An automatic welding machine for welding welding teeth on the end face of a tubular structure
Through the design of clamping components and welding heads, the problems of inconvenient movement and insolid clamping in welding equipment are solved, diversified welding of the end surface of the tubular structure is achieved, and welding efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202110454491.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-26
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2041-04-26
AI Technical Summary
现有焊接设备在管状结构端面焊接焊接齿时,焊接齿移动不便,夹紧不牢固,设备体积大,功能单一,无法同时焊接齿和环。
The clamping assembly, welding joint, welding teeth material extraction and feeding mechanism are adopted. By clamping the tubular structure and driving its rotation through the clamping assembly, the welding joint moves along the X, Y, and Z axes, and the welding teeth material extraction and feeding mechanism are used to achieve rapid movement and welding of welding teeth and rings.
It improves welding efficiency, realizes diversified welding of welding teeth and rings, simplifies the overall structure, and enhances clamping firmness and welding accuracy.
Smart Images

Figure CN113001097B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to an automatic welding machine for welding welding teeth on the end face of a tubular structure. Background Art
[0002] A sharp punch is formed by welding welding teeth or welding rings on the end face of a tubular structure. The tubular structure and the welding teeth need to be clamped by a fixture respectively. During the welding process, the tubular structure needs to rotate 360 degrees relative to the welding teeth. During welding, the existing welding equipment cannot quickly move the welding teeth to the end face of the tubular structure, the tubular structure is not firmly clamped, and the distance between the welding teeth and the end face of the tubular structure is relatively long, making the entire equipment bulky and having relatively simple functions. It can only weld welding teeth or welding rings. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide an automatic welding machine for welding welding teeth on the end face of a tubular structure in view of the deficiencies of the prior art.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions.
[0005] An automatic welding machine for welding welding teeth on the end face of a tubular structure, comprising:
[0006] A clamping assembly for clamping a tubular structure, the clamping assembly comprising a first rotating disk, a first fixed plate and a fixed frame; the first rotating disk is rotatably connected to the fixed frame, the first fixed plate is fixedly connected to the first rotating disk, the fixed frame is provided with a third guide rail, the third guide rail is slidably provided with a slider, one end of the third guide rail is fixed with a first limit block, and the other end is fixed with a second limit block, the edge of the first fixed plate is provided with a pushing block that pushes the slider to slide along the third guide rail, the first fixed plate is provided with a first clamping mechanism for clamping parts and a first motor for controlling the clamping or release of the first clamping mechanism;
[0007] The welding head moves along the X-axis, Y-axis and Z-axis directions and is used to weld the welding teeth to the end face of the tubular structure;
[0008] The lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism. The lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism.
[0009] A welding tooth feeding mechanism, wherein the welding tooth feeding mechanism is located between the welding tooth taking mechanism and the clamping assembly, and the welding tooth feeding mechanism includes a vertically arranged second support frame, a second rotating disk, a second motor for driving the second rotating disk to rotate, a second fixed plate, and a second clamping mechanism for clamping the welding tooth from between the upper chuck and the lower chuck and clamping the welding tooth, the second rotating disk is rotatably connected to the second support frame, the second fixed plate is fixedly connected to the second rotating disk, and the second clamping mechanism is fixedly connected to the second fixed plate;
[0010] After the second clamping mechanism clamps the welding teeth between the upper clamp and the lower clamp, the second motor drives the second rotating disk to rotate 180 degrees, the welding teeth are connected to the end face of the tubular structure, the first rotating disk drives the tubular structure to rotate, and the welding head welds the welding teeth to the end face of the tubular structure.
[0011] A preferred solution is that the automatic welding machine further includes a third clamping mechanism for clamping the welding ring, the third clamping mechanism is connected to the second fixed plate via a third cylinder, and a conveyor belt for conveying the welding ring is provided directly below the second fixed plate.
