A super large push block die opening adjustment tool
By designing the square frame and slider synchronous opening and closing mechanism, the motor drive screw drives the slider synchronous opening and closing, the problem of difficulty in adjusting the opening of the super-large push block mold is solved, and efficient and labor-saving opening adjustment is achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202011558779.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2040-12-25
AI Technical Summary
Due to the large weight and difficulty in operation, the existing methods of adjusting the size of the opening are cumbersome and labor-consuming, resulting in low working efficiency.
An adjustment tool including a square frame, a slider synchronous opening and closing mechanism, a slider and a fixed guide roller slot is designed. The motor drive screw drives the slider synchronous opening and closing, simplifying operation and reducing manual operation difficulty.
It greatly reduces the difficulty of manually adjusting the opening size of the push block mold and improves work efficiency. Any employee can easily complete the operation, save labor and labor, and is suitable for mold opening adjustment of various sizes.
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Figure CN112659632B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of push block moulds, and in particular relates to an opening adjustment tool for a super-large push block mould. Background Art
[0002] For Figure 3 For the oversized push block mold shown in the figure, when adjusting its opening size, it is difficult to push the mold by hand because the mold itself is heavy and cannot be pushed directly by hand like a small mold. In particular, operators with slightly less strength cannot push the mold at all, and thus cannot complete the adjustment of the mold opening size.
[0003] The traditional method of adjusting the opening size of this type of super-large push block mold is to first Figure 3 Tighten the two screws on the sides of the mold one by one, so that the push blocks on the left and right sides are opened, and the opening of the mold becomes larger. When the mold opening needs to be reduced, push the push blocks on the left and right sides inward by hand to reduce the opening of the mold, and then Figure 4 The two rear stop bars shown in the figure are inserted into the root of the push block and pressed against the large bottom plate step to complete the adjustment of the mold opening size. This is quite cumbersome to adjust the opening. If you encounter an oversized mold, it is still difficult for the operator to push the opening by hand to make it smaller. This not only has low work efficiency, but also makes the adjustment more laborious. Summary of the invention
[0004] In view of the deficiencies in the above-mentioned prior art, the present invention provides an oversized push block mold opening adjustment tool to reduce the operational difficulty of push block mold opening adjustment, save the operator's physical strength, and improve work efficiency.
[0005] In order to solve the above technical problems and achieve the above technical effects, the present invention is implemented through the following technical solutions:
[0006] A super large push block mold opening adjustment tool comprises a square frame, a slider synchronous opening and closing mechanism, a slider and a fixed guide roller slot, the square frame is composed of two long plates and two short plates, the left and right halves of the long plates are each provided with a waist-shaped hole as a slider slot, and the left and right slider slots are symmetrically distributed on the long plates, one slider is respectively arranged in the left and right slider slots, and the left and right sliders are also symmetrically distributed on the long plates, the lower parts of the left and right sliders respectively pass through the left and right slider slots and are fixedly connected to a corresponding fixed guide roller slot, and the left and right sliders are simultaneously subjected to a The slider synchronous opening and closing mechanism is controlled by the slider synchronous opening and closing mechanism, and the slider synchronous opening and closing mechanism includes a screw rod, two screw rod mounting seats and a motor, the two screw rod mounting seats are respectively arranged at the left and right ends of the upper surface of the long board, and the two ends of the screw rod are respectively passed through the left and right screw rod mounting seats through corresponding bearings, and the left threaded portion and the right threaded portion of the screw rod respectively correspond to the left and right slider grooves up and down, and the left threaded portion and the right threaded portion of the screw rod respectively cooperate with the internal threads of the left and right sliders, and the motor is drivingly connected to one end of the screw rod, and the motor drives the left and right sliders to open and close synchronously by driving the screw rod to rotate forward and reverse.
[0007] Furthermore, the screw is a forward and reverse rotation screw, the directions of the external threads of the left threaded portion and the right threaded portion of the screw are opposite, and the directions of the internal threads of the left and right sliders are the same.
[0008] Furthermore, the screw is a common screw, the directions of the external threads of the left threaded portion and the right threaded portion of the screw are the same, and the directions of the internal threads of the left and right sliders are opposite.
[0009] Furthermore, a handle is provided on the upper surface of each short board.
[0010] Furthermore, the two long plates and the two short plates are integrally formed to increase the structural strength of the square frame.
[0011] Furthermore, there is a clearance fit between the lower portion of the slider and the slider slot.
[0012] Furthermore, the minimum center distance between the two fixed guide roller slots on the left and right is not greater than the center distance between the two guide rollers when the push block mold has the smallest opening; the maximum center distance between the two fixed guide roller slots on the left and right is not less than the center distance between the two guide rollers when the push block mold has the largest opening, thereby meeting all opening requirements of the push block mold.
