A multifunctional flexible production rapid positioning system

By designing multi -functional flexible production rapid positioning systems, the use of a straight -line motion of the serviced motor and the transmission mechanism to achieve the benchmark transmission platform, combined with the coordination of the positioning board and the positioning of the nailing nails, solved the existing production flow line installation. Quickly adjust the problem of station appliances to improve production efficiency and switching efficiency.

CN113060506BActive Publication Date: 2025-01-28KOBAYASHI SEIKO TECHNOLOGY (QIDONG) CO LTD
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Patent Information

Application Number
CN202110168309.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-02-07
Publication Date
2025-01-28
Estimated Expiration
2041-02-07

AI Technical Summary

Technical Problem

When facing the demand for diversified product, it is difficult to quickly adjust the station equipment, resulting in low production efficiency, especially low switching efficiency in small batch production.

Method used

Design a multi -functional flexible production fast positioning system, adopts servo motors, transmission mechanisms, and rapid positioning mechanisms, drives the transmission mechanism through servo motors to achieve a straight -line motion of the benchmark transmission platform, and cooperate with the positioning board and positioning pulling nails to achieve the realization Quick positioning and replacement of workpieces.

Benefits of technology

This system can quickly position and replace workpieces, reduce the time for replacement, improve the power and production efficiency of the machine, and is suitable for unmanned production factories or a small number of various production plants.

✦ Generated by Eureka AI based on patent content.

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    Figure CN113060506B_ABST
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Abstract

The present invention is aimed at the fact that the workbench of the previous processing machine tool is cast by cast iron and then processed to fix the workpiece or tooling with a T-groove. The production process of the workbench is complicated and changeable, which is greatly affected by the processing machine tool, has a high cost burden, and the accuracy is limited by the influence of weather temperature. A multifunctional flexible production rapid positioning system is designed, including: a servo motor, a servo motor seat, a transmission base, a transmission guide rail is arranged on the top of which, the servo motor seat is installed on the side, and the servo motor is installed on the servo motor seat; a transmission mechanism is installed in the transmission base, connected to the servo motor and driven by the servo motor; a reference transmission platform is arranged on the top of the transmission base and is slidably connected to the transmission guide rail through a slider, the reference transmission platform is transmission-connected to the transmission mechanism and can move along the transmission guide rail under the drive of the transmission mechanism; a positioning plate is detachably connected to the reference transmission platform.
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Description

Technical Field

[0001] The invention relates to a production line device, in particular to a multifunctional flexible production rapid positioning system. Background Art

[0002] Due to the diversification of modern production products, it is necessary to constantly change the logistics workstations and adjust them during the production process. The building block components can be constructed into almost all kinds of medium and light workstations. Through simple design, the production of lean material handling systems has good flexibility, allowing users to design, build and adjust the actual template of the production line according to their special needs. Traditional production lines use fixed installation positions, and when changing the production of different templates, a large number of production line structures need to be replaced.

[0003] The Chinese patent number is CN207155072U, and the publication date is March 30, 2018. The name of the invention is a flexible switching platform for body fixtures. Specifically, a flexible switching platform for body fixtures is disclosed, which is used for a trial production line based on a two-layer steel structure platform. The first layer of the two-layer steel structure platform is provided with a body assembly station. The flexible switching platform for body fixtures is arranged at the body assembly station, including two flexible mounting plates, and the two flexible mounting plates are respectively provided with parallel tracks and symmetrical positioning holes arranged along the track direction. Multiple flexible switching mechanisms are installed between the two flexible mounting plates through the tracks and positioning holes. The flexible switching mechanisms are flexibly switched on the flexible mounting plates to achieve the clamping and fixing of different car body models. Its shortcomings are that it still cannot meet the rapid switching of processing between different products, and it is suitable for the production of large quantities of products. For small batches of products, the switching efficiency is low. Summary of the invention

[0004] The present invention is aimed at designing a multifunctional flexible production rapid positioning system in view of the fact that the workbench of the previous processing machine tools is made of cast iron and then processed to fix the workpiece or tooling with a T-groove. The production process of the workbench is complicated and changeable, which is greatly affected by the processing machine tools, has a high cost burden, and the accuracy is limited by the influence of weather temperature.

[0005] A multifunctional flexible production rapid positioning system, comprising: a servo motor, a servo motor seat, and also comprising:

[0006] A transmission base, the top of which is provided with a transmission guide rail, the side of which is provided with the servo motor base, and the servo motor is installed on the servo motor base;

[0007] The transmission mechanism is installed in the transmission base, connected to the servo motor and driven by the servo motor;

[0008] A reference transmission platform is arranged on the top of the transmission base and is slidably connected to the transmission guide rail through a slider. The reference transmission platform is transmission-connected to the transmission mechanism and can move along the transmission guide rail under the drive of the transmission mechanism.

[0009] A plurality of positioning plates are arranged on the top of the reference transmission platform and are detachably connected to the reference transmission platform.

