Dyeing buffer device and use method thereof

Abstract

The present invention provides a buffering device for dyeing and a method for using the same. The device comprises two buffering conveying lines for cloth-carrying turnover boxes, a buffering conveying line for empty turnover boxes and a connecting conveying line. The two buffering conveying lines for cloth-carrying turnover boxes are arranged in parallel on both sides of the buffering conveying line for empty turnover boxes. The connecting conveying line is arranged at the same end of the two buffering conveying lines for cloth-carrying turnover boxes and the buffering conveying line for empty turnover boxes to form an E-shaped conveying line. The buffering conveying line for empty turnover boxes is used to store and convey empty turnover boxes. The buffering conveying line for cloth-carrying turnover boxes is used to store and convey turnover boxes filled with grey cloth. The two ends of the connecting conveying line are provided for the cloth outlet ends of two grey cloth setting machines respectively. The buffering device for dyeing can realize buffering and automatic conveying of grey cloth to be dyed, ensure that the grey cloth to be dyed is neatly arranged, and save time, space and manpower.

Description

Technical Field

[0001] The invention relates to the technical field of textile dyeing and finishing, and in particular to a buffer device to be dyed and a use method thereof. Background Art

[0002] In the dyeing and finishing process, most cloths need to go through processes such as loosening, shaping of grey cloth, dyeing, water pressing, shaping of finished cloth, inspection and rolling. Since the processing speed of grey cloth shaping is much faster than that of dyeing, a large amount of grey cloth to be dyed is piled up between the grey cloth shaping machine and the dyeing machine. The grey cloth to be dyed is stored separately in multiple cloth baskets. However, the existing production workshops store the cloth baskets for the grey cloth to be dyed in a messy manner, and the cloth baskets are moved by trolleys or forklifts, which requires a large operating space and wastes a lot of time, space and manpower. It is necessary to improve it. Summary of the invention

[0003] In view of the above, the present invention provides a buffer device for dyeing and a method for using the same, so as to achieve buffering and automatic conveying of grey cloth to be dyed, ensure that the grey cloth to be dyed is neatly arranged, and save time, space and manpower.

[0004] The technical solution of the present invention:

[0005] A buffer device for dyeing, comprising two buffer conveyor lines for cloth-carrying turnover boxes, a buffer conveyor line for empty turnover boxes and a connecting conveyor line. The two buffer conveyor lines for cloth-carrying turnover boxes are arranged in parallel on both sides of the buffer conveyor line for empty turnover boxes. The connecting conveyor line is arranged at the same end of the two buffer conveyor lines for cloth-carrying turnover boxes and the buffer conveyor line for empty turnover boxes to form an E-shaped conveying line. The buffer conveyor line for empty turnover boxes is used for storing and conveying empty turnover boxes. The buffer conveyor line for cloth-carrying turnover boxes is used for storing and conveying turnover boxes containing grey cloth. The two ends of the connecting conveyor line are respectively arranged at the cloth outlet ends of two grey cloth setting machines. The empty turnover boxes on the buffer conveyor line for empty turnover boxes are respectively conveyed to the two ends thereof via the connecting conveyor line and stop to provide for stacking the grey cloth at the cloth outlet end of the grey cloth setting machine.

[0006] Furthermore, the cloth-carrying turnover box buffer conveyor line and the empty turnover box buffer conveyor line both use multiple chain conveyors spliced ​​into one conveying line.

[0007] Furthermore, the chain conveyor includes a chain conveyor frame and two conveyor chains rotatably arranged on both sides of the chain conveyor frame, and the turnover box is carried on the two conveyor chains for conveying.

[0008] Furthermore, the connecting conveyor line includes a straight conveyor and a turning conveyor. The same end of the two cloth-carrying turnover box cache conveyor lines and the empty turnover box cache conveyor line is connected to a turning conveyor. The turning conveyor is used to convey the turnover box first along its length direction and then along its width direction to achieve a right-angle turn of the turnover box. Two adjacent turning conveyors are connected by a straight conveyor.

[0009] Furthermore, the linear conveyor is a roller conveyor, and the steering conveyor is a lifting and transferring machine.

[0010] Furthermore, the chain conveyor at the output end of each cloth-carrying turnover box buffer conveyor line and the empty turnover box buffer conveyor line is provided with a lifting and rotating mechanism, which is arranged between the two conveying chains of the chain conveyor to lift the turnover boxes on the two conveying chains and carry the turnover boxes to rotate 90 degrees.

[0011] Furthermore, the lifting and rotating mechanism includes a 90-degree turning cylinder and a supporting platform fixed to the piston rod end of the 90-degree turning cylinder. The supporting platform is driven to rise and rest against the bottom of the turnover box by the 90-degree turning cylinder, thereby lifting the turnover box away from the two conveying chains, and then the supporting platform is driven to rotate 90 degrees by the 90-degree turning cylinder, thereby completing the turning of the turnover box.

[0012] A buffer device for dyeing includes a buffer device for dyeing, which includes a cloth-carrying turnover box buffer conveyor line, an empty turnover box buffer conveyor line and a connecting conveyor line. The cloth-carrying turnover box buffer conveyor line and the empty turnover box buffer conveyor line are arranged in parallel. The connecting conveyor line is arranged at the same end of the cloth-carrying turnover box buffer conveyor line and the empty turnover box buffer conveyor line to form a "Π"-shaped conveying line. The empty turnover box buffer conveyor line is used for storing and conveying empty turnover boxes. The cloth-carrying turnover box buffer conveyor line is used for storing and conveying turnover boxes filled with grey cloth. One end of the connecting conveyor line connected to the cloth-carrying turnover box buffer conveyor line is arranged at the cloth outlet end of a grey cloth setting machine, so that the grey cloth at the cloth outlet end of the grey cloth setting machine can be stacked in the turnover box at one end of the connecting conveyor line.

[0013] A method for using the above-mentioned dyeing buffer device includes the following steps: a plurality of empty turnover boxes are placed on an empty turnover box buffer conveyor line; when a turnover box is needed to stack grey cloth at the cloth outlet of a grey cloth setting machine, the empty turnover box buffer conveyor line conveys an empty turnover box to a connecting conveyor line; the empty turnover box is carried by the connecting conveyor line and conveyed to the bottom of the cloth outlet of the grey cloth setting machine and stops; the grey cloth at the cloth outlet of the grey cloth setting machine is gradually stacked in the turnover box; when the turnover box is filled with a specified amount of grey cloth, it is conveyed to the cloth-carrying turnover box buffer conveyor line for storage; the empty turnover box buffer conveyor line then conveys an empty turnover box to the connecting conveyor line, and the corresponding working cycle of the next turnover box is performed.

[0014] Beneficial effects of the present invention:

[0015] The dyeing buffer device of the present invention can easily realize automatic buffering of empty turnover boxes and cloth-carrying turnover boxes, and can output cloth-carrying turnover boxes and input empty turnover boxes in real time according to the cloth output situation of the grey cloth setting machine, so as to effectively connect the logistics between the grey cloth setting machine and the dyeing machine, thereby realizing buffering and automatic conveying of the grey cloth to be dyed, ensuring that the grey cloth to be dyed is neatly arranged, and saving time, space and manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the top view of the dyeing and finishing production system of the present invention;

[0017] Figure 2 It is a schematic diagram of the top view of the structure of the grey cloth storage device of the dyeing and finishing production system of the present invention;

[0018] Figure 3 A three-dimensional structural diagram of a discharge conveyor of a grey cloth storage device of a dyeing and finishing production system of the present invention;

[0019] Figure 4 A reference diagram of the use status of the unloading conveyor of the grey cloth storage device of the dyeing and finishing production system of the present invention;

[0020] Figure 5 It is a three-dimensional structural diagram of a dumping device of a discharging conveyor of a grey cloth storage device of a dyeing and finishing production system of the present invention;

[0021] Figure 6 It is a three-dimensional structural diagram of the loose cloth buffer device of the dyeing and finishing production system of the present invention;

[0022] Figure 7 It is a front view of the loose cloth buffer device of the dyeing and finishing production system of the present invention;

[0023] Figure 8 It is a schematic diagram of the top view of the structure of the buffer device to be dyed in the first embodiment of the dyeing and finishing production system of the present invention;

[0024] Fig. 9 It is a schematic diagram of the top view of the structure of the buffer device to be dyed according to the second embodiment of the dyeing and finishing production system of the present invention;

[0025] Fig.10 It is a schematic diagram of the top view of the circulating logistics device and the dyeing machine of the dyeing and finishing production system of the present invention;

[0026] Fig.11 It is a schematic diagram of the top view of the logistics flow direction of the circulating logistics device, the dyeing machine, the buffer device to be dyed and the pressurized water buffer device of the dyeing and finishing production system of the present invention;

[0027] Fig.12 It is a schematic diagram of the top view of the structure of the sorting device of the dyeing and finishing production system of the present invention;

[0028] Fig.13 It is a partial three-dimensional structural diagram of the sorting device of the dyeing and finishing production system of the present invention;

[0029] Fig.14 It is a schematic diagram of the top view of the structure of the finished product storage device and the sorting device of the dyeing and finishing production system of the present invention;

[0030] Fig.15 It is a schematic diagram of the top view of the structure of the finished product storage device of the dyeing and finishing production system of the present invention.

