Single - connection automatic testing machine

By designing a single-connected automatic testing machine, using the combination of calibration stations and test stations, the automatic detection of the direct sliding potentiometer is realized, solving the problem of inefficient manual operation in the existing technology, and improving work efficiency and competitiveness.

CN112782521BActive Publication Date: 2025-06-10GUANGDONG YUEHE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202110118494.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-01-28
Publication Date
2025-06-10
Estimated Expiration
2041-01-28

AI Technical Summary

Technical Problem

In the prior art, the detection of straight-slip potentiometers mainly relies on manual operation, with low degree of automation, low work efficiency, high labor cost, and lack of competitiveness in large-scale potentiometer testing.

Method used

Design a single-link automatic testing machine, including calibration stations and test stations. The calibration station is automatically fed and calibrated through the feed calibration assembly. The products to be inspected are transported to the test station through the split rotor and discharge assembly, and are automatically tested through the feeding assembly, the material fixing assembly and the test assembly.

Benefits of technology

It realizes an automated detection process without manual operation, significantly improves work efficiency, reduces labor costs, and improves competitiveness in large-scale potentiometer testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of automatic detection of electronic components, and particularly to a single-link automatic testing machine, which includes a calibration station and a testing station. The calibration station includes a calibration machine table, a feeding calibration component, a discharging component, and a dividing turntable. Along the circumferential edge of the dividing turntable, there are provided a number of fixture components for clamping the products to be inspected. The testing station includes a detection machine table, a feeding component, a pick-and-place component, a testing component, a material positioning component, a tester, and a control device. The control device is electrically connected to the tester. By setting up the calibration station and the testing station, the products are automatically fed and calibrated through the feeding calibration component on the calibration station, without the need for manual operation. In the whole process of the present invention, there is no need for manual feeding and detection, effectively reducing the manual intervention, greatly improving the automation and work efficiency, reducing the labor cost, and having a high competitiveness in the testing competition of a large number of potentiometers.
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Description

Technical Field

[0001] The present invention relates to the field of automatic detection of electronic components, and in particular to a single - joint automatic testing machine. Background Art

[0002] A slide - type potentiometer is a common electronic component. Usually, it has a resistor body inside, and a moving contact is provided on the resistor body. By rotating the dial on its upper part, the position of the moving contact on the resistor body can be changed, thereby changing the resistance value of the potentiometer connected to the circuit, and further changing the voltage and current magnitudes of the circuit it is connected to. In order to ensure that the potentiometer can work properly after production, it is usually necessary to test the potentiometers with the dial in different positions respectively to obtain different working performances of the potentiometers.

[0003] However, the current common testing of slide - type potentiometers is usually a comprehensive test of the potentiometers by manual operation. However, manual operation has low automation, low work efficiency, and high labor cost, and lacks competitiveness in the testing competition of a large number of potentiometers. Summary of the Invention

[0004] Based on this, in view of the problems of low automation, low work efficiency, and high labor cost in the detection of slide - type potentiometers by manual detection, it is intended to provide a single - joint automatic testing machine.

[0005] A single - joint automatic testing machine includes a calibration station and a testing station. The calibration station includes a calibration machine table, a feeding and calibration component arranged on the calibration machine table for feeding and calibration, a discharging component arranged on the calibration machine table for sending the product to be inspected to the testing station, and a dividing turntable arranged on the calibration machine table for receiving the product to be inspected on the feeding and calibration component and transporting the product to be inspected to the discharging component, which is intermittently rotated by a cam divider component. A plurality of fixture components for clamping the product to be inspected are arranged on the circumferential edge of the dividing turntable. A riveting component is arranged at one end of the dividing turntable close to the discharging component. The riveting component is fixedly arranged on the calibration machine table, and the riveting part of the riveting component is aligned with the product to be inspected on the fixture component to rivet the product to be inspected.

[0006] The test station includes an inspection machine, a feeding component disposed on the inspection machine and connected to the discharging component for receiving the product to be inspected, a pick-and-place component disposed on the inspection machine for grasping the product to be inspected on the feeding component, a test component disposed on the pick-and-place component, a positioning component disposed below the pick-and-place component, a sorting mechanism disposed on the side of the positioning component for diverting qualified and unqualified products, a tester disposed on the inspection machine for receiving the detection feedback information of the test component and making information judgment, and a control device for controlling the pick-and-place component, the sorting mechanism and the test component; the control device controls the pick-and-place component to grasp the product to be inspected on the feeding component, the pick-and-place component conveys the grasped product to be inspected to the positioning component below, the control device controls the test component to move down for inspection, the test component feeds back the detected information to the tester, the tester makes a judgment on the information, and after the inspection is completed, the pick-and-place component grasps the product on the positioning component and conveys it to the sorting mechanism.

