A bamboo plywood thickness diagonal detection platform

By designing a diagonal detection platform for bamboo plyboard thickness, using components such as transmission rollers and bidirectional sliding table probe sets, automatic detection of bamboo plyboard thickness and diagonal lines is achieved, solving the problems of low efficiency and unsatisfactory accuracy of existing detection methods, and meeting the quality control needs of bamboo plyboard production.

CN112758591BActive Publication Date: 2025-08-08FUJIAN YONGAN JIANXING EQUIP CO LTD
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Patent Information

Application Number
CN202110062471.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-01-18
Publication Date
2025-08-08
Estimated Expiration
2041-01-18

AI Technical Summary

Technical Problem

The existing bamboo plywood detection methods are inefficient and have poor accuracy, making it difficult to meet the needs of downstream industries.

Method used

A diagonal detection platform for bamboo plyboard thickness is designed, using components such as transmission rollers, reducer motors, bidirectional sliding table probe sets and diagonal detectors to automatically measure the thickness and diagonal of bamboo plyboards.

Benefits of technology

It improves the inspection efficiency and accuracy to meet the quality control needs of bamboo plyboard production.

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Abstract

The present invention discloses a bamboo plywood thickness diagonal measurement platform, comprising a support frame with a plurality of transmission rollers spaced apart on the support frame. The transmission rollers are connected to the support frame at both ends via bearing blocks, allowing the transmission rollers to rotate relative to the support frame. A passive sprocket assembly is provided at one end of each transmission roller, with adjacent passive sprocket assemblies connected via a transmission chain. A reduction motor is provided on the support frame, with a driving sprocket connected to the motor shaft of the reduction motor. The driving sprocket is connected to the passive sprocket assembly at the end via a transmission chain. One or more bidirectional sliding table probe assemblies for measuring the thickness of bamboo plywood are provided on each of the left and right sides of the support frame. The present invention has a simple structure, is easy to implement, and can meet the production needs of bamboo plywood.
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Description

Technical Field

[0001] The present invention relates to the field of detection technology, in particular to a bamboo plywood thickness diagonal detection platform. Background Art

[0002] As people's awareness of protecting the ecological environment increases, the production of wooden building materials represented by plywood has been restricted. However, bamboo plywood, which is produced with nanmu as the main raw material, has received increasing attention due to its fast growth and abundant resources.

[0003] After bamboo plywood is processed, it needs to be inspected for flatness. If the flatness fails to meet the standards, it will be difficult to meet the needs of downstream industries. Existing inspection methods mostly rely on manual visual inspection or manual measurement with the help of auxiliary tools, which is not only inefficient but also has poor accuracy. Summary of the Invention

[0004] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a bamboo plywood thickness diagonal detection platform which is simple in structure, easy to operate and practical.

[0005] The present invention is achieved in the following ways:

[0006] A bamboo plywood thickness diagonal detection platform comprises a bracket, wherein a plurality of transmission rollers are provided on the bracket at intervals, wherein both ends of the transmission rollers are connected to the bracket via bearing seats, and the transmission rollers can rotate relative to the bracket; a passive sprocket group is provided at one end of each transmission roller, and two adjacent passive sprocket groups are connected via a transmission chain; a reduction motor is provided on the bracket, and a driving sprocket is connected to the motor shaft of the reduction motor, and the driving sprocket is connected to the passive sprocket group at the end via a transmission chain; and at least one bidirectional sliding table probe group for measuring the thickness of the bamboo plywood is provided on the left and right sides of the bracket respectively.

[0007] Furthermore, the bidirectional slide probe group includes a slide base plate connected to the bracket, the upper and lower ends of the slide base plate are respectively connected to measuring seats, and the two measuring seats are respectively connected to probes, which are arranged opposite to each other and are used to measure the thickness of the bamboo plywood.

[0008] Furthermore, a right-angle seat is connected to one side of the slide base plate, a slide cylinder is connected to the right-angle seat, a thickness gauge for comparing the thickness of the bamboo plywood is connected to the cylinder head of the slide cylinder, the thickness gauge is passed through the give way hole on the slide base plate, and the relative position of the thickness gauge is adjusted by the slide cylinder.