[0031] Figure numerals: Grey cloth storage device 1, turnover box 2, cloth loosening machine 3, cloth loosening buffer device 4, grey cloth setting machine 5, buffer device to be dyed 6, dyeing machine 7, circulating logistics device 8, water pressure buffer device 9, water press 10, finished product setting machine 11, cloth inspection and rolling device 12, sorting device 13, finished product storage device 14, grey cloth shelf 101, conveying branch line 102, transition buffer line 103, input main line 104, grey cloth transfer machine 105, first output line 106, second output line 107, unloading conveyor 108, branch line track 1021, grey cloth stacker 1022, main conveying line 1071, branch conveying line 1 072, input ground rail 1041, input rail car 1042, unloading platform 1051, grey cloth truck 1052, dumping device 1081, ramp device 1082, intermittent release device 1083, intermittent conveying device 1084, steering conveying device 1085, machine base 10811, conveying mechanism 10812, jacking drive member 10813, locking mechanism 10815, cloth inlet conveying device 41, intermediate conveying device 42, cloth outlet conveying device 43, conveying unit 421, cloth outlet frame 431, cloth outlet conveying assembly 432, flip drive member 433, cloth outlet fence 434, movable door 43 5. Cloth-carrying box buffer conveyor line 61, empty box buffer conveyor line 62, connecting conveyor line 63, linear conveyor 631, steering conveyor 632, lifting and rotating mechanism 64, stairs 71, conveyor loop 81, outer conveying line 82, inner conveying line 83, conveying ground rail 821, conveying forklift 822, dyeing cloth buffer line 91, empty box buffer line 92, end conveyor line 93, cloth roll conveying device 131, identification device 132, rejection device 133, automatic baling machine 134, transfer device 135, buffer conveying device 136, sorting and conveying unit 137, unloading device 138, finished product shelf 14 1. Inter-warehouse conveyor line 142, inbound transition conveyor line 143, outbound transition conveyor line 144, horizontal inbound conveyor line 145, vertical inbound conveyor line 146, empty box return conveyor line 147, sorting conveyor 148, horizontal outbound conveyor line 149, outbound transfer machine 140, loading platform 1401, finished cloth truck 1402, inter-warehouse floor rail 1421, inter-warehouse stacker 1422, horizontal floor rail 1451, horizontal transfer vehicle 1452, vertical floor rail 1461, vertical transfer vehicle 1462, chain conveyor section 1471, lifting and transfer section 1472, slide rail 1491, horizontal outbound vehicle 1492. DETAILED DESCRIPTION

[0032] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the protection scope of the present invention.

[0033] See also Figure 1The present embodiment provides a dyeing and finishing production system, including a grey cloth storage device 1, a turnover box 2, a cloth loosening machine 3, a cloth loosening buffer device 4, a grey cloth setting machine 5, a buffer device to be dyed 6, a dyeing machine 7, a circulating logistics device 8, a water pressure buffer device 9, a water press 10, a finished product setting machine 11, a cloth inspection and rolling device 12, a sorting device 13 and a finished product storage device 14. The grey cloth storage device 1 is used to input, store and output grey cloth through the turnover box 2. The cloth loosening machine 3 is arranged at the output end of the grey cloth storage device 1 to receive the grey cloth output by the grey cloth storage device 1 for loosening. The cloth loosening buffer device 4 is arranged between the cloth loosening machine 3 and the grey cloth setting machine 5 to cache the grey cloth. The buffer device to be dyed 6 is used to cache the grey cloth between the grey cloth setting machine 5 and the dyeing machine 7. There are multiple dyeing machines 7, and the circulating logistics device 8 surrounds the multiple dyeing machines 7 and is connected to the output end of the buffer device 6 to be dyed, so as to receive the turnover box 2 carrying the grey cloth output from the buffer device 6 to be dyed and circulate and intermittently transport the turnover box 2 carrying the grey cloth. During the interval when the circulating logistics device 8 stops transporting, the turnover box 2 carrying the grey cloth is transferred to the required cloth inlet end of the dyeing machine 7, and the dyed cloth processed by the dyeing machine 7 is transferred to the circulating logistics device 8 through the turnover box 2, and finally transported to the pressure water buffer device 9 connected to the circulating logistics device 8. The pressure water buffer device 9 is used to buffer the turnover box 2 carrying the dyed cloth, and transport the empty turnover box 2 after taking out the dyed cloth back to the circulating logistics device 8, so as to transfer the empty turnover box 2 to the required cloth outlet end of the dyeing machine 7 for storing the dyed cloth. The output end of the water pressing buffer device 9 is provided with a water pressing machine 10, a finished product setting machine 11, a cloth inspection and rolling device 12, a sorting device 13 and a finished product storage device 14 in sequence, so as to take out the dyed cloth in the turnover box 2 and perform water pressing, setting, cloth inspection and rolling, sorting and storage in sequence.

[0034] See also Figure 2The grey cloth storage device 1 includes a grey cloth shelf 101, a conveying branch line 102, a transition buffer line 103, an input main line 104, a grey cloth transfer machine 105, a first output line 106, a second output line 107 and a discharge conveyor 108. The grey cloth shelf 101 includes a multi-layer storage space for storing a turnover box 2 containing grey cloth. The grey cloth shelf 101 is provided with at least one row, and a set of conveying branch lines 102 is provided between every two rows of grey cloth shelves 101. The conveying branch line 102 includes a branch line track 1021 and a grey cloth stacker 1022. The branch line track 1021 is arranged parallel to one side of the grey cloth shelf 101 and extends along the length direction of the grey cloth shelf 101. The grey cloth stacker 1022 is slidably arranged on the branch line track 1021. Transition buffer lines 103 are provided at both ends of the branch line track 1021. When there is one grey cloth stacker 1022, the grey cloth stacker 1022 is used to transfer the turnover box 2 containing grey cloth on the transition buffer line 103 at one end to the grey cloth shelf 101, and to take out the turnover box 2 containing grey cloth on the grey cloth shelf 101 and transfer it to the transition buffer line 103 at the other end. When there are two grey cloth stackers 1022, one grey cloth stacker 1022 is used to transfer the turnover box 2 containing grey cloth on the transition buffer line 103 at one end to the grey cloth shelf 101, and the other grey cloth stacker 1022 is used to take out the turnover box 2 containing grey cloth on the grey cloth shelf 101 and transfer it to the transition buffer line 103 at the other end. The input main line 104 is set at one end of the grey cloth shelf 101, and is set at a right angle to the adjacent transition buffer line 103. The conveying direction of the input main line 104 is perpendicular to the conveying direction of the transition buffer line 103, and the input main line 104 is used to convey the turnover box 2 along the width direction of the grey cloth shelf 101. Two grey cloth transfer machines 105 are arranged on at least one side of the input end of the input main line 104. The grey cloth transfer machine 105 close to the input end of the input main line 104 is used to carry the turnover box 2 when loading, and the other is used to carry the empty turnover box 2. The input main line 104 is used to convey the turnover box 2 loaded with grey cloth on the grey cloth transfer machine 105 to the corresponding transition buffer line 103. The first output line 106 is arranged at the other end of the grey cloth shelf 101 for conveying the turnover box 2 along the width direction of the grey cloth shelf 101. The first output line 106 is arranged at a right angle to the corresponding transition buffer line 103. The first output line 106 is arranged at a right angle to the second output line 107. The second output line 107 includes a main conveying line 1071 and three branch conveying lines 1072. The main conveyor line 1071 extends along the length direction of the grey cloth rack 101. Three branch conveyor lines 1072 are arranged in parallel on one side of the main conveyor line 1071. One end of the three branch conveyor lines 1072 is connected to the main conveyor line 1071 at a right angle, and the other ends of the three branch conveyor lines 1072 are connected through the unloading conveyor 108. The branch conveyor lines 1072 on both sides are used to transport the turnover boxes 2 containing grey cloth to the corresponding unloading conveyor 108.The branch conveyor line 1072 located in the middle is used to return the empty turnover box 2 after the unloading conveyor 108 unloads the grey cloth to the main conveyor line 1071. The main conveyor line 1071 returns the empty turnover box 2 to the first output line 106. The empty turnover box 2 is returned to the empty grey cloth transfer machine 105 along the transition cache line 103 between the branch track 1021 and the first output line 106, the branch track 1021, the corresponding transition cache line 103, and the input main line 104. In this way, the turnover box 2 loaded with grey cloth from the grey cloth transfer machine 105 is first stored on the grey cloth shelf 101, and then transported from the grey cloth shelf 101 to the unloading conveyor 108. After the grey cloth in the turnover box 2 is unloaded by the unloading conveyor 108, the empty turnover box 2 can be returned to the empty grey cloth transfer machine 105, so that the turnover box 2 can be recycled, which can ensure the smooth entry and exit of grey cloth from the grey cloth shelf 101, improve the efficiency of grey cloth loading and unloading, and improve the efficiency of the grey cloth supply production link.