[0012] A preferred solution is that the outer cover of the first rotating disk is provided with a protective cover, and the power cord is located inside the protective cover. The first clamping mechanism includes a first clamping part, a second clamping part, a first screw rod, a second screw rod and a coupling; the first fixed plate is provided with a first guide rail and a second guide rail, the first guide rail and the second guide rail are parallel to each other, the first motor drives the first screw rod to rotate through a pulley, one end of the first clamping part is slidably connected to the first guide rail, and the other end is slidably connected to the second guide rail, one end of the second clamping part is slidably connected to the first guide rail, and the other end is slidably connected to the second guide rail, a clamping space is enclosed between the first clamping part and the second clamping part, the first screw rod is connected to the first clamping part and is used to push the first clamping part to slide along the first guide rail and the second guide rail, the second screw rod is connected to the second clamping part and is used to push the second clamping part to slide along the first guide rail and the second guide rail, and the first screw rod and the second screw rod are connected by a coupling.
[0013] A preferred solution is that the first clamping part includes a first clamping plate and a second clamping plate, one end of the first clamping plate is slidably connected to the first guide rail, and the other end is fixedly connected to the second clamping plate, the other end of the second clamping plate is slidably connected to the second guide rail, and there is an angle between the first clamping plate and the second clamping plate; the second clamping part includes a third clamping plate and a fourth clamping plate, one end of the third clamping plate is slidably connected to the first guide rail, and the other end is fixedly connected to the fourth clamping plate, the other end of the fourth clamping plate is slidably connected to the second guide rail, and there is an angle between the third clamping plate and the fourth clamping plate.
[0014] A preferred solution is that the first clamping part also includes a fifth clamping plate and a sixth clamping plate, the fifth clamping plate is arranged parallel to the first clamping plate, the sixth clamping plate is arranged parallel to the second clamping plate, one end of the fifth clamping plate is slidably connected to the first guide rail, and the other end is fixedly connected to the sixth clamping plate, and the other end of the sixth clamping plate is slidably connected to the second guide rail; the second clamping part also includes a seventh clamping plate and an eighth clamping plate, the seventh clamping plate is arranged parallel to the third clamping plate, the eighth clamping plate is arranged parallel to the fourth clamping plate, one end of the seventh clamping plate is slidably connected to the first guide rail, and the other end is fixedly connected to the eighth clamping plate, and the other end of the eighth clamping plate is slidably connected to the second guide rail.
[0015] A preferred solution is that the automatic welding machine for welding welding teeth on the end face of a tubular structure also includes a third motor, a first gear is provided on the outer periphery of the first rotating disk, the fixed frame is provided with a second gear meshing with the first gear, and the main shaft of the third motor is fixedly connected to the second gear.
[0016] A preferred solution is that the third clamping mechanism includes a fourth cylinder, a first clamping arm, a second clamping arm and a third clamping arm, and the fourth cylinder controls the first clamping arm, the second clamping arm and the third clamping arm to clamp or release each other.
[0017] A preferred solution is that the automatic welding machine for welding welding teeth on the end face of the tubular structure also includes a docking mechanism for docking the welding teeth with the end face of the tubular structure, the docking mechanism includes a fourth clamping structure and a third support frame, the fourth clamping structure includes a seventh cylinder, a fourth fixed plate, an upper clamping block, a lower clamping block, and an eighth cylinder for controlling the upper clamping block and the lower clamping block to approach or loosen each other, the eighth cylinder is fixedly connected to the fourth fixed plate, the telescopic shaft of the seventh cylinder is fixedly connected to the fourth fixed plate and is used to control the fourth fixed plate to approach or move away from the second clamping mechanism, and the moving direction of the telescopic shaft of the seventh cylinder is parallel to the first rotating disk.