[0013] Furthermore, there is an interference fit between the fixed guide roller slot and the guide roller of the push block mold.
[0014] Furthermore, the driving force of the motor should be sufficient to overcome the self-weight of the push block mold, the friction between the push blocks, and the friction between the push blocks and the large bottom plate.
[0015] Furthermore, a position sensor for sensing whether the slider has moved to the left or right limit position of the slider slot is respectively provided at the left and right ends of each slider slot. The position sensor is connected to the motor signal located on the same long board as the slider slot to provide a feedback signal to the corresponding motor.
[0016] The beneficial effects of the present invention are:
[0017] The invention greatly reduces the difficulty of manually adjusting the opening size of the push block mold, especially for extra-large push block molds. It no longer requires a lot of effort and can be easily completed by any employee. It is easy to operate and saves labor and effort, so that the operator can quickly and accurately adjust the mold opening to the required size, thereby greatly improving work efficiency.
[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0021] Figure 2 It is a schematic diagram of assembling the block pusher mold of the present invention;
[0022] Figure 3 It is a three-dimensional structural schematic diagram of the push block mold;
[0023] Figure 4 Schematic diagram of the combination of the large bottom plate and the rear stop bar after the push block mold opening is adjusted. DETAILED DESCRIPTION
[0024] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. The descriptions herein are used to provide a further understanding of the present invention and constitute a part of this application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0025] See also Figure 1-2As shown, an oversized push block mold opening adjustment tool comprises a square frame, a slider synchronous opening and closing mechanism, a slider 1 and a fixed guide roller slot 2, wherein the square frame is composed of two long plates 3 and two short plates 4, and a waist-shaped hole is opened on the left and right halves of each of the long plates 3 as a slider slot 5, and the left and right slider slots 5 are symmetrically distributed on the long plates 3, and one slider 1 is respectively arranged in the left and right slider slots 5, and the left and right slider slots 5 are also symmetrically distributed on the long plates 3, and the lower parts of the left and right sliders 1 are respectively passed through the left and right slider slots 5 and fixedly connected to a corresponding fixed guide roller slot 2, and the left and right sliders 1 are simultaneously The long plate 3 is controlled by a synchronous opening and closing mechanism of the slider, which includes a screw rod 6, two screw mounting seats 7 and a motor 8. The two screw mounting seats 7 are respectively arranged on the left and right ends of the upper surface of the long plate 3. The two ends of the screw rod 6 are respectively passed through the left and right screw mounting seats 7 through corresponding bearings, and the left threaded portion and the right threaded portion of the screw rod 6 correspond to the left and right slider grooves 5 respectively, and the left threaded portion and the right threaded portion of the screw rod 6 respectively cooperate with the internal threads of the left and right sliders 1. The motor 8 is drivingly connected to one end of the screw rod 6. The motor 8 drives the screw rod 6 to rotate forward and reverse to drive the left and right sliders 1 to open and close synchronously.
[0026] Furthermore, the screw rod 6 is a forward and reverse rotation screw rod, the directions of the external threads of the left threaded portion and the right threaded portion of the screw rod 6 are opposite, and the directions of the internal threads of the left and right sliders 1 are the same.
[0027] Furthermore, the screw rod 6 is a common screw rod, the directions of the external threads of the left threaded portion and the right threaded portion of the screw rod 6 are the same, and the directions of the internal threads of the left and right sliders 1 are opposite.
[0028] Furthermore, a handle 9 is provided on the upper surface of each short board 4 .
[0029] Furthermore, the two long plates 3 and the two short plates 4 are integrally formed to increase the structural strength of the square frame.
[0030] Furthermore, there is a clearance fit between the lower portion of the slider 1 and the slider slot 5 .
[0031] Furthermore, the minimum center distance between the two fixed guide roller slots 2 on the left and right is not greater than the center distance between the two guide rollers 10 when the push block mold has the smallest opening; the maximum center distance between the two fixed guide roller slots 2 on the left and right is not less than the center distance between the two guide rollers 10 when the push block mold has the largest opening, thereby meeting all opening requirements of the push block mold.
[0032] Furthermore, there is an interference fit between the fixed guide roller slot 2 and the guide roller 10 of the push block mold.
[0033] Furthermore, the driving force of the motor 8 should be sufficient to overcome the self-weight of the push block mold, the friction between the push blocks, and the friction between the push blocks and the large bottom plate.
[0034] Furthermore, a position sensor is provided at the left and right ends of each slider slot 5 for sensing whether the slider 1 has moved to the left and right limit positions of the slider slot 5. The position sensor is connected to the signal of the motor 8 located on the same long board 3 as the slider 1, and provides a feedback signal to the corresponding motor 8. When the motor 8 receives the feedback signal from the position sensor, it stops working immediately to avoid burning out the motor 8 due to continued rotation.
