Automatic opening and separation equipment for edible fungus bottle caps

By designing automatic cap opening separation equipment, using arc-shaped extrusion sections and diverter plates, the time-consuming and labor-intensive problem of bottle cap separation in the prior art is solved, and fast and stable bottle cap separation is achieved, which improves work efficiency and reduces labor strength.

CN112806218BActive Publication Date: 2024-12-10SUZHOU RONGSHIJI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202110183860.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-02-10
Publication Date
2024-12-10
Estimated Expiration
2041-02-10

AI Technical Summary

Technical Problem

When replacing the air filter layer of the existing edible fungus planting bottle, it is necessary to manually open or use tools to separate the upper and lower covers, which is time-consuming and labor-intensive, and reduces work efficiency.

Method used

Design a edible fungus bottle cap automatic opening and separation equipment, including a base, a material passage, a pressing wheel and a motor. The material passage is equipped with a feed section, an extrusion section and a discharge section. The extrusion section is arc-shaped, and the pressing wheel and The extrusion section is collinear and is used to extrude the bottle cap, separate the upper and lower caps, and improve separation efficiency and stability through the splitter and cover plate.

Benefits of technology

The rapid separation of bottle caps is achieved, the work efficiency is improved, the labor intensity is reduced, manual operation is reduced, and the stability and efficiency of opening the cap is ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN112806218B_ABST
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Abstract

The invention relates to an automatic opening and separation device for edible fungus bottle caps, comprising a base, a material channel and a pressing wheel respectively arranged at the upper end of the base, and a motor arranged at the lower end of the base for driving the pressing wheel to rotate; the material channel comprises a feeding section, an extrusion section and a discharging section placed in sequence; the widths of the feeding section, the extrusion section and the discharging section are slightly larger than the diameter of the bottle cap; the extrusion section is arc-shaped; a material drop opening is arranged at the bottom of the discharging section; the axis of the pressing wheel is colinear with the axis of the extrusion section, and the edge of the pressing wheel is arranged to intersect with the extrusion section, so as to squeeze the bottle cap to separate the upper cover and the lower cover of the bottle cap; the invention arranges the extrusion section in an arc shape, so that the pressing wheel can squeeze the bottle cap while driving the bottle cap to rotate, so as to realize the rapid separation of the upper cover and the lower cover, which not only greatly improves the work efficiency but also reduces the labor intensity.
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Description

Technical Field

[0001] The invention relates to the field of edible fungus equipment, in particular to an automatic opening and separation device for edible fungus bottle caps. Background Art

[0002] Edible fungus is one of the foods we often eat in our daily life, and edible fungus cultivation is widely used in the agricultural field. The main methods for cultivating edible fungi include plastic bag cultivation and cultivation bottle cultivation. When cultivating in a cultivation bottle, a sponge or non-woven fabric for air permeability and filtering bacteria needs to be provided in the bottle cap. For example, the prior art 201721692831.5 discloses a bottle cap for an edible fungus cultivation bottle, which includes an upper cover, a lower cover and an air filter layer. Since the bottle cap is prone to poor air permeability after being used for a period of time, resulting in insufficient oxygen supply to the fungus material and causing losses, the air filter layer needs to be replaced regularly. At present, when replacing the air filter layer, the bottle cap is opened manually or with the help of tools by the staff to separate the upper cover and the lower cover. This method is not only time-consuming and labor-intensive, but also labor-intensive, thereby greatly reducing work efficiency. Summary of the invention

[0003] The invention aims to overcome the deficiencies of the prior art and to provide an automatic opening and separation device for edible fungus bottle caps.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an automatic opening and separation device for edible fungus bottle caps, comprising a base, a material channel and a pressure wheel respectively arranged at the upper end of the base, and a motor arranged at the lower end of the base for driving the pressure wheel to rotate; the material channel includes a feeding section, an extrusion section and a discharging section placed in sequence; the widths of the feeding section, the extrusion section and the discharging section are slightly larger than the diameter of the bottle cap; the extrusion section is arc-shaped; a drop port is provided at the bottom of the discharging section; the axis of the pressure wheel is colinear with the axis of the extrusion section, and the edge of the pressure wheel is intersecting with the extrusion section, so as to squeeze the bottle cap to separate the upper cover and the lower cover of the bottle cap.

[0005] Preferably, a diverter plate is provided at the upper end of the base; the diverter plate comprises a U-shaped diverter plate body located in the discharge section, and flanges respectively provided on both sides of the diverter plate body for connecting to the base.

[0006] Preferably, the diverter plate body is V-shaped at one end of the extrusion section.