[0018] In summary, the beneficial effects of the present invention are as follows: the first clamping mechanism can clamp the tubular structure and can drive the tubular structure to rotate 360 degrees. The welding tooth picking mechanism and the welding tooth feeding mechanism cooperate with each other to quickly move the welding tooth to the end face of the tubular structure. The welding head can weld the welding tooth to the end face of the tubular structure, thereby improving the welding efficiency. The third clamping mechanism can clamp the welding ring. After the third clamping mechanism rotates 90 degrees with the second rotating disk, the welding ring is butted against the end face of the tubular structure. The welding head can weld the welding ring to the end face of the tubular structure, thereby improving the welding efficiency. The second clamping mechanism and the third clamping mechanism share a second rotating disk, which simplifies the overall structure. The first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate increase the contact area with the tubular structure, which can increase the firmness of the clamping. The fourth clamping structure can be used to clamp the welding teeth on the second clamping mechanism and connect the welding teeth with the end face of the tubular structure. The welding head welds the welding ring to the end face of the tubular structure. The fourth clamping structure increases the accuracy of the connection between the welding teeth and the tubular structure, thereby improving welding efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A perspective view of the present invention;
[0020] Figure 2 The present invention is a local three-dimensional Figure 1 ;
[0021] Figure 3 The present invention is a local three-dimensional Figure 2 ;
[0022] Figure 4 is a three-dimensional diagram of the clamping assembly of the present invention;
[0023] Figure 5 It is a three-dimensional diagram of the welding tooth material taking mechanism, welding tooth material feeding mechanism and docking mechanism in the present invention;
[0024] Figure 6 A three-dimensional diagram of the first rotating disk, the first fixing plate and the first clamping mechanism in the present invention;
[0025] Figure 7 A perspective view of the first rotating disk and the first fixed plate in the present invention;
[0026] Figure 8 A three-dimensional diagram of the first clamping portion and the second clamping portion of the present invention;
[0027] Figure 9 The three-dimensional structure of the welding tooth feeding mechanism in the present invention Figure 1 ;
[0028] Figure 10 It is a three-dimensional diagram of the welding tooth material taking mechanism and the welding tooth material feeding mechanism in the present invention;
[0029] Figure 11 It is a three-dimensional diagram of the welding tooth material taking mechanism in the present invention;
[0030] Figure 12 The three-dimensional structure of the welding tooth feeding mechanism in the present invention Figure 2 ;
[0031] Figure 13 It is a three-dimensional diagram of the docking mechanism in the present invention. DETAILED DESCRIPTION
[0032] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments.
[0033] To illustrate the concept and purpose of the present invention, the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0034] like Figures 1 to 13 As shown, an automatic welding machine for welding welding teeth on the end face of a tubular structure comprises:
[0035] The clamping assembly 10 for clamping a tubular structure includes a first rotating disk 11, a first fixed plate 12, and a fixed frame 13. The first rotating disk 11 is rotatably connected to the fixed frame 13, and the first fixed plate 12 is fixedly connected to the first rotating disk 11. The fixed frame 13 is provided with a third guide rail 131, and a slider 132 is slidably provided on the third guide rail 131. A first limit block 133 is fixed to one end of the third guide rail 131, and a second limit block 134 is fixed to the other end. The edge of the first fixed plate 12 is provided with a push block 121 for pushing the slider 132 to slide along the third guide rail 131. The first fixed plate 12 is provided with a first clamping mechanism 14 for clamping parts and a first motor 15 for controlling the clamping or release of the first clamping mechanism 14. The first motor 15 is used to control the first clamping mechanism 14 to clamp or release the tubular structure 71.
[0036] like Figures 1 to 13As shown, the first rotating disk 11 can rotate along the fixing frame 13, and the first clamping mechanism 14 clamps a tubular structure 71. When the fixing frame 13 rotates in one direction, the pushing block 121 rotates together with the first rotating disk 11, and the pushing block 121 contacts one side of the slider 132. The pushing block 121 pushes the slider 132 to slide in one direction along the third guide rail 131; when the slider 132 is pushed to contact the first limit block 133, the first limit block 133 restricts the slider 132 from continuing to slide. At this time, the first limit block 133 prevents the first rotating disk 11 from rotating.
[0037] like Figures 1 to 13 As shown, when the fixed frame 13 rotates in the other direction, the push block 121 rotates along with the first rotating disk 11, disengaging the push block 121 from the slider 132. The first rotating disk 11 continues to rotate, and the push block 121 contacts the other side of the slider 132. The push block 121 pushes the slider 132 to slide along the third guide rail 131 in the other direction. When the slider 132 contacts the second limit block 134, the second limit block 134 prevents the first rotating disk 11 from rotating. Therefore, the first rotating disk 11 can only rotate within a 360-degree range. This facilitates processing of the four sides of the end surface of the tubular structure 71.