[0007] As a further solution of the present invention: the feeding and calibration component includes a feeding vibrating disk, a pushing mechanism, a calibration mechanism and a loading manipulator. The pushing mechanism is provided with a base connected to the feeding vibrating disk. The base is provided with a first material channel communicating with the feeding channel of the feeding vibrating disk and a second material channel. The calibration mechanism is disposed on the base and above the first material channel. A first pushing block is disposed in the first material channel. The base is provided with a first pushing cylinder for driving the first pushing block to push the product to be inspected below the calibration mechanism. A second pushing block and a second pushing cylinder for driving the second pushing block to push the calibrated product to be inspected into the second material channel are disposed on one side of the base close to the calibration mechanism. The second pushing cylinder is perpendicular to the first pushing cylinder in cross section. A third pushing block and a third pushing cylinder for driving the third pushing block to push the product to be inspected to the loading manipulator are disposed on the second material channel; the loading manipulator is disposed on the side of the pushing mechanism, and the loading manipulator is used to send the product to be inspected to the fixture component of the dividing turntable.

[0008] As a further solution of the present invention: the calibration mechanism includes a support block, a calibration component disposed on the support block, and a driving motor for driving the calibration component to perform calibration.

[0009] As a further solution of the present invention: the discharging component includes a discharging manipulator disposed on the calibration machine and a first conveyor belt for receiving the product to be inspected and connected to the feeding component. A sorting component is disposed at the end of the first conveyor belt, and the sorting component is used to space each product to be inspected.

[0010] As a further solution of the present invention: The feeding assembly includes a receiving base, a second conveyor belt disposed on the receiving base and connected to the material distribution assembly, and a first robotic gripper disposed on the receiving base for clamping materials. A slideway is provided on the receiving base, and a slider for receiving the product to be inspected is provided on the slideway. A first driving cylinder for driving the slider to receive materials is provided on the receiving base, and the first robotic gripper is disposed above the slideway.

[0011] As a further solution of the present invention: The material taking and feeding assembly includes a support platform disposed on the side of the feeding assembly, a sliding table disposed on the support platform and provided with a horizontally arranged first slide rail, a sliding plate slidably disposed on the sliding table and provided with a vertically arranged second slide rail, a supporting plate slidably disposed on the second slide rail, a second driving cylinder disposed on the support platform for driving the sliding plate to slide left and right along the first slide rail, and a third driving cylinder disposed on the sliding plate for driving the supporting plate to slide up and down along the second slide rail. Second robotic grippers are provided at both ends of the bottom of the supporting plate, and the testing assembly is disposed on the supporting plate and located between the two second robotic grippers.

[0012] As a further solution of the present invention: The material positioning assembly includes a fixed block fixed to the inspection machine table and a fixing plate disposed on the fixed block. A third slide rail is provided on the top of the fixing plate, and a material positioning mechanism is slidably disposed on the third slide rail. A pushing block is provided at one end of the material positioning mechanism. Pulley wheels are provided at both ends of the fixing plate, and a belt fixed to the pushing block is provided on the two pulley wheels. A motor for driving the belt to drive the material positioning mechanism to move is provided on the fixing plate.

[0013] As a further solution of the present invention: A grooved photoelectric switch is provided at the bottom of the fixing plate, and the photoelectric switch is electrically connected to the motor; an induction block is provided at the bottom of the pushing block. When the pushing block moves into the groove of the photoelectric switch, the photoelectric switch senses the induction block, and the photoelectric switch controls the motor to stop operating.

[0014] As a further solution of the present invention: The material positioning mechanism includes a sliding base slidably disposed on the third slide rail and a tightening assembly disposed on the sliding base. The tightening assembly is composed of a set of oppositely arranged cylinders.