[0035] In this embodiment, the second output line 107 is provided with three branch conveyor lines 1072, which supply grey cloth to two cloth loosening machines 3 at the same time. If it is necessary to supply grey cloth to more than three cloth loosening machines 3, the number of branch conveyor lines 1072 can be increased accordingly to achieve this. If it is necessary to supply grey cloth to only one cloth loosening machine 3, the second output line 107 only needs to be provided with two branch conveyor lines 1072, one branch conveyor line 1072 is used for inputting the turnover box 2 loaded with grey cloth, and the other branch conveyor line 1072 is used for outputting the empty turnover box 2 after unloading the grey cloth. In addition, the second output line 107 may also be connected to the unloading conveyor 108 directly through the main conveyor line 1071 without the branch conveyor line 1072.

[0036] Both the main conveyor line 1071 and the branch conveyor line 1072 can adopt roller conveyors. Both ends of the branch conveyor line 1072 adopt lifting and transferring devices to realize conveying the turnover box 2 along the length direction of the turnover box 2 first and then along its width direction.

[0037] In this embodiment, the transition buffer line 103 uses a roller conveyor, and the roller conveyor carries the turnover box 2 from the input main line 104 to the conveying branch line 102. The turnover box 2 on the roller conveyor is transported by the grey cloth stacker 1022.

[0038] In this embodiment, the input main line 104 includes an input ground rail 1041 and an input rail car 1042 slidably arranged on the input ground rail 1041. The input rail car 1042 is provided with a conveying device for transferring the turnover box 2 between the input rail car 1042 and the grey cloth transfer machine 105 and for transferring the turnover box 2 between the input rail car 1042 and the transition buffer line 103.

[0039] In this embodiment, the grey cloth transfer machine 105 adopts a lifting and transferring device, which uses a lifting roller conveying mechanism and a chain conveying mechanism to respectively realize the conveyance of the turnover box 2 along the width direction and the length direction of the turnover box 2. The lifting and transferring device is close to the unloading platform 1051, so as to transport the grey cloth from the grey cloth truck 1052 to the turnover box 2 on the lifting and transferring device.

[0040] The first output line 106 may adopt the same structure as the input main line 104 , which will not be described in detail herein.

[0041] See also Figures 3 to 5 The unloading conveyor 108 includes a dumping device 1081, a ramp device 1082, an intermittent release device 1083, an intermittent conveying device 1084 and a steering conveying device 1085. The dumping device 1081 is arranged between one end of the two branch conveying lines 1072, and the dumping device 1081 includes a base 10811, a conveying mechanism 10812, a lifting drive member 10813 and a locking mechanism 10815. One end of the conveying mechanism 10812 is rotatably arranged at one end of the base 10811, and the other end of the conveying mechanism 10812 is supported at the other end of the base 10811. The bottom end of the lifting drive member 10813 is hinged on the base 10811, and the lifting end of the lifting drive member 10813 is hinged on the conveying mechanism 10812, so as to drive the conveying mechanism 10812 to rotate relative to one end of the base 10811 to form an inclined state. The locking mechanism 10815 is arranged on the conveying mechanism 10812 to lock the turnover box 2 conveyed to the conveying mechanism 10812 on the conveying mechanism 10812 to prevent the turnover box 2 from sliding down when the conveying mechanism 10812 rotates. The turnover box 2 is provided with a discharge door for opening or closing so that the grey cloth roll in the turnover box 2 can be poured out when the conveying mechanism 10812 is in a tilted state. The ramp device 1082 is arranged at one end of the conveying mechanism 10812 and the machine base 10811 to rotate so as to guide the grey cloth roll poured out of the turnover box 2 to roll down. The intermittent conveying device 1084 is arranged at the grey cloth roll rolling end of the ramp device 1082. The intermittent release device 1083 is arranged between the ramp device 1082 and the intermittent conveying device 1084 so that a grey cloth roll can be rolled down from the ramp device 1082 to the intermittent conveying device 1084 at every predetermined interval. The diverting conveyor 1085 is arranged at the output end of the intermittent conveyor 1084, and the conveying direction of the diverting conveyor 1085 is perpendicular to the conveying direction of the intermittent conveyor 1084, so as to transform the grey cloth roll from a radial conveying state to an axial conveying state, so as to facilitate the reasonable layout of the production workshop equipment. The output end of the diverting conveyor 1085 is provided with a roll unloading mechanism to deliver the grey cloth roll on the diverting conveyor 1085 into the material trough of the cloth loosening machine 3.

[0042] The cloth loosening machine 3 is a device for unfolding the grey cloth roll into a pile of cloth stacked layer by layer to eliminate the tension of the warp and weft yarns of the elastic grey cloth and the knitted grey cloth. The cloth loosening machine 3 is a prior art device and will not be described in detail here.

[0043] See also Figure 6 and Figure 7 The cloth loosening buffer device 4 includes a cloth-in-end conveying device 41, an intermediate conveying device 42 and a cloth-out-end conveying device 43 which are sequentially arranged along the conveying direction. The cloth-in-end conveying device 41 is used to stack the grey cloth that falls after being loosened by the cloth loosening machine 3 and convey the stacked cloth pile to the intermediate conveying device 42. The intermediate conveying device 42 is composed of a plurality of conveying units 421, and guardrails are provided on both sides of the conveying unit 421. Each conveying unit 421 is used to store a corresponding cloth pile to wait for the cloth pile to be conveyed to the cloth-out-end conveying device 43. The cloth-out-end conveying device 43 includes a cloth-out frame 431, a cloth-out conveying assembly 432, a flip driving member 433, a cloth-out fence 434 and a movable door 435. The cloth delivery assembly 432 is used to carry the cloth pile and drive the cloth pile to move. One end of the cloth delivery assembly 432 is rotatably arranged on the cloth delivery frame 431 near the end of the intermediate conveying device 42. The cloth delivery frame 431 is provided with a flip driving member 433 for driving the cloth delivery assembly 432 to rotate relative to one end of the cloth delivery frame 431, so as to overturn the cloth pile delivered to the cloth delivery assembly 432, thereby pulling out the cloth head located at the bottom of the cloth pile. The cloth delivery fence 434 is arranged on both sides of the cloth delivery assembly 432 and one end away from the intermediate conveying device 42. The movable door 435 is movably arranged on the end of the cloth delivery assembly 432 near the intermediate conveying device 42, so as to open the movable door 435 when the cloth pile is input, or close the movable door 435 before overturning the cloth pile. In this embodiment, the movable door 435 is driven by a cylinder to lift and lower to realize the opening or closing function.

[0044] The cloth loosening buffer device 4 cooperates with the cloth-in conveying device 41, the intermediate conveying device 42 and the cloth-out conveying device 43 arranged in sequence along the conveying direction, and the cloth-out conveying device 43 cooperates with the cloth-out machine frame 431, the cloth-out conveying assembly 432, the flip driving member 433, the cloth-out fence 434 and the movable door 435. The grey cloth loosened by the cloth loosening machine 3 is first stacked on the cloth-in conveying device 41 to form a cloth pile, and then transported to the intermediate conveying device 42 for temporary storage. When the cloth pile on the cloth-out conveying device 43 is about to be processed, one of the cloth piles temporarily stored on the intermediate conveying device 42 is transported to the cloth-out conveying device 43, so that the grey cloth shaping machine 5 can continuously process the cloth pile.