[0009] Furthermore, the measuring seat includes an adjustment base connected to the bottom plate of the slide, the adjustment base is connected to an adjustment slide, and the adjustment slide slides on the adjustment base; the adjustment base is connected to an adjusting screw, and the adjusting screw is threadedly connected to an adjusting screw block provided on the adjustment slide. When the adjusting screw works, it drives the adjusting screw block to move, thereby realizing the sliding of the adjustment slide on the adjustment base; the adjustment slide is connected to a pneumatic cylinder, and the pneumatic cylinder is connected to a pneumatic slide, and the pneumatic slide slides on the pneumatic cylinder driven by the pneumatic cylinder; the pneumatic slide is connected to a probe.

[0010] Furthermore, the probe includes a probe body, a mounting blind hole is provided in the probe body, a ball head is provided in the mounting blind hole, and the ball head is universally connected to the mounting blind hole; a fixing screw is connected to the ball head, an internal threaded hole is provided on the ball head, one end of the fixing screw is connected to the internal threaded hole and fixed with thread glue; a countersunk gasket, a silicone gasket and a locking nut are sequentially passed through the fixing screw from the inside to the outside, and the locking nut is fixedly connected to the probe body, and the locking nut presses the ball head, countersunk gasket and silicone gasket into the mounting blind hole.

[0011] Furthermore, a lifting baffle is provided on both sides of the plate outlet end of the bracket, and the lifting plate of the lifting baffle can be lifted and lowered relative to the bracket through a lifting structure. The specific lifting structure is that the lifting plate is connected to the lifting slider, and the lifting slider cooperates with the lifting slide rail connected to the bracket, and the lifting slider is connected to the lifting motor provided on the bracket; one side of the bracket is provided with more than one fixed baffle; the side of the bracket opposite to the fixed baffle is provided with an auxiliary side pusher, the auxiliary side pusher pushes the bamboo plywood on the transmission roller toward the fixed baffle, so that the side edge of the bamboo plywood is connected to the fixed baffle and limited; a diagonal detector for measuring the diagonal of the bamboo plywood is provided at the diagonal position of the bracket.

[0012] Furthermore, one end of the adjusting screw is connected to an adjusting handwheel.

[0013] Furthermore, a magnetic scale is provided on the adjustment slide, and the magnetic scale is located on the side of the pneumatic slide. The magnetic scale is used to measure the moving distance of the pneumatic slide.

[0014] Furthermore, a top screw is connected between the fixing nut and the probe body.

[0015] Furthermore, the other end of the fixing screw is connected to a probe connecting plate; and a limiting nut for limiting the probe connecting plate is provided on the fixing screw.

[0016] The beneficial effects of the present invention are: simple structure, easy implementation, and the ability to meet the production requirements of bamboo plywood. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 Schematic diagram of the structure of the present invention;

[0019] Figure 2 A top view of the structure of the present invention;

[0020] Figure 3 A schematic structural diagram of the bidirectional sliding table probe assembly of the present invention;

[0021] Figure 4 Schematic diagram of the structure of the measuring base of the present invention;

[0022] Figure 5 A schematic diagram of the structure of the probe of the present invention;

[0023] Figure 6 Schematic diagram of the working state of the probe of the present invention Figure 1 ;

[0024] Figure 7 Schematic diagram of the working state of the probe of the present invention Figure 2 . DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention for which protection is sought, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention in specific circumstances.

[0028] Example:

[0029] A bamboo plywood thickness diagonal detection platform, such as Figure 1-Figure 5 As shown, it includes a bracket 1, on which a number of transmission rollers 3 are arranged at intervals, and both ends of the transmission rollers 3 are connected to the bracket 1 through bearing seats 2, respectively, and the transmission rollers 3 can rotate relative to the bracket 1; a passive sprocket group 12 is provided at one end of each transmission roller 3, and two adjacent passive sprocket groups 12 are connected by a transmission chain, and a reduction motor 11 is provided on the bracket 1, and a driving sprocket 13 is connected to the motor shaft of the reduction motor 11, and the driving sprocket 13 is connected to the passive sprocket group 12 at the end through a transmission chain. When the driving sprocket 13 works, it drives the passive sprocket group 12 connected thereto to work, thereby driving all the transmission rollers 3 to rotate relative to the bracket 1.