[0015] As a further solution of the present invention: The material distribution mechanism includes a material distribution channel, a good product channel and a defective product channel are provided on the material distribution channel, a baffle is hinged to the material distribution channel, the baffle is disposed between the good product channel and the defective product channel, and a fourth driving cylinder for driving the baffle to move and controlled by a control device is provided on the outer side wall of the material distribution channel.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: By setting up a calibration station and a testing station, the product is automatically fed and calibrated through the feeding and calibration components at the calibration station without manual operation. Then, it rotates to the discharging component through the dividing turntable and is transported to the feeding component at the testing station by the discharging component, and is sent to the positioning component by the feeding and picking component for positioning, and then detected by the testing component. In the whole process of the present invention, manual feeding and detection are not required, effectively reducing manual intervention, greatly improving automation and work efficiency, reducing labor costs, and having high competitiveness in the testing of a large number of potentiometers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the calibration station in the present invention from an angle.

[0019] Figure 2 It is a three-dimensional structural schematic diagram of the calibration station in the present invention from another angle.

[0020] Figure 3 It is a three-dimensional structural schematic diagram of the testing station in the present invention with the frame removed.

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the testing station in the present invention.

[0022] Figure 5 It is a structural schematic diagram of the feeding and calibration component in the present invention.

[0023] Figure 6 It is a structural schematic diagram of the calibration mechanism in the present invention.

[0024] Figure 7 It is a structural schematic diagram of the feeding component in the present invention.

[0025] Figure 8 It is a structural schematic diagram of the assembly of the feeding and picking component and the testing component in the present invention.

[0026] Figure 9 It is a structural schematic diagram of the positioning component in the present invention.

[0027] Figure 10 It is a structural schematic diagram of the material distribution mechanism in the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0029] In the description herein, it should be understood that the orientation or positional relationships such as "upper", "lower", "right", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0030] Please refer to Figures 1 - 10, in the embodiment of the present invention, a single - station automatic testing machine includes a calibration station 100 and a testing station 200. The calibration station 100 includes a calibration machine table 110, a feeding and calibration assembly 120 disposed on the calibration machine table 110 for feeding and calibration, a discharging assembly 130 disposed on the calibration machine table 110 for transferring the product to be inspected to the testing station 200, and a dividing turntable 140 disposed on the calibration machine table 110 for receiving the product to be inspected on the feeding and calibration assembly 120 and transferring the product to be inspected to the discharging assembly 130. The dividing turntable 140 is intermittently rotated by a cam divider assembly 141. A plurality of fixture assemblies 142 for clamping the product to be inspected are provided on the circumferential edge of the dividing turntable 140. A riveting assembly 150 is provided at one end of the dividing turntable 140 close to the discharging assembly 130. The riveting assembly 150 is fixedly disposed on the calibration machine table 110, and the riveting part of the riveting assembly 150 is aligned with the product to be inspected on the fixture assembly 142 to rivet the product to be inspected. The testing station 200 includes a detection machine table 210, a feeding assembly 220 disposed on the detection machine table 210 and connected to the discharging assembly 130 for receiving the product to be inspected, a pick - and - place assembly 230 disposed on the detection machine table 210 for grasping the product to be inspected on the feeding assembly 220, a testing component 240 disposed on the pick - and - place assembly 230, a positioning component 250 disposed below the pick - and - place assembly 230, a sorting mechanism 260 disposed on the side of the positioning component 250 for diverting qualified and unqualified products, a tester 270 disposed on the detection machine table 210 for receiving the detection feedback information of the testing component 240 and making an information judgment, and a control device 280 for controlling the pick - and - place assembly 230, the sorting mechanism 260, and the testing component 240. A frame 211 is provided on the detection machine table 210, and the tester 270 and the control device 280 are installed on the frame 211. The control device 280 controls the pick - and - place assembly 230 to grasp the product to be inspected on the feeding assembly 220. The pick - and - place assembly 230 transfers the grasped product to be inspected to the positioning component 250 below. The control device 280 controls the testing component 240 to move down for detection. The testing component 240 feeds back the detected information to the tester 270. The tester 270 makes a judgment on the information. After the detection is completed, the pick - and - place assembly 230 grasps the product on the positioning component 250 and transfers it to the sorting mechanism 260.

[0031] The single - station automatic testing machine of the present invention, by setting a calibration station 100 and a testing station 200, the product is automatically fed and calibrated through the feeding and calibration component 120 on the calibration station 100, without manual operation. It rotates to the discharging component 130 through the dividing turntable 140, and then is conveyed by the discharging component 130 to the feeding component 220 on the testing station 200, sent to the positioning component 250 through the picking and feeding component 230 for positioning, and then detected by the testing component 240. In the whole process of the present invention, there is no need for manual feeding and detection, effectively reducing manual intervention, greatly improving automation and work efficiency, reducing labor costs, and having high competitiveness in the testing competition of a large number of potentiometers.