[0038] like Figures 1 to 13 As shown, the welding head 20 moves along the X-axis, Y-axis and Z-axis directions to weld the welding teeth 72 to the end surface of the tubular structure 71.
[0039] like Figures 1 to 13As shown, the welding tooth picking mechanism 30 includes a conveying structure 31 for conveying the welding tooth 72, a base 32, a first support frame 33 provided on the upper surface of the base 32, a slide 34 sliding up and down along the first support frame 33, a first cylinder 35, an upper chuck 36, a lower chuck 37, an L-shaped connecting folding plate 38 and a second cylinder 39; the second cylinder 39 is connected to the slide 34, the conveying structure 31 is horizontally arranged and located below the slide 34, the conveying structure 31 is provided with a conveying groove 311 for conveying the welding tooth 72 along the length direction, the lower chuck 37 is fixed to the first cylinder 35 The upper clamp 36 is fixedly connected to the lifting shaft of the first cylinder 35. A clamping space is formed between the lower clamp 37 and the upper clamp 36. The width of the upper clamp 36 and the lower clamp 37 is smaller than the width of the conveying slot 311. The first cylinder 35 controls the up and down movement of the upper clamp 36 and is used to loosen or clamp the welding teeth 72 in the conveying slot 311. The second cylinder 39 is fixedly connected to the slide 34. One end of the connecting folding plate 38 is fixedly connected to the telescopic shaft of the second cylinder 39. The second cylinder 39 is used to control the horizontal movement of the connecting folding plate 38. The other end of the connecting folding plate 38 is fixedly connected to the first cylinder 35. The feed end of the conveying slot 311 is connected to a vibrating plate 60. When the vibrating plate 60 vibrates, it vibrates the welding teeth 72 into the conveying slot 311, and the welding teeth 72 move along the conveying slot 311.
[0040] like Figures 1 to 13 As shown, the welding tooth 72 slides along the conveying slot 311, and baffles 312 are provided on both sides of the front end surface of the conveying slot 311. The baffles 312 are used to prevent the welding tooth 72 from disengaging from the conveying slot 311. When the welding tooth 72 slides along the conveying slot 311, the welding tooth 72 is blocked by the baffles 312. At this time, the second cylinder 39 controls the connecting folding plate 38 to move toward the front end of the conveying slot 311, and then the slide 34 moves downward. When the lower clamp 37 and the upper clamp 36 are aligned with the conveying slot 311, the second cylinder 39 controls the connecting folding plate 38 to move close to the conveying slot 311, and the lower clamp 37 and the upper clamp 36 clamp the welding tooth 72, and the slide 34 drives the lower clamp 37 and the upper clamp 36 to move upward.
[0041] like Figures 1 to 13As shown, the welding tooth feeding mechanism 40 is located between the welding tooth taking mechanism 30 and the clamping assembly 10. The welding tooth feeding mechanism 40 includes a vertically arranged second support frame 41, a second rotating disk 42, a second motor 43 for driving the second rotating disk 42 to rotate, a second fixed plate 47, and a second clamping mechanism 44 for clamping the welding tooth 72 from between the upper chuck 36 and the lower chuck 37 and clamping the welding tooth 72. The second rotating disk 42 is rotatably connected to the second support frame 41, and the second fixed plate 47 is fixedly connected to the second rotating disk 42. The second clamping mechanism 44 is fixedly connected to the second fixed plate 47; the second motor 43 can control the second rotating disk 42 to rotate 180 degrees. When the second clamping mechanism 44 rotates to dock with the lower clamp 37 and the upper clamp 36, the second clamping mechanism 44 clamps the welding teeth 72 between the lower clamp 37 and the upper clamp 36, and the lower clamp 37 and the upper clamp 36 release the welding teeth 72. The second motor 43 controls the second rotating disk 42 to rotate 180 degrees, and the second clamping mechanism 44 rotates 180 degrees with the second rotating disk 42. At this time, the second clamping mechanism 44 rotates to close to the first rotating disk 11.