[0030] Specifically, a lifting baffle device 7 is provided on both sides of the plate outlet end of the bracket 1. The lifting plate 71 of the lifting baffle device 7 can be lifted and lowered relative to the bracket 1 through a lifting structure. The specific lifting structure is that the lifting plate 71 is connected to the lifting slider 72, and the lifting slider 72 cooperates with the lifting slide rail 73 connected to the bracket 1, and the lifting slider 72 is connected to the lifting motor 74 provided on the bracket 1. The lifting motor 74 drives the lifting slider 72 to rise or fall, thereby realizing the lifting or falling of the lifting plate 71 relative to the bracket 1.

[0031] Furthermore, one side of the bracket 1 is provided with one or more fixed baffles 5 for blocking the bamboo plywood.

[0032] Furthermore, an auxiliary side pusher 6 is provided on the side of the bracket 1 opposite to the fixed baffle 5, and the auxiliary side pusher 6 pushes the bamboo plywood on the transmission roller 3 toward the fixed baffle 5, so that the side edge of the bamboo plywood is in contact with the fixed baffle 5 for a limited position.

[0033] Specifically, one or more bidirectional sliding table probe groups 10 for measuring the thickness of bamboo plywood are respectively provided on the left and right sides of the bracket 1 .

[0034] Furthermore, a diagonal detector 9 for measuring the diagonal of the bamboo plywood is provided at the diagonal position of the bracket 1. The diagonal detector 9 is a commercially purchased part with low design cost. The diagonal detector 9 is connected to the bracket 1 through an adjustment slide 8.

[0035] Specifically, the bidirectional sliding probe group 10 includes a sliding base plate 101 connected to the bracket 1, and the upper and lower ends of the sliding base plate 101 are respectively connected to measuring seats 102, and the two measuring seats 102 are respectively connected to probes 103, and the two probes 103 are arranged opposite to each other. The two probes 103 are used to measure the thickness of the bamboo plywood; one side of the sliding base plate 101 is connected to a right-angle seat 104, and the right-angle seat 104 is connected to a sliding cylinder 105, and the cylinder head of the sliding cylinder 105 is connected to a thickness gauge 106 for comparing the thickness of the bamboo plywood, and the thickness gauge 106 is inserted into the makeshift hole 107 on the sliding base plate 101, and the relative position of the thickness gauge 106 is adjusted by the sliding cylinder 105.

[0036] Specifically, the measuring seat 102 includes an adjustment base 1021 connected to the slide base plate 101, and the adjustment slide 1022 is connected to the adjustment base 1021, and the adjustment slide 1022 slides on the adjustment base 1021; the adjustment base 1021 is connected to an adjusting screw 1023, and the adjusting screw 1023 is threadedly connected to the adjusting screw block provided on the adjustment slide 1022. When the adjusting screw 1023 works, it drives the adjusting screw block to move, thereby realizing the sliding of the adjustment slide 1022 on the adjustment base 1021; the adjustment slide 1022 is connected to a pneumatic cylinder 1024, and the pneumatic cylinder 1024 is connected to a pneumatic slide 1025, and the pneumatic slide 1025 slides on the pneumatic cylinder 1024 driven by the pneumatic cylinder 1024; the pneumatic slide 1025 is connected to a probe 103.

[0037] Furthermore, in order to facilitate the adjustment of the adjusting screw 1023 , one end of the adjusting screw 1023 is connected to an adjusting hand wheel 1027 .

[0038] Furthermore, a magnetic scale 1026 is provided on the adjustment slide 1022 , and the magnetic scale 1026 is located on the side of the pneumatic slide 1025 . The magnetic scale 1026 is used to measure the moving distance of the pneumatic slide 1025 .