[0032] It should be noted that the control program of the control device 280 has been loaded during installation and does not require later programming. If there are errors, they can be changed through the control panel. Similarly, the detection data of the detector 270 has also been loaded before installation and can be changed through the control panel if needed.

[0033] The feeding and calibration component 120 is used for feeding and calibration. Refer to Figure 5 , the feeding and calibration component 120 includes a feeding vibrating disk 121, a pushing mechanism 122, a calibration mechanism 123, and a loading manipulator 124. The pushing mechanism 122 is provided with a base 1221 connected to the feeding vibrating disk 121. The base 1221 is provided with a first material channel and a second material channel communicating with the feeding channel of the feeding vibrating disk 121. The calibration mechanism 123 is arranged on the base 1221 and is located above the first material channel. A first pushing block is arranged in the first material channel. The base 1221 is provided with a first pushing cylinder 1222 for driving the first pushing block to push the product to be inspected under the calibration mechanism 123. On one side of the base 1221 close to the calibration mechanism 123, a second pushing block and a second pushing cylinder 1223 for driving the second pushing block to push the calibrated product to be inspected into the second material channel are provided. The second pushing cylinder 1223 and the first pushing cylinder 1222 are perpendicular to each other in cross - section. The second material channel is provided with a third pushing block and a third pushing cylinder 1224 for driving the third pushing block to push the product to be inspected to the loading manipulator 124; the loading manipulator 124 is arranged on the side of the pushing mechanism 122, and the loading manipulator 124 is used to send the product to be inspected to the fixture component 142 of the dividing turntable 140.

[0034] Refer to Figure 6 , the calibration mechanism 123 includes a support block 1231, a calibration component 1232 arranged on the support block 1231, and a driving motor 1233 for driving the calibration component 1232 to perform calibration.

[0035] Refer to Figure 1, the discharging assembly 130 includes a blanking manipulator 131 disposed on the calibration machine table 110 and a first conveyor belt 132 for receiving the products to be inspected and connecting with the feeding assembly 220. A material distribution assembly 133 is provided at the end of the first conveyor belt 132, and the material distribution assembly 133 is used to space each product to be inspected.

[0036] Refer to Figure 7 , the feeding assembly 220 includes a receiving base 221, a second conveyor belt 222 disposed on the receiving base 221 and connected to the material distribution assembly 133, and a first mechanical gripper 223 disposed on the receiving base 221 for clamping materials. A slideway is provided on the receiving base 221, and a slider for receiving the products to be inspected is provided on the slideway. A first driving cylinder 224 for driving the slider to receive materials is provided on the receiving base 221, and the first mechanical gripper 223 is disposed above the slideway.

[0037] Refer to Figure 8 , the material fetching and feeding assembly 230 includes a support platform 231 disposed on the side of the feeding assembly 220, a slide table 232 disposed on the support platform 231 and provided with a horizontally arranged first slide rail, a slide plate 233 slidably disposed on the slide table 232 and provided with a vertically arranged second slide rail, a support plate 234 slidably disposed on the second slide rail, a second driving cylinder 235 disposed on the support platform 231 for driving the slide plate 233 to slide left and right along the first slide rail, and a third driving cylinder disposed on the slide plate 233 for driving the support plate 234 to slide up and down along the second slide rail. Second mechanical grippers 236 are provided at both ends of the bottom of the support plate 234, and the testing assembly 240 is disposed on the support plate 234 and located between the two second mechanical grippers 236.

