on the surface of the stirring shaft (7), wherein the stirring rods (8) are located on one side of the partition plate (3).

6. The stamped concrete stamping construction device according to claim 1, characterized in that: The hydraulic rod (19) is located on one side of the partition plate (3), and two limit blocks (20) are provided at the bottom end of the hydraulic rod (19), and the two limit blocks (20) are respectively located on both sides of the extension plate (23).

7. The stamped concrete stamping construction device according to claim 1, characterized in that: The bottom of the box body (1) is rotatably connected to the roller (13), and the top of the box body (1) is provided with a through hole, and the through hole corresponds to the space between the two partitions (3).

8. The stamped concrete stamping construction device according to claim 1, characterized in that: The fixed plate (14) and the scraper (15) are both U-shaped structures, and sliding grooves for moving the fixed plate (14) are provided on both sides of the inner wall of the scraper (15), and a slope is provided at the bottom end of the scraper (15).

9. The stamped concrete stamping construction device according to claim 1, characterized in that: The flow guide pipe (12) is in a T-shaped structure; the flow guide pipe (12) is located inside the fixed plate (14); and the outer wall of the fixed plate (14) is slidably connected to the scraper (15).

10. The stamped concrete stamping construction device according to claim 1, characterized in that: The water pipe (17) is located between the scraper (15) and the pressing plate (24), one end of the pressing plate (24) extends to the outside of the box body (1), and the pressing plate (24) contacts the ground.

Citation Information

Patent Citations

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    CN210705329U

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