[0042] like Figures 1 to 13 As shown, the second clamping mechanism 44 includes a left clamp 441, a right clamp 442, a sixth cylinder 443, a fifth cylinder 444 and a third fixed plate 445; the fifth cylinder 444 is fixedly connected to the second fixed plate 47, the telescopic axis of the fifth cylinder 444 is fixedly connected to the third fixed plate 445, the sixth cylinder 443 is fixedly connected to the third fixed plate 445, and the sixth cylinder 443 is used to control the left clamp 441 and the right clamp 442 to clamp or release each other. When the second clamping mechanism 44 rotates to close to the lower chuck 37 and the upper chuck 36, the left chuck 441 and the right chuck 442 are clamped between the lower chuck 37 and the upper chuck 36, the sixth cylinder 443 controls the left chuck 441 and the right chuck 442 to clamp each other and clamp the welding head, the lower chuck 37 and the upper chuck 36 release the welding teeth 72, the second motor 43 controls the second rotating disk 42 to rotate 180 degrees, and the second clamping mechanism 44 rotates 180 degrees with the second rotating disk 42. At this time, the left chuck 441 and the right chuck 442 rotate to close to the first rotating disk 11.
[0043] like Figures 1 to 13 As shown, after the second clamping mechanism 44 clamps the welding teeth 72 between the upper clamp 36 and the lower clamp 37, the second motor 43 drives the second rotating disk 42 to rotate 180 degrees, the welding teeth 72 are connected to the end face of the tubular structure 71, the first rotating disk 11 drives the tubular structure 71 to rotate, and the welding head 20 welds the welding teeth 72 to the end face of the tubular structure 71.
[0044] like Figures 1 to 13As shown, the automatic welding machine also includes a third clamping mechanism 45 for clamping the welding ring 73. The third clamping mechanism 45 is connected to the second fixed plate 47 via a third cylinder 46. A conveyor belt 48 for conveying the welding ring 73 is located directly below the second fixed plate 47. The third cylinder 46 controls the vertical movement of the third clamping mechanism 45. When the conveyor belt 48 conveys the welding ring 73 below the second fixed plate 47, the third cylinder 46 controls the downward movement of the third clamping mechanism 45, clamping the welding ring 73. Then, the second motor 43 controls the second rotating disk 42 to rotate 90 degrees, and the third clamping mechanism 45 rotates 90 degrees with the second rotating disk 42. At this time, the third clamping mechanism 45 rotates close to the first rotating disk 11. The welding ring 73 clamped by the third clamping mechanism 45 is docked with the tubular structure 71, and the welding head 20 welds the welding ring 73 to the end face of the tubular structure 71.
[0045] like Figures 1 to 13 As shown, the first rotating disk 11 is covered with a protective cover 111, and the power cord is located in the protective cover 111. The first rotating disk 11 can only rotate 360 degrees, which can prevent the power cord from being broken.
[0046] like Figures 1 to 13 As shown, the first clamping mechanism 14 includes a first clamping portion 141, a second clamping portion 142, a first screw rod 143, a second screw rod 144 and a coupling 145; the first fixed plate 12 is provided with a first guide rail 122 and a second guide rail 123, the first guide rail 122 and the second guide rail 123 are parallel to each other, the first fixed plate 12 is fixed with a first motor 15, the first motor 15 drives the first screw rod 143 to rotate through a pulley, one end of the first clamping portion 141 is slidably connected to the first guide rail 122, and the other end is slidably connected to the second guide rail 123, the second clamping portion 142 One end of the first clamping portion 141 is slidably connected to the first guide rail 122, and the other end is slidably connected to the second guide rail 123. A clamping space is enclosed between the first clamping portion 141 and the second clamping portion 142. The first screw rod 143 is connected to the first clamping portion 141 and is used to push the first clamping portion 141 to slide along the first guide rail 122 and the second guide rail 123. The second screw rod 144 is connected to the second clamping portion 142 and is used to push the second clamping portion 142 to slide along the first guide rail 122 and the second guide rail 123. The first screw rod 143 and the second screw rod 144 are connected by a coupling 145. The first motor 15 can control the first clamping portion 141 and the second clamping portion 142 to open and close with each other, so that the first clamping portion 141 and the second clamping portion 142 can clamp the tubular structure 71. When the first motor 15 rotates in one direction, the first clamping portion 141 and the second clamping portion 142 are relatively opened; when the first motor 15 rotates in the other direction, the first clamping portion 141 and the second clamping portion 142 are relatively closed.