[0007] Preferably, at least two first long holes placed perpendicular to the discharge section are provided on the flanges on both sides of the main body of the diverter plate; and first threaded holes corresponding to the first long holes are respectively provided on the upper end of the base.

[0008] Preferably, a cover plate is provided at the upper end of the base; the cover plate is located above the feeding section and covers a portion of the extrusion section; the height of the space formed by the cover plate, the feeding section and the extrusion section is greater than the height of the bottle cap by the height of the upper cover.

[0009] Preferably, at least two second elongated holes placed parallel to the first elongated holes are arranged on both sides of the cover plate; and second threaded holes corresponding to the second elongated holes are respectively arranged on the upper end of the base.

[0010] Preferably, the curvature of the extrusion section is 60-120 degrees.

[0011] Preferably, a material guide plate is provided at the lower end of the material drop opening; the material guide plate is located below the material drop opening.

[0012] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:

[0013] 1. The present invention sets the extrusion section in an arc shape, so that the pressing wheel can extrude the bottle cap while driving the bottle cap to rotate, thereby realizing the rapid separation of the upper cover and the lower cover, which not only greatly improves the work efficiency but also reduces the labor intensity;

[0014] 2. The present invention can separate the upper cover and the lower cover to two conveyor lines by setting a diverter plate, thereby reducing manual operation, further improving work efficiency, and reducing labor intensity;

[0015] 3. The present invention can effectively prevent the bottle caps from stacking in the feeding section by providing a cover plate, and can also prevent the bottle caps from popping out of the squeezing section when the pressing wheel squeezes the bottle caps, making the opening of the caps more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The technical solution of the present invention is further described below in conjunction with the accompanying drawings:

[0017] Attached Figure 1 It is a top view of the automatic opening and separation device for edible fungus bottle caps of the present invention;

[0018] Attached Figure 2 This is a top view of the present invention after removing the diverter plate and the cover plate;

[0019] Attached Figure 3 is an end view of the diverter plate in the present invention;

[0020] Attached Figure 4 It is a side view of the automatic opening and separation device for edible fungus bottle caps of the present invention;

[0021] Attached Figure 5 It is a working schematic diagram of the present invention.

[0022] Among them: 1. Base; 2. Cover plate; 21. Second long hole; 22. Second threaded hole; 3. Material channel; 31. Feed section; 32. Extrusion section; 33. Discharge section; 34. Dropping port; 4. Diverter plate; 41. First long hole; 42. Flanging; 43. Diverter plate body; 44. First threaded hole; 5. Press wheel; 6. Motor; 7. Guide plate; 8. Bottle cap; 81. Upper cover; 82. Lower cover; 9. Conveyor line. DETAILED DESCRIPTION

[0023] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0024] Attached Figure 1-5 The automatic opening and separation device for edible fungus bottle caps of the present invention comprises a base 1, a material channel 3 and a pressing wheel 5 respectively arranged at the upper end of the base 1, and a motor 6 arranged at the lower end of the base 1 for driving the pressing wheel 5 to rotate; the material channel 3 comprises a feeding section 31, an extrusion section 32 and a discharging section 33 arranged in sequence; the width of the feeding section 31, the extrusion section 32 and the discharging section 33 is 1-3 mm larger than the diameter of the bottle cap 8; the extrusion section 32 is arc-shaped; the bottom of the discharging section 33 is provided with a drop port 34; the axis of the pressing wheel 5 The line is colinear with the axis of the extrusion section 32, and the edge of the pressing wheel 5 is intersected with the extrusion section 32, which is used to squeeze the bottle caps 8 to separate the upper cover 81 and the lower cover 82 of the bottle caps 8; when working: the feeding equipment sends the bottle caps 8 into the feeding section 31 one by one, and then pushes the bottle caps 8 into the extrusion section 32. Since the extrusion section 32 is arc-shaped, the pressing wheel 5 can squeeze the bottle caps 8 while driving the bottle caps 8 to rotate, thereby realizing the rapid separation of the upper cover 81 and the lower cover 82, which not only greatly improves the work efficiency, but also reduces the labor intensity.

[0025] Further, a diverter plate 4 is provided at the upper end of the base 1; the diverter plate 4 includes a U-shaped diverter plate body 43 located in the discharge section 33, and flanges 42 respectively provided on both sides of the diverter plate body 43 for connecting the base 1; when the upper cover 81 and the lower cover 82 are separated, as shown in FIG. Figure 5 As shown, the upper cover 81 falls onto the diverter plate body 43 driven by the pressure wheel 5 and enters a conveyor line 9, while the lower cover 82 falls onto another conveyor line 9 through the drop port 34, thereby reducing manual operations, further improving work efficiency, and reducing labor intensity.