[0045] In this embodiment, the cloth inlet conveying device 41, the conveying unit 421 and the cloth outlet conveying assembly 432 are all belt conveyors. The cloth inlet conveying device 41 and the cloth outlet conveying device 43 have substantially the same structure, but the cloth inlet conveying device 41 does not need to realize the flipping function.

[0046] In this embodiment, two grey cloth shaping machines 5 are arranged in parallel. According to actual needs, one or more grey cloth shaping machines 5 may be selected. The grey cloth shaping machine 5 is an existing device for changing the width and weight of the grey cloth by padding various dyes and chemicals for stretching and resin finishing, and will not be described in detail here.

[0047] See also Figure 8 The first embodiment of the dyeing buffer device 6 includes two cloth-carrying turnover box buffer conveyor lines 61, an empty turnover box buffer conveyor line 62 and a connecting conveyor line 63. The two cloth-carrying turnover box buffer conveyor lines 61 are arranged in parallel on both sides of the empty turnover box buffer conveyor line 62, and the connecting conveyor line 63 is arranged at the same end of the two cloth-carrying turnover box buffer conveyor lines 61 and the empty turnover box buffer conveyor line 62, forming an E-shaped conveying line. The empty turnover box buffer conveyor line 62 is used to store and convey empty turnover boxes 2. The cloth-carrying turnover box buffer conveyor line 61 is used to store and convey turnover boxes 2 containing grey cloth. The two ends of the connecting conveyor line 63 are respectively arranged at the cloth outlet ends of the two grey cloth setting machines 5, so that the grey cloths at the cloth outlet ends of the two grey cloth setting machines 5 are stacked in the turnover boxes 2 at the two ends of the connecting conveyor line 63. The empty turnover boxes 2 on the empty turnover box buffer conveyor line 62 are transported to both ends thereof through the connecting conveyor line 63 and stop to be stacked with the grey cloth at the cloth outlet of the grey cloth setting machine 5. When the turnover box 2 is full of grey cloth, the grey cloth is cut off so that the turnover box 2 full of grey cloth is transported to the corresponding cloth-carrying turnover box buffer conveyor line 61 for storage, so that the circulating logistics device 8 can take away the turnover box 2 full of grey cloth at the outlet of the cloth-carrying turnover box buffer conveyor line 61.

[0048] As a preferred embodiment, the two cloth-carrying turnover box buffer conveyor lines 61 and the empty turnover box buffer conveyor line 62 are both spliced ​​into a long conveying line using multiple chain conveyors of the prior art. The chain conveyor includes a chain conveyor frame and two conveyor chains rotatably arranged on both sides of the chain conveyor frame. The turnover box 2 is carried on the two conveyor chains for conveyance. It can be understood that the two cloth-carrying turnover box buffer conveyor lines 61 and the empty turnover box buffer conveyor line 62 can also use belt conveyors, roller conveyors or other equipment that can carry the turnover box 2 for conveyance.

[0049] As a preferred embodiment, the connecting conveyor line 63 includes a linear conveyor 631 and a steering conveyor 632. The same end of the two cloth-carrying turnover box buffer conveyor lines 61 and the empty turnover box buffer conveyor line 62 is connected to a steering conveyor 632. The steering conveyor 632 is used to first input the turnover box 2 to the steering conveyor 632 along the length direction of the turnover box 2, and then output the turnover box 2 to the cloth-carrying turnover box buffer conveyor line 61 along the width direction of the turnover box 2, so as to realize the right-angle steering of the turnover box 2. Two adjacent steering conveyors 632 are connected by a linear conveyor 631. In this way, it is easy to move the empty turnover box 2 on the empty turnover box buffer conveyor line 62 to the corresponding steering conveyor 632 first, and then convey the empty turnover box 2 to the straight conveyor 631 at the designated end through the steering conveyor 632, and then convey the empty turnover box 2 to the steering conveyor 632 at the designated end through the straight conveyor 63, so as to be loaded with the grey cloth at the cloth outlet end of the grey cloth forming machine 5.

[0050] Preferably, the linear conveyor 631 is a roller conveyor, and the turning conveyor 632 is a lifting and transferring machine, but it is not limited to this type of conveyor.

[0051] In order to facilitate the placement of turnover boxes 2 at the cloth inlet end of the dyeing machine 7 and save space, the chain conveyor at the output end of each cloth-carrying turnover box buffer conveyor line 61 and the empty turnover box buffer conveyor line 62 is provided with a lifting and rotating mechanism 64, which is arranged between the two conveying chains of the chain conveyor to lift the turnover boxes 2 on the two conveying chains and carry the turnover boxes 2 to rotate 90 degrees. The lifting and rotating mechanism 64 includes a 90-degree angle cylinder and a bearing platform fixed to the piston rod end of the 90-degree angle cylinder. The bearing platform is driven by the 90-degree angle cylinder to rise and abut against the bottom of the turnover box 2, and the turnover box 2 is lifted off the two conveying chains, and then the bearing platform is driven by the 90-degree angle cylinder to rotate 90 degrees, thereby completing the turning of the turnover box 2.

[0052] The first embodiment of the dyeing buffer device 6 is suitable for connecting two grey cloth setting machines 5. When only one grey cloth setting machine 5 is connected, the following second embodiment of the variation should be adopted: Fig. 9, the buffer device 6 to be dyed in the second embodiment includes a buffer device 6 to be dyed, which includes a cloth-carrying turnover box buffer conveyor line 61, an empty turnover box buffer conveyor line 62 and a connecting conveyor line 63. The cloth-carrying turnover box buffer conveyor line 61 and the empty turnover box buffer conveyor line 62 are arranged in parallel, and the connecting conveyor line 63 is arranged at the same end of the cloth-carrying turnover box buffer conveyor line 61 and the empty turnover box buffer conveyor line 62, forming a "Π"-shaped conveying line. The empty turnover box buffer conveyor line 62 is used to store and convey empty turnover boxes 2. The cloth-carrying turnover box buffer conveyor line 61 is used to store and convey turnover boxes 2 containing grey cloth. One end of the connecting conveyor line 63 connected to the cloth-carrying turnover box buffer conveyor line 61 is arranged at the cloth outlet end of the grey cloth setting machine 5, so that the grey cloth at the cloth outlet end of the grey cloth setting machine 5 can be stacked in the turnover box 2 at one end of the connecting conveyor line 63. The empty turnover boxes 2 on the empty turnover box buffer conveyor line 62 are transported to the other end thereof through the connecting conveyor line 63 and stop to be stacked with the grey cloth at the cloth outlet of the grey cloth setting machine 5. When the turnover box 2 is full of grey cloth, the grey cloth is cut off and the turnover box 2 full of grey cloth is transported to the cloth-carrying turnover box buffer conveyor line 61 for storage, so that the circulating logistics device 8 can take away the turnover box 2 full of grey cloth at the outlet of the cloth-carrying turnover box buffer conveyor line 61.

[0053] The working principles of the above-mentioned two types of dyeing buffer devices 6 are as follows: multiple empty turnover boxes 2 are placed on the empty turnover box buffer conveyor line 62. When the cloth outlet of the grey cloth setting machine 5 needs to use the turnover box 2 to stack the grey cloth, the empty turnover box buffer conveyor line 62 conveys an empty turnover box 2 to the connecting conveyor line 63, and the empty turnover box 2 is carried by the connecting conveyor line 63 and conveyed to the bottom of the cloth outlet of the grey cloth setting machine 5 and stops. The grey cloth at the cloth outlet of the grey cloth setting machine 5 is gradually stacked in the turnover box 2. When the turnover box 2 is full of a specified amount of grey cloth, it is conveyed to the cloth-carrying turnover box buffer conveyor line 61 for storage, and the empty turnover box buffer conveyor line 62 conveys another empty turnover box 2 to the connecting conveyor line 63, corresponding to the working cycle of the next turnover box 2. In this way, it is easy to realize automatic caching of empty turnover boxes 2 and cloth-carrying turnover boxes 2, and output the cloth-carrying turnover boxes 2 and input the empty turnover boxes 2 in real time according to the cloth output situation of the grey cloth setting machine 5, so as to effectively connect the logistics between the grey cloth setting machine 5 and the dyeing machine 7, thereby realizing caching and automatic transportation of grey cloth to be dyed, ensuring that the grey cloth to be dyed is neatly arranged, saving time, space and manpower.