[0010] Preferably, the transmission mechanism comprises:

[0011] The roller screw is used to provide transmission driving force. Both ends of the roller screw are installed on the transmission base through bearings, and one end is connected to the main shaft of the servo motor.

[0012] The lead screw nut is fixed to the reference transmission platform and sleeved on the roller screw, and is used to drive the reference transmission platform.

[0013] The main transmission method is that the servo transmission mechanism drives the reference transmission platform through the transmission guide rail to make linear motion. The reference transmission platform is designed with positioning holes for quick positioning; and the positioning plate is equipped with positioning pins. When the tooling or workpiece is installed on the positioning plate, after the calibration is completed on the equipment machine, it can be processed and produced, and the workstation can be quickly interchanged or a flexible production line can be formed.

[0014] The fixation of the positioning plate and the positioning rivet is controlled by a pressure-activated telescopic switch, which is linked to the locking structure. When the gas and oil pressure is turned off, the pressure-activated telescopic switch is in a locked state, that is, the locking structure locks the quick positioning mechanism; when the gas and oil pressure is turned on, the pressure-activated telescopic switch is in a released state, and the quick positioning mechanism can be freely replaced.

[0015] Preferably, the reference transmission platform is provided with a plurality of positioning holes; the positioning holes are grouped in pairs, and the center line of the positioning holes in the same group is perpendicular to the long side axis of the transmission base; a quick positioning mechanism is installed in the positioning holes, and the positioning plate is positioned by the quick positioning mechanism.

[0016] Preferably, the quick positioning mechanism is a sleeve made of a flexible material, the outer diameter of the sleeve matches the positioning hole, and a rivet hole is provided in the sleeve.

[0017] Preferably, two positioning pins are installed at the bottom of each positioning plate, and the center distance between the two positioning pins matches the center distance of the same group of positioning holes;

[0018] Positioning rivets are divided into inverted T expansion structures and pull columns;

[0019] The top of the inverted T expansion structure has an inverted cone-shaped cutout;

[0020] The end of the pull column is conical;

[0021] The positioning rivet cooperates with the quick positioning mechanism.

[0022] Preferably, a press-actuated telescopic switch and a locking structure are provided on the side of the reference transmission platform;

[0023] The locking structure passes through the positioning hole of the reference transmission platform, the first end is fixedly connected to the movable end of the pressure-operated telescopic switch, and the second end is fixedly connected to the reference transmission platform; the locking structure cooperates with the rapid positioning mechanism.

[0024] Preferably, two arc plates installed in an "eight" shape are arranged in the sleeve; the arc plates are integrally formed with the sleeve, and the arc plates are used to pull the nail holes when the sleeve is contracted by the locking structure.

[0025] The substantial effect of the present invention is that the system can fix the zero point coordinate or a special coordinate position, which can simplify the interchangeable production work; the mechanism workpiece can be replaced online or offline to achieve synchronous work; reduce the workpiece replacement time, improve the machine's working power, improve the on-site management level, simple and convenient application, and improve production efficiency. It is suitable for unmanned production factories or small-volume and diversified production factories. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A front view of the present invention;

[0027] Figure 2 A top view of the present invention;

[0028] Figure 3 A side view of the present invention;

[0029] Figure 4 A cross-sectional view of the rapid positioning mechanism of the present invention;

[0030] In the figure: 1. servo motor, 2. servo motor seat, 3. transmission base, 4. transmission mechanism, 5. transmission guide rail, 6. reference transmission platform, 7. press-actuated telescopic switch, 8. positioning plate, 9. tooling, 10. quick positioning mechanism, 11. positioning rivet, 12. arc plate, 13. locking structure. DETAILED DESCRIPTION

[0031] The technical solution of the present invention is further described in detail below through specific embodiments in conjunction with the accompanying drawings.

[0032] Example 1

[0033] like Figure 1 , Figure 2 and Figure 3As shown, the multifunctional flexible production rapid positioning system comprises: a servo motor 1, a servo motor seat 2, a transmission base 3, a transmission mechanism 4, a transmission guide rail 5 and a reference transmission platform 6. The transmission guide rail 5 is arranged on the top of the transmission base, the servo motor seat 2 is installed on the side of the transmission base, the transmission mechanism 4 is arranged in the transmission base, the servo motor 1 is installed on the servo motor seat 2, and the rotating shaft of the servo motor drives the transmission mechanism 4.

[0034] A groove is arranged in the middle of the upper part of the transmission base. The transmission mechanism 4 adopts a ball screw structure. Both ends of the ball screw are installed in the groove of the transmission base through bearings. The servo motor seat is arranged at the end position of the groove. The ball screw is connected to the servo motor 1 in transmission.

[0035] There are two transmission guide rails, which are fixed at the top positions on both sides of the groove. The transmission guide rails are equipped with sliders, which are fixedly connected to the reference transmission platform 6.

[0036] The reference transmission platform 6 is a square structure, and a transmission sleeve is fixed in the middle position below the reference transmission platform, and the transmission sleeve cooperates with the ball screw.