[0035] The working process of this super large push block die opening adjustment tool is as follows:
[0036] See also Figure 2 As shown, place this tool between the two sets of push block dies. Figure 2 A represents the first set of molds, and B represents the second set of molds. Then, the two fixed guide roller slots 2 on the front long plate 3 of the tool are respectively clamped on the two guide rollers 10 of the first set of molds, and at the same time, the two fixed guide roller slots 2 on the rear long plate 3 of the tool are respectively clamped on the two guide rollers 10 of the second set of molds, thereby completing the assembly before opening adjustment.
[0037] If you want to adjust the opening size of the first set of molds, press the button to start the motor 8 on the front long plate 3. The motor 8 will drive the front screw 6 to rotate, further driving the two front sliders 1 to move back and forth synchronously in the slider slots 5, so that the two front fixed guide roller slots 2 drive the left and right push blocks of the first set of molds to open and close synchronously until the opening is adjusted to the size required by the actual product size. Figure 4 The rear stop bar 11 shown in the figure is inserted into the root of the push block 13 and abutted against the step of the large bottom plate 12, thus completing the opening size of one set of molds. Similarly, if the second set of molds is to be adjusted, the motor 8 located on the rear long plate 3 is started by pressing a button, so that the opening size of the second set of molds can be adjusted. If the entire set of push block molds is long, the two motors can be adjusted in turn to adjust the openings of the two sets of molds to be consistent. After the adjustment is completed, the tool is removed, and the push block mold can process products.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A super large push block mold opening adjustment tool, characterized in that: The invention comprises a square frame, a slider synchronous opening and closing mechanism, a slider (1) and a fixed guide roller slot (2), wherein the square frame is composed of two long plates (3) and two short plates (4), and each short plate (4) is provided with a handle (9) on its upper surface. The two long plates (3) and the two short plates (4) are integrally formed to increase the structural strength of the square frame. A waist-shaped hole is provided on the left and right halves of the long plates (3) as a slider slot (5), and the left and right slider slots (5) are symmetrically distributed on the long plates (3). A slider (1) is provided in each of the left and right slider slots (5), and the left and right slider slots (1) are also symmetrically distributed on the long plates (3). The lower parts of the left and right sliders (1) pass through the left and right slider slots (5) and are fixedly connected to a corresponding fixed guide roller slot (2). The slider (1) is controlled by a slider synchronous opening and closing mechanism, which comprises a screw rod (6), two screw rod mounting seats (7) and a motor (8). The two screw rod mounting seats (7) are respectively arranged at the left and right ends of the upper surface of the long plate (3). The two ends of the screw rod (6) are respectively inserted into the left and right screw rod mounting seats (7) through corresponding bearings. The left threaded portion and the right threaded portion of the screw rod (6) correspond to the left and right slider grooves (5) respectively. The left threaded portion and the right threaded portion of the screw rod (6) respectively cooperate with the internal threads of the left and right sliders (1). The motor (8) is drivingly connected to one end of the screw rod (6). The motor (8) drives the screw rod (6) to rotate forward and reversely to drive the left and right sliders (1) to open and close synchronously. The fixed guide roller slot (2) and the guide roller (10) of the push block mold are interference fit.
2. The super large push block mold opening adjustment tool according to claim 1, characterized in that: The screw (6) is a forward and reverse-rotating screw, the directions of the external threads of the left thread portion and the right thread portion of the screw (6) are opposite, and the directions of the internal threads of the left and right sliders (1) are the same.
3. The super large push block mold opening adjustment tool according to claim 1, characterized in that: The screw rod (6) is a common screw rod, the directions of the external threads of the left threaded portion and the right threaded portion of the screw rod (6) are the same, and the directions of the internal threads of the left and right sliders (1) are opposite.
4. The super large push block mold opening adjustment tool according to claim 1, characterized in that: There is a clearance fit between the lower part of the slider (1) and the slider slot (5).
5. The super large push block mold opening adjustment tool according to claim 1, characterized in that: The minimum center distance between the two left and right fixed guide roller slots (2) is not greater than the center distance between the two guide rollers (10) when the push block mold opening is the smallest; and the maximum center distance between the two left and right fixed guide roller slots (2) is not less than the center distance between the two guide rollers (10) when the push block mold opening is the largest.
6. The super large push block mold opening adjustment tool according to claim 1, characterized in that: The driving force of the motor (8) is sufficient to overcome the self-weight of the push block mold, the friction between the push blocks, and the friction between the push blocks and the large bottom plate.
7. The super large push block mold opening adjustment tool according to claim 1, characterized in that: A position sensor for sensing whether the slider (1) has moved to the left or right limit position of the slider slot (5) is respectively arranged at the left and right ends of each slider slot (5); the position sensor is connected to the signal of the motor (8) located on the same long board (3) as the slider, and provides a feedback signal to the corresponding motor (8).