[0054] It can be understood that when the number of grey cloth shaping machines 5 to be connected in parallel is an odd number greater than one, the above two buffer devices 6 to be dyed are used in combination. For example, if three grey cloth shaping machines 5 need to be connected in parallel, the buffer device 6 to be dyed of the first embodiment is first used to connect two grey cloth shaping machines 5, and then the buffer device 6 to be dyed of the second embodiment is used to connect the remaining grey cloth shaping machine 5. When the number of grey cloth shaping machines 5 to be connected in parallel is an even number, the buffer device 6 to be dyed of the first embodiment is used in combination.

[0055] See also Fig.10 The dyeing machine 7 is a machine that dyes the grey cloth with the desired color by adding dye auxiliaries. In this embodiment, the dyeing machines 7 are arranged in two rows, and each row is provided with a plurality of dyeing machines 7 of different numbers for combined use, and each row of dyeing machines 7 is connected to form a corridor. Stairs 71 are set up at both ends of each row of dyeing machines 7 to facilitate workers to enter and operate. The cloth inlet end of each dyeing machine 7 is close to the circulating logistics device 8 to facilitate the delivery of grey cloth and the removal of dyed cloth (dyed cloth is the cloth dyed by the dyeing machine 7).

[0056] See also Fig.11 , the solid arrow in the figure indicates the conveying direction of the turnover box 2 carrying the grey cloth or dyed cloth, and the dotted arrow in the figure indicates the conveying direction of the empty turnover box 2. The circulating logistics device 8 includes a conveying loop 81, an outer conveying line 82 and an inner conveying line 83. The conveying loop 81 surrounds the outer periphery of the two rows of dyeing machines 7, and the conveying loop 81 is used to cyclically and intermittently convey the turnover box 2 along the conveying loop 81. The outer conveying line 82 is arranged on the outer side of the conveying loop 81 and is located between the conveying loop 81 and the output end of the buffer device 6 to be dyed. The outer conveying line 82 is used to convey the turnover box 2 carrying the grey cloth on the cloth-carrying turnover box buffer conveying line 61 of the buffer device 6 to be dyed to the conveying loop 81, and to convey the empty turnover box 2 on the conveying loop 81 to the empty turnover box buffer conveying line 62. The inner conveying line 83 is arranged on the inner side of the conveying loop 81 and is located between the conveying loop 81 and the cloth inlet end of each row of dyeing machines 7. The inner conveying line 83 is used to convey the turnover box 2 carrying the grey cloth on the conveying loop line 81 to the designated cloth inlet end of the dyeing machine 7, to convey the empty turnover box 2 after the grey cloth is introduced into the dyeing machine 7 and the turnover box 2 carrying dyed cloth at the dyeing machine 7 to the conveying loop line 81, and to convey the empty turnover box 2 on the conveying loop line 81 to the cloth outlet end of the dyeing machine 7 (the cloth outlet end is the same end as the cloth inlet end). The empty turnover box 2 on the conveying loop line 81 is conveyed to the empty turnover box buffer conveying line 62 through the outer conveying line 82 for recycling. The turnover box 2 carrying dyed cloth on the conveying loop line 81 is finally conveyed to the water pressure buffer device 9 and enters the next process.

[0057] The conveying loop 81 adopts a square conveying mechanism, and the outer conveying line 82 and the inner conveying line 83 are respectively arranged in parallel on the outer side and the inner side of one side of the square conveying mechanism. The length of the outer conveying line 82 is smaller than the length of the corresponding side of the square conveying mechanism, which is convenient for arranging the water pressure buffer device 9 on the outer side of the corresponding side of the square conveying mechanism. The length of the inner conveying line 83 is equivalent to the length of the corresponding side of the square conveying mechanism, so as to facilitate the transportation of the turnover box 2 with the dyeing machine 7. As a preferred embodiment, the square conveying mechanism is spliced ​​by multiple chain conveyors, and the four corners of the square conveying mechanism and the connection with the water pressure buffer device 9 are all equipped with a lifting and transferring machine for steering transportation. Preferably, the square conveying mechanism adopts a rectangular conveying mechanism, and the outer conveying line 82 and the inner conveying line 83 are respectively arranged in parallel on the outer side and the inner side of the long side of the rectangular conveying mechanism, so as to facilitate the overall layout.

[0058] As a preferred embodiment, the outer transport line 82 includes a transport ground rail 821 and a transport forklift 822 slidably disposed on the transport ground rail 821. The transport forklift 822 has a fork that can be extended to both sides of the transport ground rail 821, and the fork can be raised and lowered on the transport forklift 822. The transport forklift 822 slides along the transport ground rail 821, and the telescopic and lifting actions of the fork are coordinated to realize the transfer of the turnover box 2 between the cloth-carrying turnover box buffer conveyor line 61 and the empty turnover box buffer conveyor line 62 and the conveying loop line 81. Similarly, the inner transport line 83 can also adopt the same embodiment as the outer transport line 82, which will not be repeated here.

[0059] In this embodiment, three sets of water pressure buffer devices 9 are arranged in parallel to connect three sets of water pressurizers 10 to perform water pressure process. The water pressure buffer device 9 can adopt the same structure as the buffer device 6 to be dyed. The water pressure buffer device 9 includes two dyed cloth buffer lines 91, an empty box buffer line 92 and an end conveying line 93. The two dyed cloth buffer lines 91 are arranged in parallel on both sides of the empty box buffer line 92, and the end conveying line 93 is arranged at the same end of the two dyed cloth buffer lines 91 and the empty box buffer line 92, forming an E-shaped conveying line. The input end of the water pressure buffer device 9 is connected to the conveying loop 81 of the circulating logistics device 8, so that the turnover boxes 2 loaded with dyed cloth on the conveying loop 81 are transported to the two dyed cloth buffer lines 91 according to the color of the dyed cloth, and the empty turnover boxes 2 after the dyed cloth is taken from the dyed cloth buffer line 91 are transported to the conveying loop 81 along the empty box buffer line 92, and then transferred to the empty turnover box buffer conveying line 62 through the outer conveying line 82 outside the conveying loop 81. In this way, the smooth operation of a series of logistics, such as the input of the grey cloth of the dyeing machine 7, the output of the dyed cloth after the dyeing machine 7 is processed, and the recycling of the empty turnover boxes 2, can be ensured, effectively improving the logistics transportation efficiency of the cloth in and out of the dyeing machine 7, greatly reducing the number of workers, reducing the labor intensity of workers, subverting the production mode of the traditional dyeing and finishing industry, and facilitating the intelligent and standardized production of the dyeing and finishing industry.

[0060] As a preferred embodiment, the water pressure buffer device 9 and the dyeing buffer device 6 are both connected to the outside of the same side of the square conveying mechanism, which is beneficial to the spatial layout of various equipment in the entire production workshop. The overall layout structure is in a U-shape, which shortens the length of the production line, and makes the grey cloth storage device 1 and the finished product storage device 14 located on the same side of the production workshop, which is convenient for logistics transportation.

[0061] See also Figure 1 In this embodiment, three water presses 10 are arranged in parallel. The water press 10 is a machine for removing excess water from dyed cloth, which belongs to the prior art and will not be described in detail here.

[0062] In this embodiment, three finished product setting machines 11 are arranged in parallel. The finished product setting machine 11 is a machine that changes the feel, slippage, width, gram weight, etc. of the dyed cloth by impregnating various dyes and chemicals to make it soft, stiff, non-slip, stretch and resin. It belongs to the prior art and will not be described in detail here.

[0063] The cloth inspection and rolling device 12 is a combination of a cloth inspection machine and a rolling machine of the prior art, which belongs to the prior art and will not be described in detail here.