[0047] like Figures 1 to 13 As shown, the first clamping portion 141 includes a first clamping plate 1411 and a second clamping plate 1412. One end of the first clamping plate 1411 is slidably connected to the first guide rail 122 and the other end is fixedly connected to the second clamping plate 1412. The other end of the second clamping plate 1412 is slidably connected to the second guide rail 123. An angle is formed between the first clamping plate 1411 and the second clamping plate 1412. The second clamping portion 142 includes a third clamping plate 1421 and a fourth clamping plate 1422. One end of the third clamping plate 1421 is slidably connected to the first guide rail 122 and the other end is fixedly connected to the fourth clamping plate 1422. The other end of the fourth clamping plate 1422 is slidably connected to the second guide rail 123. An angle is formed between the third clamping plate 1421 and the fourth clamping plate 1422. The first motor 15 can control the first clamping portion 141 and the second clamping portion 142 to open and close relative to each other, so that the first clamping portion 141 and the second clamping portion 142 can clamp the tubular structure 71. The first clamping plate 1411 , the second clamping plate 1412 , the third clamping plate 1421 and the fourth clamping plate 1422 increase the contact area with the tubular structure 71 , thereby increasing the firmness of the clamping.
[0048] like Figures 1 to 13 As shown, the first clamping portion 141 also includes a fifth clamping plate 1413 and a sixth clamping plate 1414, the fifth clamping plate 1413 is arranged parallel to the first clamping plate 1411, and the sixth clamping plate 1414 is arranged parallel to the second clamping plate 1412, one end of the fifth clamping plate 1413 is slidably connected to the first guide rail 122, and the other end is fixedly connected to the sixth clamping plate 1414, and the other end of the sixth clamping plate 1414 is slidably connected to the second guide rail 123; the second clamping portion 142 also includes a seventh clamping plate 1423 and an eighth clamping plate 1424, the seventh clamping plate 1423 is arranged parallel to the third clamping plate 1421, and the eighth clamping plate 1424 is arranged parallel to the fourth clamping plate 1422, one end of the seventh clamping plate 1423 is slidably connected to the first guide rail 122, and the other end is fixedly connected to the eighth clamping plate 1424, and the other end of the eighth clamping plate 1424 is slidably connected to the second guide rail 123. The fifth clamping plate 1413 , the sixth clamping plate 1414 , the seventh clamping plate 1423 and the eighth clamping plate 1424 increase the contact area with the tubular structure 71 , thereby increasing the firmness of the clamping.
[0049] like Figures 1 to 13 As shown, the automatic welding machine for welding welding teeth on the end face of a tubular structure further includes a third motor. A first gear is provided on the outer periphery of the first rotating disk 11. The fixing frame 13 is provided with a second gear that meshes with the first gear. The main shaft of the third motor is fixedly connected to the second gear. The third motor drives the first rotating disk 11 to rotate clockwise and counterclockwise.
[0050] like Figures 1 to 13As shown, the third clamping mechanism 45 includes a fourth cylinder 451, a first clamping arm 452, a second clamping arm 453, and a third clamping arm 454. The fourth cylinder 451 controls the first clamping arm 452, the second clamping arm 453, and the third clamping arm 454 to clamp or release each other. The first clamping arm 452, the second clamping arm 453, and the third clamping arm 454 can clamp the welding ring 73. After the first clamping arm 452, the second clamping arm 453, and the third clamping arm 454 clamp the welding ring 73, the second motor 43 controls the second rotating disk 42 to rotate 90 degrees, and the third clamping mechanism 45 rotates 90 degrees with the second rotating disk 42. At this time, the third clamping mechanism 45 rotates close to the first rotating disk 11. The welding ring 73 clamped by the third clamping mechanism 45 is docked with the tubular structure 71, and the welding head 20 welds the welding ring 73 to the end face of the tubular structure 71.