[0038] Refer to Figure 9, the material positioning component 250 includes a fixed block 251 fixed on the detection machine table 210 and a fixed plate 252 arranged on the fixed block 251. A third slide rail 253 is provided at the top of the fixed plate 252, and a material positioning mechanism 254 is slidably arranged on the third slide rail 253. A pushing block 255 is arranged at one end of the material positioning mechanism 254. Pulley wheels 256 are arranged at both ends of the fixed plate 252, and a belt 257 fixedly connected to the pushing block 255 is arranged on the two pulley wheels 256. A motor 258 for driving the belt 257 to drive the material positioning mechanism 254 to move is arranged on the fixed plate 252; a groove-shaped photoelectric switch 2520 is arranged at the bottom of the fixed plate 252, and the photoelectric switch 2520 is electrically connected to the motor 258); an induction block 2550 is arranged at the bottom of the pushing block 255. When the pushing block 255 moves into the groove of the photoelectric switch 2520, the photoelectric switch 2520 senses the induction block (2550), and the photoelectric switch 2520 controls the motor 258 to stop operating; the material positioning mechanism 254 includes a sliding base 2540 slidably arranged on the third slide rail 253 and a tightening component 2541 arranged on the sliding base 2540. The tightening component 2541 is composed of a group of oppositely arranged air cylinders. By arranging two oppositely arranged air cylinders, when the air cylinders operate, the piston rods of the two air cylinders tightly hold the product against each other, so that when the product moves in the material positioning mechanism 254, the product remains in a tightly held state, which is convenient for the testing component 240 to conduct detection.

[0039] Refer to Figure 10 , the material distributing mechanism 260 includes a material distribution channel 261. A good product channel and a defective product channel are provided on the material distribution channel 261. A baffle plate 262 is hinged on the material distribution channel 261. The baffle plate 262 is arranged between the good product channel and the defective product channel. A fourth driving air cylinder 263 for driving the baffle plate 262 to move and controlled by the control device 280 is arranged on the outer side wall of the material distribution channel 261. That is to say, when the tester 270 detects that the product is a good product, the second robotic gripper 236 grabs the product from the material positioning component 250 and directly sends it onto the material distribution channel 261. The tester 270 feeds back the detection information to the control device 280, and the control device 280 does not control the fourth driving air cylinder 263 to operate, so that the product flows out from the good product channel; when the detected product is a defective product, the second robotic gripper 236 grabs the product from the material positioning component 250 and directly sends it onto the material distribution channel 261. The tester 270 feeds back the detection information to the control device 280, and the control device 280 controls the fourth driving air cylinder 263 to operate. The fourth driving air cylinder 263 pushes the baffle plate 262 to block the good product channel, so that the defective product flows out from the defective product channel.

[0040] Working principle of the present invention: Start the feeding vibrating bowl 121. The product to be inspected is conveyed from the feeding channel of the feeding vibrating bowl 121 to the first channel in the base 1221 on the pushing mechanism 122. The first pushing cylinder 1222 pushes the first pushing block to push the product to be inspected to the calibration mechanism 123. The calibration mechanism 123 calibrates and shapes the product to be inspected. After calibration is completed, the second pushing cylinder 1223 pushes the second pushing block to push the product to be inspected after calibration into the second channel. The third pushing cylinder 1224 pushes the third pushing block to push the product to be inspected to the loading manipulator 124, and then the loading manipulator 124 grabs and places it on the fixture assembly 142 of the indexing turntable 140. At this time, start the cam divider assembly 141 to make the indexing turntable 140 rotate intermittently. When the product to be inspected reaches the position of the riveting assembly 150, stop the indexing turntable 140 from rotating, and the riveting assembly 150 rivets the product to be inspected. After riveting is completed, start the cam divider assembly 141 again to make the indexing turntable 140 rotate intermittently. When it reaches the position of the discharging assembly 130, the unloading manipulator 131 on the discharging assembly 130 grabs the product to be inspected and places the product to be inspected on the first conveyor belt 132. When the product to be inspected moves to the material distributing assembly 133, the material distributing assembly 133 rotates the product to be inspected by 90 degrees to achieve the interval of each product, and then the first conveyor belt 132 conveys the product to be inspected to the testing station 200.