[0064] See also Fig.12 and Fig.13The sorting device 13 includes a cloth roll conveying device 131, an identification device 132, a rejection device 133, an automatic packing machine 134, a transfer device 135, a buffer conveying device 136, a sorting conveying unit 137 and a roll unloading device 138. The cloth roll conveying device 131 is connected to the cloth outlet end of the cloth inspection and rolling device 12 to convey the cloth roll with the identification code. The cloth roll conveying device 131 is provided with an identification device 132 and a rejection device 133. The identification device 132 is used to read the identification code information, and the identification code information includes information such as the order number, the customer name and the cloth roll specifications. The identification code information is allocated to the corresponding sorting conveying unit 137 by programming control, so as to control the classification and delivery of various types of cloth rolls to the corresponding sorting conveying units 137 according to the identification code information. The cloth rolls that cannot read the identification code information are rejected from the cloth roll conveying device 131 by the rejection device 133. The automatic packing machine 134 is arranged at the output end of the cloth roll conveying device 131 to convey the identified cloth roll to the automatic packing machine 134 for packing. The transfer device 135 is arranged at the output end of the automatic packing machine 134 to transfer the packed cloth roll to the buffer conveying device 136. A plurality of sorting conveying units 137 are arranged at the output end of the buffer conveying device 136. The entire conveying line formed by the plurality of sorting conveying units 137 and the buffer conveying device 136 is parallel to the cloth roll conveying device 131. The automatic packing machine 134 is located between the buffer conveying device 136 and the output end of the cloth roll conveying device 131. Each unloading device 138 is arranged at one side of each sorting conveying unit 137, and the plurality of unloading devices 138 are arranged continuously or at intervals. In this embodiment, a unloading device 138 is arranged for each interval of a sorting conveying unit 137. When the cloth roll is conveyed to the corresponding sorting and conveying unit 137, the sorting and conveying unit 137 stops conveying and transfers the cloth roll to the corresponding unloading device 138, so as to unload the cloth roll into the turnover box 2 below the unloading device 138. Specifically, the cloth roll conveying device 131, the buffer conveying device 136 and the sorting and conveying unit 137 can all adopt belt conveyors. The sorting and conveying unit 137 can roll the cloth roll into the unloading device 138 in a flipping manner. The unloading device 138 has two unloading plates that can be opened and closed, and the two unloading plates are arranged in a V shape. When the two unloading plates are closed, a container for carrying cloth rolls is formed. When the two unloading plates are opened, the cloth roll falls from between the two unloading plates to the turnover box 2 below.

[0065] See also Fig.14 and Fig.15The finished product storage device 14 includes a finished product shelf 141, an inter-warehouse conveyor line 142, an inbound transition conveyor line 143, an outbound transition conveyor line 144, a transverse inbound conveyor line 145, a longitudinal inbound conveyor line 146, an empty box return conveyor line 147, a sorting conveyor 148, a transverse outbound conveyor line 149 and an outbound transfer machine 140. The finished product shelf 141 includes a multi-layer storage space for storing turnover boxes 2 containing finished cloth. At least one row of finished product shelves 141 is provided, and a set of inter-warehouse conveyor lines 142 is provided between every two rows of finished product shelves 141. The inter-warehouse conveyor lines 142 extend along the length direction of the finished product shelves 141 so that the inter-warehouse conveyor lines 142 can store the turnover boxes 2 containing finished cloth on the finished product shelves 141, and take out the turnover boxes 2 containing finished cloth and place them on the outbound transition conveyor line 144 at the output end of the inter-warehouse conveyor line 142 during loading. The inbound transition conveyor line 143 and the outbound transition conveyor line 144 are respectively arranged in parallel at both ends of the inter-warehouse conveyor line 142. The transverse inbound conveyor line 145 extends along the width direction of the finished product shelf 141 to the outside of the finished product shelf 141 for conveying along the width direction of the finished product shelf 141. The input end of the inbound transition conveyor line 143 is close to one side of the transverse inbound conveyor line 145, so that the turnover box 2 containing finished cloth on the transverse inbound conveyor line 145 is conveyed to the inbound transition conveyor line 143, so that the inter-warehouse conveyor line 142 can take away the turnover box 2 containing finished cloth on the inbound transition conveyor line 143. The longitudinal inbound conveyor line 146 extends from the input end of the transverse inbound conveyor line 145 along the length direction of the finished product shelf 141, so as to convey the turnover box 2 containing finished cloth along the length direction of the finished product shelf 141. The longitudinal storage conveyor line 146 is arranged vertically to the transverse storage conveyor line 145, so as to facilitate the turning and conveying of the turnover box 2 carrying the finished cloth and facilitate the spatial layout. The empty box return conveyor line 147 is arranged in parallel to the side of the longitudinal storage conveyor line 146 away from the finished product shelf 141, and multiple sorting conveyors 148 are arranged on both sides of the empty box return conveyor line 147, so that the finished cloth falling during sorting can be stacked in the turnover box 2 on the sorting conveyor 148 away from the side of the longitudinal storage conveyor line 146, and the turnover box 2 carrying the finished cloth is sequentially conveyed to the empty box return conveyor line 147, the sorting conveyor 148 close to the side of the longitudinal storage conveyor line 146, and the longitudinal storage conveyor line 146. Preferably, in this embodiment, the three sorting conveyors 148 close to the side of the longitudinal storage conveyor line 146 are arranged at intervals, and the three sorting conveyors 148 arranged at intervals should adopt the chain conveyor of the prior art to carry the turnover box 2 to realize linear conveyance, but are not limited to chain conveyors. The six sorting conveyors 148 are continuously arranged away from one side of the longitudinal warehousing conveyor line 146. The six continuously arranged sorting conveyors 148 are preferably equipped with a lifting and transferring machine of the prior art to carry the turnover box 2 for corner conveying, but are not limited to the lifting and transferring machine.Every two of the six sorting conveyors 148 form a group. One sorting conveyor 148 in each group is used to place a turnover box 2 for carrying the finished cloth unloaded from the unloading device 138, and the other sorting conveyor 148 is used to place a spare turnover box 2, so that when the turnover box 2 on the sorting conveyor 148 in the group is full of finished cloth and transported out, the spare turnover box 2 is transported in for the next box of finished cloth to be loaded. The empty box return conveyor line 147 is used to transport the empty turnover box 2 to the sorting conveyor 148 on the side away from the longitudinal storage conveyor line 146. Specifically, a sorting conveyor 148 is set directly below each unloading device 138 to classify and store the finished cloth on the corresponding sorting conveyor 148. One side of the transverse outbound conveyor line 149 is arranged near the output end of each outbound transition conveyor line 144, so that the turnover box 2 carrying the finished cloth on each outbound transition conveyor line 144 can be conveyed to the transverse outbound conveyor line 149. The transverse outbound conveyor line 149 extends along the width direction of the finished product shelf 141, and two outbound transfer machines 140 are arranged on each side of one end of the transverse outbound conveyor line 149, so as to place the turnover box 2 carrying the finished cloth, so as to facilitate the transportation of the finished cloth in the turnover box 2 to the finished cloth truck 1402 on the side of the loading platform 1401. The other end of the transverse outbound conveyor line 149 extends to the input end of the empty box return conveyor line 147, so that the empty turnover box 2 after the outbound transfer machine 140 takes away the finished cloth can be returned to the empty box return conveyor line 147 through the transverse outbound conveyor line 149 for recycling.

[0066] The working principle of the finished product storage device 14 is as follows: the empty turnover boxes 2 are stored in a section of the empty box return conveyor line 147 close to the horizontal outbound conveyor line 149. The empty turnover boxes 2 are transported to each sorting conveyor 148 on the side away from the longitudinal inbound conveyor line 146 through the empty box return conveyor line 147. The unloading device 138 of the sorting device 13 classifies the finished cloth and stores it in the turnover boxes 2 on the corresponding sorting conveyor 148. When the finished cloth stored in the turnover box 2 reaches a specified amount (for example, ten rolls of finished cloth are placed in each box), the turnover box 2 containing the finished cloth is transported to the longitudinal inbound conveyor line 146 through the sorting conveyor 148 on the side away from the longitudinal inbound conveyor line 146, the empty box return conveyor line 147, and the sorting conveyor 148 on the side close to the longitudinal inbound conveyor line 146 in sequence. The longitudinal inbound conveyor line 146 transports the turnover box 2 containing the finished cloth to the transverse inbound conveyor line 145. The horizontal inbound conveyor line 145 conveys the turnover box 2 carrying the finished cloth to the corresponding inbound transition conveyor line 143. The inter-warehouse conveyor line 142 takes the turnover box 2 carrying the finished cloth on the inbound transition conveyor line 143 and stores it on the finished product shelf 141. When loading is required, the turnover box 2 carrying the finished cloth on the finished product shelf 141 is taken out through the inter-warehouse conveyor line 142 and placed on the outbound transition conveyor line 144. The turnover box 2 carrying the finished cloth is transferred to the horizontal outbound conveyor line 149 through the outbound transition conveyor line 144. The horizontal outbound conveyor line 149 conveys the turnover box 2 carrying the finished cloth to the outbound transfer machine 140, and conveys the turnover box 2 carrying the finished cloth to the outbound transfer machine 140. After the finished cloth in the turnover box 2 on the outbound transfer machine 140 is removed, the empty turnover box 2 is transported to the empty box return conveyor line 147 through the transverse outbound conveyor line 149 for recycling. In this way, the empty turnover box 2 is first transported to the sorting conveyor 148 below the unloading device 138 of the sorting device 13, and the turnover box 2 filled with finished cloth is successively transported to the empty box return conveyor line 147, the sorting conveyor 148 near the side of the longitudinal inbound conveyor line 146, the longitudinal inbound conveyor line 146, the transverse inbound conveyor line 145, the inbound transition conveyor line 143, the inter-warehouse conveyor line 142, the outbound transition conveyor line 144, the transverse outbound conveyor line 149 and the outbound transfer machine 140. After the finished cloth is removed from the outbound transfer machine 140, the empty turnover box 2 is transported to the empty box return conveyor line 147 through the transverse outbound conveyor line 149 for recycling. The finished product shelf 141 is effectively guaranteed to smoothly carry out the finished product cloth in and out, and the conveying efficiency of the finished product cloth in and out of the warehouse is improved. In addition, the structural layout of the finished product storage device 14 is reasonable, and the space utilization rate is high.