[0037] The top of the reference transmission platform is equipped with three positioning plates 8, which are detachably connected to the reference transmission platform 6. Six circular positioning holes are provided on the reference transmission platform 6, and the positioning holes are grouped in pairs. The center line of the positioning holes in the same group is perpendicular to the long side axis of the transmission base 3. Two positioning pins 11 are provided on each positioning plate 8, and the two positioning holes in each group correspond to the two positioning pins on one positioning plate.

[0038] A press-operated telescopic switch 7 and a locking structure 13 are provided on the side of the reference transmission platform 6;

[0039] The locking structure 13 passes through the positioning hole of the reference transmission platform 6 , with a first end fixedly connected to the movable end of the press-operated telescopic switch 7 , and a second end fixedly connected to the reference transmission platform 6 ; the locking structure 13 cooperates with the rapid positioning mechanism 10 .

[0040] A quick positioning mechanism 10 is installed in the positioning hole. Figure 4 The quick positioning mechanism 10 shown is a sleeve made of a flexible material, the outer diameter of the sleeve matches the positioning hole, and the inner diameter of the sleeve matches the positioning rivet 11 .

[0041] Two arc plates 12 installed in an "eight" shape are arranged in the sleeve of the quick positioning mechanism 10 ; the arc plates 12 are integrally formed with the sleeve.

[0042] The main function of the arc plate 12 installed in the shape of an eight is to enable the top surface of the sleeve to be pulled downward when the quick positioning mechanism 10 is tightly held by the locking structure 13, and the rivet hole in the middle of the sleeve can lock the rivet and pull the rivet downward at the same time.

[0043] Two positioning pins 11 are installed at the bottom of each positioning plate 8, and the center distance between the two positioning pins 11 matches the center distance of the same group of positioning holes;

[0044] The positioning rivet 11 is divided into an inverted T expansion structure and a pull column;

[0045] The top of the inverted T expansion structure has an inverted cone-shaped cutout;

[0046] The end of the pull column is conical;

[0047] The positioning rivet 11 cooperates with the quick positioning mechanism 10. The positioning rivet 11 adopts a structure similar to that of an expansion screw. When the bottom end of the pull column is held and pulled by the quick positioning mechanism 10, the cone at the end is pulled down together, and the cone at the end simultaneously opens the inverted T expansion structure, so that the inverted T expansion structure fixes the positioning plate 8.

[0048] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A multifunctional flexible production rapid positioning system, comprising: The servo motor and the servo motor seat are characterized by further comprising: A transmission base, the top of which is provided with a transmission guide rail, the side of which is provided with the servo motor base, and the servo motor is installed on the servo motor base; The transmission mechanism is installed in the transmission base, connected to the servo motor and driven by the servo motor; A reference transmission platform is arranged on the top of the transmission base and is slidably connected to the transmission guide rail through a slider. The reference transmission platform is transmission-connected to the transmission mechanism and can move along the transmission guide rail under the drive of the transmission mechanism. A plurality of positioning plates are arranged on the top of the reference transmission platform and are detachably connected to the reference transmission platform; The reference transmission platform is provided with a plurality of positioning holes; the positioning holes are grouped in pairs, and the center line of the positioning holes in the same group is perpendicular to the long side axis of the transmission base; a quick positioning mechanism is installed in the positioning hole, and the positioning plate is positioned by the quick positioning mechanism; The quick positioning mechanism is a sleeve made of a flexible material, the outer diameter of the sleeve matches the positioning hole, and a rivet hole is arranged in the sleeve; Two positioning pins are installed at the bottom of each positioning plate, and the center distance between the two positioning pins matches the center distance of the same group of positioning holes; Positioning rivets are divided into inverted T expansion structures and pull columns; The top of the inverted T expansion structure has an inverted cone-shaped cutout; The end of the pull column is conical; The positioning rivet cooperates with the quick positioning mechanism; A press-actuated telescopic switch and a locking structure are provided on the side of the reference transmission platform; The locking structure passes through the positioning hole of the reference transmission platform, the first end is fixedly connected to the movable end of the pressure-operated telescopic switch, and the second end is fixedly connected to the reference transmission platform; the locking structure cooperates with the rapid positioning mechanism; Two arc plates installed in an "eight" shape are arranged in the sleeve; the arc plates are integrally formed with the sleeve, and the arc plates are used to pull the rivet downward when the sleeve is tightly held by the locking structure.

2. A multifunctional flexible production rapid positioning system according to claim 1, characterized in that: The transmission mechanism comprises: The roller screw is used to provide transmission driving force. Both ends of the roller screw are installed on the transmission base through bearings, and one end is connected to the main shaft of the servo motor. The lead screw nut is fixed to the reference transmission platform and sleeved on the roller screw, and is used to drive the reference transmission platform.

Citation Information

Patent Citations

  • Automobile body anchor clamps flexible switching platform

    CN207155072U

  • Slide rail type flexible mould replacement equipment

    CN104842296A