[0041] When the product to be inspected is conveyed to the receiving base 221 through the second conveyor belt 222 on the feeding assembly 220, it is grasped by the first robotic gripper 223 and placed on the slider on the receiving base 221. Then, the first driving cylinder 224 pushes the slider to push the product to be inspected to the picking and feeding assembly 230. The second driving cylinder 235 on the picking and feeding assembly 230 drives the sliding plate 233 to move towards the slider, and at the same time, the sliding plate 233 drives the second robotic gripper 236 to move towards the slider. When the second robotic gripper 236 reaches above the slider, the third driving cylinder drives the support plate 234 to move downward, so that the second robotic gripper 236 can easily grasp the product to be inspected. After the second robotic gripper 236 grasps the product to be inspected, the third driving cylinder drives the support plate 234 to reset, and then the second driving cylinder 235 drives the sliding plate 233 to drive the second robotic gripper 236 to move towards the material positioning assembly 250. When the second robotic gripper 236 reaches above the material positioning assembly 250, the third driving cylinder drives the support plate 234 to move downward, and at the same time, the testing assembly 240 moves downward accordingly to detect the product to be inspected. At the same time, the material positioning mechanism 252 on the material positioning assembly 250 drives the movement through the belt 257, facilitating the testing assembly 240 to detect the entire product. After the detection is completed, the second robotic gripper 236 grasps the detected product and conveys it to the material sorting mechanism 260. When the tester 270 detects that the product is a good product, the second robotic gripper 236 directly grabs it from the material positioning assembly 250 and sends it to the sorting channel 261. The tester 270 feeds back the detection information to the control device 280, and the control device 280 does not control the operation of the fourth driving cylinder 263, so that the product flows out from the good product channel. When the detected product is a defective product, the second robotic gripper 236 directly grabs it from the material positioning assembly 250 and sends it to the sorting channel 261. The tester 270 feeds back the detection information to the control device 280, and the control device 280 controls the operation of the fourth driving cylinder 263. The fourth driving cylinder 263 pushes the baffle plate 262 to block the good product channel, so that the defective product flows out from the defective product channel.

[0042] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A single - station automatic testing machine, characterized in that, it includes a calibration station (100) and a testing station (200). The calibration station (100) includes a calibration machine table (110), a feeding and calibration component (120) arranged on the calibration machine table (110) for feeding and calibration, a discharging component (130) arranged on the calibration machine table (110) for sending the product to be inspected to the testing station (200), and a dividing turntable (140) arranged on the calibration machine table (110) for receiving the product to be inspected on the feeding and calibration component (120) and conveying the product to be inspected to the discharging component (130), and the dividing turntable (140) is intermittently rotated by a cam divider component (141). A plurality of fixture components (142) for clamping the product to be inspected are arranged on the circumferential edge of the dividing turntable (140); at one end of the dividing turntable (140) close to the discharging component (130), there is a riveting component (150). The riveting component (150) is fixedly arranged on the calibration machine table (110), and the riveting part of the riveting component (150) is aligned with the product to be inspected on the fixture component (142) to rivet the product to be inspected; the testing station (200) includes a detection machine table (210), a feeding component (220) arranged on the detection machine table (210) and connected to the discharging component (130) for receiving the product to be inspected, a pick - and - place component (230) arranged on the detection machine table (210) for grasping the product to be inspected on the feeding component (220), a testing component (240) arranged on the pick - and - place component (230), a positioning component (250) arranged below the pick - and - place component (230), a sorting mechanism (260) arranged on the side of the positioning component (250) for diverting good products and defective products, a tester (270) arranged on the detection machine table (210) for receiving the detection information of the testing component (240) and making an information judgment, and a control device (280) for controlling the pick - and - place component (230), the sorting mechanism (260) and the testing component (240); the control device (280) controls the pick - and - place component (230) to grasp the product to be inspected on the feeding component (220), the pick - and - place component (230) conveys the grasped product to be inspected to the positioning component (250) below, the control device (280) controls the testing component (240) to move down for detection, the testing component (240) feeds back the detected information to the tester (270), the tester (270) makes a judgment on the information. After the detection is completed, the pick - and - place component (230) grasps the product on the positioning component (250) and conveys it to the sorting mechanism (260); The feeding calibration assembly (120) includes a feeding vibrating bowl (121), a pusher mechanism (122), a calibration mechanism (123) and a loading manipulator (124). The pusher mechanism (122) is provided with a base (1221) connected to the feeding vibrating bowl (121). The base (1221) is provided with a first material channel and a second material channel communicating with the feeding channel of the feeding vibrating bowl (121). The calibration mechanism (123) is arranged on the base (1221) and above the first material channel. A first pushing block is arranged in the first material channel. The base (1221) is provided with a first pushing cylinder (1222) for driving the first pushing block to push the product to be inspected under the calibration mechanism (123). On one side of the base (1221) close to the calibration mechanism (123), a second pushing block and a second pushing cylinder (1223) for driving the second pushing block to push the calibrated product to be inspected into the second material channel are provided. The second pushing cylinder (1223) and the first pushing cylinder (1222) are perpendicular to each other in cross section. A third pushing block and a third pushing cylinder (1224) for driving the third pushing block to push the product to be inspected to the loading manipulator (124) are provided on the second material channel; the loading manipulator (124) is arranged on the side of the pusher mechanism (122), and the loading manipulator (124) is used to send the product to be inspected to the fixture assembly (142) of the dividing turntable (140).