[0067] As a preferred embodiment, the inter-warehouse conveyor line 142 includes an inter-warehouse ground rail 1421 and an inter-warehouse stacker 1422. The inter-warehouse ground rail 1421 is fixed on the ground and is located between two rows of finished product shelves 141. The inter-warehouse stacker 1422 can be reciprocatingly slidably arranged on the inter-warehouse ground rail 1421. The inter-warehouse stacker 1422 has a fork that can be extended and lifted to both sides, so that the turnover box 2 can be carried on the fork for transportation. In this embodiment, two inter-warehouse stackers 1422 are provided, one for inbound transportation and the other for outbound transportation. It can be understood that one inter-warehouse stacker 1422 is provided for inbound transportation and outbound transportation.

[0068] As a preferred embodiment, both the inbound transition conveyor line 143 and the outbound transition conveyor line 144 use roller conveyors, but are not limited thereto, and other devices that can carry the turnover box 2 for transportation may also be used.

[0069] As a preferred embodiment, the transverse storage conveyor line 145 includes a transverse ground rail 1451 fixed to the ground and extending along the width direction of the finished product shelf 141, and a transverse transfer vehicle 1452 that can reciprocate and slide on the transverse ground rail 1451. The transverse transfer vehicle 1452 has a transfer mechanism that transports along the width direction and length direction of the turnover box 2, so as to transport the turnover box 2 from the longitudinal storage conveyor line 146 to the transverse transfer vehicle 1452, and then to the storage transition conveyor line 143. The transfer mechanism adopts a lifting roller conveyor mechanism and a chain conveyor mechanism to cooperate to realize the conveying in two directions respectively.

[0070] As a preferred embodiment, the longitudinal storage conveyor line 146 includes a longitudinal ground rail 1461 fixed to the ground and extending along the length direction of the finished product shelf 141, and a longitudinal transfer vehicle 1462 that can be reciprocated and slidably arranged on the longitudinal ground rail 1461. The longitudinal transfer vehicle 1462 has a chain conveying mechanism to transfer the turnover box 2 on the sorting conveyor 148 close to one side of the longitudinal storage conveyor line 146 to the longitudinal transfer vehicle 1462, and then transfer it to one end of the transverse ground rail 1451 through the longitudinal transfer vehicle 1462 and then transfer it to the transverse transfer vehicle 1452.

[0071] As a preferred embodiment, the empty box return conveyor line 147 includes a chain conveyor section 1471 and a lifting and transferring section 1472. The chain conveyor section 1471 is mainly composed of a plurality of chain conveyors, and the lifting and transferring section 1472 is mainly composed of a plurality of lifting and transferring machines. The lifting and transferring machine can adopt a lifting roller conveyor mechanism and a chain conveyor mechanism to cooperate to realize the conveying in two directions perpendicular to each other. The two sides of each lifting and transferring machine form a cross conveying line with the corresponding two sorting conveyors 148, so as to provide input for the empty turnover box 2 and output for the turnover box 2 filled with finished cloth.

[0072] As a preferred embodiment, the sorting conveyor 148 can adopt a chain conveyor, which includes two parallel chains that can be rotatably conveyed, and the turnover box 2 is carried by the two chains for conveying.

[0073] As a preferred embodiment, the transverse outbound conveyor line 149 includes a slide rail 1491 fixed on the ground and extending along the width direction of the finished product shelf 141, and a transverse outbound vehicle 1492 that can slide back and forth on the slide rail 1491. The transverse outbound vehicle 1492 has a chain transmission mechanism to drive the turnover box 2 on the outbound transition conveyor line 144 to be input to the transverse outbound vehicle 1492, and drive the turnover box 2 on the transverse outbound vehicle 1492 to be output to the outbound transfer machine 140.

[0074] As a preferred embodiment, the outbound transfer machine 140 adopts a lifting roller chain conveyor, which includes a lifting roller conveyor device and two conveyor chains arranged on both sides of the roller conveyor device. The conveying direction of the roller conveyor device is perpendicular to the conveying direction of the conveyor chain. The turnover box 2 is carried on the two conveyor chains and conveyed to the outbound transfer machine 140, and then the turnover box 2 is lifted by the roller conveyor device and transferred to the adjacent transfer machine 140.

[0075] In summary, in the dyeing and finishing production system of the present invention, the turnover box 2 carrying the grey cloth is transported to the cloth loosening machine 3 for loosening through the grey cloth storage device 1, and the grey cloth after loosening is buffered on the cloth loosening buffer device 4 through the turnover box 2. The turnover boxes 2 on the cloth loosening buffer device 4 are transported box by box to the grey cloth shaping machine 5 for grey cloth shaping. After the grey cloth shaping, the grey cloth is buffered on the to-be-dyed buffer device 6 through the turnover box 2. The circulating logistics device 8 receives the turnover box 2 containing the grey cloth on the to-be-dyed buffer device 6, transfers the turnover box 2 containing the grey cloth to the cloth inlet end of the dyeing machine 7, and transports the empty turnover box 2 after the grey cloth is introduced into the dyeing machine 7 to On the circulating logistics device 8, the dyed cloth is transported to the buffer device 6 to be dyed and the cloth outlet of the dyeing machine 7 respectively. The dyed cloth after dyeing by the dyeing machine 7 is stored in the turnover box 2 at the cloth outlet of the dyeing machine 7 and transferred to the circulating logistics device 8. The turnover box 2 carrying the dyed cloth is finally transported to the water pressure buffer device 9. The turnover box 2 carrying the dyed cloth on the water pressure buffer device 9 is transported box by box to the water press 10 for water pressure. The dyed cloth after water pressure passes through the finished product setting machine 11, the cloth inspection and rolling device 12, the sorting device 13 and the finished product storage device 14 in turn, so as to shape, inspect and roll, sort and store and retrieve the dyed cloth after water pressure. In this way, a fully integrated production chain can be realized from the storage of grey cloth, the dyeing and finishing of grey cloth to the delivery of finished products, ensuring that each link in the entire production process is carried out in an orderly, smooth and continuous manner, greatly improving production efficiency, reducing equipment idle time, reducing energy consumption, reducing the number of workers, and reducing labor intensity.

[0076] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.