[0026] Furthermore, the diverter plate body 43 is located at one end of the extrusion section 32 and is V-shaped, and can be inserted between the upper cover 81 and the lower cover 82 to facilitate diverting between the upper cover 81 and the lower cover 82 .

[0027] Furthermore, two first long holes 41 placed perpendicularly to the discharge section 33 are provided on the flanges 42 on both sides of the diverter plate body 43; the upper end of the base 1 is respectively provided with first threaded holes 44 corresponding to the first long holes 41; by providing the first long holes 41, the position accuracy of the first threaded holes 44 can be reduced, thereby reducing the production cost.

[0028] Furthermore, a cover plate 2 is provided at the upper end of the base 1; the cover plate 2 is located above the feeding section 31 and covers one third of the extrusion section 32; the height of the space formed by the cover plate 2, the feeding section 31 and the extrusion section 32 is greater than the height of the bottle cap 8 by the height of the upper cover 81, so as to facilitate the separation of the upper cover 81 and the lower cover 82: by providing the cover plate 2, not only can the bottle caps 8 be effectively prevented from stacking in the feeding section 31, but also when the pressing wheel 5 squeezes the bottle caps 8, the bottle caps 8 can be prevented from popping out of the extrusion section 32, so that the opening of the cap is more stable.

[0029] Furthermore, two second long holes 21 placed parallel to the first long holes 41 are provided on both sides of the cover plate 2; second threaded holes 22 corresponding to the second long holes 21 are respectively provided on the upper end of the base 1; by providing the second long holes 21, the position accuracy of the second threaded holes 22 can be reduced, thereby reducing the production cost.

[0030] Furthermore, since the pressing wheel 5 can only completely separate the upper cover 81 and the lower cover 82 by driving the bottle cap 8 to rotate while squeezing the bottle cap 8, if the curvature of the squeezing section 32 is too small, the upper cover 81 and the lower cover 82 may not be completely separated. If the curvature of the squeezing section 32 is too large, the opening time is increased, thereby reducing work efficiency. Therefore, the curvature of the squeezing section 32 is most appropriately 60-120 degrees.

[0031] Furthermore, a material guide plate 7 is provided at the lower end of the material drop opening 34 ; the material guide plate 7 is located below the material drop opening 34 , so as to facilitate the lower cover 82 to fall smoothly onto another conveying line 9 .

[0032] The above are only specific application examples of the present invention and do not constitute any limitation on the protection scope of the present invention. Any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the present invention.

Claims

1. An automatic opening and separation device for edible mushroom bottle caps, characterized in that: It comprises a base, a material channel, a diverter plate, a cover plate and a pressing wheel respectively arranged at the upper end of the base, and a motor arranged at the lower end of the base for driving the pressing wheel to rotate; The material channel comprises a feeding section, an extrusion section and a discharging section which are placed in sequence; the widths of the feeding section, the extrusion section and the discharging section are slightly larger than the diameter of the bottle cap; the extrusion section is arc-shaped with an arc of 60-120 degrees; a drop port is provided at the bottom of the discharging section; The axis of the pressing wheel is colinear with the axis of the extrusion section, and the edge of the pressing wheel is intersecting with the extrusion section, so as to press the bottle cap to separate the upper cover and the lower cover of the bottle cap; The diverter plate comprises a U-shaped diverter plate body located in the discharge section, and flanges respectively arranged on both sides of the diverter plate body for connecting to the base; the diverter plate body is located at one end of the extrusion section and is V-shaped; The cover plate is located above the feeding section and covers one third of the extrusion section; the height of the space formed by the cover plate, the feeding section and the extrusion section is greater than the height of the bottle cap by the height of the upper cover.

2. The automatic opening and separation device for edible mushroom bottle caps according to claim 1 is characterized in that: At least two first long holes placed perpendicular to the discharge section are arranged on the flanges on both sides of the main body of the diverter plate; and first threaded holes corresponding to the first long holes are respectively arranged on the upper end of the base.

3. The automatic opening and separation device for edible mushroom bottle caps according to claim 2 is characterized in that: At least two second long holes parallel to the first long holes are arranged on both sides of the cover plate; and second threaded holes corresponding to the second long holes are respectively arranged on the upper end of the base.

4. The automatic opening and separation device for edible mushroom bottle caps according to claim 3 is characterized in that: A material guide plate is arranged at the lower end of the material drop opening; the material guide plate is located below the material drop opening.