[0051] like Figures 1 to 13 As shown, the automatic welding machine for welding welding teeth on the end face of the tubular structure also includes a docking mechanism 50 for docking the welding teeth 72 with the end face of the tubular structure 71, and the docking mechanism 50 is connected to the third fixed plate 52. The docking mechanism 50 includes a fourth clamping structure 51, and the fourth clamping structure 51 includes a seventh cylinder 511, a fourth fixed plate 512, an upper clamping block 513, a lower clamping block 514, and an eighth cylinder 515 for controlling the upper clamping block 513 and the lower clamping block 514 to approach or release each other. The eighth cylinder 515 is fixedly connected to the fourth fixed plate 512, and the telescopic axis of the seventh cylinder 511 is fixedly connected to the fourth fixed plate 512 and is used to control the fourth fixed plate 512 to approach or move away from the second clamping mechanism 44. The moving direction of the telescopic axis of the seventh cylinder 511 is parallel to the first rotating disk 11. The fourth clamping structure 51 is used to clamp the welding teeth 72 on the second clamping mechanism 44 and align the welding teeth 72 with the end surface of the tubular structure 71. The welding head 20 welds the welding ring 73 to the end surface of the tubular structure 71. The fourth clamping structure 51 increases the precision of the abutment between the welding teeth 72 and the tubular structure 71, improving welding efficiency and accuracy.
[0052] The above is a specific embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.
Claims
1. An automatic welding machine for welding welding teeth on the end face of a tubular structure, characterized in that: include: A clamping assembly for clamping a tubular structure, the clamping assembly comprising a first rotating disk, a first fixed plate and a fixed frame; the first rotating disk is rotatably connected to the fixed frame, the first fixed plate is fixedly connected to the first rotating disk, the fixed frame is provided with a third guide rail, the third guide rail is slidably provided with a slider, one end of the third guide rail is fixed with a first limit block, and the other end is fixed with a second limit block, the edge of the first fixed plate is provided with a pushing block that pushes the slider to slide along the third guide rail, the first fixed plate is provided with a first clamping mechanism for clamping parts and a first motor for controlling the clamping or release of the first clamping mechanism; The welding head moves along the X-axis, Y-axis and Z-axis directions and is used to weld the welding teeth to the end face of the tubular structure; The lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism. The lifting mechanism is a bottom end of the lifting mechanism, and the lifting mechanism is a bottom end of the lifting mechanism. A welding tooth feeding mechanism, wherein the welding tooth feeding mechanism is located between the welding tooth taking mechanism and the clamping assembly, and the welding tooth feeding mechanism includes a vertically arranged second support frame, a second rotating disk, a second motor for driving the second rotating disk to rotate, a second fixed plate, and a second clamping mechanism for clamping the welding tooth from between the upper chuck and the lower chuck and clamping the welding tooth, the second rotating disk is rotatably connected to the second support frame, the second fixed plate is fixedly connected to the second rotating disk, and the second clamping mechanism is fixedly connected to the second fixed plate; After the second clamping mechanism clamps the welding teeth between the upper and lower clamping heads, the second motor drives the second rotating disk to rotate 180 degrees, and the welding teeth are brought into contact with the end face of the tubular structure. The first rotating disk drives the tubular structure to rotate, and the welding head welds the welding teeth to the end face of the tubular structure. The automatic welding machine also includes a third clamping mechanism for clamping the welding ring, the third clamping mechanism is connected to the second fixed plate through a third cylinder, and a conveyor belt for conveying the welding ring is provided directly below the second fixed plate; the first clamping mechanism includes a first clamping part, a second clamping part, a first screw rod, a second screw rod and a coupling; the first fixed plate is provided with a first guide rail and a second guide rail, the first guide rail and the second guide rail are parallel to each other, the first motor drives the first screw rod to rotate through a pulley, one end of the first clamping part is slidably connected to the first guide rail, and the other end is slidably connected to the second guide rail, one end of the second clamping part is slidably connected to the first guide rail, and the other end is slidably connected to the second guide rail, a clamping space is enclosed between the first clamping part and the second clamping part, the first screw rod is connected to the first clamping part and is used to push the first clamping part to slide along the first guide rail and the second guide rail, the second screw rod is connected to the second clamping part and is used to push the second clamping part to slide along the first guide rail and the second guide rail, and the first screw rod and the second screw rod are connected by a coupling.