Claims

1. A buffer device for dyeing and finishing production system, characterized in that: The invention comprises two cloth-carrying box buffer conveying lines (61), an empty box buffer conveying line (62) and a connecting conveying line (63), wherein the two cloth-carrying box buffer conveying lines (61) are arranged in parallel on both sides of the empty box buffer conveying line (62), and the connecting conveying line (63) is arranged at the same end of the two cloth-carrying box buffer conveying lines (61) and the empty box buffer conveying line (62), so as to form an E-shaped conveying line. (62) is used to store and transport empty turnover boxes (2), the cloth-carrying turnover box buffer conveyor line (61) is used to store and transport turnover boxes (2) containing grey cloth, and the two ends of the connecting conveyor line (63) are respectively set at the cloth outlet ends of two grey cloth setting machines (5). The empty turnover boxes (2) on the empty turnover box buffer conveyor line (62) are transported to the two ends thereof through the connecting conveyor line (63) and stop, so as to be stacked with the grey cloth at the cloth outlet end of the grey cloth setting machine (5); The dyeing and finishing production system comprises a grey cloth storage device (1), a turnover box (2), a cloth loosening machine (3), a cloth loosening buffer device (4), a grey cloth shaping machine (5), a buffer device for dyeing (6), a dyeing machine (7), a circulating logistics device (8), a water pressure buffer device (9), a water press (10), a finished product shaping machine (11), a cloth inspection and rolling device (12), a sorting device (13) and a finished product storage device (14). The grey cloth storage device (1) is used for inputting, storing and outputting grey cloth through a turnover box (2). The cloth loosening machine ( 3) is arranged at the output end of the grey cloth storage device (1) to receive the grey cloth outputted from the grey cloth storage device (1) for loosening the cloth, the cloth loosening buffer device (4) is arranged between the cloth loosening machine (3) and the grey cloth setting machine (5) to buffer the grey cloth, the buffer device to be dyed (6) is used to buffer the grey cloth between the grey cloth setting machine (5) and the dyeing machine (7), and there are multiple dyeing machines (7), the circulating logistics device (8) surrounds the multiple dyeing machines (7) and is connected to the output end of the buffer device to be dyed (6) to receive the grey cloth from the grey cloth setting machine (5) and the dyeing machine (7), The turnover box (2) containing the grey cloth outputted by the buffer device (6) is circulated and intermittently transported. During the interval when the circulating logistics device (8) stops transporting, the turnover box (2) containing the grey cloth is transferred to the cloth inlet of the required dyeing machine (7), and the dyed cloth processed by the dyeing machine (7) is transferred to the circulating logistics device (8) through the turnover box (2), and finally transported to the pressure water buffer device (9) connected to the circulating logistics device (8). The pressure water buffer device (9) is used to buffer the turnover box containing the dyed cloth. The empty turnover box (2) is transported back to the circulation logistics device (8) after the dyed cloth is taken out, so as to transfer the empty turnover box (2) to the cloth outlet of the required dyeing machine (7) for storing the dyed cloth. The output end of the water pressing buffer device (9) is provided with a water pressing machine (10), a finished product setting machine (11), a cloth inspection and rolling device (12), a sorting device (13) and a finished product storage device (14) in sequence, so as to take out the dyed cloth in the turnover box (2) and carry out water pressing, setting, cloth inspection and rolling, sorting and storage in sequence.

2. The to-be-dyed buffer device for a dyeing and finishing production system according to claim 1, characterized in that: The cloth-carrying turnover box buffer conveyor line (61) and the empty turnover box buffer conveyor line (62) both use a plurality of chain conveyors spliced ​​into one conveying line.

3. The to-be-dyed buffer device for a dyeing and finishing production system according to claim 2, characterized in that: The chain conveyor comprises a chain conveyor frame and two conveyor chains rotatably arranged on both sides of the chain conveyor frame, and the turnover box (2) is carried on the two conveyor chains for conveyance.

4. The to-be-dyed buffer device for a dyeing and finishing production system according to claim 1, characterized in that: The connecting conveyor line (63) comprises a linear conveyor (631) and a steering conveyor (632). The same end of the two cloth-carrying turnover box buffer conveyor lines (61) and the empty turnover box buffer conveyor line (62) is connected to a steering conveyor (632). The steering conveyor (632) is used to convey the turnover box (2) first along its length direction and then along its width direction to achieve right-angle steering of the turnover box (2). Two adjacent steering conveyors (632) are connected by a linear conveyor (631).

5. The to-be-dyed buffer device for a dyeing and finishing production system according to claim 4, characterized in that: The linear conveyor (631) is a roller conveyor, and the diverting conveyor (632) is a lifting and transferring machine.

6. The to-be-dyed buffer device for a dyeing and finishing production system according to claim 2, characterized in that: The chain conveyor at the output end of each cloth-carrying turnover box buffer conveyor line (61) and the empty turnover box buffer conveyor line (62) is provided with a lifting and rotating mechanism (64). The lifting and rotating mechanism (64) is arranged between the two conveying chains of the chain conveyor to lift the turnover boxes (2) on the two conveying chains and carry the turnover boxes (2) to rotate 90 degrees.

7. The to-be-dyed buffer device for a dyeing and finishing production system according to claim 6, characterized in that: The lifting and rotating mechanism (64) includes a 90-degree rotating cylinder and a supporting platform fixed to the piston rod end of the 90-degree rotating cylinder. The supporting platform is driven by the 90-degree rotating cylinder to rise and abut against the bottom of the turnover box (2), thereby lifting the turnover box (2) away from the two conveying chains, and then the supporting platform is driven by the 90-degree rotating cylinder to rotate 90 degrees, thereby completing the turning of the turnover box (2).

8. A buffer device for dyeing and finishing production system, characterized in that: The dyeing buffer device (6) includes a cloth-carrying turnover box buffer conveyor line (61), an empty turnover box buffer conveyor line (62) and a connecting conveyor line (63). The cloth-carrying turnover box buffer conveyor line (61) and the empty turnover box buffer conveyor line (62) are arranged in parallel. The connecting conveyor line (63) is arranged at the same end of the cloth-carrying turnover box buffer conveyor line (61) and the empty turnover box buffer conveyor line (62), forming a "Π"-shaped conveying line. The turnover box buffer conveyor line (62) is used to store and convey empty turnover boxes (2); the cloth-carrying turnover box buffer conveyor line (61) is used to store and convey turnover boxes (2) filled with grey cloth; one end of the connecting conveyor line (63) connected to the cloth-carrying turnover box buffer conveyor line (61) is arranged at the cloth outlet end of the grey cloth setting machine (5) so that the grey cloth at the cloth outlet end of the grey cloth setting machine (5) can be stacked in the turnover box (2) at one end of the connecting conveyor line (63); The dyeing and finishing production system comprises a grey cloth storage device (1), a turnover box (2), a cloth loosening machine (3), a cloth loosening buffer device (4), a grey cloth shaping machine (5), a buffer device for dyeing (6), a dyeing machine (7), a circulating logistics device (8), a water pressure buffer device (9), a water press (10), a finished product shaping machine (11), a cloth inspection and rolling device (12), a sorting device (13) and a finished product storage device (14). The grey cloth storage device (1) is used for inputting, storing and outputting grey cloth through a turnover box (2). The cloth loosening machine ( 3) is arranged at the output end of the grey cloth storage device (1) to receive the grey cloth outputted from the grey cloth storage device (1) for loosening the cloth, the cloth loosening buffer device (4) is arranged between the cloth loosening machine (3) and the grey cloth setting machine (5) to buffer the grey cloth, the buffer device to be dyed (6) is used to buffer the grey cloth between the grey cloth setting machine (5) and the dyeing machine (7), and there are multiple dyeing machines (7), the circulating logistics device (8) surrounds the multiple dyeing machines (7) and is connected to the output end of the buffer device to be dyed (6) to receive the grey cloth from the grey cloth setting machine (5) and the dyeing machine (7), The turnover box (2) containing the grey cloth outputted by the buffer device (6) is circulated and intermittently transported. During the interval when the circulating logistics device (8) stops transporting, the turnover box (2) containing the grey cloth is transferred to the cloth inlet of the required dyeing machine (7), and the dyed cloth processed by the dyeing machine (7) is transferred to the circulating logistics device (8) through the turnover box (2), and finally transported to the pressure water buffer device (9) connected to the circulating logistics device (8). The pressure water buffer device (9) is used to buffer the turnover box containing the dyed cloth. The empty turnover box (2) is transported back to the circulation logistics device (8) after the dyed cloth is taken out, so as to transfer the empty turnover box (2) to the cloth outlet of the required dyeing machine (7) for storing the dyed cloth. The output end of the water pressing buffer device (9) is provided with a water pressing machine (10), a finished product setting machine (11), a cloth inspection and rolling device (12), a sorting device (13) and a finished product storage device (14) in sequence, so as to take out the dyed cloth in the turnover box (2) and carry out water pressing, setting, cloth inspection and rolling, sorting and storage in sequence.

9. A method for using the buffer device for dyeing and finishing production system according to any one of claims 1 to 8, characterized in that: The method comprises the following steps: a plurality of empty turnover boxes (2) are placed on an empty turnover box buffer conveyor line (62); when the cloth outlet of the grey cloth setting machine (5) needs to use a turnover box (2) to stack grey cloth, the empty turnover box buffer conveyor line (62) conveys an empty turnover box (2) to the connecting conveyor line (63); the empty turnover box (2) is carried by the connecting conveyor line (63) and conveyed to the bottom of the cloth outlet of the grey cloth setting machine (5) and stops; the grey cloth at the cloth outlet of the grey cloth setting machine (5) is gradually stacked in the turnover box (2); when the turnover box (2) is filled with a specified amount of grey cloth, it is conveyed to the cloth-carrying turnover box buffer conveyor line (61) for storage; the empty turnover box buffer conveyor line (62) conveys another empty turnover box (2) to the connecting conveyor line (63), and the corresponding working cycle of the next turnover box (2) is carried out.

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