[0039] Specifically, the stylus 103 includes a stylus body 1031, a mounting blind hole 1032 is provided in the stylus body 1031, a ball head 1033 is provided in the mounting blind hole 1032, and the ball head 1033 is universally connected to the mounting blind hole 1032; a fixing screw 1034 is connected to the ball head 1033, an internal threaded hole is provided on the ball head 1033, one end of the fixing screw 1034 is connected to the internal threaded hole, and a thread glue is used to fix the fixing screw 1034. Fixed; the fixing screw 1034 is sequentially pierced with a countersunk gasket 1035, a silicone gasket 1036 and a locking nut 1037 from the inside to the outside, and the locking nut 1037 is fixedly connected to the probe body 1031, and the locking nut 1037 presses the ball head 1033, the countersunk gasket 1035 and the silicone gasket 1036 into the mounting blind hole 1032; the other end of the fixing screw 1034 is connected to the pneumatic slide 1025.

[0040] Furthermore, in order to make the fixing of the fixing nut 1037 and the probe body 1031 more secure, a top screw 1038 is connected between the fixing nut 1037 and the probe body 1031 .

[0041] Furthermore, in order to facilitate the connection between the fixed screw 1034 and the pneumatic slide 1025, a probe connecting plate 1039 is connected to the other end of the fixed screw 1034; a limiting nut 1040 is provided on the fixed screw 1034 for limiting the probe connecting plate 1039.

[0042] During operation, the reduction motor 11 drives the transmission roller 3 to move the measured bamboo plywood forward. When the measured bamboo plywood hits the lifting baffle 7, there is an induction switch on the lifting baffle 7 to control the reduction motor 11 to move forward and stop moving forward; the auxiliary side thruster 6 returns the bamboo plywood to its position for correction, and the fixed baffle 5 acts as a backrest; the bidirectional slide probe group 10 works at the same time, and the bidirectional slide probe group 10 transmits the measured data to the control system. The control system judges the value and divides it into qualified, extra-thick, extra-thin, and diagonal out-of-tolerance. Then the bidirectional slide probe group 10 returns to its original position, and the lifting baffle 7 descends, and the reduction motor 11 starts to continue moving forward. Qualified products will be released to the next process, and unqualified products will be classified and stacked according to the out-of-tolerance type.

[0043] The working state of the probe is as follows: when the bamboo plywood to be measured is on the table of the transmission roller 3, there will be height differences on the surface of the transmission roller 3 due to the manufacturing error of the transmission roller 3. At this time, some parts of the bamboo plywood to be measured will be suspended in the air, and some parts will not be parallel to the plane of the probe. The data output from the side is inaccurate. Therefore, a universal connection is used inside the probe; when the probe contacts the surface of the bamboo plywood, the pressure of the pneumatic cylinder 1024 makes the entire end face of the probe contact with the workpiece; the elastic force of the countersunk gasket 1035 is adjusted to an appropriate elastic force so that it can rotate without any gaps. Since the end face of the probe always rotates around the center, the radius "A" size remains unchanged, such as Figure 6 、 Figure 7 shown.