2. The single - unit automatic testing machine according to claim 1, characterized in that, the calibration mechanism (123) includes a support block (1231), a calibration assembly (1232) arranged on the support block (1231) and a driving motor (1233) for driving the calibration assembly (1232) to perform calibration.

3. The single - unit automatic testing machine according to claim 1, characterized in that, the discharging assembly (130) includes a discharging manipulator (131) arranged on the calibration machine table (110) and a first conveyor belt (132) for receiving the product to be inspected and connecting with the feeding assembly (220). A material distribution assembly (133) is arranged at the end of the first conveyor belt (132), and the material distribution assembly (133) is used to space each product to be inspected.

4. The single - unit automatic testing machine according to claim 3, characterized in that, the feeding assembly (220) includes a receiving base (221), a second conveyor belt (222) arranged on the receiving base (221) and connected with the material distribution assembly (133), and a first mechanical gripper (223) arranged on the receiving base (221) for clamping materials. A slideway is arranged on the receiving base (221), and a slider for receiving the product to be inspected is arranged on the slideway. The receiving base (221) is provided with a first driving cylinder (224) for driving the slider to receive materials, and the first mechanical gripper (223) is arranged above the slideway.

5. The single - unit automatic testing machine according to claim 1, characterized in that, The loading and unloading component (230) includes a support platform (231) disposed on the side of the feeding component (220), a sliding table (232) disposed on the support platform (231) and provided with a horizontally arranged first slide rail, a sliding plate (233) slidably disposed on the sliding table (232) and provided with a vertically arranged second slide rail, a supporting plate (234) slidably disposed on the second slide rail, a second driving cylinder (235) disposed on the support platform (231) for driving the sliding plate (233) to slide left and right along the first slide rail, and a third driving cylinder disposed on the sliding plate (233) for driving the supporting plate (234) to slide up and down along the second slide rail. Second robotic grippers (236) are provided at both ends of the bottom of the supporting plate (234). The testing component (240) is disposed on the supporting plate (234) and is located between the two second robotic grippers (236).

6. The single - station automatic testing machine according to claim 1, characterized in that, the positioning component (250) includes a fixed block (251) fixed to the testing machine table (210) and a fixing plate (252) disposed on the fixed block (251). A third slide rail (253) is provided at the top of the fixing plate (252). A positioning mechanism (254) is slidably disposed on the third slide rail (253). A pushing block (255) is provided at one end of the positioning mechanism (254). Pulley wheels (256) are provided at both ends of the fixing plate (252). A belt (257) fixed to the pushing block (255) is provided on the two pulley wheels (256). A motor (258) for driving the belt (257) to drive the positioning mechanism (254) to move is provided on the fixing plate (252).

7. The single - station automatic testing machine according to claim 6, characterized in that, a groove - shaped photoelectric switch (2520) is provided at the bottom of the fixing plate (252). The photoelectric switch (2520) is electrically connected to the motor (258); an induction block (2550) is provided at the bottom of the pushing block (255). When the pushing block (255) moves into the groove of the photoelectric switch (2520), the photoelectric switch (2520) senses the induction block (2550), and the photoelectric switch (2520) controls the motor (258) to stop operating.

8. The single - station automatic testing machine according to claim 6, characterized in that, the positioning mechanism (254) includes a sliding base (2540) slidably disposed on the third slide rail (253) and a clamping component (2541) disposed on the sliding base (2540). The clamping component (2541) is composed of a set of oppositely arranged cylinders.

9. The single - station automatic testing machine according to claim 1, characterized in that, The material distribution mechanism (260) includes a material distribution channel (261). A good product channel and a defective product channel are provided on the material distribution channel (261). A baffle plate (262) is hinged to the material distribution channel (261). The baffle plate (262) is arranged between the good product channel and the defective product channel. A fourth driving cylinder (263) for driving the baffle plate (262) to move and controlled by a control device (280) is provided on the outer side wall of the material distribution channel (261).

Citation Information

Patent Citations

  • Single-connection automatic testing machine

    CN214409176U