2. The automatic welding machine for welding welding teeth on the end face of a tubular structure according to claim 1, characterized in that: The outer cover of the first rotating disk is provided with a protective cover, and the power line is located inside the protective cover.
3. The automatic welding machine for welding welding teeth on the end face of a tubular structure according to claim 1, characterized in that: The first clamping part includes a first clamping plate and a second clamping plate, one end of the first clamping plate is slidably connected to the first guide rail, and the other end is fixedly connected to the second clamping plate, the other end of the second clamping plate is slidably connected to the second guide rail, and there is an angle between the first clamping plate and the second clamping plate; the second clamping part includes a third clamping plate and a fourth clamping plate, one end of the third clamping plate is slidably connected to the first guide rail, and the other end is fixedly connected to the fourth clamping plate, the other end of the fourth clamping plate is slidably connected to the second guide rail, and there is an angle between the third clamping plate and the fourth clamping plate.
4. The automatic welding machine for welding welding teeth on the end face of a tubular structure according to claim 3, characterized in that: The first clamping part also includes a fifth clamping plate and a sixth clamping plate, the fifth clamping plate is arranged parallel to the first clamping plate, the sixth clamping plate is arranged parallel to the second clamping plate, one end of the fifth clamping plate is slidably connected to the first guide rail, and the other end is fixedly connected to the sixth clamping plate, and the other end of the sixth clamping plate is slidably connected to the second guide rail; the second clamping part also includes a seventh clamping plate and an eighth clamping plate, the seventh clamping plate is arranged parallel to the third clamping plate, the eighth clamping plate is arranged parallel to the fourth clamping plate, one end of the seventh clamping plate is slidably connected to the first guide rail, and the other end is fixedly connected to the eighth clamping plate, and the other end of the eighth clamping plate is slidably connected to the second guide rail.
5. The automatic welding machine for welding welding teeth on the end face of a tubular structure according to claim 4, characterized in that: The automatic welding machine for welding welding teeth on the end face of a tubular structure also includes a third motor. A first gear is provided on the outer periphery of the first rotating disk. The fixed frame is provided with a second gear meshing with the first gear. The main shaft of the third motor is fixedly connected to the second gear.
6. The automatic welding machine for welding welding teeth on the end face of a tubular structure as claimed in claim 2, characterized in that: The third clamping mechanism includes a fourth cylinder, a first clamping arm, a second clamping arm and a third clamping arm. The fourth cylinder controls the first clamping arm, the second clamping arm and the third clamping arm to clamp or release each other.
7. The automatic welding machine for welding welding teeth on the end face of a tubular structure according to claim 1, characterized in that: The automatic welding machine for welding welding teeth on the end face of the tubular structure also includes a docking mechanism for docking the welding teeth with the end face of the tubular structure, the docking mechanism includes a fourth clamping structure and a third support frame, the fourth clamping structure includes a seventh cylinder, a fourth fixed plate, an upper clamping block, a lower clamping block, and an eighth cylinder for controlling the upper clamping block and the lower clamping block to approach or loosen each other, the eighth cylinder is fixedly connected to the fourth fixed plate, the telescopic shaft of the seventh cylinder is fixedly connected to the fourth fixed plate and is used to control the fourth fixed plate to approach or move away from the second clamping mechanism, and the moving direction of the telescopic shaft of the seventh cylinder is parallel to the first rotating disk.
Citation Information
Patent Citations
An automatic welding machine for welding teeth on the end face of a tubular structure.
CN215091760U