[0044] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. A bamboo plywood thickness diagonal detection platform, characterized by: The invention comprises a bracket (1), wherein a plurality of transmission rollers (3) are arranged on the bracket (1) at intervals, and the two ends of the transmission rollers (3) are connected to the bracket (1) through bearing seats (2), and the transmission rollers (3) can rotate relative to the bracket (1); a passive sprocket group (12) is provided at one end of each transmission roller (3), and two adjacent passive sprocket groups (12) are connected through a transmission chain; a reduction motor (11) is provided on the bracket (1), and a driving sprocket (13) is connected to the motor shaft of the reduction motor (11), and the driving sprocket (13) is connected to the passive sprocket group (12) at the end through a transmission chain; and one or more bidirectional sliding table probe groups (10) for measuring the thickness of bamboo plywood are respectively provided on the left and right sides of the bracket (1); The bidirectional slide probe assembly (10) comprises a slide base plate (101) connected to a bracket (1), wherein the upper and lower ends of the slide base plate (101) are respectively connected to measuring seats (102), and the two measuring seats (102) are respectively connected to probes (103), and the two probes (103) are arranged opposite to each other, and the two probes (103) are used to measure the thickness of the bamboo plywood; The stylus (103) comprises a stylus body (1031), a mounting blind hole (1032) is provided in the stylus body (1031), a ball head (1033) is provided in the mounting blind hole (1032), and the ball head (1033) is universally connected to the mounting blind hole (1032); a fixing screw (1034) is connected to the ball head (1033), an internal threaded hole is provided in the ball head (1033), and one end of the fixing screw (1034) is connected to the internal threaded hole. The screw holes are connected and fixed with thread glue; the fixing screw (1034) is provided with a countersunk washer (1035), a silicone gasket (1036) and a fixing nut (1037) in sequence from the inside to the outside, the fixing nut (1037) is fixedly connected to the probe body (1031), and the fixing nut (1037) presses the ball head (1033), the countersunk washer (1035) and the silicone gasket (1036) into the mounting blind hole (1032); The bracket (1) is provided with a lifting baffle (7) on both sides of the plate outlet end. The lifting plate (71) of the lifting baffle (7) can be lifted and lowered relative to the bracket (1) through a lifting structure. The specific lifting structure is that the lifting plate (71) is connected to the lifting slider (72), the lifting slider (72) cooperates with the lifting slide rail (73) connected to the bracket (1), and the lifting slider (72) is connected to the lifting motor (74) provided on the bracket (1); one side of the bracket (1) is provided with more than one fixed baffle (5); the bracket (1) is provided with an auxiliary side pusher (6) on the side opposite to the fixed baffle (5), and the auxiliary side pusher (6) pushes the bamboo plywood on the driving roller (3) toward the fixed baffle (5), so that the side of the bamboo plywood is in contact with the fixed baffle (5) for limiting; a diagonal detector (9) for measuring the diagonal of the bamboo plywood is provided at the diagonal position of the bracket (1).

2. The bamboo plywood thickness diagonal detection platform according to claim 1, characterized in that: One side of the slide base plate (101) is connected to a right-angle seat (104), the right-angle seat (104) is connected to a slide cylinder (105), the cylinder head of the slide cylinder (105) is connected to a thickness gauge (106) for comparing the thickness of the bamboo plywood, the thickness gauge (106) is inserted into a clearance hole (107) on the slide base plate (101), and the relative position of the thickness gauge (106) is adjusted by the slide cylinder (105).

3. The bamboo plywood thickness diagonal detection platform according to claim 1, characterized in that: The measuring seat (102) comprises an adjusting base (1021) connected to the slide base (101); an adjusting slide (1022) is connected to the adjusting base (1021); the adjusting slide (1022) slides on the adjusting base (1021); an adjusting screw (1023) is connected to the adjusting base (1021); the adjusting screw (1023) is threadedly connected to the adjusting screw block provided on the adjusting slide (1022); the adjusting screw (1023) is threadedly connected to the adjusting screw block provided on the adjusting slide (1022); 23) works, driving the adjusting screw to move, thereby enabling the adjusting slide (1022) to slide on the adjusting base (1021); the adjusting slide (1022) is connected to a pneumatic cylinder (1024), the pneumatic cylinder (1024) is connected to a pneumatic slide (1025), and the pneumatic slide (1025) slides on the pneumatic cylinder (1024) driven by the pneumatic cylinder (1024); the pneumatic slide (1025) is connected to a probe (103).

4. The bamboo plywood thickness diagonal detection platform according to claim 3, characterized in that: One end of the adjusting screw (1023) is connected to an adjusting hand wheel (1027).

5. The bamboo plywood thickness diagonal detection platform according to claim 3, characterized in that: The adjustment slide (1022) is provided with a magnetic scale (1026), which is located on the side of the pneumatic slide (1025). The magnetic scale (1026) is used to measure the moving distance of the pneumatic slide (1025).

6. The bamboo plywood thickness diagonal detection platform according to claim 1, characterized in that: A top screw (1038) is connected between the fixing nut (1037) and the probe body (1031).

7. The bamboo plywood thickness diagonal detection platform according to claim 1, characterized in that: The other end of the fixing screw (1034) is connected to a probe connecting plate (1039); a limiting nut (1040) for limiting the position of the probe connecting plate (1039) is provided on the fixing screw (1034).

Citation Information

Patent Citations

  • Device for detecting size of gypsum board

    CN211576132U

  • Bamboo plywood thickness diagonal detection platform

    CN214651139U